Horizontal Structure Includes Component Of Settable Material Patents (Class 52/236.8)
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Patent number: 10865557Abstract: The present disclosure relates to the technical field of assembled concrete frame structures, and discloses a prestressed assembled concrete frame-joint connecting structure and constructing method thereof. The present disclosure includes a prefabricated concrete column, a prefabricated concrete superposed beam, a composite slab, a post-tensioned prestressing tendon that connects the prefabricated concrete column and the prefabricated concrete superposed beam, a bending-resistant energy consuming steel bar and a shearing-resistant high-strength steel bar.Type: GrantFiled: December 22, 2019Date of Patent: December 15, 2020Inventors: Haishan Guo, Hu Qi, Kang Liu, Dongyan Wang, Liming Li, Lida Tian, Jiao Geng, Ming Li, Haitao Zhang, Tong Li, Xiaojie Yang, Xin Fan, Xueying Hou, Tao Zeng, Lihong Jiang
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Patent number: 10487493Abstract: A method of assembling a building unit in accordance with a floor plan of a building using prefabricated components may include installing a first prefabricated floor panel in a first position of the building unit, the first floor panel being selected from a first plurality of prefabricated floor panels having a same first width; installing a second prefabricated floor panel in a second position of the building unit, the second floor panel being selected from a second plurality of prefabricated floor panels having a same second width; and installing a third prefabricated floor panel in a third position of the building unit, the third floor panel being selected from a third plurality of prefabricated floor panels. The floor panels in the third plurality of prefabricated floor panels may have different widths. The third floor panel may be selected such that a sum of the widths of the first, second, and third floor panels corresponds to the total width of the building unit in accordance with the floor plan.Type: GrantFiled: May 9, 2018Date of Patent: November 26, 2019Assignee: Innovative Building Technologies, LLCInventors: Arlan Collins, Mark Woerman
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Patent number: 10323428Abstract: A method of assembling a building from prefabricated components may include erecting a first plurality of columns spatially separated along a first line, erecting a second plurality of columns spatially separated along a second line, coupling a plurality of beams to and between the first and second pluralities of columns, coupling a prefabricated floor panel to and between adjacent beams of the plurality of beams, coupling a prefabricated demising wall above and along at least one of the plurality of beams positioned between the ends of adjacent prefabricated floor panels, and coupling a prefabricated end wall above and along at least one of the plurality of beams positioned at a terminal end of the building.Type: GrantFiled: May 9, 2018Date of Patent: June 18, 2019Assignee: Innovative Building Technologies, LLCInventors: Arlan Collins, Mark Woerman
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Patent number: 10227785Abstract: A robotic casting machine (RCM) provides for on-site, or near-site casting and automated production of cast components, such as concrete modular, volumetric building components. The RCM includes stationary and mobile support structures, which can be positioned in a loading configuration, a casting configuration and an ejection configuration in which the cast volumetric component may be ejected from the mold. Tipping machines located beneath the cast component facilitate ejection, rotation and loading of the ejected module onto a transport surface for transport of the module. The support structures are constructed of prefabricated frames that may include at least one standardized section, which may be utilized on every project, and may also include a customized section, which may be provided to achieve desired dimensions of the cast module on a particular project.Type: GrantFiled: August 13, 2015Date of Patent: March 12, 2019Inventor: Richard J. McCaffrey
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Patent number: 9683361Abstract: The present invention includes prefabricated assemblies which are assembled on a construction site to provide a permanent concrete mold with integrated structural reinforcement and structural splices for cast-in-place concrete structures. The invention enhances the quality of the cast concrete structure while lowering the cost of construction and construction time. Described herein is a column form assembly, a column closure panel assembly, a beam form assembly, and a slab form assembly which are used to construct cast in place structurally reinforced concrete columns, beams, and floor slabs with minimal form work and construction site logistics. Also described herein are a method of assembly of said structures and a method of fabricating said assemblies.Type: GrantFiled: May 1, 2014Date of Patent: June 20, 2017Assignee: KT-INDIA, LLCInventors: James Timberlake, Billie Faircloth, Taylor Medlin, Rob Schaeffer, Jon Morrison, Chris MacNeal, Peter Curry
