Rapid Solidification (e.g., Quenching, Gas-atomizing, Melt-spinning, Roller-quenching) Patents (Class 505/733)
  • Patent number: 6258753
    Abstract: The invention concerns a process for producing optimized melt-textured volume samples based on the high temperature superconductor YBa2Cu3O7 (YBCO) for use in contact-free self-stabilizing magnetic bearings. The object of the invention is to provide a process by which structured high-temperature superconductive materials of the initially mentioned composition can be mass-produced economically in an automated process while maintaining a high degree of dimensional accuracy.
    Type: Grant
    Filed: June 17, 1998
    Date of Patent: July 10, 2001
    Assignee: Forschungszentrum Karlsruhe GmbH
    Inventors: Hans-Jurgen Bornemann, Thomas Burghardt, Wolfgang Hennig
  • Patent number: 6008162
    Abstract: The present invention can provide an oxide superconductive film with a smooth surface and at homogeneous thickness on a simple substrate structure at a high film formation rate. In a liquid phase epitaxial growth method for producing an ReBa.sub.2 Cu.sub.3 Ox film (3) (Rerepresents one selected from lanthanoids such as Y and Nd, and X represents the oxygen amount) having a 123 type crystal structure from a molten liquid (1), a substrate (2) surface is inclined by 1 degree to 44 degrees with respect to the molten liquid surface at the time of separating the film from the molten liquid after film formation. After separating the film from the molten liquid, the substrate is rotated at 300 rpm to 3000 rpm for 5 seconds to 5 minutes. The film formation atmosphere contains 2 at. % of oxygen and 98 at. % of nitrogen, and the film formation temperature is 900 to 970.degree. C.
    Type: Grant
    Filed: March 31, 1998
    Date of Patent: December 28, 1999
    Assignees: NEC Corporation, International Conductivity Technology Center
    Inventors: Sadahiko Miura, Tadataka Morishita, Youichi Enomoto
  • Patent number: 5958842
    Abstract: Superconducting articles and a method of forming them, where the superconducting phase of an article is Bi.sub.2 Sr.sub.2 CaCu.sub.2 O.sub.y (Bi-2212). Alumina is combined with Bi-2212 powder or Bi-2212 precursor powder and, in order to form an intimate mixture, the mixture is melted and rapidly cooled to form a glassy solid. The glassy solid is comminuted and the resulting powder is combined with a carrier. An alternative to melting is to form the mixture of nanophase alumina and material having a particle size of less than about 10 microns. The powder, with the carrier, is melt processed to form a superconducting article.
    Type: Grant
    Filed: February 28, 1996
    Date of Patent: September 28, 1999
    Assignee: The Regents of the Uniersity of California
    Inventor: Terry G. Holesinger
  • Patent number: 5869431
    Abstract: A method of fabricating bulk superconducting material such as RBa.sub.2 Cu.sub.3 O.sub.7-.delta. where R is La or Y comprising depositing a thin epitaxially oriented film of Nd or Sm (123) on an oxide substrate. The powder oxides of RBa.sub.2 Cu.sub.3 O.sub.7-.delta. or oxides and/or carbonates of R and Ba and Cu present in mole ratios to form RBa.sub.2 Cu.sub.3 O.sub.7-.delta., where R is Y or La are heated, in physical contact with the thin film of Nd or Sm (123) on the oxide substrate to a temperature sufficient to form a liquid phase in the oxide or carbonate mixture while maintaining the thin film solid to grow a large single domain 123 superconducting material. Then the material is cooled. The thin film is between 200 .ANG. and 2000 .ANG.. A construction prepared by the method is also disclosed.
    Type: Grant
    Filed: April 15, 1996
    Date of Patent: February 9, 1999
    Assignee: The University of Chicago
    Inventors: Boyd W. Veal, Arvydas Paulikas, Uthamalingam Balachandran, Wei Zhong
  • Patent number: 5856277
    Abstract: A method of manufacture of a textured layer of a high temperature superconductor on a substrate. The method involves providing an untextured high temperature superconductor material having a characteristic ambient pressure peritectic melting point, heating the superconductor to a temperature below the peritectic temperature, establishing a reduced pO.sub.2 atmosphere below ambient pressure causing reduction of the peritectic melting point to a reduced temperature which causes melting from an exposed surface of the superconductor and raising pressure of the reduced pO.sub.2 atmosphere to cause solidification of the molten superconductor in a textured surface layer.
    Type: Grant
    Filed: June 3, 1996
    Date of Patent: January 5, 1999
    Assignee: Illinois Superconductor Corporation
    Inventors: Nan Chen, Kenneth C. Goretta, Stephen E. Dorris
  • Patent number: 5846912
    Abstract: The present invention relate to textured YBa.sub.2 Cu.sub.3 O.sub.x (Y-123) superconductors and a process of preparing them by directional recrystallization of compacts fabricated from quenched YBCO powders at temperatures about 100.degree. C. below the peritectic temperature to provide a superconductor where more than 75% of the YBa.sub.2 Cu.sub.3 O.sub.x phase is obtained without any Y.sub.2 BaCuO.sub.5 .
    Type: Grant
    Filed: January 4, 1996
    Date of Patent: December 8, 1998
    Assignee: Lockheed Martin Energy Systems, Inc.
