Abstract: The present invention concerns a method of forming a multi-ply core component. A mold press is provided having an upper die and a lower die defining a mold cavity. At least one of the upper die and the lower die has a plurality of protrusions. A first wood composite board and a second wood composite board are disposed within the mold cavity. The first and second boards are fused proximate the plurality of protrusions by compressing the boards in the mold cavity through application of heat and pressure.

Abstract: The invention relates to panels having a decorative surface for forming a flooring, to a method for producing the decors and to a flooring made up of said panels. The invention finally relates to a decorative paper. The aim of the invention is to provide panels that allow to produce an inexpensive flooring having a high-quality appearance and to provide a corresponding method for producing them. For this purpose, the décor surfaces of panels on at least one end each are optically adapted to each other to such a degree that, when the panels are laid, they give a continuous image of the décor at the transition from one laid panel to the adjacent laid panel. The wood décor has a continuous image within the meaning of the invention if the grain of the depicted wood is optically uninterrupted at the transition from one laid panel to the adjacent laid panel, i.e. when there is no offset between the respective depicted grains. The same applies for other decors, for example stone decors.

Abstract: A building board, in particular of wooden material, plastic or a mixture of wooden material and plastic, with a top side and an underside and side edges. A polyurethane layer is applied at least on the top side. A decorative layer imitating a natural material is applied onto the polyurethane layer.

Abstract: A platform panel or module is provided to construct a surface for a deck, floor, wall, ceiling, or roof. The panel or module comprises a decorative top layer integral with or joined to a structural, composite molded platform. Each platform panel or module has two complementary module-coupling sides that take advantage of the full width of each joist that supports the platform. Also, male and female connecting members are disposed along the module-coupling sides that enable one platform panel or module to be efficiently and positively interlocked with an adjacent panel or module. Each panel or module can be fastened on one side to a single joist while being secured on its opposite side to an adjoining panel or module. The panels or modules are also designed to cover over an entire joist substructure, including the beginning-of-sequence and end-of-sequence joists.

Abstract: A panel, in particular a floor panel, has a core of a wooden material, in particular MDF or HDF, or a wooden material/plastic mixture. A pattern is arranged on a visible side. The visible side is provided on at least one side edge (I, II) with a chamfer running at an angle ? hereto and a length (L). The angle ? of at least one of the chamfers varies over the length (L).

Abstract: Surface structured decorative boards (1) having a first and a second opposite edge (1I and 1II respectively). The board (1) include an upper side decorative surface (2) an upper side surface structure and a base layer. The structure is comprised by at least two surface grades (10) forming a decorative surface pattern on said upper side, said pattern being applied in predetermined fixed positions (P) on the first and the second edges (1I and 1II respectively). The first edge pattern positions (PL) and the second edge pattern positions (PR) are matched so that the pattern continues over the first and second edges (1I and 1II respectively) of adjacent boards (1).

Abstract: The present invention is directed to a door skin having an exterior surface with an woodgrain pattern formed therein, and an etched plate for use as an embossing plate or with a molded die set, for forming the woodgrain pattern in the door skin. The exterior surface has outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and halftone portions. The halftone portions have spaced protrusions defined by channels, wherein the channels are recessed from the plane of the outer portions.

Abstract: The present invention relates to a wood composite panel having a major planar portion, at least one panel portion, and an inwardly extending contoured portion surrounding the panel portion and interconnecting the major planar portion and the panel portion. The contoured portion defines an inter-relationship between a vector angle and a deep draw depth that achieve a satisfactory stretch factor. The present invention also relates to a door having the disclosed wood composite door facings, and methods of forming the facing and door.

Abstract: A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.

Abstract: A building product which includes a hollow extrudate, unitary reinforcing ribs resisting collapse of the hollow extrudate and, in an embodiment, an exterior surface comprises a low gloss, textured pattern having a gloss level of less than about 50 on a 60° glossmeter, in which the textured pattern extends for about 2-20 feet. Methods and an apparatus for manufacturing such products are also provided by this invention.

Abstract: An interior sash covering gives a vinyl sash the mortise and tenon look of a traditional wood window. The covering can be equipped with an optional decorative coating, such as wood, while retaining the advantages of the strength and durability associated with vinyl. The invention also relates to fenestration assemblies containing the same. As the covering of the present invention is not involved in the glazing process, a e.g. insulated glass unit, may be replaced without the need to destroy the decorative covering.

