Monolith With Specified Gas Flow Patterns (e.g., Turbulent Flow Monolith) Patents (Class 502/527.18)
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Patent number: 10166521Abstract: A process and an apparatus for converting carbon dioxide CO2 into carbon monoxide CO using hydrocarbons are described. In further embodiments, processes and apparatuses for generating synthesis gas and processes and apparatuses for converting synthesis gas into synthetic functionalised and/or non-functionalised hydrocarbons using CO2 and hydrocarbons are described. The processes and apparatuses are adapted to convert CO2 emitted by industrial processes, and thus the amount of carbon dioxide emitted into the atmosphere may be reduced.Type: GrantFiled: August 5, 2016Date of Patent: January 1, 2019Assignee: CCP Technology GmbHInventor: Olaf Kuhl
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Patent number: 8906330Abstract: The present invention relates to a catalyst composition comprising a carrier substrate, a layer (i) coated on said carrier substrate comprising at least one precious group metal, a layer (ii) comprising Rh, and a layer (iii) comprising Pd and/or Pt and being substantially free of Ce, Ba and Rh, wherein the layer (iii) has a lower weight than the layer (i) or the layer (ii). Furthermore, the present invention relates to a method for treating an exhaust gas stream using said catalyst composition.Type: GrantFiled: May 4, 2010Date of Patent: December 9, 2014Assignee: BASF CorporationInventors: Marcus Hilgendorff, Wen Mei Xue, Cesar Tolentino
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Patent number: 8858904Abstract: Described is a catalyzed soot filter wherein the inlet coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the outlet coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the outlet coating is lower than the Pt concentration in the inlet coating and wherein the weight ratio of Pt:Pd in the outlet coating is in the range of from 0:1 to 2:1; and wherein the inlet coating and the outlet coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.5 to 1.5, calculated as ratio of the loading of the inlet coating (in g/inch3 (g/(2.54 cm)3)):loading of the outlet coating (in g/inch3 (g/(2.54 cm)3)). Systems include such catalyzed soot filters, methods of diesel engine exhaust gas treatment and methods of manufacturing catalyzed soot filters are also described.Type: GrantFiled: February 22, 2011Date of Patent: October 14, 2014Assignee: BASF CorporationInventors: Alfred Helmut Punke, Gerd Grubert, Yuejin Li, Ruediger Wolff, Stanley Roth, Torsten Müller-Stach, Attilio Siani, Kenneth Voss, Torsten Neubauer
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Patent number: 8802044Abstract: The invention relates to a filtration structure, for filtering a gas coming from a diesel engine, which is laden with gaseous pollutants of the nitrogen oxide NOx type and with solid particles, of the particulate filter type, said filtration structure being characterized in that it includes a catalytic system comprising at least one noble metal or transition metal suitable for reducing the NOx and a support material, in which said support material comprises or is made of a zirconium oxide partially substituted with a trivalent cation M3+ or with a divalent cation M?2+, said zirconium oxide being in a reduced, oxygen-sub-stoichiometric, state.Type: GrantFiled: December 16, 2009Date of Patent: August 12, 2014Assignees: Saint-Gobain Centre de Recherches et d'Etudes Europeen, Centre National de la Recherche ScientifiqueInventors: Philippe Vernoux, Abdelkader Hadjar, Agnes Princivalle, Christian Guizard
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Patent number: 8734743Abstract: Described is a nitrogen oxide storage catalyst comprising: a substrate; a first washcoat layer provided on the substrate, the first washcoat layer comprising a nitrogen oxide storage material, a second washcoat layer provided on the first washcoat layer, the second washcoat layer comprising a hydrocarbon trap material, wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing selective catalytic reduction, preferably wherein the hydrocarbon trap material comprises substantially no element or compound in a state in which it is capable of catalyzing a reaction wherein nitrogen oxide is reduced to N2, said catalyst further comprising a nitrogen oxide conversion material which is either comprised in the second washcoat layer and/or in a washcoat layer provided between the first washcoat layer and the second washcoat layer.Type: GrantFiled: June 9, 2011Date of Patent: May 27, 2014Assignee: BASF SEInventors: Torsten W. Müller-Stach, Susanne Stiebels, Edith Schneider, Torsten Neubauer