    Inventors: Venkat Selvamanickam, Amit Goyal, Donald M. Kroeger
  • Patent number: 5846910
    Abstract: This invention concerns a method for the production of an oxide superconducting tape material having a composition of Bi.sub.2 Sr.sub.2 CaCu.sub.2 O.sub.8, which method consists essentially of forming a sandwich structure comprising a layer formed of a superconducting powder consisting essentially of Bi, Sr, Ca, Cu, and O and having an essential structure of Bi.sub.2 Sr.sub.2 CaCu.sub.2 O.sub.8 and silver sheet layers, the superconducting powder layer being interposed between the silver sheet layers, heating the sandwich structure at a temperature in the range of 810.degree.-910.degree. C. in an atmosphere consisting of oxygen and an inert gas and having an oxygen partial pressure in the range of 0-90%, thereby melting the superconducting powder layer, and then elevating the oxygen partial pressure of the atmosphere while retaining the same heating temperature, thereby crystallizing the molten superconducting powder layer.
    Type: Grant
    Filed: June 11, 1997
    Date of Patent: December 8, 1998
    Assignee: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventors: Ryoji Funahashi, Ichiro Matsubara, Kazuo Ueno, Hiroshi Ishikawa
  • Patent number: 5789347
    Abstract: A method of producing ceramic superconducting materials such as YBa.sub.2 Cu.sub.3 O.sub.x includes blending together starting materials for the superconducting material. The blend of starting materials are formed into a layer and sintered at a temperature above the peritectic temperature for the superconducting material. Prior to sintering, the starting materials for the superconducting material may be unreacted. The starting materials may also be partially reacted prior to sintering by calcining for a period of time at a temperature which does not result in full reaction of the starting materials to the chemical composition of the desired superconducting material.
    Type: Grant
    Filed: February 3, 1997
    Date of Patent: August 4, 1998
    Assignee: Illinois Superconductor Corporation
    Inventors: Timothy W. Button, Neil McN Alford, Felicitas Wellhofer
  • Patent number: 5736489
    Abstract: A method is provided for producing polycrystalline superconductor materials which utilizes a zdense and non-polluting 211 substrate which has been pre-sintered prior to melt processing with a 123 superconducting material. The resulting melt-processed material may be fabricated into a 123 superconductor having a single crystal size of up to 60 mm long which can carry very high current of up to about 1,500 A at 1 .mu.V/cm criterion.
    Type: Grant
    Filed: February 7, 1997
    Date of Patent: April 7, 1998
    Assignee: Wright State University
    Inventor: Gregory Kozlowski
  • Patent number: 5716909
    Abstract: Process for increasing the pinning force of superconducting Bi-Sr-Ca-Cu-O ceramic moldings, which comprises heating the pure-phase 2212 phase of a Bi-Sr-Ca-Cu-O ceramic molding under pure oxygen or an oxygen-containing gas for from 1 to 40 minutes to a temperature of from 825.degree. to 900.degree. C. and generating secondary-phase precipitates in the process.
    Type: Grant
    Filed: October 1, 1996
    Date of Patent: February 10, 1998
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Peter Majewski, Guenter Petzow, Fritz Aldinger, Bernhard Hettich, Steffen Elschner
  • Patent number: 5652192
    Abstract: The material of the present invention is a mixture of catalytically active material and carrier materials, which may be catalytically active themselves. Hence, the material of the present invention provides a catalyst particle that has catalytically active material throughout its bulk volume as well as on its surface. The presence of the catalytically active material throughout the bulk volume is achieved by chemical combination of catalytically active materials with carrier materials prior to or simultaneously with crystallite formation.
    Type: Grant
    Filed: March 28, 1995
    Date of Patent: July 29, 1997
    Assignee: Battelle Memorial Institute
    Inventors: Dean W. Matson, John L. Fulton, John C. Linehan, Roger M. Bean, Thomas D. Brewer, Todd A. Werpy, John G. Darab
  • Patent number: 5627142
    Abstract: A composite material is disclosed which includes a substrate, an oriented film provided on a surface of the substrate and formed of a crystal of a Y123 metal oxide of the formula LnBa.sub.2 Cu.sub.3 O.sub.y wherein Ln stands for Y or an element belonging to the lanthanoid and y is a number of 6-7, and a layer of a Y123 metal oxide of the formula LnBa.sub.2 Cu.sub.3 O.sub.y wherein Ln stands for Y or an element belonging to the lanthanoid and y is a number of 6-7 formed on the oriented film.
    Type: Grant
    Filed: July 25, 1994
    Date of Patent: May 6, 1997
    Assignees: International Superconductivity Technology Center, Hitachi Cable, Ltd., Hokkaido Electric Power Co., Inc., Kyushu Electric Power Co., Inc., Kansai Electric Power Co., Inc., Fujikura, Ltd.
    Inventors: Yasuji Yamada, Masaru Nakamura, Noriyuki Tatsumi, Jiro Tsujino, Kanshi Ohtsu, Yasuo Kanamori, Minoru Tagami, Atsushi Kume, Yuh Shiohara, Shoji Tanaka
  • Patent number: 5614472
    Abstract: The invention relates to a spray pyrolyric process for the preparation of multi-element metal oxide powders useful as precursors of high temperature superconductor ceramics. Aerosols of aqueous solutions containing corresponding metal salts admixed in the required stoichiometric proportion are sprayed through an independently operated hydrogen/oxygen flame in such a way that a flame temperature of 800.degree.-1100.degree. C. is maintained to form said powders. Any contact of the aerosols and powders generated during the process with carbon or carbon-containing compounds or materials is strictly avoided.