Abstract: An improved article of manufacture for Metal Siding, which can be formed into or painted to have the texture and appearance of raised grain which has the colors and appearance of weathered, rough sawn, or hand hewn wood.

Abstract: Floor panel, said floor panel (1) comprising a decor (2), as well as a top layer (8) based on synthetic material (9), and wherein the decor (2) represents a pattern with several wood parts (3) per floor panel (1), characterized in that in the upper surface (14) of the floor panel (1) one or more height differences are present in that the upper surface (14), at the location of one of more of the wood parts (3), shows an individualized global surface level (16).

Abstract: A floor covering system is described comprising at least two layers in which one of the layers is a base layer made from a multitude of interlocking base elements having a multitude of raised hollow tubes with tapering sides on the upper surface and the other layer is a top covering layer, preferably made from a vinyl material, preferably having a simulated wooden appearance, to which is adhered a fabric backing layer having a multitude of loops. In use the base elements are placed on a floor with the tubes uppermost and the top covering layer with the loops lowermost placed on the base elements such that the loops engage around the tapering side surfaces of the tubes to releasably attach the two layers together so that when required, such as for example, when the top covering layer is worn, the top covering layer can be removed from the base layer without having to also remove the base layer thereby allowing the floor covering layer to be readily replaced with a new floor covering layer.

Abstract: Floor covering that is composed of a plurality of hard floor panels (2), wherein, on the one hand, the floor panels (2) show a common general decor (3), however, on the other hand, among the floor panels (2) showing the common general decor (3), also floor panels (2) are present that differ from each other in respect to their appearance and/or on their own have zones of a differing appearance, wherein these floor panels (2), at least at two opposite sides or edges thereof, are provided with coupling parts (6-7) allowing that two of such floor panels (2) can cooperate with each other at these sides, and wherein at least some of the floor panels (2) possess at least one chamfer (8-28), such as a beveled edge or the like, wherein the surfaces of these chamfers (8-28) are provided, at least partially, with a separately applied decorative covering (10, 10A-10B) consisting at least of a decorative layer (11), characterized in that the appearance of said decorative covering (10, 10A-10B) is realized in a manner vary

Abstract: A reversible composite simulated beadboard planking and a method for making the same are provided. The planking may include a first finished side, a second finished side opposite the first finished side, a first pattern including integrally-formed uneven profile simulating a beadboard of a first plank width on the first finished side, a second pattern including integrally-formed uneven profile simulating a beadboard of a second plank width different than the first plank width on the second finished side, a base pigment distributed substantially uniformly throughout the planking, and a tongue structure on a first edge substantially adjacent to the first finished side and the second finished side, and a groove structure on a second edge opposite the first edge, the groove structure configured to receive the tongue structure from another similarly configured composite planking.

Abstract: Simulated log siding is formed of an engineered cementitious composite. Single or dual flanges on each log piece is used to apply siding units to a surface. Some siding members are molded into a three dimensional configuration to appear as a structural wood log. Individual end pieces and molded tail clusters when used with the siding provide the appearance of the characteristic stacked or staggered corners of a log structure.

Abstract: Disclosed herein is a UV surface-coated laminate wood flooring for an under-floor heating system comprising a back-grooved base, an adhesive layer and a printed wood veneer layer wherein the printed wood veneer layer is produced by impregnating and coating a low-basis weight printed paper with a thermoplastic or thermosetting resin, integrally forming the paper layer with a low-price reinforcing layer by pressing under high pressure, treating the surface of the paper layer with an acryl based primer, and coating the primer-treated paper layer with a solvent-free type UV coating paint, and wherein the back-grooved base and the printed wood veneer layer are adhered to each other by the adhesive layer.

Abstract: An endpiece and method for siding a wall to simulate wood log construction are described. A generally cylindrical core (101) of the endpiece (100) has a curved surface (103), and a flat surface (105). A decorative skin (111) attached to the curved surface (103) has a cross-sectional arc that is greater than one hundred and eighty degrees. When an endpiece (100) is installed on a plank (200), a spline (117) that attaches along a lateral edge (109) of the endpiece interlocks with a bottom spline (215) of a plank (200). Also, a first offset (113) of the decorative skin (111) engages an upper lateral edge (207) of the plank (200). An end cap (301) attaches to a surface formed by an endpiece surface (305) and a plank surface (307).

