Specified Shape Of Support Particle (e.g., Hollow-carrier Particle) Patents (Class 502/527.16)
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Patent number: 12064749Abstract: A catalyst includes a support, where the support includes an external surface, about 60 wt % to about 99 wt % silica, and about 1.0 wt % to about 5.0 wt % alumina. A catalytic layer is disposed within the support adjacent to the external surface, where the catalytic layer further includes Pd, Au, and potassium acetate (KOAc). In the catalyst, (a) the KOAc is from about 60 kg/m3 to about 150 kg/m3 of the catalyst; or (b) the catalytic layer has an average thickness from about 50 ?m to about 150 ?m; or (c) both (a) and (b). The catalyst also possesses a Brunauer-Emmett-Teller surface area of about 130 m2/g to about 300 m2/g and a geometric surface area per packed bed volume from about 550 m2/m3 to about 1500 m2/m3. The catalyst is highly active for the synthesis of vinyl acetate monomer and exhibits a high selectivity for vinyl acetate monomer.Type: GrantFiled: November 6, 2020Date of Patent: August 20, 2024Assignee: BASF CorporationInventor: Dieter G. Von Deak
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Patent number: 10407358Abstract: Described here are various processes for producing linear alpha olefins using a heterogeneous catalytic composition in the reaction mixture. These processes include size-based or phase-based separation of the heterogeneous catalytic compositions from the product stream and recycling the catalysts to the reaction mixture. Various other embodiments may be disclosed and claimed.Type: GrantFiled: March 14, 2018Date of Patent: September 10, 2019Assignee: SAUDI ARABIAN OIL COMPANYInventors: Xu Wei, Kareemuddin Shaik, Zhonglin Zhang, Rodrigo Sandoval Rivera, Sohel Shaikh, Hussain Yami
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Patent number: 9018130Abstract: A honeycomb structural body and a method for the manufacturing thereof. The manufacturing method includes (i) providing a plurality of silicon carbide honeycomb segments, each having a cell structure and at least one outer wall; (ii) subjecting the honeycomb segments to an oxidizing thermal treatment forming a surface layer of silicon oxides on the at least one outer wall; and (iii) bonding the plurality of oxidized honeycomb segments so as to form the honeycomb structural body in the substantial absence of organic binders with the interposition of a sealing material including a mixture of one or more silicon carbide powders, one or more ceramic fibers, and one or more inorganic binders.Type: GrantFiled: September 30, 2008Date of Patent: April 28, 2015Assignee: Pirelli & C. Eco Technology S.p.A.Inventors: Tiziano Ambrosini, Agustin Sin Xicola
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Patent number: 8603400Abstract: A series of binary and ternary Pt-alloys, that promote the important reactions for catalysis at an alloy surface; oxygen reduction, hydrogen oxidation, and hydrogen and oxygen evolution. The first two of these reactions are essential when applying the alloy for use in a PEMFC.Type: GrantFiled: May 20, 2010Date of Patent: December 10, 2013Assignee: California Institute of TechnologyInventors: Charles C. Hays, Sri R. Narayan
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Patent number: 8455382Abstract: Process for fabricating a catalyzed ion transport membrane (ITM). In one embodiment, an uncatalyzed ITM is (a) contacted with a non-reducing gaseous stream while heating to a temperature and for a time period sufficient to provide an ITM possessing anion mobility; (b) contacted with a reducing gaseous stream for a time period sufficient to provide an ITM having anion mobility and essentially constant oxygen stoichiometry; (c) cooled while contacting the ITM with the reducing gaseous stream to provide an ITM having essentially constant oxygen stoichiometry and no anion mobility; and (d) treated by applying catalyst to at least one of (1) a porous mixed conducting multicomponent metallic oxide (MCMO) layer contiguous with a first side of a dense layer of MCMO and (2) a second side of the dense MCMO layer. In another embodiment, these steps are carried out in the alternative order of (a), (d), (b), and (c).Type: GrantFiled: May 25, 2010Date of Patent: June 4, 2013Assignee: Air Products and Chemicals, Inc.Inventors: Michael Francis Carolan, Charles Leonard Kibby