    Type: Grant
    Filed: May 12, 1995
    Date of Patent: March 25, 1997
    Assignee: Merck Patent Gesellschaft Mit Beschrankter Haftung
    Inventors: Rodney Riddle, Matthias Kuntz, Bernd M uller, Dietmar Raulin, G unther Feldmann-Schlobohm
  • Patent number: 5583094
    Abstract: A tubular metal pipe and a solidified melt of a precursor of oxide superconducting material which is placed in contact with the metal pipe are subjected to heat treatment in an oxidizing atmosphere and at a temperature above the partial fusion temperature of the solidified melt to oxidize the metal pipe from its inside and outside and, as the oxidation proceeds, a melt of the solidified melt is effused through the tubular metal oxide layer to form a superconducting layer on its surface. This makes it possible to easily obtain a hollow oxide superconductor wherein a superconducting material layer is formed outside the metal oxide layer.
    Type: Grant
    Filed: September 28, 1994
    Date of Patent: December 10, 1996
    Assignees: Chubu Electric Power Company, Inc., Yoshihiro Abe, Showa Electric Wire & Cable Co., Ltd.
    Inventors: Yoshihiro Abe, Toshihiro Kasuga, Koichi Nakamura, Eikichi Inukai
  • Patent number: 5550102
    Abstract: A method of manufacturing a superconductor is carried out by first preparing a material composed of Y.sub.1 Ba.sub.2 Cu.sub.3 O.sub.7. This material is heated/molten in a platinum crucible. A melt thus obtained is drawn out from a high-temperature frame provided above the platinum crucible and heated to a temperature exceeding the melting point of the material. The melt thus drawn out is cooled by natural standing, to be solidified. As the result, an elongated superconductor composed of Y.sub.1 Ba.sub.2 Cu.sub.3 O.sub.7 can be obtained. This superconductor enters a superconductive state at 90 K.
    Type: Grant
    Filed: September 9, 1992
    Date of Patent: August 27, 1996
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Yoshihiro Nakai, Kazuo Sawada, Kazuhiko Hayashi, Masanobu Nishio
  • Patent number: 5545613
    Abstract: A method of preparing a superconducting oxide by combining the metallic elements of the oxide to form an alloy, followed by oxidation of the alloy to form the oxide. Superconducting oxide-metal composites are prepared in which a noble metal phase intimately mixed with the oxide phase results in improved mechanical properties. The superconducting oxides and oxide-metal composites are provided in a variety of useful forms.
    Type: Grant
    Filed: July 11, 1994
    Date of Patent: August 13, 1996
    Assignee: Massachusetts Institute of Technology
    Inventors: Gregory J. Yurek, John B. VanderSande
  • Patent number: 5545610
    Abstract: An oxide-based superconductor ccmprising Tl, Pb, Sr, Ca and Cu or Tl, Pb, Ba, Sr, Ca and Cu, prepared by subjecting a low melting point composition comprising the superconductor-constituting elements and a solid composition comprising the superconductor-constituting elements, prepared in advance, to reaction under melting conditions for the low melting point composition, has distinguished current pass characteristics in a high magnetic field due to improvement of electric contact among grains through reduction of non-superconductor phase, increase in crystal grain sizes (reduction of crystal boundaries), orientation of crystal and cleaning of crystal boundaries.
    Type: Grant
    Filed: September 2, 1993
    Date of Patent: August 13, 1996
    Assignee: Hitachi, Ltd.
    Inventors: Kazutoshi Higashiyama, Toshiya Doi, Takesi Ozawa, Seizi Takeuchi, Tomoichi Kamo, Shinpei Matsuda, Yutaka Yoshida
  • Patent number: 5541154
    Abstract: Process for preparing a high-T.sub.c superconductor as a precursor material for the oxide-powder-in-tube method (OPIT). The present invention relates to a process for preparing a high-T.sub.c superconductor as a precursor material for the oxide-powder-in-tube method, which involves mixing the oxides of the elements Bi, Sr, Ca and Cu and completely melting them at temperatures of .gtoreq.1000.degree. C., then casting the melt onto a substrate which is kept at room temperature, and disintegrating the cooled melt block and grinding it into a powder.
    Type: Grant
    Filed: February 16, 1994
    Date of Patent: July 30, 1996
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Marc Neubacher, Joachim Bock, Christoph Lang, Eberhard Preisler, Helga Weis
  • Patent number: 5523285
    Abstract: A process for the preparation of amorphous precursor powders for Pb-doped Bi.sub.2 Sr.sub.2 Ca.sub.2 Cu.sub.3 O.sub.x (2223) includes a freeze-drying process incorporating a splat-freezing step. The process generally includes splat freezing a nitrate solution of Bi, Pb, Sr, Ca, and Cu to form flakes of the solution without any phase separation; grinding the frozen flakes to form a powder; freeze-drying the frozen powder; heating the dried powder to form a dry green precursor powders; denitrating the green-powders; heating the denitrated powders to form phase-clean Bi-2223 powders. The grain boundaries of the 2223 grains appear to be clean, leading to good intergrain contact between 2223 grains.