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Patent number: 9297158Abstract: A shearwall adapted for use in a building or other structure includes a main concrete portion and structural reinforcement positioned within the main concrete portion. The shearwall is configured to resist lateral forces to which the building or other structure may be subjected. Further, the shearwall is configured to accommodate a vertical load such that the need for at least one separate structural column is eliminated.Type: GrantFiled: December 6, 2012Date of Patent: March 29, 2016Assignee: Green Valley CorporationInventors: Bo J. Lundmark, Clifford B. Swenson, Don R. Peoples, Hardip S. Pannu
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Patent number: 8359797Abstract: The present invention provides a structure constructed using PC members and a method of constructing the structure. In the present invention, each of PC wall members (10) of PC walls (1) has connection reinforcing bars (11) at predetermined positions. Each of PC slab members (20) of PC slabs (2) has open reinforcing bars (21), which protrude from the PC slab member (20). Supporting molds (3) are mounted to the PC wall members (10) at positions just below the connection reinforcing bars (11), so that the PC slab members (20) are placed on the supporting molds (3), such that the connection reinforcing bars (11) are overlapped with the corresponding open reinforcing bars (21) in slab areas, and connection concrete (4) is cast at a construction site such that the connection reinforcing bars (11) and the open reinforcing bars (21) are embedded in the connection concrete (4), thus integrating the PC walls (1) and the PC slabs (2) with each other.Type: GrantFiled: November 30, 2007Date of Patent: January 29, 2013Inventor: Wan Young Lee
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Patent number: 8336276Abstract: A modular construction system and having a plurality of precast concrete caissons, and having a planar floor portion formed on each caisson, downwardly dependent caisson walls surrounding the floor portion, inward and outwardly directed wall surfaces on the caisson walls, with the floor portion and the inward surfaces of the walls together defining a downwardly open hollow space, rebars embedded in the caisson floor portion and in the caisson walls, and, precast concrete locking formations formed on the outwardly directed surfaces of the walls. Also disclosed is a method of precasting caissons, and a method of building construction using precast caisson, and poured in place beams and precast wall panels and poured in place frames.Type: GrantFiled: April 19, 2011Date of Patent: December 25, 2012Inventor: Nikolay P Tikhovskiy
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Publication number: 20120304563Abstract: A spatial light steel frame concrete building and a method for constructing the same are provided. The building comprises: a wall spatial light steel frame; a floor slab spatial light steel frame connected to the wall spatial light steel frame to form a building unit spatial light steel frame; and concrete poured in the building unit spatial light steel frame. The wall spatial light steel frame and the floor slab spatial light steel frame each comprise a welded mesh reinforcement, and a plurality of trellis profile steels spaced apart from each other and each having a plurality of stretching holes. Each trellis profile steel comprises two wing edges parallel to each other and a plurality of web members between the wing edges which are integrally formed, the stretching holes are defined by the web members, and the web members and the stretching holes are formed by stretching the wing edges.Type: ApplicationFiled: January 28, 2011Publication date: December 6, 2012Inventors: Jianqun Hou, Weimin Zhuang
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Publication number: 20120291378Abstract: A light steel framing construction technique for light gauge load bearing wall type buildings uses specialized brackets to suspend poured slab floors. Multiple stories of the building can be erected without waiting for individual concrete slab floors to be poured and set at each story. During construction, a building is protected from torsional warping, such as may be occur under wind loads, by a series of lateral and diagonal bracing structures at each level affixed in a plane perpendicular to the load bearing elements. Multiple concrete floor slabs can be poured sequentially or simultaneously, as desired, during the construction process.Type: ApplicationFiled: August 6, 2012Publication date: November 22, 2012Inventors: Robert Schroeder, SR., Harry Gittlitz, Robert Schroeder, JR.
