Load-bearing, Prefabricated, Abutting Units With Aligned Utility Passages Patents (Class 52/220.2)
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Publication number: 20040031219Abstract: A multiuse electric tile module for walling, flooring, or roofing applications having a photovoltaic cell, thermovoltaic cell, electroluminescent material, or a combination of these disposed over a rigid substrate, such as ceramic. Each tile is electrically connectable through a male-to-female connecter to at least one adjacent tile without external wiring. Preferably, a sealing layer is disposed over the electrical elements and rigid substrate to seal and protect each tile. Optionally, each tile may further include an inverter to convert direct current to alternating current or a battery to store electricity. The electroluminescent material provides light for architectural accents or nighttime visibility.Type: ApplicationFiled: August 16, 2002Publication date: February 19, 2004Inventor: Mark P. Banister
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Publication number: 20030167715Abstract: The present invention relates to building panels used in the construction industry, and more specifically composite building panels comprised of an insulative core, concrete, and carbon fiber which are preformed, cast and transported to a building site for modular construction.Type: ApplicationFiled: March 6, 2002Publication date: September 11, 2003Inventors: Harold G. Messenger, Thomas G. Harmon
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Patent number: 6591563Abstract: A partition panel includes a rigid panel frame having a lower portion configured to support the partition panel freestanding on a floor surface. The rigid panel frame defines a horizontal upper edge and an intermediate height between the upper edge and the lower portion. A utility trough extends horizontally adjacent the horizontal upper edge, and the utility trough defines a utilities passageway having an upwardly facing elongated opening extending along substantially the entire length of the utility trough and providing access to the utilities passageway. A horizontally repositionable vertically extending utility support member is adapted to support utility lines extending from the utilities passageway of the utility trough to the intermediate height.Type: GrantFiled: June 15, 2001Date of Patent: July 15, 2003Assignee: Steelcase Development CorporationInventors: Jonathan J. King, Joel T. Ruiter, David J. Dekkar, James D. Houda
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Patent number: 6570092Abstract: A wire cable duct includes a grid made up of wires of two different types, namely longitudinal wires which run longitudinally the entire length of the duct and U-shaped transverse wires disposed transversely to the longitudinal wires, from place to place along their length and appropriately attached thereto. The resulting trough-like combination forms three panels, namely a bottom panel and two side panels. The side panels include a longitudinal row of successive planar and substantially rectangular edge meshes which constitute upper parts of the side panels, each of which is defined between two facing flange portions of two consecutive transverse wires, and each of which includes at least one anti-flexing member to limit its flexing about an axis perpendicular to its plane.Type: GrantFiled: January 23, 2001Date of Patent: May 27, 2003Assignee: Krieg & Zivy IndustriesInventor: Stéphane Quertelet
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Patent number: 6550195Abstract: The floor system for a work environment providing for access to utilities to be associated with articles such as articles of furniture is disclosed. The floor system includes a plurality of floor tiles. At least one of the floor tiles provides an access pattern. A floor is formed by selective arrangement of the plurality of floor tiles with at least one access point for utilities provided by the access pattern of at least one of the plurality of floor tiles. At least one article of furniture is selectively positioned on the floor. At least one access point can be selectively located within the floor. The position of at least one article of furniture on the floor and location of the access point of the floor are at least partially coincident and access to utilities can be provided through the floor to the article of furniture regardless of the position of the article of furniture on the floor.Type: GrantFiled: November 15, 2000Date of Patent: April 22, 2003Assignee: Steelcase Development CorporationInventors: Robert V. Cooper, Joseph R. Branc, Thomas G. Feldpausch
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Patent number: 6536168Abstract: Improved apparatus and methods for making, assembling and constructing a standardized wall and floor or ceiling panel made of a cementitious material, or similar material, for walls, ceilings, roofs and foundations. An embodiment of the invention implements both pre-cast and cast in place steel reinforced systems of interconnected panels to form a monolithic building structure. A panel unit is formed with longitudinal cavities and interconnected transverse cavities and when used in a structural system, a panel is connected to adjoining panels using an alignment plug. The interconnected panels thus provide passages or ducts for piping, wires and other conduit to run uninterrupted from panel to panel, wall to wall and wall to floor, which can be accessed through a closable access opening. A continuity alignment pipe or a shear transfer bar may be used in the structure. The panel may be customized by providing a door or window opening for applications calling for such embodiments.Type: GrantFiled: June 15, 2000Date of Patent: March 25, 2003Assignee: San Donato LLCInventors: Mario Alfredo Cugini, Ralph Lynn Giusti