Abstract: Disclosed is a furniture, which includes a top frame, a bottom frame, endless inner supporting frames spaced between the top frame and the bottom frame, a plurality of strip members arranged around and supported on the periphery of the endless inner supporting frame each having a top end fastened to an endless bottom mounting groove on the bottom side of the top frame and a bottom end fastened to an endless top mounting groove on the top side of the bottom frame, and cord members that secure the strip members to the endless inner supporting frames.

Abstract: A flooring includes rectangular floorboards with long sides and short sides, the floorboards being joined in a herringbone pattern, long side to long side and long side to short side, wherein the floorboards have a surface layer of laminate, and the long sides of the floorboards have pairs of opposing mechanical connectors which at least allow locking-together both horizontally and vertically by inward angling.

Abstract: The present invention is directed to a door skin having an exterior surface with an woodgrain pattern formed therein, and an etched plate for use as an embossing plate or with a molded die set, for forming the woodgrain pattern in the door skin. The exterior surface has outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and halftone portions. The halftone portions have spaced protrusions defined by channels, wherein the channels are recessed from the plane of the outer portions.

Abstract: The present invention relates to a door skin comprising an exterior surface having outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and tonal portions having a planar area and a plurality of spaced depressions recessed from the plane of said planar area. The present invention is also directed to a method of etching a plate, for use with a molded die set, for embossing a wood grain pattern in the door skin, and the etched plate formed therefrom.

Abstract: A seven-layered laminated composite lumber 1 is constructed by stacking veneers 2, whose oven-dry specific gravity is 0.6 or larger, alternately with veneers 3, whose oven-dry specific gravity is 0.4 or less, and by bonding them together. The invention can thus provide a laminated composite lumber that is light in weight, is substantially resistant to warping and distortion, and yet retains the desired bending strength and nail holding power, and a method of producing such a laminated composite lumber.

Abstract: Methods and systems for decorating at least one bevel surface or other surface of a laminated flooring are described. The bevel surface can be decorated by non-transfer printing such as digital printing. The digital printer can be an ink jet printer such as a piezoelectric drop-on-demand (DOD) printer that allows a color and pattern to be placed on the bevel surface that matches the print design (décor pattern or face design) of the laminated flooring. Other devices are provided such as a device that takes a picture of or scans an image of the print design, and modifies the taken picture or the scanned image so that the edge pattern thereof matches with an edge pattern of the print design.

Abstract: Floorboards consisting of a core and a surface layer with decorative joint edge portions which are formed by removing the surface layer.

Abstract: The present invention is directed to a door skin having an exterior surface with an woodgrain pattern formed therein, and an etched plate for use as an embossing plate or with a molded die set, for forming the woodgrain pattern in the door skin. The exterior surface has outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and halftone portions. The halftone portions have spaced protrusions defined by channels, wherein the channels are recessed from the plane of the outer portions.

Abstract: An artificial shingle adapted for mounting on substantially any roof surface (e.g., spaced slat- or solid sheathing-type construction) whereupon conventional shingles might alternatively be mounted, wherein the artificial shingle provides superior cost, wear, fire resistance, weight, or other characteristics while presenting a substantially realistic appearance and resemblance to a natural material (e.g., slate, cedar). The artificial shingle comprises a top surface and a bottom surface. A lower top exposure portion of the top surface and an upper bottom exposure portion of the bottom surface are both provided (e.g., stamped, molded, imprinted) with a relief or three-dimensional pattern substantially resembling the natural material of which conventional shingles are constructed. Other features include a midline groove with a cuttable end tab, and a portion of reduced thickness with strengthening corrugations.

Abstract: Siding panels and intermediate articles of their manufacture are provided. The siding panels include a central portion including an aesthetic pattern and a pair of lateral edge portions which are molded while the polymeric material is still hot or molten. One exemplary aesthetic pattern provided is a cedar shake siding pattern. Adjacent cedar shake shingle impressions have substantially the same lengths, but a plurality of bottom edges of the individual shingle impressions are beveled to give the appearance of shingles having different lengths.

Abstract: The present invention is directed to a hardscape surface sheet and a method of representing a hardscape surface. The hardscape surface sheet comprises a substrate or sheet bearing an image of a hardscape surface. The substrate allows an individual to temporarily display the image in the area where the hardscape surface is desired and evaluate the appearance of the hardscape surface in itself, and in relation to its surroundings.

