Joint Key Between Superimposed Modules Patents (Class 52/271)
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Patent number: 11697938Abstract: Building structures can be fabricated at an offsite, and then assembled at the construction site. The building structures can include beams and wall panels having metal attachments. The beams and wall panels can be assembled by coupling the metal attachments, for example, by welding.Type: GrantFiled: October 23, 2017Date of Patent: July 11, 2023Inventor: Tai Dung Nguyen
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Patent number: 11244087Abstract: The present invention is a computer implemented method of design a roof, the method comprising: mapping, a roof layout of a structure; identifying, a set of features of the roof layout, wherein the set of features identifies the slope and intersection of the surfaces of the roof layout; applying, a plurality of trusses over the roof layout in a predetermined orientation; generating, a profile of each of the plurality of trusses, wherein the profile is generated through the combination of the identified set of features of the roof layout and the orientation of the trusses; calculating, a weight of the roof layout based on the total weight of the trusses; and calculating, a difficulty rating of the roof layout.Type: GrantFiled: December 14, 2019Date of Patent: February 8, 2022Assignee: Consulting Engineers, Corp.Inventor: Maharaj Jalla
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Patent number: 10442044Abstract: A beam of a gantry-type stage structure includes an accommodating space defined by a lower plate, an upper plate, a front plate, a rear plate and two lateral plates. A truss unit is disposed in the accommodating space, and includes lower and upper joint members which are respectively disposed on the lower and upper plates, first and second vertical members which extend uprightly from the lower and upper joint members, respectively, and diagonal members each of which extends to interconnect one lower joint member and an adjacent upper joint member to provide the beam with a great structural strength and a lightweight structure.Type: GrantFiled: February 8, 2018Date of Patent: October 15, 2019Assignee: Hiwin Mikrosystem Corp.Inventors: Xin-Hua Chen, Chi-Pin Chou, Cheng-Yang Sung
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Patent number: 9797135Abstract: Building structures can be fabricated at an offsite, and then assembled at the construction site. The building structures can include beams and wall panels having metal attachments. The beams and wall panels can be assembled by coupling the metal attachments, for example, by welding.Type: GrantFiled: August 5, 2015Date of Patent: October 24, 2017Inventors: Tai Dung Nguyen, Trung Quoc Tran
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Patent number: 9745711Abstract: A system for installing prefabricated wall panels in a building includes a lower sill plate adapted to be fastened to a foundation, an upper sill plate fastened to a bottom of the prefabricated wall panel and adapted to be inserted within the lower sill plate, and a plurality of openings in the upper sill plate. The openings are adapted to allow grout to be inserted between the upper sill plate and the lower sill plate after the upper sill plate is inserted within the lower sill plate.Type: GrantFiled: June 20, 2016Date of Patent: August 29, 2017Inventor: Scott E. Sluiter
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Patent number: 8756870Abstract: Roof clamps and methods of securing roof clamps are provided. The roof clamps include a saddle, a wedge, and a securing member. The securing member facilitates engaging a seam of a roof with the clamp and removably fixing the roof clamp to the seam through the camming action of the wedge against a region of the saddle. The securing member also serves as the connection point for an auxiliary item, such as a solar panel or a snow guard. The placement of the securing member allows the roof clamp to be secured from, and the auxiliary item to be attached at, a top surface of the saddle.Type: GrantFiled: August 29, 2011Date of Patent: June 24, 2014Assignee: A. Raymond et cieInventors: William Teller, Dorian J. Kilgore, Walter B. Pipp, Elio G. Evangelista
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Patent number: 8484907Abstract: A foam core cement construction panel having shear members and lateral rails that form a channel-beam-like structure and novel methods of using the panels to form an integrated roof structure that serves three separate functions: (1) the roof load structure assembly; (2) the roof's exterior waterproof assembly; and (3) the roof's exposed interior ceiling assembly and which can include internal hydronics for added climate control.Type: GrantFiled: November 3, 2009Date of Patent: July 16, 2013Assignee: Integrated Structures, Inc.Inventors: Roy Gary Black, Cullen Burda
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Patent number: 8464476Abstract: Various modular construction systems exist and these all have limitations of cost, adaptability and strength. Some were also complex and time consuming to assemble. The present invention overcomes these problems by providing a simple modular construction element (10), which can be assembled with one another to form a strong structure. The invention comprises sheet-like materials, has a V-shaped cross section and is adapted to receive a connector so that elements in use are connected, one to another. The element may be rhomboid shaped, hexagonal shaped or triangular shaped.Type: GrantFiled: March 27, 2008Date of Patent: June 18, 2013Inventor: Matthew William Lewis Roberts