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Patent number: 8640440Abstract: Disclosed herein is a catalytically active particulate filter, an exhaust gas cleaning system and a process for cleaning the exhaust gases of predominantly stoichiometrically operated internal combustion engines, which are suitable, as well as the gaseous CO, HC and NOx pollutants, also for removing particulates from the exhaust gas. The particulate filter comprises a filter body and a catalytically active coating consisting of two layers. The first layer is in contact with the incoming exhaust gas, the second layer with the outgoing exhaust gas. Both layers contain alumina. The first layer contains palladium. The second layer contains, in addition to rhodium, an oxygen-storing cerium/zirconium mixed oxide.Type: GrantFiled: April 16, 2008Date of Patent: February 4, 2014Assignee: Umicore AG & Co. KGInventors: Raoul Klingmann, Martin Roesch, Dieter Lindner
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Patent number: 8603942Abstract: There is provided a honeycomb catalyst body comprising a honeycomb base body having porous partition walls forming a plurality of divided cells which extend from one end face of honeycomb base body to its other end face and which function as a fluid passage, and an outer wall present at the outermost peripheral portion of honeycomb base body, plugged portions provided so as to plug part of the plurality of divided cells, and a catalyst loaded on the partition walls of honeycomb base body. The plurality of divided cells include outermost peripheral cells formed by the partition walls and the outer wall, and of the outermost peripheral cells, those cells whose hydraulic diameter is 5 to 75% of the hydraulic diameter of a cell other than the outermost peripheral cells, are through-cells having no plugged portion.Type: GrantFiled: February 18, 2011Date of Patent: December 10, 2013Assignee: NGK Insulators, Ltd.Inventors: Chika Goto, Masataka Yamashita, Toshio Yamada, Yukio Miyairi
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Patent number: 8563460Abstract: A catalyst unit is described comprising a cylinder with a length C and a diameter D, wherein said unit has five holes arranged in a pentagonal pattern extending longitudinally therethrough, with five flutes running along the length of the unit, said flutes positioned equidistant adjacent holes of said pentagonal pattern. The catalyst may be used particularly in steam reforming reactors.Type: GrantFiled: August 24, 2009Date of Patent: October 22, 2013Assignee: Johnson Matthey PLCInventors: David James Birdsall, Mileta Babovic, Mikael Per Uno Carlsson, Samuel Arthur French, Michiel Nijemeisland, William Maurice Sengelow, Edmund Hugh Stitt
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Patent number: 8557728Abstract: A catalyst unit is described in the form of a cylinder having a length C and diameter D, which has one or more holes extending therethrough, wherein said cylinder has domed ends of lengths A and B, such that (A+B+C)/D is in the range 0.50 to 2.00, and (A+B)/C is in the range 0.40 to 5.00. The catalyst or catalyst unit preferably has one or more flutes miming along its length. The catalyst may be used particularly in steam reforming reactors.Type: GrantFiled: August 24, 2009Date of Patent: October 15, 2013Assignee: Johnson Matthey PLCInventors: David James Birdsall, Mileta Babovic, Mikael Per Uno Carlsson, Samuel Arthur French, Michiel Nijemeisland, William Maurice Sengelow, Edmund Hugh Stitt
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Patent number: 8557729Abstract: A catalyst unit is described in the form of a cylinder having a length C and diameter D, which has two or more flutes running along its length, wherein said cylinder has domed ends of lengths A and B, such that (A+B+C)/D is in the range 0.50 to 2.00, and (A+B)/C is in the range 0.40 to 5.00. The catalyst may be used particularly in reactions where hydrogen is a reactant such as hydroprocessing, hydrogenation, water-gas shift reactions, methanation, hydrocarbon synthesis by the Fischer-Tropsch reaction, methanol synthesis and ammonia synthesis.Type: GrantFiled: August 24, 2009Date of Patent: October 15, 2013Assignee: Johnson Matthey PLCInventors: Daniel Lee Cairns, Mileta Babovic, Terence James Fitzpatrick, Elizabeth Margaret Holt, Colin William Park, William Maurice Sengelow, Edmund Hugh Stitt
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Patent number: 8404346Abstract: Novel materials for chromatographic separations, processes for their preparation, and separation devices containing the chromatographic materials. In particular, the novel materials are porous inorganic/organic hybrid monolith materials, which desirably may be surface modified, and which offer more efficient chromatographic separations than that known in the art.Type: GrantFiled: December 21, 2006Date of Patent: March 26, 2013Assignee: Waters Technologies CorporationInventors: Thomas H. Walter, Julia Ding, Marianna Kele, John E. O'Gara, Pamela C. Iraneta
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Patent number: 8258070Abstract: An emission control catalyst that exhibits improved CO and HC reduction performance includes supported precious group metal catalysts that are coated onto different layers of the substrate for the emission control catalyst. Zeolites of one or more types are added to the emission control catalyst as a hydrocarbon absorbing component to boost the low temperature performance of the emission control catalyst. Y zeolite is used by itself or mixed with other zeolites to enhance hydrocarbon storage at low temperatures.Type: GrantFiled: November 9, 2009Date of Patent: September 4, 2012Inventors: Kyle L. Fujdala, Timothy J. Truex, Juan Cai, Chaitanya Sampara
