Abstract: Novel compositions are prepared in a non-molten process. In particular, compositions comprise optional fillers with both soap and high levels of synthetic surfactants. When high levels of soap and surfactant are normally used in such process, there is a significant "grittiness" problem. Pre-processing the surfactant containing chip (e.g., "DEFI" chip) has been unexpectedly found to remedy this problem.

Abstract: The present invention relates to novel chip compositions containing specific polyol ester as the major carrier for liquid skin benefit agents. Addition of specific polyol esters wherein the melting temperature and HLB are specifically defined has been found to remarkably enhance the oil/humectant structuring capability of a skin cleansing bar. Such a polyol ester also permits the liquid benefit agents to be released into a personal wash liquor and then to be delivered to skin via personal wash. In a second embodiment, the invention relates to a method for enhancing the bar's capability of including high levels of oil and/or humectant by applying the adjuvant technology. That is, by coextruding and stamping the mixture of chips containing skin benefit agents and base chips containing a surfactant system, high levels of oils and/or humectants can be incorporated into solid toilet bars by standard extrusion technology.

Abstract: Novel chip compositions comprise alkylene glycol, benefit agent and thickening agent (e.g., fumed silica). Use of chips comprising excess of alkylene glycol over benefit agent and thickening agent has been found to allow significant deposition of benefit agent without compromising processing. In a second embodiment, the invention comprises bar compositions comprising mixtures of the chips of the invention and chips containing defined surfactant systems. A process for forming the chips of the invention and a method of enhancing deposition without compromising processing using the chips of the invention are also disclosed.

Abstract: Adjuvant powder compositions contain a benefit agent or benefit agents and enhance the delivery of these benefit agent or agents when used as a separate adjuvant during preparation of bar compositions. Carriers used in the formation of the adjuvants must have a melting point high enough to survive a spray-drying process.

Abstract: A process for preparing detergent particles containing secondary (2,3) alkyl sulfate surfactant comprises admixing secondary (2,3) alkyl sulfate surfactants with powdered detersive ingredients and admixing the resulting powder with a surfactant paste. The resulting detergent dough is extruded through an orifice and sized to provide particles. The particles are coated with a free-flow aid. The resulting detergent particles exhibit improved solubility and are especially useful in laundry detergents.

Abstract: Novel chip compositions comprise specifically defined carriers; benefit agent; and thickening agent (e.g., fumed silica). Use of chips comprising excess of these carriers over benefit agent and thickening agent has been found to allow significant deposition of benefit agent without compromising processing. In a second embodiment, the invention comprises bar compositions comprising mixtures of the chips of the invention and chips containing defined surfactant systems. A process for forming the chips of the invention and a method of enhancing deposition without compromising processing using the chips of the invention are also disclosed.

Abstract: A process for making a detergent component having a bulk density of at least 650 g/l, which comprises the steps of:(i) forming a structured paste comprising a uniform mixture of, by weight;(a) from 5% to 40% of water;(b) from 30% to 90% of an ingredient selected from the group consisting of anionic, zwitterionic, cationic, ampholytic and nonionic surfactant; water-soluble organic polymer; and mixtures thereof;(c) from 1% to 20% of water-soluble silicate salt;(d) at least 30% of linear alkyl benzene sulphonate;in a continuous process; wherein the maximum pressure reached in step (i) is not less than 10 bar; and (ii) subsequently dispersing said structured paste with one or more builders in powder form; in a high shear mixer at a tip speed of greater than 10 meters per second; wherein the ratio of the structured paste to the builder powder is from 9:1 to 1:5.