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Patent number: 8429871Abstract: An affordable, sustainable building, comprising substantially entirely mass-produced, prefabricated constituent parts manufactured off-site, the prefabricated constituent parts comprising a foundation, a frame module comprising a plurality of frames, wherein the frame module is secured to the foundation, a reversible connector to connect the plurality of frames to form the frame module, a wall panel configured to be mounted onto the frame module, a floor panel configured to be mounted onto the frame module, and a ceiling panel configured to be mounted on to the frame module. Each constituent part forms part of a library of parts from which the constituent parts are selected. The constituent parts are preferably made in standardized sizes to facilitate efficient mass production. The constituent parts are predominantly made of recyclable material so as to be environmentally friendly.Type: GrantFiled: May 13, 2011Date of Patent: April 30, 2013Inventors: Erla Dögg Ingjaldsdottir, Tryggvi Thorsteinsson
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Patent number: 8402706Abstract: A multi-purpose part (32), comprising: a frusto-conical projection (322?) in a lower end INF; a frusto-conical housing (322) in an upper end SUP, arranged to match the frusto-conical housing (322?); a falling mortar pipe (326) extending from the upper end SUP to the lower end INF of the pillar and having, at the lower end (INF), a portion (326?) which curves from a downward vertical plane toward a front face of the frusto-conical projection (322?) for the introduction of mortar; a rising mortar pipe (327) extending from the lower end INF to the upper end SUP of the pillar and having, at the lower end INF, a portion (327?) which is bent from a horizontal plane toward an upward vertical plane so that the mortar introduced rises until a cavity defined by the mortar pipes (326, 327), the frusto-conical housing (322) and the frusto-conical projection (322?) is filled.Type: GrantFiled: November 30, 2007Date of Patent: March 26, 2013Assignee: Habidite, S.A.Inventor: José Javier Fernández Fernández
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Patent number: 8371089Abstract: The present invention relates to the field of modular building systems. Embodiments of the invention include, a modular building system comprising planar sheets of material and moment connections, which are combined with tool-less or limited tool assembly mechanisms and can be used, for example, as spatial partitions, platforms, structural supports, or supports for articles. Specific embodiments of the invention provide structures having a seemingly homogenous, flowing ribbon structure.Type: GrantFiled: May 17, 2010Date of Patent: February 12, 2013Assignee: Virginia Tech Intellectual Properties, Inc.Inventors: Jonathan King, David B. Clark, Robert Dunay, Joseph Wheeler
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Patent number: 8341903Abstract: A separation element including a panel and a connecting device for use with an adhesive. The connecting device includes at least one profile strip and a separation profile. The profile strip includes a back element, a first side element and a second side element that together define a mounting channel, and an anchor channel defined by the profile strip. The anchor channel is connected to the mounting channel by a through slot. The mounting channel is configured such that the edge of the panel is held within the mounting channel by means of the adhesive. The separation profile separates the profile strip from the panel, and it includes a middle part, a first side part, and a second side part and defines at least one window opening that functions to allow the adhesive to penetrate into the anchor channel.Type: GrantFiled: May 3, 2010Date of Patent: January 1, 2013Assignee: Hawa AGInventors: Gregor Haab, Stefan Hagger
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Patent number: 8322086Abstract: The off-site manufacture and on-site assembly of a prefabricated dwelling unit (“Unit”) are described herein. The Unit may be a single stand-alone Unit or an individual Unit within a group of Units such as a duplex or apartment building. The Unit is substantially prefabricated and nests within itself through a configurable design that utilizes a floor framing system. The Unit may also include fold down floor assemblies, moveable walls of 96? height, pre-installed floors and fixtures. The Unit may be configured for a decreased footprint that will fit into a single shipping container along with the other necessary components for completion of the Unit on-site. The Unit may be loaded and unloaded from a single shipping container without substantially limiting the size, shape, or aesthetics of the Unit while being substantially prefabricated.Type: GrantFiled: August 3, 2009Date of Patent: December 4, 2012Inventor: James D Weber