    Type: Grant
    Filed: September 30, 1994
    Date of Patent: June 4, 1996
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventor: Uthamalingam Balachandran
  • Patent number: 5432143
    Abstract: A method of producing a microcrystalline RBa.sub.2 Cu.sub.3 O.sub.y structure where R denotes a lanthanide chosen from Y, La, Nd, Sm, Eu, Gd, Tb, Ho, Er, Tm, Yb and Lu and where y has a value between 6.9 and 7 starts with a powder of composition [x(123) ; (1-x) (7BaO--18CuO] where (123) denotes the 123 phase of RBaB.sub.2 Cu.sub.3 O.sub.y and where the value of x is between 0.01 and 1. The powder is compressed and sintered at a temperature below 920.degree. C. (the BaCuO.sub.2 and CuO binary eutectic temperature) to form a sample. The sample is placed on an oxide of the lanthanide R. The sample and its support undergo heat treatment enabling chemical reaction between the liquid part of the sample and its support whereby substantially all of the liquid part is consumed and highly regular 123 monocrystals are obtained. Cooling is applied. At least one annealing is carried out in pure oxygen at a temperature between 350.degree. C. and 500.degree. C. to obtain the orthorhombic form characteristic of RBa.sub.2 Cu.
    Type: Grant
    Filed: January 11, 1994
    Date of Patent: July 11, 1995
    Assignee: Alcatel Alsthom Compagnie Generale D'Electricite
    Inventors: Nadia Pellerin, Philippe Odier
  • Patent number: 5430010
    Abstract: The present invention relates to a process for preparing an oxide superconductor having a high critical current density, a uniform structure and an excellent mechanical property and thermal stability, which comprises heating raw material powders of a REBaCuO system at 1050.degree. C. or higher, cooling the material for solidification, pulverizing and mixing the solidified material to homogeneously disperse the structure of the solidified material, molding the material, optionally mixed with silver oxide or silver, into a predetermined shape, and reheating the molding to 1050.degree. C. or higher to grow a superconducting phase.
    Type: Grant
    Filed: June 8, 1993
    Date of Patent: July 4, 1995
    Assignees: International Superconductivity Technology Center, Nippon Steel Corporation
    Inventors: Masato Murakami, Terutsugu Oyama, Hiroyuki Fujimoto, Naoki Koshizuka, Yu Shiohara, Shoji Tanaka
  • Patent number: 5403818
    Abstract: A Bi--Sr--Ca--Cu--O ceramic superconductor contains 0112 phases which are finely dispersed in a 2212-phase matrix with its c-axis oriented perpendicular to a growth direction.A method of preparing a Bi--Sr--Ca--Cu--O ceramic superconductor comprises the steps of growing crystals under conditions satisfying:G/R.gtoreq.1 and G.R.gtoreq.10000where G (K/cm) represents the temperature gradient at a solid-liquid interface and R (mm/h) represents the rate of crystal growth, and annealing the grown crystals in an atmosphere having oxygen partial pressure of at least 0.05 atm. within a temperature-range of 800.degree. to 860.degree. C. for at least 2 hours.
    Type: Grant
    Filed: March 19, 1993
    Date of Patent: April 4, 1995
    Assignee: Engineering Research Association For Superconductive Generation Equipment and Materials
    Inventor: Kazuhiko Hayashi
  • Patent number: 5348937
    Abstract: An article comprises an oriented thick film superconducting coating on a polycrystalline substrate. The coating includes at least two highly oriented platelet components ofBi.sub.a Sr.sub.b Ca.sub.c Cu.sub.d O.sub.x (BSCCO)wherein, in one component, a is 2, b is 2, c is 1, d is 2, and x is 8 and, in another component, a is 2, b is 2, c is 0, d is 1, and x is .apprxeq.6, oriented such that said BSCCO platelets are essentially parallel to said substrate. Suitable polycrystalline substrates are MgO and alumina and mullite.
    Type: Grant
    Filed: December 21, 1993
    Date of Patent: September 20, 1994
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Louis E. Toth, J. Richard Spann
  • Patent number: 5338722
    Abstract: Superconducting oxide ceramics having a high density of superconducting current are formed without making use of very high temperatures higher than 1000.degree. C. Superconducting oxide material is placed in a crucible, melted and fired at a relatively low temperature. During the melting and firing step, the partial pressure of oxygen is reduced in order to lower the melting point of the ceramic. After the firing, the partial pressure of oxygen is increased.
    Type: Grant
    Filed: March 12, 1993
    Date of Patent: August 16, 1994
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventor: Yasuhiko Takemura
  • Patent number: 5314869
    Abstract: A substantially single phase, single crystalline, highly epitaxial film of Bi.sub.2 CaSr.sub.2 Cu.sub.2 O.sub.8 superconductor which has a T.sub.c (zero resistance) of 83 K is provided on a lattice-matched substrate with no intergrowth. This film is produced by a Liquid Phase Epitaxy method which includes the steps of forming a dilute supercooled molten solution of a single phase superconducting mixture of oxides of Bi, Ca, Sr, and Cu having an atomic ratio of about 2:1:2:2 in a nonreactive flux such as KCl, introducing the substrate, e.g., NdGaO.sub.3, into the molten solution at 850.degree. C., cooling the solution from 850.degree. C. to 830.degree. C. to grow the film and rapidly cooling the substrate to room temperature to maintain the desired single phase, single crystalline film structure.