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Patent number: 8221688Abstract: An exhaust gas purification device for an internal combustion engine is provided in an exhaust passage of the internal combustion engine. The exhaust gas purification device includes an HC trapping converter comprising a carrier; an HC adsorbing layer, supported on the carrier and adapted to adsorb unburned fuel; and a ternary catalyst layer, supported on a surface of the HC adsorbing layer and adapted to oxidize and remove the unburned fuel. The HC adsorbing layer includes particulate HC adsorbents each of which has a follow space and which are stacked. The ternary catalyst layer covers the HC absorbing layer such that a thickness of the ternary catalyst layer increases from an upstream side to a downstream side of the converter in the direction of exhaust gas flow.Type: GrantFiled: November 25, 2008Date of Patent: July 17, 2012Assignee: Mitsubishi Jidosha Kogyo Kabushiki KaishaInventors: Koichi Taniyama, Hiroshi Tanada, Mayuko Suwa
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Patent number: 8003191Abstract: Disclosed is a honeycomb structure capable of preventing the generation of cracks in buffer portions and preventing the honeycomb structure from being divided when an operation (regeneration) of burning collected particulate matters is repeated. A honeycomb structure 100 includes a plurality of honeycomb segments 4 having partition walls 2 separating and forming a plurality of cells, and protruding walls 3 which are provided so as to protrude externally from partition walls 2a forming side surfaces 5 of the segments. The plurality of honeycomb segments 4 are arranged adjacent to one another so that the side surfaces 5 of the honeycomb segments face each other with a predetermined distance being left therebetween, each buffer portion 11 is disposed between the adjacent honeycomb segments 4 to join the honeycomb segments 4 together, and an outer peripheral portion 13 is disposed on an outermost periphery 12.Type: GrantFiled: July 2, 2009Date of Patent: August 23, 2011Assignee: NGK Insulators, Ltd.Inventor: Yutaka Ogura
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Patent number: 7951738Abstract: The present invention provides a process for production of a zeolite separation membrane with satisfactory separation performance. The process for production of a zeolite separation membrane according to the invention is comprising: a seed crystal-attaching step in which: a sealed body (10), which is obtained by sealing both ends of a cylindrical porous body (11) with sealing members (12a, 12b), is immersed from the sealing member (12a) end into a suspension (22) containing zeolite seed crystals; the suspension (22) is allowed to permeate from the exterior of the porous body (11) to the interior thereof; the zeolite seed crystals are thereby attached to the porous body (11); and a seed crystal-attached porous body is obtained; and a zeolite membrane-forming step in which: the seed crystal-attached porous body is contacted with a reaction solution containing the raw material of a zeolite membrane; the zeolite membrane is formed on the porous body (11); and a zeolite separation membrane is obtained.Type: GrantFiled: July 27, 2006Date of Patent: May 31, 2011Assignee: Mitsubishi Chemical CorporationInventors: Hiroyuki Chida, Takehito Mizuno
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Patent number: 7776786Abstract: The present invention provides monolithic structural catalysts. The catalysts have a high open frontal area structure and composition advantageous for use in high particulate matter environments such as coal-fired industrial applications. In an embodiment, the present invention provides a monolithic structural catalyst body comprising a high open frontal area structure and composition that can achieve an efficient selective reduction of nitrogen oxides while minimizing the oxidation of sulfur dioxide wherein the structure of the catalyst body is resistant to plugging by particulate matter.Type: GrantFiled: May 4, 2005Date of Patent: August 17, 2010Assignee: Cormetech, Inc.Inventors: Chris E. DiFrancesco, Thomas W. Hastings, Edward F. Kassmann, Christian Trefzger
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Patent number: 7683231Abstract: A catalyst system capable of supporting combustion beyond the fuel rich limit of flammability comprising a catalytic component, a first support and a second support and wherein the catalytic component is present on both the first and the second support, and a process for the production of an olefin, said process comprising passing a mixture of a hydrocarbon and an oxygen-containing gas over said catalyst system to produce said olefin. The first support and the second support must differ in at least one of the following aspects: support material, support type and/or structural dimension.Type: GrantFiled: May 18, 2004Date of Patent: March 23, 2010Assignee: Ineos Europe LimitedInventors: Ian Allan Beattie Reid, Vaughan Clifford Williams