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Patent number: 8286402Abstract: A system of interlocking building blocks includes one or more building blocks having a generally right triangular planform, a generally rectangular elevation form, and a periphery generally defined by respective generally rectangular side panels. Each building block has alternating male and female fastener elements arrayed generally around the periphery. The male fastener elements on opposed edges of the same generally rectangular side panel are offset generally diagonally from one another. Each male fastener element is aligned generally normally with a female fastener element on an opposed edge of the same generally rectangular side panel. The building blocks may be formed by folding single flat sheets, and may be made from cardboard, plastic, metal or other conventional materials. Each building block may be coated or filled with structurally reinforcing or insulative material.Type: GrantFiled: November 3, 2010Date of Patent: October 16, 2012Inventor: Gregg Fleishman
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Patent number: 8281529Abstract: A building structure having a plurality of frame assemblies joined together to form an internal frame structure for a building. Each of the frame assemblies includes a truss, a pair of vertical wall members and a floor joist. The truss is attached to respective top ends the vertical wall members at each end of the truss with interlocking joints in which the truss and vertical wall members are in substantially the same plane. Each vertical wall member is attached to the floor joist with interlocking joints. Each interlocking joint has a puzzle-piece configuration. Cross-members interconnect the frame assemblies in a spaced-apart manner. A floor panel is attached to the floor joists and exterior wall panels are attached to an exterior of the internal frame structure.Type: GrantFiled: November 4, 2010Date of Patent: October 9, 2012Inventor: Jacob Cluff
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Patent number: 8225565Abstract: Interior insulation slots cut vertically through natural logs align to form a full wall interior insulation space within the stacked natural log wall. A plank cut out of the interior of each log is used in the interior structure of the building. Solid ends of the logs form corners with intersecting walls. Structural metal posts within the interior insulation space bind the logs together. Foam and vapor barrier insulation fill the interior insulation space. Only the curved natural log surfaces are exposed on the exterior and interior walls.Type: GrantFiled: August 11, 2011Date of Patent: July 24, 2012Inventor: Jesse Barton Cox
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Patent number: 8156690Abstract: An enclosed structure includes a base perimeter structure with a plurality of base plates, an exterior wall structure and a roof structure. The exterior wall structure includes a plurality of sidewall panels. The roof structure includes a plurality of roof panels. The enclosed structure has a substantially enclosed interior structure space. The enclosed structure can be prepared using plastic molding methods and may be used as a temporary emergency structure, such as a temporary emergency dwelling.Type: GrantFiled: July 1, 2008Date of Patent: April 17, 2012Assignee: LRM Industries International, Inc.Inventor: Dean Higley
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Patent number: 8082709Abstract: The invention relates to a modular construction system. In particular, but not exclusively, the invention relates to a construction system, including modules, which are capable of being used in a wide range of applications including buildings and various other structures. Prior systems included structured modules connected by means of flexible joints which were composed of cables. These allowed relative movement between walls of various units. Such systems were complex and expensive to manufacture An improved modular construction system overcame this problem by providing a plurality of structural elements of V-shaped or chevron-shaped cross section. These are adapted to be assembled in a cellular configuration by their similar form, size and by virtue of the elements having apertures. Any aperture may receive a connector, which permits an amount of relative movement between said elements in two-rotational degrees of freedom.Type: GrantFiled: March 27, 2008Date of Patent: December 27, 2011Inventor: Matthew William Lewis Roberts
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Patent number: 7980033Abstract: Reinforcing system for retrofitting wall to increase the ductility and resistance to shear forces of a gypsum board wall to a level comparable to plywood-sheathed wall. Fiber-reinforced polymer panel is attached to substantially cover surface of gypsum board to protect it against rupture in earthquake. Reinforcement is enhanced by fiber anchors installed along base of wall and door frames. Optional connector strips tie together door and window frames to prevent separation from wall.Type: GrantFiled: June 25, 2009Date of Patent: July 19, 2011Assignee: Fyfe Co. LLCInventor: Edward R. Fyfe
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Patent number: 7941975Abstract: An affordable, sustainable building, comprising substantially entirely mass-produced, prefabricated constituent parts manufactured off-site, the prefabricated constituent parts comprising a foundation, a frame module comprising a plurality of frames, wherein the frame module is secured to the foundation, a reversible connector to connect the plurality of frames to form the frame module, a wall panel configured to be mounted onto the frame module, a floor panel configured to be mounted onto the frame module, and a ceiling panel configured to be mounted on to the frame module. Each constituent part forms part of a library of parts from which the constituent parts are selected. The constituent parts are preferably made in standardized sizes to facilitate efficient mass production. The constituent parts are predominantly made of recyclable material so as to be environmentally friendly.Type: GrantFiled: April 11, 2008Date of Patent: May 17, 2011Inventors: Erla Dogg Ingjaldsdottir, Tryggvi Thorsteinsson