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Patent number: 8241725Abstract: A honeycomb structure whose shape is composed of plural honeycomb segments being bonded integrally by means of a bonding material; the honeycomb structure having inner partition walls with plural first pores and defining respective cells serving as flow channels for exhaust gas, outer circumferential wall having second pores, and surrounding the inner partition walls, and inner partition walls having third pores and contacting with a processed outer circumferential surface becoming an outermost circumference through processing of an outer circumferential portion. A filling composition for the second pores and a filling composition for the third pores having the specified functions respectively are also provided.Type: GrantFiled: August 8, 2008Date of Patent: August 14, 2012Assignee: NGK Insulators, Ltd.Inventors: Takuya Hiramatsu, Kenji Morimoto
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Patent number: 8178469Abstract: A catalyst for purifying exhaust gas in vehicles may include a precious metal and porous structures that serve as a supporting material for the precious metal. The porous structures are comprised of a plurality of channels which are connected with each other by a plurality of bridges. The channels may have multiple entrances that allow reactants to pass through and react with the precious metal.Type: GrantFiled: July 22, 2011Date of Patent: May 15, 2012Assignee: Hyundai Motor CompanyInventor: Hyokyung Lee
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Patent number: 8158237Abstract: A precise exhaust gas control can be achieved without being influenced by fluctuations of the excess air ratio (?) between cylinders of engines or the size of the diameter (the sectional area) of the honeycomb structure. The honeycomb structure is formed by a plurality of cells separated from one another by porous partition walls and functioning as fluid flow paths, the honeycomb structure includes: a sensor plug-in hole 7 which is formed in an outer peripheral surface 4 of the honeycomb structure and into which a sensor can be plugged, and the sensor plug-in hole 7 is provided with at least one deep hole 8 which communicates with the sensor plug-in hole.Type: GrantFiled: March 18, 2009Date of Patent: April 17, 2012Assignee: NGK Insulators, Ltd.Inventors: Toshio Yamada, Hideyuki Toyoshima
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Patent number: 8137785Abstract: Provided is a honeycomb structure that is divided by a porous partition wall 3, as well as that is formed of a plurality of cells 5 acting as a through channel of a fluid. An insertion hole 9 in which a sensor can be inserted is formed in an end face of the honeycomb structure, and a breakage prevention means 17 is provided on an inner circumference or in the proximity of the insertion hole. According to this honeycomb structure, it is possible to provide a honeycomb structure or a honeycomb filter in which a temperature, an oxygen concentration and the like of the honeycomb structure can be directly measured; a temperature control of the honeycomb structure, being a base member can be easily made, and various sensors in accordance with applications of OBD measurement, measurement of an oxygen concentration, an NOx concentration and the like can be attached; and further, canning is easy to be conducted, and the durability of various attached sensors can be improved.Type: GrantFiled: March 17, 2009Date of Patent: March 20, 2012Assignee: NGK Insulators, Ltd.Inventor: Shinji Yamaguchi
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Patent number: 8114354Abstract: Catalyzed soot filters comprising a wall flow monolith having microcracks and pores and a catalyst comprising support particles with particle sizes greater than about the size of the microcracks and less than about the size of the pores are disclosed. Methods of manufacturing catalyzed soot filters and diesel engine exhaust emission treatment systems are also disclosed.Type: GrantFiled: December 18, 2007Date of Patent: February 14, 2012Assignee: BASF CorporationInventor: Yuejin Li
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Patent number: 8093173Abstract: There is provided a honeycomb structure where a catalyst is loaded on surfaces of inner pores of the surface layer and on a surface of the surface layer; a relation between a catalyst area proportion A of the catalyst to a gap area proportion B of a gap in a cross-section of the surface layer on the inlet side is 1%<A/B<90%; and a relation between an average catalyst area proportion, A1, from the surface to a point having a depth of one third of the thickness of the surface layer including the surface of the surface layer on the inlet side and a catalyst area proportion A2 in a central portion of the surface layer is A1/A2>1.5.Type: GrantFiled: January 13, 2010Date of Patent: January 10, 2012Assignee: NGK Insulators, Ltd.Inventors: Yukio Miyairi, Takashi Mizutani, Takuya Hiramatsu