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Patent number: 7648932Abstract: The invention relates to a process for the production of a molded porous ceramic article containing ?-SiC, which process comprises the following steps: the preparation of a molded article containing silicon and carbon and the subsequent pyrolysis and siliconization of the article containing silicon and carbon to form SiC. The invention further relates to a molded porous ceramic article containing SiC which has been produced from a molded article containing silicon and carbon.Type: GrantFiled: July 5, 2006Date of Patent: January 19, 2010Assignee: Mann+Hummel Innenraumfilter GmbH & Co. KGInventors: Lars Weisensel, Thomas Wolff, Heino Sieber, Peter Greil
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Patent number: 7638460Abstract: An exhaust gas purifying catalyst of the present invention has a substrate, and a catalyst layer formed on an inner wall of the substrate and composed of at least a single layer. The catalyst layer contains a carrier supporting noble metal. Further, a maximum height of profile of a surface of a top layer in the catalyst layer is not less than 2 ?m and not more than 50 ?m, and the top layer contains the carrier supporting noble metal.Type: GrantFiled: October 26, 2006Date of Patent: December 29, 2009Assignee: Nissan Motor Co., Ltd.Inventors: Masanori Nakamura, Katsuo Suga, Kiyoshi Miyazaki, Jun Ikezawa
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Patent number: 7410929Abstract: A cell structure 10 having a plurality of cells 2 which are partitioned with partition walls 1 to form a honeycomb and which are flow paths of fluid, an outer wall 5 which encloses the cells 2 and a cavity 3 which pierces in the direction of a central axis P of the structure through a portion including the central axis P or a given axis parallel to the central axis P, where the cell structure further has an inner wall 4 on the inner surface of the cavity 3, a method for producing the cell structure, and a catalyst structure. The cell structure having the cavity has an excellent isostatic breaking strength and can exhibit proper sealing function in its cavities. Furthermore, a method for producing the cell structure, the catalyst structure, etc. are provided.Type: GrantFiled: March 27, 2003Date of Patent: August 12, 2008Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Makoto Miyazaki, Yasushi Kato
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Patent number: 7214822Abstract: A coated catalyst whose coating of active composition is a multimetal oxide comprising the elements Mo, V and Te and/or Sb can be used for the gas-phase catalytic oxidation of propane to acrylic acid.Type: GrantFiled: September 19, 2005Date of Patent: May 8, 2007Assignee: BASF AktiengesellschaftInventors: Frieder Borgmeier, Andreas Tenten, Hartmut Hibst
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Patent number: 7202189Abstract: A catalyst, a process for using the catalyst whereby the catalyst effectively transalkylates C7, C9, and C10 aromatics to C8 aromatics are disclosed. The catalyst comprises a support such as mordenite plus a metal component. The catalyst provides an enhanced life and activity for carrying out the transalkylation reactions at relatively low temperatures. This is achieved by reducing the maximum particle diameter of cylindrical pellets to 1/32 inch (0.08 cm) or a trilobe to 1/16 inch (0.16 cm).Type: GrantFiled: August 24, 2004Date of Patent: April 10, 2007Assignee: UOP LLCInventors: Antoine Negiz, Edwin P. Boldingh, Gregory J. Gajda, Sergey V. Gurevich
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Patent number: 7141528Abstract: Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by heating the aerosol to a relatively low temperature, such as not greater than about 400° C.Type: GrantFiled: December 9, 2003Date of Patent: November 28, 2006Assignee: Cabot CorporationInventors: Mark J. Hampden-Smith, Toivo T. Kodas, Plamen Atanassov, Paolina Atanassova, Klaus Kunze, Paul Napolitano, David Dericotte
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Patent number: 7122072Abstract: Method for processing an article comprising a mixed conducting metal oxide material, which method comprises (a) contacting the article with an oxygen-containing gas and reducing or increasing the temperature of the oxygen-containing gas; (b) when the temperature of the oxygen-containing gas is reduced, reducing the oxygen activity in the oxygen-containing gas; and (c) when the temperature of the oxygen-containing gas is increased, increasing the oxygen activity in the oxygen-containing gas.Type: GrantFiled: November 17, 2003Date of Patent: October 17, 2006Assignee: Air Products and Chemicals, Inc.Inventors: Michael Francis Carolan, Matthew James Watson, Eric Minford, Stephen Andrew Motika, Dale M. Taylor