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Patent number: 7770337Abstract: A modular enclosure, such as a shed, may include a number of components. For example, the enclosure may include roof panels, floor panels and wall panels that are connected to the roof and/or floor panels. Preferably, the wall panels span the seams disposed between the roof and/or floor panels. In addition, the wall panels are preferably offset from the roof and/or floor panels. Further, the roof panels, wall panels and floor panels desirably have a substantially similar width. The enclosure may also include one or more corner panels and the corner panels may have a living hinge that generally divides the corner panel in half. Advantageously, the offset connection of the roof panels, wall panels and floor panels may facilitate construction of an enclosure with increased strength and functionality.Type: GrantFiled: March 28, 2005Date of Patent: August 10, 2010Assignee: Lifetime Products, Inc.Inventors: Barry D. Mower, Brent Steed, Jay Calkin, Neil Watson, Robert A. Astle, L. Curtis Strong, Rich Howe, David C. Winter, Kent Ashby
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Publication number: 20090120020Abstract: A composite integrated module, comprising a formwork; a plurality of frame members mounted on one surface of the formwork; and at least one embedded plate, to which a support member for supporting a first plant structure member is attached, mounted directly to at least one the frame member, wherein one surface, which does not mounted on the frame member, of the embedded plate faces to a direction in which another surface, which does not mounted on the frame member, of the formwork faces.Type: ApplicationFiled: July 29, 2008Publication date: May 14, 2009Inventors: Kenji Akagi, Koji Yashima, Yuji Yasuda, Susumu Futamura
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Patent number: 7530204Abstract: A modular wall panel system to facilitate modular home construction in remote locations. Each wall panel includes two complementary wall members secured in their relative positions via a panel slide lock. Each wall member is composed of layers of lightweight, thermal resistant insulation. The insulant layers are separated by reflective layers designed to attract and retain solar energy.Type: GrantFiled: October 28, 2002Date of Patent: May 12, 2009Assignee: CelestiaInventors: Brent T. Cook, Joseph B. Alexander, Jorge G. Gatica
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Publication number: 20090084052Abstract: An external wall constructing structure excellent in ornamental appearance, weather resistance, contractibility, and safety is provided. An external wail constructing structure 1 comprising external wall panels that are joined to each other by vertical and horizontal shiplap joints and secured to a skeleton of a building by securing a metal fitting 5. A cut-off end portion 23 of a dimension-adjusted external wall panel 20 among the plurality of external wall panels is fixed to a skeleton 10 of the building via end constructing bracket 3. Left and right joint end portions of the dimension-adjusted external wall panel 20 are fixed to the skeleton 10 via lateral end securing metal fittings 6. In the end constructing bracket 3, a rear plate portion 31 is abutted on rear surface 26 of the dimension-adjusted external wall panel 20 and forward-bending portion 32 is abutted on cut-off end surface 231 of the dimension-adjusted external wall panel 20.Type: ApplicationFiled: July 30, 2008Publication date: April 2, 2009Applicant: NICHIHA CORPORATIONInventors: Tsuneaki Ito, Koji Sawada, Shin Takami
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Patent number: 7497056Abstract: A floor/ceiling 10 has downwardly extending ribs (14) separated by downwardly opening channels (16). The floor/ceiling member (10) sits down on a horizontal header (32) that is on top of a building wall that extends perpendicular to the ribs (14) and the channels (16). A preformed wall panel (24) has a lower strip portion (26) that is connected to a side flange (36) on the header (32). Preformed wall panel (24) has upwardly directed peaks (28) and upwardly opening valleys (30). The peaks (28) are sized and shaped to snuggly fit within the ceiling channels (16). The valleys (30) are sized and shaped to snuggly receive the ribs (14) when the peaks (28) are in the channels (16). A continuous lower strip portion of the preformed wall panel (24) is connected to the flange (36) of the header (32), below the ribs (14). The peaks (28) extend into and block or close off the channel openings formed in and by the channel (16) above the web (38).Type: GrantFiled: June 12, 2006Date of Patent: March 3, 2009Inventor: Matt F. Surowiecki
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Publication number: 20080282631Abstract: A building unit comprises a building element having a rib structure. The rib structure forms a frame for receiving at least one of a floor, wall, or a ceiling module. The rib structure comprises a corner fitting. The building unit may further comprise at least one additional building element placed offset and an intermediate module that interconnects at least two building elements.Type: ApplicationFiled: May 17, 2007Publication date: November 20, 2008Applicants: JAN SNEL B.V.Inventor: Anna Joke Breimer
