Filler Spaced From Inside Face Of Cavity Patents (Class 52/407.1)
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Patent number: 11566435Abstract: A panel for a building structure has a predefined curvature. The panel has a generally rectangular shape with a curvature, such that the panel has a convex outer surface and a concave inner surface with a set of side edge regions and a set of end edge regions. The panel is at least one mineral wool fibre slab with a plurality of first strips adhered to the outer surface and a plurality of second strips adhered to the inner surface.Type: GrantFiled: January 15, 2019Date of Patent: January 31, 2023Assignee: ROCKWOOL INTERNATIONAL A/SInventor: Michaeel Emborg
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Patent number: 11536034Abstract: Support members for a roof system are provided to allow for positioning panels of a roof apart from building members so that building components, such as insulation may be placed between the roof panels and the building members. The support members may be utilized in new buildings or to retrofit existing buildings. Each of the support members may comprise a single support member that has a base portion operatively coupled to an offset portion that is operatively coupled to an upper portion. One or more channels may be provided in the base portion, offset portion, and/or the upper portion to provide structural support and to allow the support members to be operatively coupled to each other and other building members without the need for additional components.Type: GrantFiled: March 18, 2021Date of Patent: December 27, 2022Assignee: NUCOR CORPORATIONInventor: Brian K. Cluck
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Patent number: 11041657Abstract: A hot-water supply apparatus capable of restraining the occurrence of noises from a building wall surface side includes a hot-water supply apparatus main body having a burner and a heat exchanger that generates hot water by combustion exhaust of the burner, and a rectangular parallelepiped main body case that houses the hot-water supply apparatus main body. A back plate (5c), which closes the back side of the main body case, is installed to a building wall surface (W) such that the back plate (5c) opposes the building wall surface (W) with a predetermined void space (S) provided therebetween. A soundproof member (18), which closes at least a part of an open end of the void space (S), is provided on the main body case (5).Type: GrantFiled: August 6, 2018Date of Patent: June 22, 2021Assignee: RINNAI CORPORATIONInventors: Kentaro Mori, Hideyuki Jinno
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Patent number: 10550568Abstract: An insulation system for hanging insulation in a truss is disclosed and includes a first rail configured to be installed on a first truss and a second rail configured to be installed on a second truss spaced apart from the first truss. A first cavity is established between the first rail and the second rail. Further, the first cavity is configured to receive and engage a first insulation batt.Type: GrantFiled: September 28, 2017Date of Patent: February 4, 2020Assignee: CERTAINTEED CORPORATIONInventors: Jean-Philippe Ndobo-Epoy, Jerome Arul, Andrew Clyde Brandt, Todd P. Dinoia, Luc Pierre Vitry, Conor Patrick McDonald, David M. Pacana
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Patent number: 10041243Abstract: The invention is for a modular building unit (10, 200, 210) for use in constructing a building. The building unit (10, 200, 210) has a planar body (12) having two major side faces (12.1) and two ends (12.2) between each side face (12.1), and a connection interface (28, 30) provided at each of the ends, for connecting similar building units (10, 200, 210) with complemental connection interfaces. The body (12) comprises three walls (14, 16, 18) arranged side-to-side and transversely spaced from each other, the three walls (14, 16, 18) thus defining two planar spaces (20, 22) therebetween, and a plurality of reinforcing webs (24) in the first space, for providing structural support to the building unit (10, 200, 210). The second space (22) defines at least one hollow cavity for receiving a matched insulation insert (25) thereby to impart insulating properties to the building unit (10, 200, 210).Type: GrantFiled: October 21, 2015Date of Patent: August 7, 2018Assignee: Venture Holdings B.V.Inventor: Mark Andrew Walker