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Patent number: 7067454Abstract: A catalyst system for removing one or more components from a fluid stream includes a binder layer and a plurality of catalyst structures affixed to, and protruding from, the binder layer such that the catalyst structure surface is directly exposed to the fluid stream. Methods for preparing a catalyst system, and for selectively removing components from a fluid stream via a catalyst system are also disclosed.Type: GrantFiled: April 9, 2003Date of Patent: June 27, 2006Assignee: Honeywell International Inc.Inventor: Derek Raybould
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Patent number: 7005403Abstract: A coated catalyst whose coating of active composition is a multimetal oxide comprising the elements Mo, V and Te and/or Sb can be used for the gas-phase catalytic oxidation of propane to acrylic acid.Type: GrantFiled: October 16, 2001Date of Patent: February 28, 2006Assignee: BASF AktiengesellschaftInventors: Frieder Borgmeier, Andreas Tenten, Hartmut Hibst
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Patent number: 7005400Abstract: A component of a catalyst for polymerizing an olefin, comprises: a carrier containing an inorganic oxide selected from silica, alumina, zirconia and titania and having a crushing strength of 0.5 to 25 MPa; and at least one member selected from oxides or hydroxides of metals of the groups 2, 3, 4, 13 and 14 in the periodic table, the metals being different from the metal constituting the inorganic oxide in the carrier, wherein the at least one member is supported on the surface of the carrier, so as to provide a novel catalyst component suitable for particle polymerization of an olefin and enabling to easily change molecular weight distribution of the resultant polymer.Type: GrantFiled: April 4, 2002Date of Patent: February 28, 2006Assignee: Japan Polychem CorporationInventor: Tadashi Takahashi
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Patent number: 6890878Abstract: Provided is a catalyst formulation which exhibits extended catalyst life. The formulation comprises a mixture of a ceramic foam material uniformly interspersed between the solid catalyst particles, with the volume percent of ceramic material in the mixture preferably ranging from 20 to 60 volume %. The catalyst formulation is particularly applicable to solid catalyst particles comprised of a phosphoric acid impregnated substrate, and is particularly useful for processes such as catalytic hydrocarbon condensation processes.Type: GrantFiled: December 28, 2001Date of Patent: May 10, 2005Assignee: United Refining CompanyInventor: John H. Moore
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Patent number: 6800584Abstract: Gold-containing catalysts, which catalyst is comprised of gold on a nanostructure support, which support is characterized as graphite nanofibers comprised of graphite sheets, which graphite sheets are oriented substantially perpendicular or parallel to the longitudinal axis of the nanofiber and wherein said graphite nanofiber contains exposed surfaces and wherein at least about 95% of said exposed surfaces are comprised of edge sites.Type: GrantFiled: October 8, 2002Date of Patent: October 5, 2004Assignee: Catalytic Materials LLCInventors: R. Terry K. Baker, Nelly M. Rodriguez
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Publication number: 20040186018Abstract: Planar ceramic membrane assembly comprising a dense layer of mixed-conducting multi-component metal oxide material, wherein the dense layer has a first side and a second side, a porous layer of mixed-conducting multi-component metal oxide material in contact with the first side of the dense layer, and a ceramic channeled support layer in contact with the second side of the dense layer.Type: ApplicationFiled: March 21, 2003Publication date: September 23, 2004Inventors: Michael Francis Carolan, Paul Nigel Dyer, Kathryn Beverly Dyer, Merrill Anderson Wilson, Ted R. Ohrn, Kurt E. Kneidel, David Peterson, Christopher M. Chen, Keith Gerard Rackers
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Patent number: 6790806Abstract: The core/jacket catalyst molding with a core made from an inorganic support material and with a jacket made from a catalytically active material can be prepared by coextruding an aqueous molding composition which comprises the support material or a precursor thereof, with an aqueous molding composition which comprises the catalytically active material or a precursor thereof, then drying the coextrudate, and then calcining the dried coextrudate.Type: GrantFiled: January 17, 2002Date of Patent: September 14, 2004Assignee: BASF AktiengesellschaftInventors: Michael Hesse, Rainer Anderlik, Hans-Gerhard Fritz, Jochen Hammer