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Patent number: 7347028Abstract: A modular construction system that utilizes versatile construction components releasably attachable to one another, in virtually any desired direction, by use of one or more interconnect components positioned therebetween. Each construction component includes at least two inventive connective surfaces with a receiving region therein, while each interconnect component includes at least one coupling surface comprising multiple coupling elements capable of releasable frictional engagement with at least a portion of one or more receiving regions.Type: GrantFiled: March 30, 2007Date of Patent: March 25, 2008Assignee: Inspired Child, Inc.Inventors: Rifael Bin-Nun, Rebecca Neugroschl, Ari Neugroschl
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Patent number: 7328535Abstract: An interlock connector (10) for interlocking stackable building blocks (26). The blocks are provided with apertures (32), such as grooves, on their top and bottom surfaces. The connector comprises a main body which includes two separate and vertically superimposed body portions and is interposed between two stacked blocks with each body portion disposed in a respective groove (32). One body portion is pivotable with respect to another, with a vertical pivot axis that is offset from the central vertical axis of the main body, so as to be pivotable to positions where the stacked blocks are offset. In another embodiment, the interlock connector comprises a single piece main body having an aperture to receive a projection protruding from the surface of one of the stacked blocks while being disposed in the groove of the other block, with the connector being pivotable about the projection to positions where the stacked blocks are offset.Type: GrantFiled: July 4, 2000Date of Patent: February 12, 2008Assignee: Rinox Inc.Inventor: Horacio Correia
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Patent number: 7178297Abstract: Modular structures constructed from interlocking wall modules made of plate steel and assembled with C-channel connectors, including tongue and groove elements used to position adjoining modules adjacent to one another, for example during the construction of a cell block. The tongue and groove elements ensure all adjacent prison cell modules are properly aligned such that the front fascia of each cell module lies within substantially the same plane. Further, the interlocking of the tongue and groove allows for the quick, cost-effective construction of a schoolroom having double skinned walls in an effort to increase the stability of the structure. Lastly, the interlocking panels may be formed in relatively small sections and then joined together in order to form a larger wall.Type: GrantFiled: June 18, 2002Date of Patent: February 20, 2007Inventor: Richard J Seavy
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Patent number: 7017311Abstract: The invention provides a panel for modular construction of partitions and walled structures, the panel having a top, a bottom, two major surfaces and two minor side surfaces, a first of the side surfaces being provided with a first profile and a second of the side surfaces being provided with a second profile, wherein the first profile and the second profile are provided with means for complementary engagement with a profile of an adjacently-positioned panel, and wherein each of the first profiles is provided with two inter-engagement means arranged at angle of about 90° to each other enabling the alternative inter-engagement of two adjacent panels with an angle of 180° therebetween, and at an angle of about 90° therebetween.Type: GrantFiled: August 5, 2003Date of Patent: March 28, 2006Assignee: Chagim Nechalim Industries, Ltd.Inventor: Nir Weiss
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Patent number: 6931803Abstract: A modular building system includes a plurality of extruded plastic beams that are stacked and interlocked using a tongue and groove interengagement. Plastic connecting components are provided for interlocking the horizontal beams to a vertical column.Type: GrantFiled: March 10, 2003Date of Patent: August 23, 2005Inventors: Gary Davis, Wayne Catlett
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Patent number: 6892507Abstract: A method and apparatus for making an rigid foam insulating panel is disclosed. The panel includes an rigid foam sheet with a plurality of grooves or recesses in which reinforcing strips are placed. Both sides of the sub-assembly are covered with a reinforcing sheet made of plastic, paper, foil, or a combination thereof. These reinforcing sheets are bonded to the surface of the rigid foam sheet and provide structural support to the sheet, as well as retaining the reinforcing strips in place. They also provide a vapor barrier on both sides of the sheet to prevent the migration of moisture through the sheet toward the wall covering, which will typically be attached to the side of the sheet in which the reinforcing strips are inserted.Type: GrantFiled: August 28, 2000Date of Patent: May 17, 2005Assignee: Plymouth Foam IncorporatedInventor: Tyler E. Pease