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Patent number: 8038956Abstract: Catalyzed soot filters comprising a wall flow monolith having microcracks and pores and a catalyst comprising support particles with particle sizes greater than about the size of the microcracks and less than about the size of the pores are disclosed. Methods of manufacturing catalyzed soot filters and diesel engine exhaust emission treatment systems are also disclosed.Type: GrantFiled: December 16, 2008Date of Patent: October 18, 2011Assignee: BASF CORPORATIONInventor: Yuejin Li
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Patent number: 8038954Abstract: An emission treatment system including a catalyzed soot filter comprising a wall flow monolith and a catalyst comprising at least two types of support particles is described. The first support particle contains at least a platinum component, the second support particles contains at least a palladium component. The wall flow monolith may be washcoated with a slurry comprising at least two types of particles without applying a passivation layer to the wall flow monolith.Type: GrantFiled: February 14, 2008Date of Patent: October 18, 2011Assignee: BASF CorporationInventor: Yuejin Li
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Patent number: 7977275Abstract: The invention proposes a particulate filter having a catalytic coating which contains two catalysts arranged one behind the other. The first catalyst is located in the gas inlet region of the filter and contains a palladium/platinum catalyst. The second catalyst is arranged downstream of the first catalyst and preferably contains platinum alone as catalytically active component. The combination of these two catalysts provides the coated filter with a good ageing stability and resistance to sulphur poisoning.Type: GrantFiled: August 13, 2005Date of Patent: July 12, 2011Assignee: Umicore AG & Co. KGInventors: Marcus Pfeifer, Markus Koegel, Roger Staab, Pascal Adolph, Yvonne Demel, Tobias Kuhl, Egbert Lox, Thomas Kreuzer, Frank-Walter Schuetze
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Patent number: 7919177Abstract: Novel material for chromatographic separations, processes for its preparation, and separations devices containing the chromatographic material. In particular, the disclosure describes porous inorganic/organic hybrid particles having a chromatographically-enhancing pore geometry, which desirably may be surface modified, and that offer more efficient chromatographic separations than that known in the art.Type: GrantFiled: January 15, 2009Date of Patent: April 5, 2011Assignee: Waters Technologies CorporationInventors: Zhiping Jiang, Raymond P. Fisk, John E. O'Gara, Thomas H. Walter, Kevin D. Wyndham
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Patent number: 7776786Abstract: The present invention provides monolithic structural catalysts. The catalysts have a high open frontal area structure and composition advantageous for use in high particulate matter environments such as coal-fired industrial applications. In an embodiment, the present invention provides a monolithic structural catalyst body comprising a high open frontal area structure and composition that can achieve an efficient selective reduction of nitrogen oxides while minimizing the oxidation of sulfur dioxide wherein the structure of the catalyst body is resistant to plugging by particulate matter.Type: GrantFiled: May 4, 2005Date of Patent: August 17, 2010Assignee: Cormetech, Inc.Inventors: Chris E. DiFrancesco, Thomas W. Hastings, Edward F. Kassmann, Christian Trefzger
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Patent number: 7771678Abstract: The present invention relates to a catalytic converter element having a plurality of essentially parallel channels through which gas flows during operation of the catalytic converter element. The channels are bordered by channel walls which have a catalytically active coating arranged thereon in at least some areas where it is exposed to the gas. In some channels the coating thus begins with an axial offset from the admission end. This allows an improved temperature management within the catalytic converter element.Type: GrantFiled: May 22, 2007Date of Patent: August 10, 2010Assignee: J. Eberspaecher GmbH & Co. KGInventor: Guenter Eberspach
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Patent number: 7737077Abstract: This is to provide a catalyst for purifying exhaust gases, catalyst which are good in terms of the purifying performance.Type: GrantFiled: November 25, 2004Date of Patent: June 15, 2010Assignee: Cataler CorporationInventors: Ichiro Kitamura, Akimasa Hirai, Kenichi Taki
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Patent number: 7674513Abstract: A ceramic honeycomb structure includes a honeycomb body having an array of interconnecting webs bounded by a skin. The interconnecting webs define an array of longitudinal cells having diagonal corners. Fillets are formed only in diagonally opposed corners traversed by lines perpendicular and/or substantially perpendicular to the skin.Type: GrantFiled: October 6, 2006Date of Patent: March 9, 2010Assignee: Corning IncorporatedInventors: Izhar Zahoor Ahmed, Weiguo Miao