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Patent number: 6526710Abstract: A flooring system includes a board (6) having a lower surface (2) in which arcuate grooves (3) are formed. Grooves (3) are arranged in a grid, having points of intersection (5). Each groove (3) extends from one edge of the board to the opposite edge of the board. The grooves serve to enable the passage of electrical wire which might be used for telephones, computers, hi-fi systems or other applications. The system makes such cabling unobtrusive and is particularly suitable where access to an under floor area is limited or non-existent.Type: GrantFiled: June 19, 2000Date of Patent: March 4, 2003Inventor: Andrew Killen
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Patent number: 6494013Abstract: The present invention relates generally to a building construction system, the components thereof, and method therefore. More specifically, the present invention relates to a building construction system that utilizes specifically designed component parts that fit together, such as by male/female connections, and are permanently attached through the use of an adhesive, or bonding glue, to create an extra strong and uniformly tight structure. If effect, the end result is equivalent to a one-piece construction since all components are permanently “chemically welded” to each other with all components being made from the same type of materials.Type: GrantFiled: January 20, 2001Date of Patent: December 17, 2002Inventor: Richard W. Winskye
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Publication number: 20020162290Abstract: A stud guard for metal wall studs protects wiring and plumbing passing through the stud from being pierced by a sheet rock screw or nail during sheet rock installation or from a screw, nail or other type of hazard after sheet rock installation. The stud guard is a generally flat plate member that has a length and a smaller width and that is made from at least 18 gauge stainless steel. The back surface of the stud guard has an adhesive layer thereon for fixed attachment of the plate member to the stud.Type: ApplicationFiled: May 1, 2001Publication date: November 7, 2002Inventors: James G. Penton, Aubrey C. Penton
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Publication number: 20020157331Abstract: A modular tile and modular tile system is disclosed. The modular tile includes a base structure having a generally horizontal portion. Floor support members are positioned on a bottom surface of the generally horizontal portion. Upper column members extend above the horizontal portion of the modular tile. A cover is supported by the upper column members a distance above the horizontal portion thereby creating a chamber between the horizontal portion and the cover. The chamber is adapted to receive cabling therein.Type: ApplicationFiled: November 5, 2001Publication date: October 31, 2002Inventors: Stephen Peart, Ross Lovegrove, Robert W. Insalaco
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Publication number: 20020152699Abstract: A strut for supporting services between parallel spaced apart I-beam flooring joists is described. The strut has a main section adapted to fit transversely between the two joists and has two end regions which extend beyond and above the main section for resting on the joists, so that the main section is supported so as to extend between the two beams below or in line with the upper faces of the joists. This enables services such as cables, ducting or pipes to be supported below the floorboarding carried by the joists. A number of such struts are located at intervals along the length of the joists in the form of the rungs of a ladder to enable lengths of cables, ducting or pipes to be supported below the floorboarding. A building component comprising a moulding is preferably secured to the top surface of each joist along the length thereof between the struts. The moulding has a rebate along its length to provide a ledge on which a floorboard edge can rest.Type: ApplicationFiled: April 4, 2002Publication date: October 24, 2002Inventor: Roger Smith
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Patent number: 6457281Abstract: A building module, modular building constructions and methods for erected same are disclosed. The module is of deep U-shape configuration, defining a space which is able to enclose various facilities within a building structure. A typical module includes a raceway and internal conduit system for power and/or communications system etc. Preset-levelling and self-centering device provide for quick erection of the modules in a wide variety of arrays and configurations to provide exterior walls and to enclose and define interior space.Type: GrantFiled: May 22, 1995Date of Patent: October 1, 2002Assignee: Teron International Building Technologies Ltd.Inventor: William Teron