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Patent number: 6802168Abstract: A modular wall panel system in which individual panels are constructed with a lightweight aluminum frame. In a preferred embodiment, the frame is substantially filled with a foam core material and decorative display surfaces are affixed to opposite sides thereof. One edge of each panel contains a plurality of ball-shaped connector pins, while the opposite edge has a plurality of connector slots having a diamond configuration. A similar panel placed adjacent to the first panel may be mated thereto by engagement of the connector pins with respective connector slots in the other panel. The pins/slots are shaped and sized so that the connector pin may enter/exit the connector slot at a wide region thereof but not in the apex region thereof. Secure coupling with fast assembly/disassembly is thereby achieved, without tools or detachable components.Type: GrantFiled: December 3, 2002Date of Patent: October 12, 2004Inventor: Larry A. Minnick
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Patent number: 6802160Abstract: A building structure formed from modular building elements, which include first modular building elements (1,9) having socket beam interconnection means (2), second modular building elements (13,14,15) and socket beams (7, 11) having first modular building element interconnection means (6); whereby a socket beam (7,11) forms an interconnection with at least one first modular building element (1,9) and at least one second modular building element (13, 14, 15) associates with a socket beam (7,11) and first modular building element interconnection, a socket beam (7,11) and at least one first modular building element (1,9) and at least one second modular building element (13,14,15) forming a configuration unit, the configuration unit being repeatable one atop the other, and being repeatable in a side-by-side fashion, a first modular building element associating or abutting with adjacent first modular building elements, a second modular building elements associating or abutting with adjacent second modular buildinType: GrantFiled: May 29, 2002Date of Patent: October 12, 2004Inventors: Dzevad Harambasic, Bahra Harambasic
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Patent number: 6789367Abstract: A sandwich panel including a core material sandwiched between plate members, and an insert member locally replacing the core and having a profile so as to intermesh with an appropriately profiled member on the unit to which it to be connected as well as a method of connecting sandwich panels by inserting an insert member having a profiled side so as to interlock with an appropriately profiled member on the unit to which it is to be connected.Type: GrantFiled: August 14, 2001Date of Patent: September 14, 2004Assignee: QinetiQ LimitedInventor: Glyn C. Dando
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Patent number: 6754999Abstract: A structural system with a plurality of metal framed load bearing walls formed in one or more sections with a support post connected in line to the ends of each load bearing wall. A plurality of metal framed roof trusses in one or more sections parallel with and connected to the top of the load bearing walls. A metal framed roof formed in one or more sections and spanning adjacent roof trusses. Each wall, truss and roof section formed with metal tracks and C-shaped studs.Type: GrantFiled: May 4, 2001Date of Patent: June 29, 2004Inventor: Delmer L. Urbanczyk
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Publication number: 20040118069Abstract: A novel structural thermal framing and panel system for assembling finished or unfinished walls with multiple combinations for poured and nonpoured walls comprising of a permanent structural framing stud which can be adjusted to different wall thickness, a plurality of permanent forms, wherein the pluralities of permanent forms are interchangeable with various other permanent panel forms with or without defined spaces for receiving filler, and wherein the framing stud substantially conforms to a portion of the pluralities of panel forms and resists bending in the panel forms. The framing stud is the main structural element in the wall. A structural framing system in combination with insulated panel forms with various defined spaces for receiving filler, and wherein panels may not be prefinished to form a rigid substrate.Type: ApplicationFiled: December 10, 2003Publication date: June 24, 2004Inventor: Paul W. Budge
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Publication number: 20040111989Abstract: A method for interlocking building panels that have a channel integrally formed in and substantially coextensive with each panel edge so that abutting panel edges form a generally vertical joint post channel and adjacent panel edges form a generally horizontal beam channel, atop a poured foundation or other supporting structure to fabricate a building wall, which includes the steps of: placing into the supporting structure at the point on the supporting structure where the joint post channels are formed between abutting panels, a first rebar that extends at least partially into the joint post channel; inserting a second rebar into the joint post channel so that a first end is juxtaposed with the extending end of the first rebar, and a second, opposite end extends from the joint post channel; bending the second, extending end of the second rebar so that once bent, it lies in the generally horizontal beam channel intersecting with the joint post channel; and, filling both the generally vertical joint post channType: ApplicationFiled: December 13, 2002Publication date: June 17, 2004Applicant: Housing Technology, Inc.Inventors: Rodney O. Stephens, Alex Riccomini, Lawrence J. Brisson