Abstract: The present invention relates to a door skin comprising an exterior surface having outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and tonal portions having a planar area and a plurality of spaced depressions recessed from the plane of said planar area. The present invention is also directed to a method of etching a plate, for use with a molded die set, for embossing a wood grain pattern in the door skin, and the etched plate formed therefrom.

Abstract: The present invention is a system of “log-cabin” type construction wherein the “logs” or basic building elements are prefabricated reinforced insulated concrete modular construction pieces (“logs”) that are configured to have an outer surface that resembles a wooden log. These “logs” are variously configured to be interconnected and stacked so as to provide a durable efficient building system for a variety of desired types of building structures.

Abstract: The present invention is directed to a door skin having an exterior surface with an woodgrain pattern formed therein, and an etched plate for use as an embossing plate or with a molded die set, for forming the woodgrain pattern in the door skin. The exterior surface has outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and halftone portions. The halftone portions have spaced protrusions defined by channels, wherein the channels are recessed from the plane of the outer portions.

Abstract: The list consists of a wooden section whose surface intended to be visible in the frame is partially veneered. The longitudinal edges of the veneer are irregular to obtain an artificially aged appearance of the list.

Abstract: A kit releasably attachable to a wall includes a plurality of elongated members, and at least one hook-and-loop fastener. The plurality of members are releasably attachable to the wall with the at least one hook-and-loop fastener to define at least one frame. For example, the kit may be elongated members for framing a door or a window. The kit may also include at least one panel to be framed such as a raised panel, a cork board, a chalkboard, and a presentation board. At least one resilient shim may be positionable between the wall and a rear portion of the at least one panel. In another embodiment, the kit includes an upper rail, a bottom rail, a plurality of stiles, a plurality of raised panels, and at least one hook-and-loop fastener for releasably attaching the rails to the wall.

Abstract: A bamboo tile for decoratively covering a structure wall in a side-by-side arrangement and presenting a natural surface texture of a longitudinal section of a bamboo stem with at least one circular node, while minimizing the amount of bamboo waste. The bamboo tile includes a first generally planar layer formed by elongated sectors axially split from the bamboo stem and sequentially disposed in generally parallel relationship relative to each other to integrally reproduce the natural texture of the outside cylindrical surface of the bamboo stem section developed there into. A retaining wire inserted into transversal and registered through bores made into the successive sectors maintains the latter in the sequential relationship relative to each other. The present invention also refers to a method for manufacturing the above bamboo tile.

Abstract: A wood panel formed by cutting a layer from a laminated blank formed by bonding wood pieces of various colors, shapes, textures, or grain patterns to create artistic effects in the completed panel through use of several alternative construction techniques, and techniques for providing enhancing modifications and low-stress means for mounting the completed panels.

Abstract: Laminated materials having decorative motifs and surface textures that are mechanically embossed-in-registration, and that include locking mechanisms. Those locking mechanically are located such that they enable formation of embossed-in-register laminate systems in which the embossed-in-registration continues across connecting joints.

Abstract: New direct laminated floor, of the kind that contain, on their surface, cellulose sheets impregnated in polymerizable resins, on which some characteristics have been drawn and where, once pressed and mechanized, the finished strips have an offset/sunk area on the peripheral edge and the optic/tactile texture of the surface corresponds and adapts to the characteristics drawn on the cellulose sheets. For application in the construction industry.

Abstract: A door member comprising a frame having a first side and a second side, opposite the first side, a core positioned within the frame, and a molded skin attached to the first side of the frame. The skin is prepared from a molding compound which, when molded, has a shrinkage of between about −0.0003 to about +0.0015. The molding compound comprises a resin system comprising a curable polyester resin, a co-curable unsaturated monomer, and at least two low profile additives. The molding compound also comprises at least about 30 percent by weight, based on the weight of the molding compound, of filler material, and fibrous reinforcement in an amount of less than about 35 weight percent, based on the weight of the molding compound.

Abstract: Laminated materials having decorative motifs and surface textures that are mechanically embossed-in-registration, and that include locking mechanisms. Those locking mechanisms are located such that they enable formation of embossed-in-register laminate systems in which the embossed-in-registration continues across connecting joints.