    Type: Grant
    Filed: September 16, 1992
    Date of Patent: May 24, 1994
    Assignee: The Texas A & M University System
    Inventors: Raghvendra K. Pandey, Kanwal Raina, Narayanan Solayappan
  • Patent number: 5312804
    Abstract: A method of fabricating a superconductive flexible conductor having a high critical temperature in which method a deposit of superconductive ceramic is applied to a metal tape of thickness lying in the range 0.1 mm to 1 mm, wherein:the deposit of thickness lying in the range 50 .mu.m to 300 .mu.m and of concentration by volume of not less than 70% runs through an infrared beam at a speed of not less than 5 cm per minute, the zone treated by the the beam having a width of less than 10 mm relative to the travel direction and a surface temperature of not less than 1200.degree. C., thereby imparting a surface superconductive layer to the deposit which is of concentration by volume close to 100%, which is textured in the travel direction, and which is of thickness lying in the range 10 .mu.m to 100 .mu.m; andannealing is then performed under oxygen.
    Type: Grant
    Filed: October 28, 1992
    Date of Patent: May 17, 1994
    Assignee: Alcatel Cable
    Inventors: Alain Petitbon, Roland Queriaud
  • Patent number: 5306700
    Abstract: A method is disclosed for fabricating bulk superconducting materials into shaped articles, including ones of relatively large sizes and complex shapes, which have high densities, high integrity, high magnetization and critical current densities. A mixture of superconducting material is completely or substantially melted and the molten material is then cooled to room temperature and ground to a powder. The ground powder is next mixed with a second phase made up of either precursor superconducting powder or a mixture of metallic silver and copper. The resulting mixture is then shaped into an article by conventional ceramic article forming techniques: pressing, extruding, molding or the like. The resulting shaped article is heated to a temperature at which a substantial amount of its content of second phase material is melted, thus facilitating densification of the entire shaped article. The resulting dense specimen is annealed in an appropriate environment while it is being cooled to room temperature.
    Type: Grant
    Filed: September 1, 1992
    Date of Patent: April 26, 1994
    Assignee: The Catholic University of America
    Inventor: Hamid Hojaji
  • Patent number: 5306704
    Abstract: An improved method for the efficient incorporation of a metal such as silver in a superconducting material includes blending the metal with a high temperature superconductor or precursor powder and consolidating the same into pellets. The pellets are charged directly into a heating assembly where it is melted and heated sufficiently to a uniform temperature prior to fiberization. Droplets of the melted blend fall through a collar into a nozzle where they are subjected to a high velocity gas to break the melted material into ligaments which solidify into improved flexible fibers having the metal homogeneously disThis invention was made with Government support under a contract with the Department of Energy (DOE) and Ames Laboratory, Contract No. SC-91-225, our reference No. CRD-1272. The Government has certain rights in this invention.
    Type: Grant
    Filed: July 29, 1992
    Date of Patent: April 26, 1994
    Assignee: The Babcock & Wilcox Company
    Inventors: Richard A. Gleixner, Dale F. LaCount, Douglas K. Finnemore
  • Patent number: 5284825
    Abstract: A superconducting structure is provided comprising a substrate, a superconductor coating supported by the substrate and a diffusion barrier positioned between the superconductor coating and the substrate to inhibit diffusion of contaminants from the substrate to the superconductor coating. The coating is a ceramic oxide having superconducting properties. The diffusion barrier may likewise be a ceramic oxide, but differs in its specific composition to provide it with a peritectic decomposition temperature greater than the superconductor coating. Accordingly, the diffusion barrier exhibits substantially lower atomic mobility than the superconductor coating during manufacture of the superconducting structure, thereby preventing contamination of the coating by the substrate.
    Type: Grant
    Filed: August 17, 1992
    Date of Patent: February 8, 1994
    Assignee: General Atomics
    Inventors: Richard B. Stephens, Frederick H. Elsner
  • Patent number: 5278137
    Abstract: The present invention is characterized in that oxides of Y, Ba and Cu having a superconductive substance-forming composition are melted, the melt is rapidly cooled and solidified, the obtained sheet is heated at a temperature of 1000.degree. to 1350.degree. C. to produce a partially melted state thereof, and the sheet is gradually cooled at a rate lower than 200.degree. C./hr, whereby a texture in which grains of the RE.sub.2 BaCuO.sub.5 phase having a diameter smaller than 20 .mu.m are dispersed in the REBa.sub.2 Cu.sub.3 O.sub.7-y phase is obtained.
    Type: Grant
    Filed: June 23, 1991
    Date of Patent: January 11, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Mitsuru Morita, Katsuyoshi Miyamoto, Masato Murakami, Shoichi Matsuda
  • Patent number: 5276011
    Abstract: A method of manufacturing a component of the tape or filament kind out of a material based on a superconducting oxide having a high critical temperature, wherein said material is formed while it is in the vitreous state,the method being characterized by the fact that the material is subsequently crystallized:in a first step under a magnetic field and at a temperature T.sub.l lying between the vitreous transition temperature T.sub.g and the crystallization temperature T.sub.x, during which step isolated microcrystallites of submicroscopic size develop and their c axes orient themselves parallel to one another because of said applied magnetic field; andin a second step at a temperature T.sub.2 close to the crystallization temperature, in which the existing nuclei grow while retaining the texture imparted to them during said first step.