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Patent number: 7611680Abstract: An engine exhaust catalyst containing precious metal nanoparticles is promoted with bismuth. The bismuth promotion improves the catalyst's CO oxidation performance. Also, by varying the amount of bismuth that is added, the NO conversion rate that can be realized with the catalyst can be controlled. The control over the NO conversion rate is important because the passive regenerative performance of a particulate filter used in engine exhaust systems is based on the amount NO2 that is present in the exhaust stream that reaches the particulate filter. The amount of NO2 being produced needs to be optimized (not necessarily maximized) so that adequate particulate filter regeneration performance can be maintained while avoiding unused, toxic NO2 from being exhausted into the atmosphere.Type: GrantFiled: January 9, 2007Date of Patent: November 3, 2009Assignee: Nanostellar, Inc.Inventors: Jifei Jia, Kyle L. Fujdala, Timothy J. Truex
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Patent number: 7608227Abstract: A catalyst structure comprises a foil strip (10) acting as the substrate, and which has been cut and shaped so as to define a multiplicity of peaks (15) and troughs (16) each with its axis extending across the foil, such that peaks and troughs alternate across the foil strip (10). Such a corrugated substrate may be provided with a ceramic coating incorporating a catalytic material. The corrugations enhance turbulence within a flow channel of a compact catalytic reactor.Type: GrantFiled: February 20, 2007Date of Patent: October 27, 2009Assignee: CompactGTL PLCInventor: David James West
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Patent number: 7504359Abstract: A honeycomb structural body comprises one or plural pillar-shaped porous ceramic members in which many through-holes are arranged side by side in a longitudinal direction through partition walls and either one end portions of these through-holes are sealed. The partition wall forming the structural body has a surface roughness of not less than 10 ?m as a maximum roughness Rz defined in JIS B0601-2001 and an average pore size of 5-100 ?m in a pore distribution measured by a mercury pressure method, and satisfies the following relationship: A?90?B/20 or A?100?B/20 when a ratio pores having a pore size of 0.9-1.1 times the average pore size to total pore volume is A (%) and a thickness of the partition wall is B (?m), and there is proposed an effective honeycomb structural body having excellent pressure loss and catching efficiency and a high catalyst reactivity.Type: GrantFiled: February 27, 2004Date of Patent: March 17, 2009Assignee: Ibiden Co., Ltd.Inventors: Kazutake Ogyu, Kazushige Ohno, Atsushi Kudo
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Patent number: 7383633Abstract: A method for the production of a converter-carrier body having a metallic honeycomb body made of a plurality of metal layers, especially smooth layers and corrugated layers, the layers having layer ends, such that an outer shape of the honeycomb body is formed by the layer ends. At least one stack is produced having several alternately disposed metal layers that are structured such that channels are formed for a fluid to flow through. The at least one stack is transformed into a honeycomb body having a cylindrical form. The honeycomb body is deformed from the cylindrical form so that an outer shape that deviates from the cylindrical form is produced. Additionally, the invention relates to a corresponding converter-carrier body and a tool for the production thereof.Type: GrantFiled: December 13, 2004Date of Patent: June 10, 2008Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventor: Ludwig Wieres
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Patent number: 7374729Abstract: Provided are an exhaust treatment catalyst and an exhaust article containing the catalyst. The catalyst comprises: (a) a carrier; (b) a first layer deposited on the carrier, said first layer comprising substantially only at least one refractive metal oxide; (c) a second layer deposited on the first layer, said second layer comprising substantially only at least one oxygen storage component and at least one binder therefor; and (d) a third layer deposited on the second layer, said third layer comprising at least one layer of one or more platinum group metal components supported on a refractory metal oxide support. Optionally, a fourth layer is deposited on the third layer wherein the fourth layer comprises one or more platinum group metal components supported on a refractory metal oxide support. As a further option, an overcoat layer may be deposited on the third or fourth layer wherein the overcoat layer comprises a catalyst poison sorbent.Type: GrantFiled: March 30, 2004Date of Patent: May 20, 2008Assignee: BASF Catalysts LLCInventors: Shau-Lin Franklin Chen, Zhicheng Hu