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Patent number: 9267280Abstract: Structural panels, components and assemblies are described. The structural panel system comprises one or more panels having interlocking profile features providing convenient assembly of multiple panels to provide pre-assembled panels or structures, or components that are easily shipped and assembled at a site to satisfy a variety of building requirements, transport requirements, structural panel requirements, and the like. An integrated raceway gutter system may be provided for evacuation of moisture in conjunction with end-caps having a coordinating structure. Insulation components may be positioned at an interior side of panels and may be separated from the capillary break by a moisture impervious and/or heat reflective layer. Cladding panels may be pre-assembled, along with additional structural building components, to provide pre-assembled structural insulative (and non-insulative) panels.Type: GrantFiled: February 14, 2013Date of Patent: February 23, 2016Assignee: VIREO LLCInventors: John Sawatzky, Herman Sawatzky, Mike Henry
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Patent number: 9255406Abstract: The present invention comprises an effective insulation and ventilating assembly that can insulate a structure, usually in roofing or exterior wall applications, from conductive, convective and radiant heat. The insulating and venting assembly is comprised of a rigid foam sheet and a rigid panel such as oriented strand board (OSB) or plywood attached one or both sides of the rigid foam sheet. The rigid foam sheet has air spacer columns and air spaces on one or both faces. Radiant barrier layers can be applied to either faces of the rigid panels and/or can be applied to the air spacer and air space surfaces allowing for radiant heat to be radiating back or radiant heat to not be reradiated by the radiant barrier low emissivity surface. The air spaces in the rigid foam face allows air and moisture to be vented though the insulating and venting assembly.Type: GrantFiled: March 18, 2015Date of Patent: February 9, 2016Inventor: John Milner McCary, Sr.
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Publication number: 20150135622Abstract: An insulating strip is disclosed. The insulating strip includes a support layer and a plurality of insulating material strips secured to the support layer where the plurality of insulating material strips are spaced apart from each other.Type: ApplicationFiled: November 17, 2014Publication date: May 21, 2015Applicant: Hilti AktiengesellschaftInventors: Herbert MUENZENBERGER, Peter SCHULZE, Sebastian SIMON, Mario PAETOW, Manfred KLEIN
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Patent number: 8950142Abstract: Embodiments of the invention provide systems and methods for insulating a component of a home or building. An insulated component may include a generally planar surface and a frame positioned atop one side of the generally planar surface. The frame may include a plurality of outer studs coupled together to form an outer periphery and inner studs that divide the frame into one or more sections. One or more of the sections may include a cavity or hollow space. The insulated component may also include a first layer of insulation within one or more of the cavities. The first layer of insulation may include a pour insulation material that transitions from a liquid state or phase to a solid state or phase.Type: GrantFiled: June 21, 2013Date of Patent: February 10, 2015Assignee: Johns ManvilleInventor: Ralph Michael Fay
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Publication number: 20140345208Abstract: A hybrid wall reinforcement wall anchoring system is described for use in masonry cavity walls. The reinforcement and anchor is hybrid device installed within the backup wall and interlocked with novel veneer ties. The novel veneer ties are wire formatives and are manually connected and interlocked with the anchor. Once interlocked and installed within the cavity wall, lateral, vertical and front-to-back veneer tie movement is limited, strengthening the cavity wall structure. The inclusion of a reinforcement wire within the veneer tie and the exterior wall provides a seismic structure.Type: ApplicationFiled: August 11, 2014Publication date: November 27, 2014Inventor: Ronald P. Hohmann, JR.