Abstract: Transparent extrudable soap composition which comprises neither lanolin constituents nor triethanol-amine which is free or bonded to fatty acids nor lower monohydric alcohols, and which comprises, based on the total weight: 65-80% by weight of soap base, produced with alkali metal hydroxide, of 75-85 parts by weight of tallow and palm oil fatty acids and 25-15 parts by weight of coconut oil and palm kernel oil fatty acids having a content of free alkali metal hydroxide of up to 0.06% by weight or a content of free fatty acids of up to 0.5% by weight, 0.2-0.6% by weight of NaCl and 20-7% by weight of a polyol mixture comprising 1,2-propylene glycol, sorbitol and glycerol and a weight ratio of 1.8-2.5:1:2-5, and the remainder to make up 100% by weight as water and customary auxiliaries and additives.

Abstract: A bleach-containing detergent composition which contains a peroxygen bleaching compound and a bleach activator is disclosed. The bleach activator is in the form of particles having a mean particle diameter of 200 microns to 2000 microns. Also disclosed are bleach activator particles in the form of substantially cylindrically-shaped extrudates having a mean extrudate length of from about 500 microns to about 3500 microns and a mean extrudate diameter of from about 450 microns to about 850 microns.

Abstract: Disclosed herein is a toilet cleansing block containing a polyacrylate polymer and a lauryl benzene sulfonate salt surfactant. The block is essentially free of other polymers that sequester ions. The block is for immersion in toilet tanks, and inhibits toilet bowl ring and stain formation, particularly those caused by iron oxide.

Abstract: A bleach-containing detergent composition which contains a peroxygen bleaching compound and a bleach activator is disclosed. The bleach activator is in the form of substantially cylindrically-shaped extrudates having a mean extrudate length of from about 500 microns to about 3500 microns and a mean extrudate diameter of from about 450 microns to about 850 microns.

Abstract: The invention provides an enzyme containing granule with a coating containing a silver corrosion inhibitor. The particle is formed from a core containing a first enzyme and an organic or inorganic carrier which can be coated with a second particulate enzyme. The core is coated with a coating containing at least one salt of manganese, titanium, zirconium, hafnium, vanadium, cobalt and cerium. A method for preparing the granule is also disclosed.

Abstract: An extruded toilet bar composition comprises mixtures of chips containing polyalkylene glycol, benefit agent and fumed silica, and chips containing a surfactant system.

Abstract: A unit packaged detergent comprises a detergent composition wrapped in a film made of a water-dissolvable material. The water-dissolvable material protects the wrapped detergent from dissolution until the start of a main wash of a dishwashing machine. At least one outer side of the water-dissolvable material is provided with a coating of a water-dissolvable glue.

Abstract: A process for making bars having enhanced deposition of benefit agent wherein the process comprises mixing adjuvant powder compositions which contain a benefit agent or agents and surfactant-containing "base" or regular chips; plodding and extruding to form final bar.

Abstract: Block-form cleaners for flush toilets which consist of at least two masses of different composition, one of the masses being at least partly surrounded by the other mass(es) and the surrounded mass containing an active substance in a concentration at least 1.3 times higher than in the surrounding mass. This distribution ensures that the active substance is more uniformly released over the useful life of the cleaning block.

Abstract: The invention relates to a process for making hydrogel dispersions/particles capable of trapping water insoluble beneficial agent, yet capable of disintegrating smoothly to impart desirable in use characteristics.

Abstract: There is provided an environmentally stable detergent article. Normally, hygroscopic caustic detergent materials can be made resistant to absorption of ambient humidity or water by introducing a barrier coating onto the caustic detergent. The barrier also renders the highly active alkaline material safe for human handling. The coated detergent article can further be enclosed in a film enclosure or wrapping which provides further protection for handling during production, shipment, storage and final end use. The coated article can be removed from any packaging material, inserted into a water spray-on dispenser and used to create a concentrated aqueous detergent for use in ware washing machines. In order to obtain control over dispensing, hydrophobic coatings can be nicked, split, peeled or partially removed using other means to provide an initial surface of caustic detergent exposed to the water spray.

Abstract: The subject invention involves laundry compositions comprising:(a) from about 10% to about 35%, anionic surfactant,(b) at least about 0.5% polyethylene glycol,(c) at least about 5% water, and(d) at least about 5% phosphate builder; the composition being in the form of a bar; and processes for making such bars.