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Patent number: 6756195Abstract: The present invention relates, inter alia, to methodologies for the synthesis, screening and characterization of organometallic compounds and catalysts (e.g., homogeneous catalysts). The methods of the present invention provide for the combinatorial synthesis, screening and characterization of libraries of supported and unsupported organometallic compounds and catalysts (e.g., homogeneous catalysts). The methods of the present invention can be applied to the preparation and screening of large numbers of organometallic compounds which can be used not only as catalysts (e.g., homogeneous catalysts), but also as additives and therapeutic agents.Type: GrantFiled: January 21, 1999Date of Patent: June 29, 2004Assignee: Symyx Technologies, Inc.Inventors: W. Henry Weinberg, Eric McFarland, Isy Goldwasser, Thomas Boussie, Howard Turner, Johannes A. M. Van Beek, Vince Murphy, Timothy Powers
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Patent number: 6706658Abstract: One aspect of the invention relates to a catalyst composite containing an extruded catalyst support containing an extruded activated carbonaceous material having specifically a defined pore structure. For example, the extruded activated carbonaceous material may have pores wherein at least about 40% of total Hg porosity occurs in pores having a diameter of about 200 Å and larger. Alternatively the extruded activated carbonaceous material may have a first set of pores having a pore diameter of at least about 40 Å and at most about 100 Å with a porosity of at least about 0.15 cc/g, and a second set of pores having a pore diameter of at least about 5,000 Å and at most about 20,000 Å with a porosity of at least about 0.3 cc/g.Type: GrantFiled: December 21, 2001Date of Patent: March 16, 2004Assignee: Engelhard CorporationInventor: James Ferguson White
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Patent number: 6696386Abstract: The present invention provides the exhaust gas purification catalysts containing a first catalyst component comprising an inorganic oxide having heat resistance and a transition metal oxide supported on the surface of the inorganic oxide and a second catalyst comprising at least one alkali metal sulfate, which have a high catalytic activity for the burning of particulates.Type: GrantFiled: May 6, 2002Date of Patent: February 24, 2004Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Masahiro Inoue, Tatsuro Miyazaki, Nobuyuki Tokubuchi, Masaaki Arita, Yota Hashimoto
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Patent number: 6660680Abstract: Electrocatalyst powders and methods for producing electrocatalyst powders, such as carbon composite electrocatalyst powders. The powders have a well-controlled microstructure and morphology. The method includes forming the particles from an aerosol of precursors by heating the aerosol to a relatively low temperature, such as not greater than about 400° C.Type: GrantFiled: March 22, 2000Date of Patent: December 9, 2003Assignee: Superior MicroPowders, LLCInventors: Mark J. Hampden-Smith, Toivo T. Kodas, Plamen Atanassov, Paolina Atanassova, Klaus Kunze, Paul Napolitano, David Dericotte
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Patent number: 6656875Abstract: The present invention concerns alumina extrudates with characteristics, in particular porosity, which are adapted for their use as catalyst supports or catalysts, in particular for hydrotreating petroleum cuts. It also concerns processes for forming the alumina to achieve the properties of the extrudates of the invention.Type: GrantFiled: February 18, 2000Date of Patent: December 2, 2003Assignee: Institut Francais du PetroleInventors: Jean-Luc Le Loarer, Hubert Nussbaum, Denis Bortzmeyer
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Patent number: 6596665Abstract: A mullite composition is comprised substantially of mullite grains that are essentially chemically bound wherein the composition has at least two adjoining regions that have substantially different microstructures. The composition may be produced by forming a mixture of one or more precursor compounds having the elements present in mullite; shaping the mixture into a porous green shape applying a nucleation control agent to a portion of the porous green shape and then heating the porous green shape under an atmosphere and to a temperature sufficient to form the mullite composition.Type: GrantFiled: August 29, 2001Date of Patent: July 22, 2003Assignee: Dow Global Technologies Inc.Inventors: Sten A. Wallin, John R. Moyer, Arthur R. Prunier, Jr.