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Patent number: 7250214Abstract: Novel materials for chromatographic separations, processes for their preparation, and separation devices containing the chromatographic materials. In particular, the novel materials are porous inorganic/organic hybrid monolith materials, which desirably may be surface modified, and which offer more efficient chromatographic separations than that known in the art.Type: GrantFiled: August 8, 2002Date of Patent: July 31, 2007Assignee: Waters Investments LimitedInventors: Thomas H. Walter, Julia Ding, Marianna Kele, John E. O'Gara, Pamela C. Iraneta
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Patent number: 7208532Abstract: A method for the production of a cross-linked support matrix that in form of a bed will permit liquid flow velocities above 5 cm/h, preferably above 50 cm/h, to pass through the bed. The method is characterized in that it comprises the steps: (a) providing a starting support matrix that has pendent unsaturated groups, and (b) subjecting said starting support matrix to electron beam or gamma-ray irradiation. The use of a cross-linked support matrix produced by a method comprising the steps of: (a) providing a starting support matrix that has pendent unsaturated groups, and (b) subjecting said starting support matrix to electron beam or gamma-ray irradiation as a support matrix in liquid chromatography, cell culturing, step-wise solid phase synthesis of organic compounds, running catalytic reactions by the use of a solid phase bound catalyst.Type: GrantFiled: December 11, 2000Date of Patent: April 24, 2007Assignee: GE Healthcare Bio-Sciences ABInventors: Eva Berggren, Dag Lindstrom
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Patent number: 6991737Abstract: A filtering method including the steps of preparing a water purifying apparatus 1 with a cell structure 2 having units for constituting cell structure 4, and a cap portion 3, and making raw water flow into cells 10 from one end, and filtered by a partition walls 9 to take out filtrate water from the side of an outer peripheral surface 8. The cell structure 2 is so constructed that the ratio of maximum value to minimum value in water permeability among the partition walls 9 provided therein is within a range from of 110 to 300% in terms of percentage, and the cells 10 located on the side of an outer periphery 7 of the cell structure 2 have a greater water permeability.Type: GrantFiled: March 5, 2004Date of Patent: January 31, 2006Assignee: NGK Insulators, Ltd.Inventors: Hiroyuki Oyachi, Hitoshi Yonekawa, Nobuhiro Aoki, Naoki Murata
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Patent number: 6967186Abstract: An exhaust gas purifying catalyst including a carrier having a plurality of cells as exhaust gas passages, an HC adsorbent layer formed on the carrier of each of the cells, and an upper catalyst layer disposed on an upstream side of each of the exhaust gas passages on the HC adsorbent layer and a lower catalyst layer disposed on a downstream side of each of the exhaust gas passages on the HC adsorbent layer. The upper catalyst layer includes more O2-storage material than the lower catalyst layer, and the lower catalyst layer includes a catalyst having a wider activation range than the upper catalyst layer.Type: GrantFiled: November 1, 2002Date of Patent: November 22, 2005Assignee: Nissan Motor Co., Ltd.Inventors: Masahiro Takaya, Shinji Yamamoto, Yoshiaki Hiramoto
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Patent number: 6903051Abstract: The invention provides a monolithic catalyst support for hydrogenation and hydrotreating and in particular for selective hydrogenation of pyrolysis gasoline. The monolithic catalyst includes (i) a multicellular monolith body, preferably having a honeycomb structure, most preferably a honeycomb structure made of cordierite, the honeycomb structure having an inlet end, an outlet end, and a multiplicity of mutually adjoining cells extending along the length of the body from the inlet end to the outlet end, the cells being separated from one another by porous walls, and, (ii) a coating consisting of theta alumina synthesized in situ on the multicellular monolith body. The in situ theta alumina is strongly bonded with the multicellular monolith body and comprises at least 50% by weight of the washcoat layer, and preferably greater than 90% by weight.Type: GrantFiled: April 12, 2002Date of Patent: June 7, 2005Assignee: Corning IncorporatedInventors: Tinghong Tao, Jennifer M. Torns, Brian P. Usiak
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Patent number: 6881703Abstract: Monolithic metallic catalyst substrates offering improved heat conductivity are provided from metal powder extrusion batches of copper, tin, zinc, aluminum, iron, silver, nickel, and mixtures and alloys thereof by extrusion through a honeycomb extrusion die followed by drying and firing in a two stage firing process to oxidize organic extrusion batch components, remove residual oxides from the porous wall structure, and consolidate the metal powders to strong, integral honeycomb support structures.Type: GrantFiled: August 8, 2001Date of Patent: April 19, 2005Assignee: Corning IncorporatedInventors: Willard A. Cutler, Lin He, Anthony R. Olszewski, Charles M. Sorensen, Jr.