    Type: Grant
    Filed: January 3, 1992
    Date of Patent: January 4, 1994
    Assignee: Alcatel Alsthom Compagnie Generale d'Electricite
    Inventor: Christian Belouet
  • Patent number: 5272131
    Abstract: A process is provided for forming an oriented thick film superconducting coating on a polycrystalline substrate. The coating includes at least two highly oriented compounds ofBi.sub.a Sr.sub.b Ca.sub.c Cu.sub.d O.sub.x (BSCCO)wherein, in one component, a is 2, b is 2, c is 1, d is 2, and x is 8 and, in another component, a is 2, b is 2, c is 0, d is 1, and x is .apprxeq.6. The process comprising applying a powdered mixture prepared from BiO.sub.3, SrCO.sub.3, CaCO.sub.3, and CuO onto a polycrystalline substrate; rapidly heating the resultant coated substrate to a temperature of from about 1000.degree.-1100.degree. C. for a period of from about 30 minutes, thereby melting the powder and forming a thick film coating; rapidly quenching the coated substrate below which phase transition occurs; and annealing the resultant coated substrate by heating in an atmosphere of an oxygen-containing gas to a temperature of from about 850.degree.-870.degree. C.
    Type: Grant
    Filed: March 21, 1990
    Date of Patent: December 21, 1993
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Louis E. Toth, J. Richard Spann
  • Patent number: 5270296
    Abstract: A method of making a composite high-temperature superconducting wire in which a layer of a superconductive oxide is coated onto a refractory core by melting a zone of the layer uniformly all around the core as the core is drawn through the focus of a reflector having the shape of a paraboloid of revolution while directing onto the reflector a collimated beam of an energy sufficient to melt the layer. The melted layer is cooled with a substantially radially symmetrical thermal gradient to form the superconducting oxide ceramic layer on the core with radially-directed growth of columnar grains of the superconducting oxide ceramic.
    Type: Grant
    Filed: April 30, 1992
    Date of Patent: December 14, 1993
    Assignee: Troy Investments Inc.
    Inventor: Aharon Z. Hed
  • Patent number: 5270292
    Abstract: Improved superconducting materials with high maximum magnetization, remanent magnetization and diamagnetic susceptibility can be made by enriching the base Y-Ba-Cu-O composition, Y:Ba:Cu=1:2:3, with respect to Y, or adding other trivalent or pentavalent elements (e.g. rare earths, Nb) to this composition. The mixed oxide materials are heated to melt a substantial fraction of their weight, quenched to a low temperature, re-heated to a temperature lower than the one initially used to effect melting, and annealed by slow cooling under air or oxygen.
    Type: Grant
    Filed: February 25, 1991
    Date of Patent: December 14, 1993
    Assignee: The Catholic University of America
    Inventors: Hamid Hojaji, Aaron Barkatt
  • Patent number: 5262391
    Abstract: Disclosed is an oxide superconductor comprising an oxide of RE, Ba and Cu, which consists of a superconductor having a texture wherein the crystal directions of the 123 phase in the matrix are uniform, large angle grain boundaries having an directional difference larger than 20.degree. are not present and the 211 phase is finely dispersed, or an aggregate thereof, wherein the superconductor is formed into a plate or wire and the c-axis of the crystal of the formed body is uniform within .+-.30.degree. to the normal of the plate face of the formed body or in the range of from 60.degree. to 120.degree. to said normal. Also disclosed is a process for the preparation of an oxide superconductor as set forth above, which comprises inserting a formed body as mentioned above to a heating furnace and moving a region of a temperature at which grains are formed in the 123 phase of the matrix of the formed body, i.e., through a region having a temperature of from 1050.degree. to 910.degree. C.
    Type: Grant
    Filed: January 2, 1991
    Date of Patent: November 16, 1993
    Assignee: Nippon Steel Corporation
    Inventors: Mitsuru Morita, Katsuyoshi Miyamoto, Kiyoshi Sawano, Shouichi Matsuda
  • Patent number: 5248660
    Abstract: A process of preparing a yttrium based superconductor including partial melting a body of YBa.sub.2 Cu.sub.3 O.sub.y compound which is stacked on a Y.sub.2 BaCuO.sub.5 plate, to produce a liquid phase, BaCu.sub.2.CuO which flows down into the Y.sub.2 BaCuO.sub.5 plate, a peritectic reaction of the Y.sub.2 BaCuO.sub.5 of the plate, with the liquid phase, BaCuO.sub.2.CuO, to form a YBa.sub.2 Cu.sub.3 O.sub.y phase, and cooling and annealing the resulting YBa.sub.2 Cu.sub.3 O.sub.y to gain superconducting properties, in which weak-links are reduced by the well oriented-grains with few voids, and the grains of the fine grained Y.sub.2 BaCuO.sub.5 phase act as flux pinning centers, which increases the critical current density.
    Type: Grant
    Filed: December 31, 1991
    Date of Patent: September 28, 1993
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Een H. Lee, I. Hun Song, Seok Y. Yoon
  • Patent number: 5236892
    Abstract: A method for manufacturing a superconducting article, comprising the steps of: forming a first layer comprising a mixture of LnBa.sub.2 Cu.sub.3 O.sub.x and Ln.sub.2 BaC oxid, on the surface of a substrate, said Ln being an optional rare earth element; then locally and sequentially/heating and melting the first layer to locally and sequentially form a molten pool of the mixture of the first layer, and causing the molten pool of the first layer to locally and sequentially solidify, thereby arranging the a-b plane of the crystal of the mixture of the first layer in parallel with the surface of the substrate; then forming a second layer comprising a mixture of at least CuO and BaCuO.sub.2 on the surface of the first layer; and then melting the mixture of the second layer to cause the resultant melt of the mixture of the second layer to diffusion-react with Ln.sub.2 BaCu oxide, in the first layer so as to convert the first and second into a film of a superconducting substance comprising LnBa.sub.2 Cu.sub.3 O.sub.