Abstract: A molded skirting board, crown molding, or other decorative moldings simulating natural wood millwork, and a method of molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, skirting boards without requiring preliminary pressing, or other pre-shaping step, such as scalping. The molded articles are molded in a conventional, multi-opening fiberboard press to produce multiple, interconnected parts in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture. A corrugated or L-shaped, hidden stiffening/positioning member spaces the article from a wall or ceiling to simulate thick, heavier, natural wood millwork.

Abstract: The list consists of a wooden section whose surface intended to be visible in the frame is partially veneered. The longitudinal edges of the veneer are irregular to obtain an artificially aged appearance of the list.

Abstract: A reverse molded fiberboard panel; a wainscot kit comprising a plurality of differently sized reverse molded panels, and a planar finishing or spacer panel, adapted to completely cover any size wall between a wall base board and a wall chair rail; and a method of reverse molding a loose cellulosic mat, in a single pressing step, to provide one or more relatively high density, raised panels without requiring preliminary pressing, or other pre-shaping step, such as scalping. The reverse-molded panels are molded in a conventional, multi-opening fiberboard press, in a single pressing step process, while achieving excellent transfer of mold detail (embossing fidelity) without visually noticeable fiber fracture.

Abstract: Unitary modular shake panels and methods for making and using such shake panels. In one aspect of the invention, a unitary modular shake panel includes an interconnecting section composed of a siding material and several integral shake sections projecting from the interconnecting section. The panel preferably has a quadrilateral shape with first and second edges along a longitudinal dimension that are separated from each other by a width of the panel along a transverse dimension. Additionally, the shake sections are separated from one another by slots extending from the second edge to an intermediate width in the panel. In a preferred embodiment, the panel is composed of a unitary piece of fiber-cement siding with a simulated wood grain running along the transverse dimension.

Abstract: A polymeric floor tile of elongated shape having a top surface molded to simulate a section of wood flooring with a plurality of staggered boards. The tile is adhesive-free, made possible by novel mating interlocks formed so as to lie below the linear edges defining the top tile surface. A decorative layer of wood grain may be applied to the top surface during or after molding to enhance simulation.

Abstract: A component for a siding system is disclosed. In one embodiment, the component includes an elongated body for positioning against the wall of a building or dwelling in a vertical orientation. The body may include an outwardly bowed portion that simulates the appearance of a log or timber. The component also includes first and second receivers projecting in opposite directions. When the component is vertically oriented against the wall, each receiver is adapted for receiving and at least partially covering a portion of a plurality of horizontally extending siding strips.

Abstract: A door member comprising a frame having a first side and a second side, opposite the first side, a core positioned within the frame, and a molded skin attached to the first side of the frame. The skin is prepared from a molding compound which, when molded, has a shrinkage of between about −0.0003 to about +0.0015. The molding compound comprises a resin system comprising a curable polyester resin, a co-curable unsaturated monomer, and at least two low profile additives. The molding compound also comprises at least about 30 percent by weight, based on the weight of the molding compound, of filler material, and fibrous reinforcement in an amount of less than about 35 weight percent, based on the weight of the molding compound.

Abstract: A molded plastic lattice simulates a lattice of separate superposed members. A first set of elongated members lies in one plane, with each of the members having a concave upper surface, a concave lower surface, and a pair of edges interconnecting the upper and lower surfaces. The upper and lower surfaces each have central regions that are intermediate the edges. The central regions of the upper and lower surfaces are separated by a distance less than the thickness of the edges such that each of the members have a bowtie shaped cross-section. A second set of elongated members lies in a second plane, with the second set of members intersecting and interconnecting the first set at junction regions. Each of the members in the second set also has a concave upper surface, a concave lower surface, and a pair of edges interconnecting upper and lower surfaces.

Abstract: A corner unit for a siding system is disclosed. In one embodiment, the unit has a plurality of pairs of integral receivers for receiving and covering the ends of adjacent first and second siding strips terminating adjacent to the corner of a dwelling or other stable support structure. The unit also includes a plurality of pairs of outwardly projecting portions that simulate the appearance of overlapping structural members at the corners. Each adjacent receiver and outwardly projecting portion in a different horizontal plane may also have an integral connector portion that simulates the appearance of grout or chinking. When used with siding strips having a similar portion simulating grout or chinking, the realism of the overall simulation at the corner of the dwelling and along the adjacent walls is enhanced. The unit may also be formed of a single piece of material, such as injection molded plastic, to facilitate installation.