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Patent number: 6846775Abstract: The invention relates to a catalyst element for a recombinator for eliminating hydrogen from accident atmospheres, in which the technical problem of continuously efficiently converting both small and large amounts of hydrogen with the atmospheric air-oxygen present in the safety containers within a broad concentration range, and routing away the reaction heat arising in the process to such an extent that the respective ignition temperature is not reached in the present mixture is resolved by having the catalyst element exhibit a flat basic body (2), which is arranged within the area of flow through the recombinator, wherein the surface of the basic body (2) over which the accident atmosphere flows has a varying coverage density with catalyst material (3).Type: GrantFiled: November 12, 1999Date of Patent: January 25, 2005Assignee: Forschungszentrum Julich GmbHInventors: Peter Brockerhoff, Werner Von Lensa, Ernst Arndt Reinecke
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Patent number: 6830736Abstract: For carrying out a heterogeneously catalyzed reaction, such as the generation of hydrogen from hydrocarbons or alcohol, a reaction mixture comprising a hydrocarbon and water is supplied to a catalyst, which is produced by pressing at least one catalyst powder into a layer. Instead of a metallic housing, stacked layers are sealed by an edge seal, introduced into the layer or applied on the layer.Type: GrantFiled: September 15, 2000Date of Patent: December 14, 2004Assignee: Ballard Power Systems AGInventors: Oskar Lamla, Martin Schüssler
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Patent number: 6710013Abstract: Provided is a catalyst structure used for purifying an exhaust gas; to be disposed in an exhaust gas flow passage; preferable for obtaining a highly efficient and compact exhaust gas purifying apparatus; and produced by alternately stacking platelike catalysts 1, and gas dispersing members composed of netlike products 7 having many holes passing from the front surface to the back surface thereof, or linear, belt-shaped, or rodlike materials of a metal, ceramic, or glass to disturb the flow of an exhaust gas in a flow passage of the gas thereby to promote contact of the gas to be treated with the catalyst.Type: GrantFiled: April 20, 2001Date of Patent: March 23, 2004Assignee: Babcock-Hitachi Kabushiki KaishaInventors: Yasuyoshi Kato, Kouichi Yokoyama, Eiji Miyamoto, Masatoshi Fujisawa
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Publication number: 20030203816Abstract: A titania-coated honeycomb catalyst matrix is provided for the ultraviolet-photocatalytic oxidation of organic pollutants in a flowing fluid. A honeycomb-shaped skeletal structure (12) has a thin, lightweight substrate (18) of metal or ceramic, typically an aluminum alloy, and a surface coating (20) of photocatalyst, such as titania. The photocatalyst (20) is bonded to the substrate (18) via a thin oxide layer (18′) on the substrate. The oxide layer (18′) may be grown on the substrate. The photocatalyst coating (20) is made by mixing (30) titania powder in a TiO2 sol-gel to form a titania slurry. The substrate with oxide layer is coated (30) with the titania slurry and then heat treated (31). The photocatalyst coating (20) is typically applied to substrate sheets (40, 60, 62) preformed for assembly into a honeycomb-shaped skeletal structure (12) having an array of parallel cells (46, 46′).Type: ApplicationFiled: May 7, 2003Publication date: October 30, 2003Inventors: Joseph J. Sangiovanni, Zissis A. Dardas
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Publication number: 20030150811Abstract: Novel materials for chromatographic separations, processes for their preparation, and separation devices containing the chromatographic materials. In particular, the novel materials are porous inorganic/organic hybrid monolith materials, which desirably may be surface modified, and which offer more efficient chromatographic separations than that known in the art.Type: ApplicationFiled: August 8, 2002Publication date: August 14, 2003Applicant: Waters Investments LimitedInventors: Thomas H. Walter, Julia Ding, Marianna Kele, John E. O'Gara, Pamela C. Iraneta
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Publication number: 20030114300Abstract: An oxidation catalyst for a light-duty diesel vehicle comprising a first upstream part (2) and a second downstream part (3) of high heat capacity relative to the first part, each part comprising a substrate and a catalyst support coated thereon. With this arrangement the diesel catalyst can reach light-off temperature more quickly and retain sufficient heat to maintain light-off temperature for substantially longer than conventional diesel catalyst arrangements.Type: ApplicationFiled: October 23, 2002Publication date: June 19, 2003Inventor: Martyn Vincent Twigg