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Patent number: 6518220Abstract: Shaped catalysts for heterogeneously catalyzed reactions are in the form of hollow cylinders or annular tablets whose end faces are rounded both to the outer edge and to the edge of the central hole, i.e. have no right-angled edges.Type: GrantFiled: February 14, 2001Date of Patent: February 11, 2003Assignee: BASF AktiengesellschaftInventors: Christian Walsdorff, Otto Hofstadt, Raimund Felder, Ruprecht Meissner, Klaus Harth
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Patent number: 6455465Abstract: A photocatalyst coated product having excellent photocatalytic functions including a decomposing function and a hydrophilic function achieved by forming on the surface of a product to be treated a titania layer as a photocatalyst having high hardness and high adhesion with the product to be treated, using an easy blasting treatment. The photocatalyst coated product has a decomposing function including deodorizing, antibacterial and soil-resisting actions, and also a hydrophilic function, which is provided by having a titania layer formed on the surface of a product to be treated by injecting a titanium or titanium alloy-containing powder against the surface of the product to be treated which is a metal product, a ceramic or a mixture of them.Type: GrantFiled: August 10, 1999Date of Patent: September 24, 2002Assignee: Fuji Kihan Co., Ltd.Inventor: Yoshio Miyasaka
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Publication number: 20020130434Abstract: Compositions and methods of preparing ceramic filaments are provided.Type: ApplicationFiled: December 4, 2001Publication date: September 19, 2002Inventors: Mark J. Rigali, Manish P. Sutaria, Felix H. Gafner, Ronald A. Cipriani, Randy Egner, Randy C. Cook
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Patent number: 6432860Abstract: Supported stereospecific catalysts and processes for the stereotactic propagation of a polymer chain derived from ethylenically unsaturated monomers which contain three or more carbon atoms or which are substituted vinyl compounds, such as styrene and vinyl chloride. One application is the stereospecific propagation of C3-C4 alpha olefins, particularly the polymerization of propylene to produce syndiotactic polypropylene over a supported metallocene catalyst comprising a stereospecific metallocene catalyst component incorporating a metallocene ligand structure having two sterically dissimilar cyclopentadienyl ring structures coordinated to the central transition metal atom. Both of the cyclopentadienyl groups are in a relationship with one another by virtue of bridge or substituent groups, which provide a stereorigid relationship relative to the coordinating transition metal atom to prevent rotation of said ring structures.Type: GrantFiled: March 22, 1999Date of Patent: August 13, 2002Assignee: Fina Technology, Inc.Inventors: Edwar S. Shamshoum, Margarito Lopez
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Publication number: 20020098471Abstract: The present invention relates, inter alia, to methodologies for the synthesis, screening and characterization of organometallic compounds and catalysts (e.g., homogeneous catalysts). The methods of the present invention provide for the combinatorial synthesis, screening and characterization of libraries of supported and unsupported organometallic compounds and catalysts (e.g., homogeneous catalysts). The methods of the present invention can be applied to the preparation and screening of large numbers of organometallic compounds which can be used not only as catalysts (e.g., homogeneous catalysts), but also as additives and therapeutic agents.Type: ApplicationFiled: January 21, 1999Publication date: July 25, 2002Inventors: W. HENRY WEINBERG, ERIC MCFARLAND, ISY GOLDWASSER, THOMAS BOUSSIE, HOWARD TURNER, JOHANNES A.M. VAN BEEK, VINCE MURPHY, TIMOTHY POWERS
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Publication number: 20020045540Abstract: Hydrotreating catalyst containing one or more metal oxides and/or sulphides selected from Group VI-B and Group VIII of the Periodic Table supported on a porous refractory carrier, wherein the catalyst being in form of an angular extrudate with rounded edges.Type: ApplicationFiled: August 23, 2001Publication date: April 18, 2002Applicant: Haldor Topsoe A/SInventor: Jesper Bartholdy
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Publication number: 20020035034Abstract: A honeycomb body includes layered or wound sheet-metal layers at least partially structured to form passages through which exhaust gas can flow. The sheet-metal layers are formed of a special steel with 15 to 25% chromium, typical rare earths necessary for resistance to corrosion at high temperatures and an aluminum content of between 1 and 4.5%. Such a honeycomb body with sheet-metal layers having a thickness of more than 0.06 mm, preferably 0.01 to 0.12 mm, is suitable as a catalyst carrier body for the emission control systems of two-wheeled vehicles or motorcycles, despite its low aluminum content. Sheet-metal layers of this type are even suitable for use in the emission control systems of diesel vehicles with lower thicknesses since the temperatures are lower in these systems, in general below 800° C. Sheet-metal layers containing between 1 and 4.5% aluminum can be derived from other production processes before the aluminum content is increased with additional procedures.Type: ApplicationFiled: November 19, 2001Publication date: March 21, 2002Inventor: Ludwig Wieres