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Publication number: 20040040234Abstract: A constructional element (100), building system and method of construction is disclosed. The building system and method of construction utilise the constructional element (100). The construction element (100) is elongate and includes a hollow structural member (102) and cladding (104) formed about at least part of the structural member (102). Abutment means (107, 108) are formed in at least part of the cladding's (104) perimeter for mutual abutment and alignment with abutment means (107, 108) on an adjacent constructional element (100). At least one end (120, 122) of the structural member (102) protrudes from the cladding (104). A building system and method of construction are also disclosed, both of which utilise the constructional element (100).Type: ApplicationFiled: August 1, 2003Publication date: March 4, 2004Inventors: Mark Davison, Ian Peacey
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Publication number: 20040035068Abstract: A modular wall segment for constructing a wall includes two walling sheets of selected size and shape bonded to the opposite faces of a plurality of contiguously placed aerated concrete blocks. The segments may be formed with end faces defining slots of various configurations for receiving various types of fastening elements to enable a plurality of such segments to be secured together in a modularized fashion.Type: ApplicationFiled: August 25, 2003Publication date: February 26, 2004Inventors: Maimon Eliyahu, Dror Oren
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Publication number: 20040025458Abstract: A set structure for a wooden building formed with steel-frame H-beams as a basic frame, to which the wooden structures are connected, easily and securely, so as to allow structures for the wooden structures to be connected with one another is disclosed. The set structure may have interior finishing materials and include a basic frame unit formed with one or more steel-frame H-beams as unit members disposed vertically and horizontally, a reinforcing plate mounted on the contact point of the H-beams, and a truss attached to the planes of the H-beams; a frame assembling body fixed by engaging at least one or more wooden structures into engaging recesses provided on the H-beams and the truss; and a finishing material enclosing the frame assembling body. Wooden structures are easily coupled to the basic frames, reducing the number of construction processes and shortening the time for construction, in an economical manner.Type: ApplicationFiled: April 30, 2003Publication date: February 12, 2004Inventor: Byung Hee Nam
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Patent number: 6679021Abstract: A modular wall segment for constructing a wall includes two walling sheets of selected size and shape bonded to the opposite faces of a plurality of contiguously placed aerated concrete blocks. The segments may be formed with end faces defining slots of various configurations for receiving various types of fastening elements to enable a plurality of such segments to be secured together in a modularized fashion.Type: GrantFiled: January 2, 2002Date of Patent: January 20, 2004Inventors: Eliyahu Maimon, Oren Dror
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Patent number: 6622445Abstract: A modular wall block is adapted for being assembled together with a number of like blocks in stacked courses to form a retaining wall. The wall block includes a front and rear, top and bottom, and opposing sides. A generally J-shaped anchor has a connecting end and an anchoring end integrally joined by a setback spacer. The connecting end is adapted for being inserted into the wall block to secure the anchor to the block. The anchoring end extends outwardly from one of the top and bottom of the wall block to engage one of the number of like blocks in an upper or lower course. The spacer locates the anchoring end a spaced distance from the rear of the block. The anchor secures the block in the retaining wall at a predetermined setback relative to like blocks in the upper or lower course.Type: GrantFiled: November 20, 2001Date of Patent: September 23, 2003Assignee: Ridgerock Retaining Walls, Inc.Inventors: Curtis W. Shillingburg, James S. Martin
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Patent number: 6550198Abstract: A wall construction comprises block members or sections stacked vertically about five high and abutting horizontally to form a wall. Each block member or section comprises a top plate, bottom plate and two side studs. The block members are attached side by side by fastening plates on the top and bottom which overlap adjacent blocks, including one top fastening plate which overlaps the top plates of two adjacent blocks, and a bottom plate which overlaps the bottom plates of two adjacent blocks. The vertical components may be 2×4 dimensional wood pieces on the order of 15-20″ long, and the horizontal components about 30-40″ long. Steel studs may be used instead of wood pieces, and horizontal components may be up to eight feet long.Type: GrantFiled: August 21, 2001Date of Patent: April 22, 2003Inventors: Youichi Endo, Shozo Endo, Shuji Endo