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Publication number: 20140311072Abstract: A sealing device is disclosed that discreetly seals openings in a building's siding. The sealing device comprises an elongated insulating component, configured to mate with a profile of an assembled sided wall, and secured within the voids of at least one trim channel component. The elongated insulating component is custom-shaped and cut to the exact size needed, depending on the shape and size of the assembled siding it is to be used with. The trim channel components cover a terminating edge of the assembled sided wall, and the elongated insulating component substantially fills the voids of the trim channel components along an entire longitudinal length of the assembled sided wall to help lock the siding in place, and to keep out moisture, wind, and insects, etc. The elongated insulating components can be secured within the trim channel components before or after installation of siding on the sided wall.Type: ApplicationFiled: April 21, 2014Publication date: October 23, 2014Inventors: Ernest R. Anderson, Carl Mueller
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Patent number: 8806824Abstract: The present invention relates to a wall construction for an exterior brick wall of a building, comprising a rear brickwork and a front brickwork, which is characterized in that the front brickwork (2) is made at least in part of constructional elements (11), particularly bricks, building blocks and the like, which at their side facing the rear brickwork (5) are designed to be reflective for heat radiation. The invention further relates to a constructional element, in particular a brick, a building block or the like, for use in the production of the front brickwork of such a wall construction which on the side which in the walled-in state faces inwardly, is provided with a layer (8) which is reflective for heat radiation.Type: GrantFiled: June 19, 2002Date of Patent: August 19, 2014Inventor: Christoph Schwan
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Publication number: 20140202102Abstract: Structural element for heat-insulating purposes between two structural parts, in particular between a building (A) and a projecting exterior part (B), formed of an insulating body (16), which is to be arranged between the two structural parts, and of reinforcing elements in the form of at least load-bearing elements (19a, 19b) which, with the structural element (10) in the installed state, run through the insulating body substantially horizontally and transversely to the substantially horizontal longitudinal extent of the insulating body, and can be connected at least indirectly to each of the two structural parts, wherein the load-bearing element is formed in more than one part and has at least one load-bearing web (19a, 19b) and a separate compressive-force-distributing element (20a, 20b) on at least one of its end sides (22a, 22b, 22c, 22d) directed towards the one of the two structural parts, and the compressive-force-distributing element (20a, 20b) is produced from a material which has a level of thermalType: ApplicationFiled: August 13, 2012Publication date: July 24, 2014Inventor: Harald Braasch
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Patent number: 8782981Abstract: A structural unit includes a first face shell; a second face shell positioned opposite the first face shell; at least one central web connecting the first face shell to the second face shell; a first partial web forming a gap between an end of the first partial web and a first edge of the second face shell, and defining a first cavity; and a second partial web forming a gap between an end of the second partial web and a second edge of the second face shell, and defining a second cavity.Type: GrantFiled: May 31, 2013Date of Patent: July 22, 2014Assignee: R.I. Lampus CompanyInventor: Donald L. Lampus
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Patent number: 8769894Abstract: One aspect of the invention relates to an insulation and ventilation system for a building envelope (e.g. a building wall and/or a building roof). The system includes: one or more interior building envelope layers; an insulation panel having an interior side abutting against at least one of the one or more interior building envelope layers and an exterior side having a plurality of transversely spaced and continuously longitudinally extending grooves interspaced between a plurality of transversely spaced and continuously longitudinally extending protrusions; and one or more exterior building envelope layers located exterior to the insulation panel to provide a plurality of transversely localized venting channels defined at least in part by an interior surface of the one or more exterior building envelope layers and the grooves of the exterior side of the insulation panel.Type: GrantFiled: May 14, 2012Date of Patent: July 8, 2014Assignee: Powerhouse Building Solutions (2009) Inc.Inventors: Ross Patrick Power, Scott Emo