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Patent number: 6457288Abstract: A prefabricated concrete panel for building floors in civil or industrial structures, comprising a concrete body with a reinforcement provided with portions which protrude from one of the larger faces of the body of the panel which constitutes extrados of a floor and are designed to be embedded in the casting of the topping of the floor. At least one first shaped sheet is provided inside the body of the panel, is made of thermally insulating material, is interposed between the two larger faces of the panel body and forms, between the two larger faces of the panel body, a ventilation chamber which is composed of a plurality of mutually connected cells.Type: GrantFiled: December 22, 2000Date of Patent: October 1, 2002Inventors: Sergio Zambelli, Benito Zambelli
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Patent number: 6438903Abstract: A system and method of panelized construction for use in construction of a building module, such as a residential housing addition. A plurality of pre-fabricated panels, such as wall panels, roof panels, floor panels, and ceiling panels may be provided to decrease on-site building time. The panels may comprise one or more covering layers pre-installed on a frame. The panels may also comprise pre-installed insulation or other core materials. The panels may further comprise a pre-installed portion of a house system, such as an electrical system. Additionally, the panels may comprise pre-installed windows, doors, or skylights. The panels may be designed to meet the residential building code requirements of one or more jurisdictions to decrease permitting time and inspection delays. The panels and other materials may be included in a building kit for a building module to be constructed by contractors or do-it-yourselfers.Type: GrantFiled: January 27, 2000Date of Patent: August 27, 2002Assignee: Fairfax Express CorporationInventor: Arvin S. Weiss
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Publication number: 20020104271Abstract: A modular patient room includes a plurality of modular wall panels or units having various configurations. In some embodiments, the modular wall units have water dispensers. Headwall units having water dispensers are also disclosed. The water dispensers are configured to filter water or to sterilize water.Type: ApplicationFiled: February 8, 2002Publication date: August 8, 2002Inventor: Dennis J. Gallant
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Publication number: 20020100235Abstract: Systems, methods, and articles of manufacture for panelized construction of, renovation of, and addition to commercial, industrial, and other buildings. The systems and methods utilize prefabricated construction panels that may be attached to one another and/or pre-existing building structures using a variety of attachment mechanisms. The construction panels may include pre-installed building subsystems, such as wire-based and mechanical subsystems.Type: ApplicationFiled: February 1, 2001Publication date: August 1, 2002Inventor: Arvin Weiss
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Publication number: 20020092249Abstract: A type of partially prefabricated waffle slabs, for use in building wafer foundry (or other structures) and for the purpose of installing equipment for wafer production. Said partially prefabricated waffle slabs comprise primarily: a main body, having a number of primary holes for air circulation or other mechanical needs. Said main body can have pillar (or column) holes or notched comers for the penetration of major pillars (or columns). Said partially prefabricated waffle slabs have the advantage of meeting the requirements of achieving field safety, reasonable cost, rapid production, transportation needs, easy installation, and simple structural joints and at the same time complying with the specifications of Fab.Type: ApplicationFiled: January 17, 2001Publication date: July 18, 2002Applicant: Runhorn Pretech Engineering Co., Ltd.Inventor: Samuel Yin
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Patent number: 6405491Abstract: A modular patient room includes a plurality of wall panels having various configurations and one or more plumbing units. The wall panels and plumbing units are connectable to each other to form the patient room. Each plumbing unit includes a water conduit and a water-using device that is connected to the water conduit. In some embodiments, the modular patient room includes modular patient service equipment that couples to the wall panels.Type: GrantFiled: April 22, 1999Date of Patent: June 18, 2002Assignee: Hill-Rom Services, Inc.Inventor: Dennis J. Gallant
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Patent number: 6370831Abstract: A raised floor system for installation over a base floor that allows ready access to the space created thereunder. Raised floor panels are supported above the base floor by and secured to base floor web tile assemblies that interconnect one to another. Each base floor web tile assembly includes a plurality of hollow metal cylinders with a lower portion to which a plastic base floor web tile is over-molded. The base floor web tile has adhesion pads with apertures which allow adhesive to be injected below the tile from above. The adhesive is used to affix the interconnected base floor web tile assemblies to the base floor. Further, an upper surface of each metal cylinder has over-molded thereto a plastic floor panel support boss. The floor panel support boss engages with a threaded panel fastener to secure a raised floor panel to a floor panel support of a base floor web tile assembly. Services such as telephone, electricity and computer cables may be installed in the space under the raised floor panels.Type: GrantFiled: March 6, 2000Date of Patent: April 16, 2002Assignee: SMED InternationalInventors: Dale Marshall, Paul Spavor