Abstract: A disinfectant and cleansing composition is provided in the form of an extruded solid. The active agent in the composition is a halogen-releasing agent such as a halogenated 5,5-dialkylhydantoin. An inert binder such as a fatty acid salt or a hectoritic clay is used to enable manufacture of the composition using an extrusion process. Fragrance, colorants, and other pressure-sensitive materials may be included; fragrance and colorants are preferably incorporated in encapsulated form. Methods for manufacturing the compositions are also provided, as are methods for using the compositions in sanitizing water, particularly in disinfecting and cleansing flush toilets.

Abstract: Liquid compositions comprising acyloxy alkane sulfonic acid salt, paraffin, water, optional salt reactant, and optional fatty acid are provided which have improved stability and pumpability. Also a method of preparing and a method of storing these composition are provided utilizing temperature and particle size limitations. The composition, method of making, and method of storing the composition provide improved storage stability, pumpability, and a decrease in processing time for the incorporation of the composition into finished bar formulations.

Abstract: A process for preparing discrete whitening agent particles that includes the steps of providing a whitening agent, admixing a surfactant that is a solid in a temperature range of from about 32.degree. F. (0.degree. C.) to about 180.degree. F. (82.degree. C.) with the whitening agent to form a substantially homogenous mass, and forming the mixture into discrete particles. The particles are preferably formed by extruding the homogeneous mass through an extruder at an elevated temperature. The particles may be added to a powder detergent.

Abstract: The present invention relates to bleach catalyst-containing composite particles suitable for incorporation into granular detergent compositions, said composite particles comprising:(a) from about 1% to about 60% of bleach catalyst (preferably a cobalt catalyst); and(b) from about 40% to about 99% of carrier material that melts within the range of from about 38.degree. C. to about 77.degree. C. (preferably selected from the group consisting of polyethylene glycols, paraffin waxes, and mixtures thereof), and to processes for making these particles. These particles are particularly useful components of detergent compositions, such as laundry detergent compositions, hard surface cleaners, and especially automatic dishwashing detergent compositions.

Abstract: A process for making granular detergent compositions or components comprising from about 35% to about 85% by weight of a surfactant system comprising a mixture of polyhydroxy fatty acid amide and ethoxylated nonionic surfactant. The surfactant system is in the solid phase at temperatures of 25.degree. C. and below, and has a softening point from above 25.degree. C. to 100.degree. C. Additionally, the surfactant system has a viscosity profile whereby its viscosity is at least about 20,000 cps at a temperature of 10.degree. C. above the softening point, and less than about 10,000 cps at a temperature of 30.degree. C. above the softening point, all viscosities being measured at a shear rate of 25 s.sup.-1.

Abstract: A process for producing a particulate laundry additive composition produces a particulate laundry additive for perfume delivery in laundry detergent compositions, especially those in the form of granules or agglomerates. The process includes mixing a porous carrier material, typically containing perfume, and an encapsulating material, typically a carbohydrate material, to form agglomerates or an extrudate which is then sized into particles for incorporation into a detergent product. The process may be employed to produce particulate additive compositions which may be used in fabric softening and dishwashing as well as laundry detergent compositions.

Abstract: A process for producing free-flowing granules comprising the steps of (a) drying with superheated steam an aqueous mixture containing at least one surfactant selected from the group consisting of anionic surfactants and nonionic surfactants to form carrier granules having a porous inner structure, and (b) impregnating the porous inner structure of the carrier granules with an aqueous coating composition selected from the group consisting of wetting agents, detergents, cleaning agents, and mixtures thereof, to form an impregnated carrier granule.

Abstract: A process for preparing particulate bodies containing a substantially water-insoluble organic peroxyacid compound, which process does not include a solidification step, including an early step of intimately mixing substantially water-insoluble peroxyacid compound with a peroxyacid-stable, water-soluble surfactant.