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Patent number: 8726598Abstract: An insulating panel structure for application to the exterior of a building, the panel structure having an inner surface to be attached to the building and an outer surface to be attached to an exterior load such as cladding material. The panel structure has external stringers along the outer surface of the panel for attachment of the exterior load, connectors extending perpendicularly from the internal surface to the external stringers to transmit compressive forces from the exterior load to the building, lateral connectors that run diagonally upward from the external stringers to the inner surface to transmit tensile forces from the weight of the exterior load from the external stringers of the panel to the building, and insulating foam embedded in the space defined between the inner and outer surfaces.Type: GrantFiled: July 12, 2011Date of Patent: May 20, 2014Inventor: Peter W Harding
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Patent number: 8701366Abstract: An insulated roof deck system which can be used in installing metal roofs is set forth. The system includes a plurality of metal purlins (10), a plurality of metal roof panels (2), a plurality of thermal insulation blocks (4), cleats (14), and threaded fasteners (12). The metal purlins (10) can form a parallel array of purlins. The metal roof panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the metal roof panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the metal roof panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14). The threaded fastener (12) secures the metal roof panel (2), the cleat (14), and the thermal insulation block (4) to the metal purlin (10).Type: GrantFiled: May 27, 2009Date of Patent: April 22, 2014Inventor: Craig Oberg
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Patent number: 8615946Abstract: An insulated wall system and related methods of installing walls is set forth. The system includes a plurality of metal purlins (10), a plurality of outer panels (2), a plurality of thermal insulation blocks (4), cleats (14), and fasteners (12). The metal purlins (10) can form a parallel array of purlins. The outer panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the outer panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the outer panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14).Type: GrantFiled: December 23, 2010Date of Patent: December 31, 2013Inventor: Craig Oberg
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Patent number: 8590243Abstract: A thermally insulated building brick (1) and a method for production thereof, wherein the brick comprises a structural body (2) with at least one cavity (8) and an insulating filling (3) arranged in the cavity. To provide a brick with high insulation value suited for mass production, the insulating filling comprises an insulating material arranged in a leading-in sheath.Type: GrantFiled: October 20, 2009Date of Patent: November 26, 2013Assignee: Rockwool International A/SInventors: Kristian Skovgaard Jorgensen, Roman Rupp
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Patent number: 8567145Abstract: A connector strip is mechanically pressed into a slot formed in a concrete wall. The connector strip has a distal end with resilient, deformable legs that engage the walls of the slot—when the strip is pressed into the slot the legs deform from a resting position and press against the walls of the slot, preventing the strip from being pulled out of engagement in the slot. The proximal end of the connector strip is defined by transverse retaining arms that retain insulation board against the concrete, and which serve as a surface into which siding and sheetrock may be anchored with nails or screws.Type: GrantFiled: June 10, 2013Date of Patent: October 29, 2013Inventor: James Russell Chauncey
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Publication number: 20130276393Abstract: A thermally insulating construction component for arranging between two load-bearing parts of a building includes an elongate insulating body and also reinforcing bars extending therethrough transversely with respect, to its longitudinal direction. Bearings project from side walls of the insulating body and absorb thrust and shear forces. The insulating body includes an upper and a lower parallelepipedal dimensionally stable box member filled with insulating material. The insulating body further includes a further dimensionality stable box member which is filled with an insulating material and which is arranged as a middle box member between the upper-box member and the lower box member. The middle box member is fixedly connected to the upper box member and the lower box member.Type: ApplicationFiled: April 12, 2013Publication date: October 24, 2013Applicant: HALFEN GmbHInventor: Klaus Froehlich
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Publication number: 20130263544Abstract: An insulation insert panel for use with an ICF block having a pair of opposed panel members and a plurality of tie members extending transversely therebetween, the insert panel including a plurality of spaced apart slots extending along the length thereof for mating with the tie members associated with the ICF block into which it is being inserted, each slot including at least one notch located in the vicinity of its terminal end portion for receiving at least one crossbar member associated with each tie member when the insert panel is fully positioned within the ICF block.Type: ApplicationFiled: April 10, 2012Publication date: October 10, 2013Applicant: REWARD WALL SYSTEMS, INC.Inventor: Henry E. Pfeiffer