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Publication number: 20020026757Abstract: An access floor system including an access floor panel having a top surface and an opposite bottom surface and at least one pedestal. The pedestal includes a base portion for resting on a subfloor, a head portion and a jack interconnecting the base portion and the head portion, the head portion having an upper surface for engaging the bottom surface of the floor panel. A selected one of the upper surface of the head portion of the pedestal or the bottom surface of the floor panel comprises a protrusion extending therefrom, and the other of the upper surface of the head portion or bottom surface of the floor panel defines a receptacle therein, the receptacle being of a size to complementarily and detachably engage the protrusion. It is noted that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to ascertain quickly the subject matter of the technical disclosure.Type: ApplicationFiled: May 15, 2001Publication date: March 7, 2002Inventors: James D. Scissom, Alex Zeif, Bruce E. Mead
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Publication number: 20020017066Abstract: A wall system and particularly a load-bearing spine wall defined by rigidly connected spine panels which are usable in conjunction with and connectable to branch panels for defining workstations. These spine panels include an interior frame having plural hollow cross beams rigidly joined between parallel uprights. The cross beams have elongate slots extending lengthwise along the sidewalls thereof. Each side of the frame permits one or more removable covering tiles to be attached thereto for defining the exterior surface of the spine panel. Load-bearing components having cantilevered hangers can be engaged within the elongate slots which extend lengthwise of the cross beams. Vertically adjacent tiles have longitudinal edges spaced to define a narrow elongate passage therebetween which aligns with the mouth of a respectively adjacent hanger-accommodating slot.Type: ApplicationFiled: June 6, 2001Publication date: February 14, 2002Inventors: Dale R. Marshall, Darren R. Long, Rodney Vallas, Jim Thompson Goodchild, Robert E. Steeves
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Patent number: 6336296Abstract: A floor system includes a plurality of panels placed on a base floor. A space is formed between the panels and the base floor for laying cables. A plurality of sliding plates are arranged on the base floor. A plurality of supports are provided and each support of the plurality of supports is arranged on each of the sliding plates so as to freely slide. The plurality of panels are supported by the plurality of supports by being fixed on a pedestal of the each support of the plurality of supports. The plurality of panels are hence connected to each other to form a single floor surface. The dynamic coefficient of friction between the bottom of the supports and the sliding plates is selected to be a value within a range of 0.09 to 0.25.Type: GrantFiled: December 28, 1999Date of Patent: January 8, 2002Assignee: Kabushiki Kaisha ToshibaInventors: Yutaka Ishibashi, Shigeru Fujimoto, Isako Tsushima, Yoshio Kojima, Junko Oikawa
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Patent number: 6330770Abstract: A free access floor eliminates positioning and gluing of support members and simplifies the construction process by automatically positioning the support members. The free access floor includes a plurality of panel support structures, each being formed of a square shaped frame where each of four sides of the frame is formed of a plate member, support units provided at two corners of the square shaped frame for supporting a free access floor panel, and grooves provided on a bottom surface of the support unit where corners of another panel support structure fit in the grooves.Type: GrantFiled: November 23, 1999Date of Patent: December 18, 2001Assignee: Hitachi Kizai, Inc.Inventors: Kunihiko Fukunaga, Hironori Oshima, Moritaka Sakamoto
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Patent number: 6318041Abstract: An insulation panel includes a first surface, a second surface opposite the first surface, a first side, a second side, a third side opposite the first side, and a fourth side opposite the second side. The first, second, third, and fourth sides define a perimeter of the panel. The insulation panel also includes a first conduit and a second conduit internal with respect to the first and second surfaces and extending between the first and third sides. The insulation panel further includes a third conduit and a fourth conduit internal with respect to the first and second surfaces and extending between the second and fourth sides. The conduits remove moisture that accumulates underneath the panel. Moreover, the insulation panel includes a slit extending from the perimeter to the first, second, third, and fourth conduits for discharging water accumulated within the insulation panel.Type: GrantFiled: August 20, 1997Date of Patent: November 20, 2001Assignee: Starfoam Manufacturing, Inc.Inventor: Elmer Gene Stanley