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Patent number: 8291675Abstract: A modular construction system and having a plurality of precast concrete caissons, and having a planar floor portion formed on each caisson, downwardly dependent caisson walls surrounding the floor portion, inward and outwardly directed wall surfaces on the caisson walls, with the floor portion and the inward surfaces of the walls together defining a downwardly open hollow space, rebars embedded in the caisson floor portion and in the caisson walls, and, precast concrete locking formations formed on the outwardly directed surfaces of the walls. Also disclosed is a method of precasting caissons, and a method of building construction using precast caisson, and poured in place beams and precast wall panels and poured in place frames.Type: GrantFiled: December 30, 2010Date of Patent: October 23, 2012Inventor: Nikolay P. Tikhovskiy
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Patent number: 7926181Abstract: A method for making a reinforcement device for a concrete structure includes the steps of (a) installing a plurality of parallel reinforcement rebars, and (b) embracing the reinforcement rebars with a cable unit by winding the cable unit around the reinforcement rebars. The cable unit has a plurality of wires twisted together.Type: GrantFiled: March 30, 2009Date of Patent: April 19, 2011Assignee: National Taipei University of TechnologyInventors: Yeou-Fong Li, Yan-Jie Lin, Hsi-Hsun Chen
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Patent number: 7832174Abstract: A method of constructing one or more storeys of a multi-storey insulated concrete form structure using insulated forms and a multi-storey insulated concrete form structure built using the method. An aspect of the method comprises erecting a set of forms comprising an inner form and an outer form a set distance apart, the outer form extending higher than the inner form when erected. Pouring concrete between the forms upto an upper portion of the inner form and allowing the concrete to set creating a first concrete bearing surface. Positioning a floor on the first concrete bearing surface above the inner form. Pouring concrete between the floor and the outer form to an upper portion of the outer form and allowing the concrete to set creating a second bearing surface substantially in-line with the upper portion of the outer form.Type: GrantFiled: October 15, 2007Date of Patent: November 16, 2010Inventor: Alven J. Way
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Patent number: 7661231Abstract: A system of building concrete homes and apartment buildings. The system creates a structure that is well insulated and that is very practical and economical to build. The system uses standard components such as wall ties, concrete forms, rigid foam insulation, and concrete, all of which are readily available in the market today. The system creates a building that is insulated and thermally broken at its structural connections such that use in temperate and colder climates is possible. Presently concrete construction finds only limited use for the construction of single family and multi-family housing. The system is economical to construct when compared to wood frame housing.Type: GrantFiled: October 9, 2002Date of Patent: February 16, 2010Inventor: Michael E. Dalton
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Publication number: 20100024331Abstract: A distribution angle plate for a concrete floor system in a multi-level building is disclosed. The plate helps to create a joist bearing point at the interior surface of a vertical structural wall and proximate the top portion of the vertical structural wall. Decking may be laid flat over the top surface of the steel joist and the top surface of the vertical structural wall. This allows the decking to be screwed, welded, or shot directly to the top surface of the vertical structural wall and the top of the steel joist on the same horizontal plane. This also provides for a direct shear attachment at the perimeter of each vertical structural wall. Any height of concrete can then be poured on top of the decking, steel or wood, on a flat continuous plane. This creates a continuous solid mass between vertical structural walls in multi-story buildings, with no voids between floors.Type: ApplicationFiled: July 27, 2009Publication date: February 4, 2010Inventors: Randall L. Stiffler, Mark D. Baugh, Gary Hancock
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Patent number: 7596922Abstract: An apparatus and method for coupling separate series or stacks of structural or shear walls of a multistory building are disclosed. The method comprises constructing a plurality of stacks of shear walls and attaching a rigid coupling member to the top of at least two of the stacks of shear walls between the stacks such that the walls are connected to the rigid coupling member and move together with the coupling member. The apparatus is a rigid coupling member, which may be a beam, such as an I-beam or rectangular beam, made from poured concrete and reinforcing steel. The coupling member may also be a wall of poured concrete and reinforcing steel. The attached rigid member acts to connect the tops of independent stacks of shear walls typically used to build multistory buildings, thereby creating a flexural moment at the top of the building that helps the building resist lateral loads.Type: GrantFiled: October 14, 2003Date of Patent: October 6, 2009Assignees: Englekirk Partners Consulting Structural Engineers, Inc., Highrise Concrete Systems, Inc.Inventors: Robert E. Englekirk, Afshin Ghodsi, Walter H. Mawby