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Patent number: 8490361Abstract: A large-area protective covering system for installation in a staggered or grid configuration is provided comprised of a plurality of essentially identical large area panels with honeycomb internal structures which have locking systems on the sides and ends for locking the panels in place. The panels, once locked together have little movement along their x, y or z axis.Type: GrantFiled: August 19, 2009Date of Patent: July 23, 2013Assignee: Covermaster Inc.Inventors: Bob Curry, Ken Curry
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Patent number: 8438810Abstract: A vapor retarder system includes a vapor retarder sheet. At least one and typically a plurality of parallel spaced-apart tie-straps are located adjacent an inner surface of the sheet, and the tie-strap extend across a width of the sheet and are connected to the sheet at multiple connection locations that are spaced from each other along a length of the tie strap. The sheet includes drape regions where the sheet is disconnected from the tie straps between successive connection locations. The tie-straps and drape regions ensure that the vapor retarder sheet is installed over roof purlins with the proper drape between the purlins to obtain the required insulation R-values. A fall-protection net or sheet can also be constructed and/or installed in the same manner.Type: GrantFiled: July 29, 2009Date of Patent: May 14, 2013Assignee: Lamtec CorporationInventors: Hal J. Robbins, John A. Post
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Patent number: 8371083Abstract: Disclosed is a retrofit arrangement for securing a new roof structure above an already existing roof structure. The system uses thermal blocks placed crosswise between the ribs on the existing roof structure. Above a series of these thermal blocks, a longitudinal support strip is provided onto which a plurality of clips can be fastened. The blocks provide thermal resistance, and enable a reduction in number of fasteners required for assembly.Type: GrantFiled: September 30, 2010Date of Patent: February 12, 2013Assignee: BlueScope Buildings North America, Inc.Inventors: Merritt Chamberlin, Randall L. Ahland, Mark Tender
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Publication number: 20130019549Abstract: A prefabricated insulation wall panel for construction of a wall includes two elongated studs, each having a planar web section and inner and outer flanges, one or more insulation boards vertically disposed between the two studs, and one or more reinforcing mesh fastened to the flanges of the elongated studs on inner, outer or both sides of the wall panel. The reinforcing mesh has a preformed overhang section extending laterally beyond the elongated stud. The web section includes multiple through-holes spaced apart vertically, closer to the inner flange than to the outer flange. The insulation board is thinner than the width of the wed section, disposed with its inner surface against inner flanges of the studs and two side edges covering the through-holes on the web section of the stud, thus establishing a distance between the outer surface of the insulation board and the outer flanges of the studs.Type: ApplicationFiled: September 28, 2012Publication date: January 24, 2013Inventor: Jose L. Henriquez
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Patent number: 8316605Abstract: An insulated roof deck or wall system which can be used in installing roofs and wall is set forth. The system includes a plurality of metal purlins (10), a plurality of outer panels (2), a plurality of thermal insulation blocks (4), cleats (14), fasteners (12), a first insulation layer (6) and a second insulation layer (7). The metal purlins (10) can form a parallel array of purlins. The outer panels (2) can be attached to the metal purlins (10) in the parallel array. The thermal insulation blocks (4) can be disposed between the metal purlin (10) and the outer panel (2). The cleat (14) can be disposed between the thermal insulation blocks (4) and the outer panel (2) and has a protrusion which is capable of securing the thermal insulation block (4) and inhibits lateral movement between the thermal insulation block (4) and the cleat (14). The first and second insulation layers can be placed on either side of the thermal insulation blocks.Type: GrantFiled: October 6, 2010Date of Patent: November 27, 2012Inventor: Craig Oberg
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Patent number: 8296921Abstract: A method of insulating a space including the steps of: forming an insulation piece using at least one base material that are interlocked so as to produce a body with a predetermined starting shape; and placing the insulation piece in a space to define an insulating barrier between first and second regions between which the space resides.Type: GrantFiled: September 2, 2008Date of Patent: October 30, 2012Inventor: George Kasboske