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Publication number: 20020025904Abstract: The present invention provides a catalyst carrier holding member to be fitted into a gap between a catalyst carrier and a casing accommodating the catalyst carrier. The catalyst carrier holding member includes a three-dimensional molded article having flexible inorganic fiber and an inorganic expansive admixture, if desired. The flexible inorganic fiber is bound together by a binder in a compression-deflected state. A surface in contact with the catalyst carrier is shaped substantially in conformity to the outer shape of the catalyst carrier, and a surface in contact with the casing is substantially in conformity to the inner shape of the casing. The catalyst carrier holding member has a thickness equal to or larger than the gap.Type: ApplicationFiled: August 23, 2001Publication date: February 28, 2002Inventors: Yoshihiko Goto, Toshiyuki Anji, Yoshihiro Kawasaki, Takashi Onoue, Takahiro Niwa, Masafumi Tanaka, Syouichi Yonezawa
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Patent number: 6329315Abstract: Frangible, spray dried agglomerate catalyst supports are provided, e.g. of silica gel, which possess a controlled morphology of microspheroidal shape, rough, scabrous appearance, and interstitial void spaces which penetrate the agglomerate surface and are of substantially uniform size and distribution. The agglomerates also possess a 1-250 micron particle size, 1-1000 m2/gm. surface area, and an Attrition Quality Index (AQI) of at least 10. The agglomerates are derived from a mixture of dry milled inorganic oxide particles, e.g. silica gel, and optionally but preferably wet milled inorganic oxide particles, e.g. silica gel particles, (which preferably contain a colloidal segment of <1 micron particles) slurried in water for spray drying. The high AQI assures that the agglomerates are frangible and that polymerization performance is improved.Type: GrantFiled: June 19, 1997Date of Patent: December 11, 2001Assignee: W. R. Grace & Co.-Conn.Inventors: Dean Alexander Denton, Michael J. Carney
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Patent number: 6325919Abstract: A catalyst carrier composed of a refractory inorganic oxide has a rotationally symmetrical shape having a hollow portion, such as a doughnut shape. An outer peripheral surface and the inner peripheral surface separating the hollow portion are linked by curved surfaces, and the height h of the carrier along the rotational symmetry axis is less than the outer diameter Do of the carrier. Using a catalyst having this carrier shape for a fixed bed makes it possible to prevent granular substances from causing catalyst plugging, and catalyst life can be extended because the catalyst-induced differential pressure increase is low even when granular substances accumulate on the catalyst. It is also possible to prevent the reaction fluid from undergoing channeling. Also provided is a hydrogenation reactor whose fixed bed is packed with the catalyst.Type: GrantFiled: April 14, 2000Date of Patent: December 4, 2001Assignee: Japan Energy CorportionInventors: Hiroki Koyama, Kenji Nakamura, Masayuki Kawaguchi, Yasuyuki Mashimo
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Patent number: 6316383Abstract: Moldings based on silica having a hollow cylindrical configuration with internal reinforcing stays or spokes leading from an inner wall of a hollow cylinder to the center of the molding or in the form of miniliths having passageway channels therethrough, are produced by homogenizing silica with methyl hydroxyethyl cellulose, wax and/or polyethylene glycol. Water and optionally aqueous alkaline ammonia solution are added, and the mixture is subjected to kneading and forming, extruding, optionally cutting the extrudate to the desired length by means of a cutting device, drying at a temperature from 20 to 150° C., and annealing for a period from 30 minutes to 10 hours at a temperature of 400 to 1200° C. The moldings can be used as catalyst supports for the production of unsaturated esters from olefins, organic acids and oxygen in the gas phase and and can be used in particular for the production of vinyl acetate monomer.Type: GrantFiled: June 25, 1999Date of Patent: November 13, 2001Assignee: Degussa AGInventors: Thomas Tacke, Peter Schinke, Hermanus Lansink Rotgerink, Helmfried Kraus