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Patent number: 6532707Abstract: A structural system comprises a set of elements including two or more plank members 10, which are preferably hollow and divided by interior partitions 12 into longitudinally extending compartments 13. The plank members 10 are open at each end, and are interconnected by connectors 20, comprising a stem 21, and two arrays of projections which may be aligned for in-line connection of the plank members, or set of right angles to form a corner, or have three arrays to provide a T-connection. The plank members 10 are connected vertically by rods 26 which pass through aligned apertures 14 in the plank members and notches 25 in the projections.Type: GrantFiled: July 14, 2000Date of Patent: March 18, 2003Assignee: Armillatox LimitedInventor: Humphrey Richard Ian Cannon
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Publication number: 20030024189Abstract: A reusable wall barricade assembly is disclosed. The assembly is composed of a plurality of interlocking barricade wall segments or panels which fasten securely together. The wall segments are formed with a foam interior core portion for sound deadening capabilities and with a tough, smooth exterior skin to prevent damage to the foam interior and present a pleasing exterior appearance. The outer skin substantially encases the interior core portion and has at least three edge portions. Connectors connect one panel to another at an edge portion of each panel such that a barrier of the desired height and length can be made to separate one spatial area from another spatial area, such as in a mall or other construction area. The panels are suitable for facile assembly, disassembly and reuse, providing an economical alternative to conventional barricade structures.Type: ApplicationFiled: August 2, 2002Publication date: February 6, 2003Inventors: Kevin D. Hughes, Larry R. Magnuson, Rory Copeland
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Publication number: 20020170250Abstract: A modular wall panel for manufacturing an exterior wall by abutting a plurality of said wall panels in side to side alignment is disclosed. Each of said wall panels consists of a substantially flat rectangular insulating foam core having first and second opposite surfaces, first and second opposite side edges, a width defined by the opposite side edges, opposite top and bottom edges, and a length defined by the top and bottom edges. The panel also has at least one elongated longitudinal support stud mounted to the foam core between the first and second side edges. The longitudinal stud extends substantially the length of the foam core between the top and bottom edges, and extends parallel to the side edges. The panel also has at least one elongated transverse support stud mounted to the foam core substantially perpendicularly relative to the longitudinal support stud, said transverse support stud extending between the opposite side edges.Type: ApplicationFiled: May 16, 2001Publication date: November 21, 2002Inventor: Brian Wayne Chambers
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Patent number: 6438915Abstract: A pre-fabricated wall panel for providing a new type of wall structure. The pre-fabricated wall panel includes a panel member having a thickness and a cavity disposed therein and extending a length thereof with the panel member further having a first side, a second side, a first side end, a second side end, and a first end portion which extends outwardly from the first side end and which is generally recessed relative to the first side and with the panel member being adapted to fasten to a beam and to a floor of a building structure.Type: GrantFiled: October 6, 2000Date of Patent: August 27, 2002Inventor: Seymour L. M. Beauboeuf
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Patent number: 6415567Abstract: A partition for spatially dividing open building space and the like including a plurality of frames having adjacent frame ends interconnected by vertically spaced connector brackets to define a post-simulating joint and a trim system for the plurality of frames. The trim system includes a locator bracket and at least one side trim strip. The locator bracket is shaped to be attached to one of the connector brackets and includes upstanding side walls with outward extending upper tabs. The at least one side trim strip is shaped to enclose an associated open side of the post-simulating joint and includes at least one inwardly protruding top tab, each top tab mating and abutting at least one of the upper tabs of the locator bracket to positively locate the at least one side trim strip with respect to the adjacent frame ends.Type: GrantFiled: July 7, 2000Date of Patent: July 9, 2002Assignee: Steelcase Development CorporationInventors: Karl J. Mead, Marvin C. Knauf, Thomas R. Maas
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Publication number: 20020069600Abstract: A composite panel includes a first skin including composite material, a second skin including drywall material, and a foam core therebetween. A plastic connector extends along side edges of the skins for connecting the panel to another composite panel including a mating connector. The connector includes a slot extending parallel to the side edges for receiving a pin therein, whereby the panel may be connected to another composite panel having a similar connector and slot. An I-beam is bonded between the skins in the cavity that includes a chase for receiving wiring or other utilities therein. A “U” shaped channel is also bonded between the upper edges of the first and second skins, thereby defining a recess between the upper edges for receiving a top plate to secure a roof structure to the panel.Type: ApplicationFiled: November 13, 2001Publication date: June 13, 2002Applicant: American Structural Composites, Inc.Inventor: David C. Bryant