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Patent number: 6305142Abstract: A building assembly for efficiently and economically constructing walls and roofs for a building assembly that utilizes a prefabricated building panel. The prefabricated panels utilize miter-cuts when joined, form cores, interior and exterior walls, and roofs, when placed together. The walls are pre-formed, offsite according to the required size dimensions and then transported to the job site. The panels are made essentially of a expanded polystyrene panel having cores and channels. Each building panel also includes vertically disposed parallel voids that are approximately 4 in. in diameter, spaced approximately 2 to 4 ft. apart, and receive poured concrete and steel rebar to provide structural rigidity to the entire building assembly. The poured concrete includes rebars that protrude through the entire channel and coring system and are embedded in the slab, and which may be extended above the wall height to bend and overlap the roof for added structural support.Type: GrantFiled: July 13, 1999Date of Patent: October 23, 2001Assignee: Recobond, Inc.Inventors: Dale J. Brisson, W. Scott Hammond
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Patent number: 6293062Abstract: An incombustible fireproof network elevated floorboard in which the flanges of the cover boards are fitted into multiple grooves of the leg supports of the floorboard. In addition, the cover boards are partially locked with the leg supports by screws. The floorboard is made of metallic material and achieves enhanced fireproof effect to meet the strict requirement for incombustibility of skyscraper building. In addition, the present invention can be easily and quickly manufactured and assembled. The cover boards can be assembled with the leg support by various angles.Type: GrantFiled: November 30, 1999Date of Patent: September 25, 2001Inventor: Yao-Chung Chen
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Patent number: 6286275Abstract: A workspace management system comprising a wall for dividing a room into separate work areas, wherein the wall extends vertically and in a longitudinal direction, the wall having a first side surface, a second side surface, a lower portion and an upper portion above the lower portion, the upper portion having a width defined between the first and second side surfaces over the upper portion greater than a width of the lower portion defined between the first and second side surfaces over the lower portion, an overhead raceway defined within the upper portion between the first surface and the second surface over the upper portion, the overhead raceway extending longitudinally of the wall.Type: GrantFiled: June 3, 1999Date of Patent: September 11, 2001Inventor: John R. Edwards
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Patent number: 6279643Abstract: A prefabricated furniture system including an overhead framework having utility conduits and supporting a plurality of rigid infill panels. The framework extends over a floor of a building space, and has a plurality of posts, and a plurality of beams, at least some of which are supported at a predetermined elevation above an average user height to define an open, three-dimensional gridwork which spatially partitions the associated portion of the building space. The utility conduits extend along the posts and the beams to provide access to utilities throughout the gridwork. The rigid infill panels are constructed to permit bodily translation of the same by an adult user, and are shaped for positioning between the beams and the floor of the building in side-by-side juxtaposition.Type: GrantFiled: June 3, 1999Date of Patent: August 28, 2001Assignee: Steelcase Inc.Inventor: David A. Shipman
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Patent number: 6272749Abstract: A method of manufacturing a concrete deck form panel includes the initial step of cutting an insert within the panel, which may be removed by sliding the insert longitudinally from the panel. A pair of structural members are attached to the longitudinal sides of the insert, and then the insert is returned to the original position within the panel. A series of panels are connected to form a floor for supporting concrete, thereby forming a concrete deck system. In a second embodiment of the invention each form panel is formed by attaching a pair of structural members to longitudinal sides of a central body and then attaching L-shaped members to the structural members. A top plate is mounted to the top of the L-shaped members and the central body to form the integrated form panel.Type: GrantFiled: November 15, 1999Date of Patent: August 14, 2001Assignee: Lite-Form InternationalInventors: Patrick E. Boeshart, Thomas J. Devine