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Patent number: 7140155Abstract: Joints for constructing a shear wall. The joints include a least an intermediate base joint, and a combination ceiling and floor joint. Each joint includes a bracket, a track wall, an optional base late, a stud, and at least two diagonal braces. The bracket is integrally formed with the shear wall, attached the shear wall to a substrate and prevents uplift of the shear wall. The bracket includes a base from which a pair of side walls upwardly extend. The track wall includes a base from which a pair of side walls upwardly extend, functions as sole and top plates, and sits attachingly in the bracket. The stud extends attachingly from the bracket. The optional base plate, when present, sits attachingly in the bracket and distributes load of the stud. The at least two diagonal braces extend attachingly diagonally outwardly from the pair of side walls of the bracket, respectively.Type: GrantFiled: September 15, 2003Date of Patent: November 28, 2006Inventor: Robert Nasimov
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Patent number: 7121061Abstract: A method of forming a portion of a monolithic concrete building provides for two-dimensional support of horizontally extensive portions of the building at all times and thus reduces the strength required of the vertically extensive supports. The method employs flanged wall members having horizontal extents substantially equal to the selected room size. Each of the wall members has at least one flange extending horizontally towards a parallel facing wall member by about ten to twenty five percent of the intramural separation between the walls of the room being constructed. Horizontal floor or ceiling slabs that link the horizontal flanges may be cast in situ using a form plate supported by a temporary trussed joist.Type: GrantFiled: December 1, 2003Date of Patent: October 17, 2006Inventor: Omar Abdul Latif Jazzar
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Patent number: 6442908Abstract: An improved structural framing system and associated method of construction is disclosed wherein an open web dissymmetric steel beam fabricated having a plurality of trapezoidal openings formed along the web thereof between a narrowed, thickened top flange and a widened bottom flange is horizontally disposed and supported between adjacent vertical columns erected on conventional foundations. The dissymmetric beam is preferably fabricated from a standard rolled, wide flange beam split longitudinally according to a specific cutting pattern to produce substantially identical open web beam sections having a single wide flange. A flat bar plate is then welded along the open web beam section to provide the top flange and thereby produce the dissymmetric beam for use in the present system.Type: GrantFiled: April 26, 2000Date of Patent: September 3, 2002Inventors: Peter A. Naccarato, John A. Costanza, Daniel G. Fisher
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Publication number: 20020069598Abstract: The structural framing system comprises a steel beam that supports flooring components interconnected through the addition of a solidifying material such as poured concrete. A structural framing system is created by anchoring steel beams to vertical columns, spanning floor sections between the steel beams, pouring concrete into the interior of the beams and contacting the flooring components, and then forming a rigid joint between the steel beam, floor sections and columns through the addition of a bonding layer.Type: ApplicationFiled: December 7, 2001Publication date: June 13, 2002Inventor: Housh Rahimzadeh
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Patent number: 6223480Abstract: A building made substantially of pre-cast components is disclosed. The building comprises of pre-cast concrete walls, floors and columns; the walls and columns being made of pre-cast concrete wall panels; and floors being made of pre-cast concrete slabs. The panels have one of ‘L’, ‘T’, cross or ‘I’ cross-sectional shapes, wherein the ‘L’, ‘T’ and cross-shaped panels are joints between ‘I’ shaped panels and slabs and panels being interlocked together to form an enclosure. At least some of the ‘L’, ‘T’ or cross-shaped or ‘I’ have a door or window opening. ‘I’ shaped panels are of varying lengths. Columns are reinforced with steel bars and additional concrete.Type: GrantFiled: April 30, 1998Date of Patent: May 1, 2001Assignee: O-Stable Panel Sdn BhdInventor: Tian Khoo