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Patent number: 6303538Abstract: The present invention discloses metallic fiber boards having catalytic functionality and processes for producing the same. The boards are formed from a mesh of metallic fibers, each fiber having a first layer of an oxide and a second layer of a porous oxide. A catalyst, either disposed on the surface of the second layer, or dispersed within the second layer, provides catalytic functionality to the fiber board. The first layer is produced by thermal oxidation of the metallic fibers, while the second layer and catalyst are produced by thermal decomposition of precursor materials applied to the fiber board while in solution, typically as a spray of atomized droplets. The resulting boards are used to catalyze the combustion of hydrocarbons, especially methane, and particularly in household boilers.Type: GrantFiled: June 2, 1999Date of Patent: October 16, 2001Assignee: Saes Getters S.p.A.Inventors: Luca Toia, Claudio Boffito, Vittorio Ragaini, Stefania Vitali, Claudia L. Bianchi
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Patent number: 6277784Abstract: A metallic catalyst carrier body for the cleaning or treatment of an exhaust-gas flow, in particular of small engines, includes a multiplicity of strip-shaped foils which are joined together in the form of a honeycomb structure. The foils form a foil assembly structure in which mutually adjacent respective foils are securely interconnected at connecting locations that are spaced apart from one another and offset alternatingly relative to one another. If the foil assembly is stretched, for example by winding the same into a hollow body, the honeycomb structure is formed, defining flow channels with at least one radial directional component in its interior, through the use of cells.Type: GrantFiled: December 9, 1999Date of Patent: August 21, 2001Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventor: Carsten Kruse
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Patent number: 6261990Abstract: A composite catalyst includes a first catalyst part containing an Ir catalyst and a second catalyst part covering the first catalyst part and containing a perovskite type composite oxide. The perovskite type composite oxide contributes mainly to oxidation reaction such as NO+O2→NO2 in an atmosphere of excess oxygen while the Ir catalyst contributes mainly to reduction reaction with HC (hydrocarbon) as a reducing agent such as NO2+HC+O2→N2+CO2+H2O.Type: GrantFiled: November 24, 1998Date of Patent: July 17, 2001Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Kazuhide Terada, Ken Ogawa, Takeshi Narishige, Tomomi Sugiyama, Naohiro Satou
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Patent number: 6248540Abstract: The present invention relates, inter alia, to methodologies for the synthesis, screening and characterization of organometailic compounds and catalysts (e.g., homogeneous catalysts). The methods of the present invention provide for the combinatorial synthesis, screening and characterization of libraries of supported and unsupported organometallic compounds and catalysts (e.g., homogeneous catalysts). The methods of the present invention can be applied to the preparation and screening of large niumbers of organometallic compounds which can be used not only as catalysts (e.g., homogeneous catalysts), but also as additives and therapeutic agents.Type: GrantFiled: September 3, 1999Date of Patent: June 19, 2001Assignee: Symyx Technologies, Inc.Inventors: W. Henry Weinberg, Eric McFarland, Isy Goldwasser, Thomas Boussie, Howard Turner, Johannes A. M. Van Beek, Vince Murphy, Timothy Powers
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Patent number: 6235675Abstract: In one aspect, the invention includes a method of forming a material containing carbon and boron, comprising: a) providing a substrate within a chemical vapor deposition chamber; b) flowing a carbon and boron precursor into the chamber, the precursor being a compound that comprises both carbon and boron; and c) utilizing the precursor to chemical vapor deposit a material onto the substrate, the material comprising carbon and boron. In another aspect, the invention includes a method of forming a catalyst, comprising: a) providing a substrate within a chemical vapor deposition chamber; b) flowing a carbon and boron precursor into the chamber, the precursor being a compound that comprises both carbon and boron; c) utilizing the precursor to chemical vapor deposit a first material onto the substrate, the first material comprising carbon and boron; and d) coating the first material with a catalytic material.Type: GrantFiled: September 21, 1999Date of Patent: May 22, 2001Assignee: Idaho Research Foundation, Inc.Inventor: David N. McIlroy
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Patent number: 6184174Abstract: Catalysts for dehydrogenating ethylbenzene to styrene which comprise iron oxide, oxides of alkaline and alkaline-earth metals, oxides of the lanthanide series, oxides of metals of the sixth group, prepared from a paste of iron oxide impregnated with an aqueous solution of a cerium salt, treated with aqueous KOH and calcined, after drying, to preform potassium ferrate, to which the other components or precursors of the catalyst are then added.Type: GrantFiled: May 19, 1999Date of Patent: February 6, 2001Assignee: SUD Chemie MT S.R.L.Inventors: Carlo Rubini, Luigi Cavalli, Esterino Conca