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Publication number: 20030083198Abstract: A method and apparatus for converting a hydrocarbon and oxygen containing gas feed stream to a product stream, such as syngas, including catalytically partially oxidizing the hydrocarbon feed stream over a catalyst bed. The catalyst bed has a downstream section which is less resistant to flow than the upstream section.Type: ApplicationFiled: October 4, 2002Publication date: May 1, 2003Applicant: Conoco Inc.Inventors: Bang Chen Xu, Sriram Ramani, Kevin L. Ricketson, Gloria I. Straguzzi, Larry D. Swinney, Joe D. Allison
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Patent number: 6524541Abstract: A molding (catalyst structure) for chemical apparatuses which is formed from at least two closed frames and one or more cross-pieces connecting these frames, where the frames are arranged at a distance from one another in a single plane or in a plurality of parallel planes about an (imaginary) molding (structure) axis which is perpendicular to the plane(s) and passes through the center points of the frames. The molding (catalyst structure) is preferably formed from at least four closed frames and one or more cross-pieces connecting these frames, where the frames are arranged one inside the other at a distance from one another in at least two parallel planes about an (imaginary) molding (structure) axis which is perpendicular to the planes and passes through the center points of the frames, and each plane has at least two frames.Type: GrantFiled: October 27, 1999Date of Patent: February 25, 2003Assignee: BASF AktiengesellschaftInventor: Manfred Winter
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Patent number: 6444610Abstract: An exhaust gas purifying catalyst comprises a hydrocarbon adsorbent layer containing zeolite as a main component and a metal-based catalyst layer containing any noble metal such as palladium, platinum, rhodium, etc. on a monolithic support that has a plurality of cells whose sectional shape is a regular N-polygon. In the case that Rc is a distance from a center of gravity to an inner wall surface of the hydrocarbon adsorbent layer along a line extending from the center of gravity of the regular N-polygon in the cell sectional shape to a corner of the N-polygon, and Rf is a distance from the center of gravity to the inner wall surface of the hydrocarbon adsorbent layer along a line extending from the center of gravity perpendicularly to respective sides of the regular N-polygon, a ratio Rc/Rf is set to less than or equal to 1.7 in a cell sectional shape.Type: GrantFiled: July 14, 2000Date of Patent: September 3, 2002Assignee: Nissan Motor Co., Ltd.Inventor: Shinji Yamamoto
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Patent number: 6422738Abstract: A compact cross-channel mixer having several stacked foils is provided whereby flow channels are formed due to a special profiling of the foils, e.g., a sine wave design. The flow channels of foils that are positioned on top of each other. The stacked foils that form a mixing element are rotated about the main flow direction.Type: GrantFiled: September 24, 1999Date of Patent: July 23, 2002Assignee: MAN Nutzfahrzeuge AGInventor: Andreas Döring
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Publication number: 20020045541Abstract: It is an object of the present invention to provide a ceramic catalyst body with a better catalyst performance by using a ceramic carrier capable of directly supporting a catalyst component.Type: ApplicationFiled: October 1, 2001Publication date: April 18, 2002Inventors: Kazuhiko Koike, Tomohiko Nakanishi, Masakazu Tanaka, Tosiharu Kondo
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Publication number: 20010055241Abstract: A compact cross-channel mixer having several stacked foils is provided whereby flow channels are formed due to a special profiling of the foils, e.g., a sine wave design. The flow channels of foils that are positioned on top of each other. The stacked foils that form a mixing element are rotated about the main flow direction.Type: ApplicationFiled: September 24, 1999Publication date: December 27, 2001Inventor: ANDREAS DORING
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Patent number: 6316121Abstract: A metal foil includes at least two intersecting structures, which are spaced from an imaginary reference surface and which define an intersection region. The at least two intersecting structures partially superpose one another in the intersection region and are formed with at least one through opening in the intersection region. A honeycomb body includes at least one flat construction formed with channels, which define a flow direction for a fluid to flow through the channels. The at least one flat construction has at least two intersecting structures, which are spaced from an imaginary reference surface and which define an intersection region. The at least two intersecting structures partially superpose one another in the intersection region and have at least one through opening in the intersection region.Type: GrantFiled: June 12, 2000Date of Patent: November 13, 2001Assignee: Emitec Gesellschaft fuer Emissionstechnologie mbHInventor: Wolfgang Maus