    Type: Grant
    Filed: November 8, 1991
    Date of Patent: August 17, 1993
    Assignee: NKK Corporation
    Inventors: Yukio Shinbo, Moriaki Ono, Makoto Kabasawa, Shigeyoshi Kosuga
  • Patent number: 5232909
    Abstract: A superconducting ceramics elongated body comprising a flexible ceramics elongated substrate and an oxide ceramics superconducting layer formed at least on a part of the surface of the ceramics elongated substrate to longitudinally extend along the ceramics elongated substrate. The superconducting ceramics elongated body further comprises a protective layer of ceramics containing a nitride, which is provided to at least cover the surface of the superconducting layer exposed on the ceramics elongated substrate. A method of manufacturing a superconducting ceramics elongated body by forming a longitudinally continuous superconducting layer on at least a part of the surface of a flexible ceramics elongated substrate. The superconducting layer is formed on the elongated substrate by a sol-gel method, a coating/sintering method, evaporation under oxygen ions, deposition from a fluoride solution or oxidation after application of corresponding fluorides.
    Type: Grant
    Filed: May 8, 1992
    Date of Patent: August 3, 1993
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Satoshi Takano, Kenichi Takahashi, Kenji Miyazaki, Noriyuki Yoshida, Shinji Inazawa, Noriki Hayashi
  • Patent number: 5232901
    Abstract: There is provided a method of producing a protective metal coated or covered superconducting ceramic wire by applying a finely pulverized protective metal-dispersed polymeric resin onto the surface of a glass wire in amorphous state of metal oxides capable of being converted into superconductive ceramic, heating the wire to remove the polymeric resin therefrom to obtain the wire having a metal powder coating thereon, and heat-treating the wire to become superconductive. The coating is easily conducted without damaging the excellent productivity of the so-called melt-quenching and preform wire-drawing process for producing a superconducting ceramic wire.
    Type: Grant
    Filed: March 7, 1991
    Date of Patent: August 3, 1993
    Assignee: Sumitomo Electric Industries, Inc.
    Inventors: Masashi Onishi, Takashi Kohgo, Yoshiki Chigusa, Minoru Watanabe
  • Patent number: 5229357
    Abstract: A superconducting ceramic wire is produced by melting a superconducting ceramic-forming metal oxide composition, and quenching the melt into a glass which is then formed into a preform of thin plate. The preform is soften and wire-drawn without causing crystallization in a furnace into a flexible elongated thin tape having a thickness of e.g. 40 to 60 .mu.m. The tape is heat-treated for crystallization to obtain the superconducting wire. The disclosure mentions mainly Bi Bi-Sr-Ca-Cu-O superconducting systems.
    Type: Grant
    Filed: November 14, 1990
    Date of Patent: July 20, 1993
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Masashi Onishi, Takashi Kohgo, Tetsuya Ohsugi, Gotaro Tanaka
  • Patent number: 5221661
    Abstract: A method is provided for depositing a dense, high quality, superconducting coating on a substrate of large size and complex shape. The superconducting coating is deposited from a precursor melt that generally comprises the same constituents as the superconducting coating but not necessarily in the same proportions. The liquid precursor melt, which may bear suspended platelike crystals of the superconducting phase, flows into or through a smooth, fine-grained, porous substrate that is largely inert to the liquid precursor. The desired superconducting phase is the sole crystalline phase co-existing with the precursor melt over a range of conditions. The crystals have a pronounced platelike character and form on the substrate with their superconducting planes oriented parallel to the surfaces of the substrate.
    Type: Grant
    Filed: November 19, 1990
    Date of Patent: June 22, 1993
    Assignee: Rockwell International Corporation
    Inventor: Robert M. Housley
  • Patent number: 5217943
    Abstract: A high temperature superconducting wire and an improved process of making the same wherein a metal wire chosen from the group consisting of: Y; Sm; Eu; Gd; Dy; Ho; Er; Tm; Yb; and Lu is oxidized and the oxidized metal wire is then coated with molten barium-copper-oxide. The process allows high-quality superconducting wire to be easily and continuously fabricated.
    Type: Grant
    Filed: January 25, 1989
    Date of Patent: June 8, 1993
    Assignee: The University of Arkansas
    Inventors: Allen M. Hermann, Zhengzhi Sheng, Q. A. Shams
  • Patent number: 5206213
    Abstract: A process for the preparation of oriented, ceramic oxides from a bilayer structure of a polycrystalline superconducting ceramic oxide and a second ceramic oxide material having a lower melting point than the superconducting ceramic oxide. The process comprises the steps of preparing a substrate, depositing the superconducting ceramic oxide and second ceramic oxide in alternate layers, and heat treating the resulting composite structure to obtain an oriented structure whereby the c-axes of the unit cells of the crystallites are predominantly normal to the surface of the substrate.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: April 27, 1993
    Assignee: International Business Machines Corp.