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Patent number: 6202374Abstract: The floor system for a work environment providing for access to utilities to be associated with articles such as articles of furniture is disclosed. The floor system includes a plurality of floor tiles. At least one of the floor tiles provides an access pattern. A floor is formed by selective arrangement of the plurality of floor tiles with at least one access point for utilities provided by the access pattern of at least one of the plurality of floor tiles. At least one article of furniture is selectively positioned on the floor. At least one access point can be selectively located within the floor. The position of at least one article of furniture on the floor and location of the access point of the floor are at least partially coincident and access to utilities can be provided through the floor to the article of furniture regardless of the position of the article of furniture on the floor.Type: GrantFiled: June 9, 1998Date of Patent: March 20, 2001Assignee: Steelcase Development Inc.Inventors: Robert V. Cooper, Joseph R. Branc, Thomas G. Feldpausch
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Patent number: 6199798Abstract: A device for releasably fastening covering panels, in particular ceiling panels in aircraft, on a load-bearing structure, having at least two fastening elements. In order to make it possible for the covering panels to be removed and fastened quickly and easily without the aid of tools, and for loose constituent parts to be avoided, it is provided that all the constituent parts of the fastening elements are connected either to the covering panel and/or to the load-bearing structure, and that all those constituent parts of the fastening elements which are connected to the covering panel are arranged exclusively on that side of the covering panel which is directed toward the load-bearing structure, and that at least one fastening element is designed as a movable bearing, e.g. as a bolt, for absorbing the forces which act essentially perpendicularly with respect to the covering panel, and at least one fastening element is designed as a fixed bearing, e.g.Type: GrantFiled: July 7, 1998Date of Patent: March 13, 2001Assignee: Fischer Advanced Composite Components Gesellschaft m.b.H.Inventors: Walter A. Stephan, Hermann Filsegger
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Patent number: 6176057Abstract: A weakened building member, having a building component running through an opening in it, is strengthened by reinforcing members attached to the building member that accommodate the presence of the building component. The reinforcing members are attached to the building member by fasteners or adhesives. The reinforcing members attach to at least one side of the building member. They extend from areas above the opening in the building member to areas below it, and pass around opposite sides of the building component. The reinforcing members can be positioned relative to each other prior to installation in such a manner as to allow the reinforcing members to slide around a building component that has already been run through the building member near their point of attachment to the building member.Type: GrantFiled: October 23, 1998Date of Patent: January 23, 2001Assignee: Simpson Strong-Tie Co., Inc.Inventors: Robert D. Bouchet, Michael G. Wagner, Evon M. C. Ballush
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Patent number: 6176046Abstract: A pre-manufactured natural gas delivery station is presented to a client that filters, measures, controls, pre-heats, pressure reduces, odorizes, and provides communication, provides excess power, and provides excess heat for a host site. The design is pre-approved by supply pipeline, end users and regulatory bodies. The final configuration is welded, assembled, wired, painted, tagged, and tested, at a factory site and then shipped to an installation site in accordance with customer's requirements. The station is commissioned, operators are trained and a three volume project DATA book is installed in the control room for documentation. The pre-manufactured natural gas delivery station can include a high pressure gas metering room and regulating room that can be selectively coupled to other prefabricated modular rooms or modules. Preferably, the other prefabricated modules include an odorant room, a heating room, an energy generation room and an electrical control and communications room.Type: GrantFiled: November 24, 1998Date of Patent: January 23, 2001Assignee: Northstar Industries, Inc.Inventors: Thomas G. Quine, John E. Rafferty, James M. Hunt, James M. Smilikis
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Patent number: 6167624Abstract: A method for producing a polymeric foamed material panel including the steps of providing a polymeric foamed material; and cutting (e.g. hot wire cutting) the polymeric foamed material until reaching a preconfiguration cut point. The method further includes cutting subsequently from the preconfiguration cut point a brace-receiving configuration in the polymeric foamed material; and sliding a brace member into the brace-receiving configuration to produce a polymeric foamed material panel. A method for forming a structure comprising engaging together a pair of polymeric foamed material panels produced in accordance with the method for producing a polymeric foamed material panel. A polymeric foamed material panel comprising a panel consisting of a polymeric foamed material, and a brace-receiving-configured slot disposed in the polymeric foamed material of the panel. A brace member is disposed in the brace-receiving-configured slot in the polymeric foamed material of the panel.Type: GrantFiled: November 3, 1999Date of Patent: January 2, 2001Assignee: QB Technologies, L.C.Inventors: Kenneth P. Lanahan, Thomas G. Durham, Stephen C. Foreman