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Patent number: 8272182Abstract: An insulated frame unit for enclosing a wall to provide a highly insulated and airtight wall is provided. The frame unit includes a panel that is formed from a rigid insulated composition such as an expanded foam composition. The panels can be mounted to a wall frame in rows and columns to enclose the wall, and may include outwardly extending flanges that can cooperate with a flange of an adjacent frame unit to provide a stud-receiving opening into which a stud is inserted when mounting the frame units to the frame of the building. The frame unit is mountable to the frame with the interior side of the stud extending from the inner side of the frame unit so that adequate space is provided between the inner side of the frame unit and an interior finish member mounted to the interior side of the studs.Type: GrantFiled: March 21, 2011Date of Patent: September 25, 2012Assignee: Conservation Technology International, Inc.Inventor: Marko Spiegel
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Patent number: 8225569Abstract: A foam filling member that can hold a foam sheet in a looped shape stably, without increasing the number of components, to provide improved vibration suppression and sound insulation. The strip-like foam sheet is formed in a looped shape by bending round it, so that both end portions of the foam sheet are overlapped with each other in a thickness direction thereof to form an overlapped portion therein. Then, insertion shafts of a clip are inserted through the overlapped portion, so that the overlapped portion is held in sandwich relation between a base portion and a head portion to form a foam filling member. Then, a supporting portion of the fixing portion of the clip is inserted in a fixing hole of an inner panel and fixed to the inner panel.Type: GrantFiled: August 27, 2010Date of Patent: July 24, 2012Assignee: Nitto Denko CorporationInventors: Kazuhiko Kinpara, Shinji Muto, Shinpei Nishikawa, Takehiro Ui
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Patent number: 7934349Abstract: A fire resistant wall includes a frame assembly utilizing tubular steel studs having at least one opening at the bottom and at the top, a stratum of fire resistant material disposed in the inter-stud space, and a trim assembly structured to protect the gaps between adjacent panels. The openings in the studs allow hot fluid within the studs to be exhausted in a remote location and cool fluid to be drawn in from another remote location. The stratum of fire resistant material disposed in the inter-stud space resists heat and flames contacting the lateral sides of the studs when the inner stratum of the firewall collapses, or when gaps appear between adjacent inner stratum panels. The trim assembly preferably includes a metal bar with a concave back surface disposed over the gap between adjacent panels and an intumescent caulk disposed at least partially within the gap. An intumescent caulk expands when exposed to heat and fills the gap between inner stratum panels.Type: GrantFiled: November 19, 2008Date of Patent: May 3, 2011Inventor: Frederick W. Romig
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Patent number: 7895796Abstract: A building element (10) comprises a substantially metallic, substantially planar core member (20) and a thermally insulating and water resistant sheathing member (30) either side of the core member. The core member is continuous along a substantial length of the building element and a void (40) is created between the core member and at least one of the sheathing members. At least one bridging member (50) is provided in the void and couples the core member and at least one of the sheathing members. A building system and method of construction are also disclosed.Type: GrantFiled: April 24, 2007Date of Patent: March 1, 2011Assignee: BC&I ENVIRO SOLUTIONS Pty. Ltd.Inventors: Herbert John Baldock, Shane William Baldock
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Publication number: 20100325988Abstract: A modular structure is disclosed for creating a substantially airtight, well insulated building envelope in a multilevel building that reduces air or moisture infiltration. The modular structure comprises a plurality of joists separated by a predetermined distance and aligned along a first direction; a plurality of nailing strips located proximate each of the plurality of joists and aligned along a second direction, which is substantially perpendicular to the first direction; a band joist aligned along a third direction, which is substantially perpendicular to the first direction or the second direction; an exterior sheathing; and a block, wherein at least two of the band joist, the exterior sheathing and the block are configured to form a cavity for receiving an insulating material.Type: ApplicationFiled: June 25, 2010Publication date: December 30, 2010Applicant: STALWART BUILT HOMESInventor: JULIUS POSTON
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Patent number: 7823351Abstract: A stackable insulated unit for wall construction for forming a self-supporting wall structure consists of two side wooden planks spaced apart and secured to one another with an intermediate insulating layer bonded thereto, and a plurality of stud longitudinal sections transversely extending through the insulating layer and being secured thereby. The insulating layer ensures structural integrity of the stackable unit. The stud sections are preferably spaced from at least one of the side planks. The invention also includes the method of fabrication of stackable unit.Type: GrantFiled: November 30, 2007Date of Patent: November 2, 2010Assignee: Thermo Structure Inc.Inventors: Sylvain Tiberi, Michel Mathon