    Inventors: Jerome J. Cuomo, Charles R. Guarnieri, Eugene S. Machlin, Ronnen A. Roy, Dennis S. Yee
  • Patent number: 5200389
    Abstract: A method for manufacturing a superconducting article, comprising the steps of: forming a first layer comprising a mixture of LnBa.sub.2 Cu.sub.3 O.sub.x and Ln.sub.2 BaCuO.sub.x ' on the surface of a substrate, said Ln being an optional rare earth element; then forming a second layer comprising a mixture of at least CuO and BaCuO.sub.2 on the surface of the first layer; and then melting the mixture in the second layer to cause the resultant melt of the mixture in the second layer to diffusion-react with Ln.sub.2 BaCuO.sub.x ' in the first layer so as to convert the first and second layers into a film of a superconducting substance comprising LnBa.sub.2 Cu.sub.3 O.sub.x ; thereby manufacturing a superconducting article comprising the substrate and the film of the superconducting substance formed on the surface of the substrate.
    Type: Grant
    Filed: October 25, 1991
    Date of Patent: April 6, 1993
    Assignees: The Tokai University Juridicial Foundation, NKK Corporation
    Inventors: Kyoji Tachikawa, Yukio Shinbo, Moriaki Ono, Shigeyoshi Kosuge, Makoto Kabasawa
  • Patent number: 5187149
    Abstract: A method of making a ribbon-like or sheet-like superconducting composite body is disclosed. The method is well suited for making long lengths (e.g.,>100m) of ribboon or large areas (e.g.,>100cm.sup.2) of sheet-like composite. The method comprises forming a Bi-Sr-Ca-Cu-oxide-containing layer on a metal (exemplarily Ag) substrate, and mechanically deforming (typically by rolling) the thus formed composite such that the oxide is densified to more than 80% of the theoretical density. Subsequently the oxide layer is at least partially melted and allowed to re-solidify such that a large portion of the oxide crystals has c-axis alignment. After appropriate heat treatment in an O.sub.2 -containing atmosphere, thus produced superconductor ribbons or sheets can have high J.sub.c).gtoreq.10.sup.4, frequently >10.sup.5 A/cm.sup.2) for temperatures less than about 20K and in magnetic fields less than about 5T.
    Type: Grant
    Filed: February 15, 1991
    Date of Patent: February 16, 1993
    Assignee: AT&T Bell Laboratories
    Inventors: Sungho Jin, Thomas H. Tiefel
  • Patent number: 5180707
    Abstract: A superconductor oxide composite is prepared using a press coating technique. The coated layers on various substrates exhibit good adhesion, textured microstructure, and improved J.sub.c.
    Type: Grant
    Filed: February 8, 1991
    Date of Patent: January 19, 1993
    Assignee: Massachusetts Institute of Technology
    Inventors: Wei Gao, John B. Vander Sande
  • Patent number: 5177055
    Abstract: Disclosed is a process for the preparation of multi-element metal oxide, high temperature superconductor precursor powder comprising spraying a homogenous solution of a multi-element metal salt solution mixed in a stoichiometric ratio corresponding to the desired superconducting composition into a horizontal tube-like furnace being heated to a temperature of 800.degree.-1000.degree. C., transporting resulting sprayed mist along the main axis of the furnace tube by the aid of hot air and collecting resultant finely divided metal oxide powder by the aid of a filter, whereby the resultant mixed metal oxide powder is a precursor for the preparation of a high temperature superconducting ceramic.
    Type: Grant
    Filed: June 1, 1989
    Date of Patent: January 5, 1993
    Assignee: Merck Patent Gesellschaft mit beschraenkter Haftung
    Inventors: Barry E. Kinsman, Rodney Riddle, Anthony R. Wilson
  • Patent number: 5157017
    Abstract: Articles comprising a quantity of superconductive oxide material can be fabricated by a process that comprises melting of part of an oxide precursor material, with resultant directional resolidification. Exemplary embodiments comprise zone melting and movement of the hot zone through the precursor material. The method can result in superconductive material having improved properties, e.g., higher critical current, as compared to prior art oxide superconductors.
    Type: Grant
    Filed: May 12, 1988
    Date of Patent: October 20, 1992
    Assignee: AT&T Bell Laboratories
    Inventors: Sungho Jin, Richard C. Sherwood, Thomas H. Tiefel
  • Patent number: 5157014
    Abstract: A method of preparing a high temperature superconductor from an amorphous phase. The method involves preparing a starting material of a composition of Bi.sub.2 Sr.sub.2 Ca.sub.3 Cu.sub.4 Ox or Bi.sub.2 Sr.sub.2 Ca.sub.4 Cu.sub.5 Ox, forming an amorphous phase of the composition and heat treating the amorphous phase for particular time and temperature ranges to achieve a single phase high temperature superconductor.
    Type: Grant
    Filed: November 23, 1988
    Date of Patent: October 20, 1992
    Assignee: Arch Development Corp.
    Inventor: Donglu Shi
  • Patent number: 5145833
    Abstract: This invention provides a process for producing a ceramic body by heating a ceramic material, such as particulate zirconium oxide, to a temperature greater than about 30 percent of the material's melting temperature, but less than said melting temperature, and thereafter applying sufficient isostatic pressure to consolidate the ceramic material into a body having a density of at least 85 percent of the theoretical density of the material.This invention also provides a process for producing superconducting ceramic articles such as those represented by the general formula YBa.sub.2 Cu.sub.3 O.sub.7-x where 0<x<0.6. Starting materials for such articles include sources of yttria, cupric oxide and barium monoxide. The general process parameters for the ceramic body process are modified to accomodate the starting materials.
    Type: Grant
    Filed: March 14, 1990
    Date of Patent: September 8, 1992
    Assignee: The Dow Chemical Company
    Inventors: Arthur R. Prunier, Jr., Stanley F. Spangenberg, Sunil Wijeyesekera