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Patent number: 7818922Abstract: An insulation system of a building having a plurality of spaced-apart support members has an insulator with a plurality of ribs are formed thereon. A concave portion of each rib receives one of the support members. A panel covers, and is secured to the support members. An exterior covering element is secured to an exterior side of the panel. A radiant heat barrier is bonded between the insulator and the panel. The insulator defines air ventilation channels between the foam insulator and the panel for venting air from building. An insulator assembly for a building has a sheet of foam insulation with a plurality of channels intermittently formed in the sheet of insulation. Each channel has a concave side and a convex side. The concave side is adapted to receive a support member of the building. A radiant heat barrier is bonded to a surface of the foam insulation.Type: GrantFiled: April 3, 2006Date of Patent: October 26, 2010Inventor: Billy Ellis
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Patent number: 7793477Abstract: A roof deck including a structural panel, a sound-absorbing media and a plurality of clips. The structural panel includes a bottom member, an upper member and a receiving cavity therebetween. The clip includes a body having a first side and a second side, a step portion, and a first prong member projecting outward from the first side of the body. At least one clip is inserted into the sound-absorbing media which is placed into the receiving cavity of the structural panel.Type: GrantFiled: January 4, 2008Date of Patent: September 14, 2010Assignee: Epic Metals CorporationInventor: Stephen Potts
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Patent number: 7703253Abstract: Insulation is partially divided into segments (200a), wherein each of the segments (200a) has an R-value and thickness and has length and width dimensions of, at least somewhat greater than 9.5 inches by at least somewhat greater than 14.5 inches to fill band joist cavities between spaced apart joists (106); and the batt (200) is either three segments (200a) in length or four segments (200a) in length, or is folded at intervals of the three segments (200a) in length or four segments in length (200a), and the batt (200) has a width of either one segment (200a) or two segments (200a), and the segments (200a) of the same batt (200) are partially divided from one another and remain in the batt (200) until separated at the point of use or installation.Type: GrantFiled: May 21, 2004Date of Patent: April 27, 2010Assignee: CertainTeed CorporationInventor: Michael J. Lembo
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Patent number: 7685783Abstract: A kit of parts having batts (200) of insulation, and one or more batts (200) have partially divided segments (200a), wherein each of the segments (200a) has an R value and thickness and has length and width dimensions of, at least somewhat greater than 9.5 inches by at least somewhat greater than 14.5 inches to fill band joist cavities between spaced apart joists (106); and the batt (200) is either three segments (200a) in length or four segments (200a) in length, or is folded at intervals of the three segments (200a) in length or four segments in length (200a), and the batt (200) has a width of either one segment (200a) or two segments (200a), and the segments (200a) of the same batt (200) are partially divided from one another and remain in the batt (200) until separated at the point of use or installation.Type: GrantFiled: May 21, 2004Date of Patent: March 30, 2010Assignee: CertainTeed CorporationInventor: Michael J. Lembo
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Publication number: 20100058686Abstract: Prefabricated insulation wall panels for construction of a concrete wall include two elongated studs, each having a planar web section and inner and outer flanges, and one or two insulation boards vertically disposed between the two studs. The web section includes multiple through-holes spaced apart in the body portion of the stud, disposed off center in a transverse direction and closer to the inner flange than to the outer flange. The insulation board is thinner than the width of the wed section. The inner surface of the insulation board is disposed against the inner flanges of the studs, with two side edges of the insulation board covering the through-holes on the web section of each stud, thus establishing a distance between the outer surface of the insulation board and the outer flanges of the studs through the body portion of the studs.Type: ApplicationFiled: August 17, 2009Publication date: March 11, 2010Inventor: Jose L. Henriquez
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Patent number: 7607265Abstract: A large-area protective covering system for installation in a staggered or grid configuration is provided comprised of a plurality of essentially identical large-area panels with honeycomb internal structures which have locking systems on the sides and ends for locking the panels in place. The panels, once locked together, have little movement along their x, y or z axis.Type: GrantFiled: September 18, 2006Date of Patent: October 27, 2009Assignee: Covermaster Inc.Inventors: Bob Curry, Ken Curry
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Patent number: 7584582Abstract: An adhesive bonded attachment assembly is provided for supporting and retaining an insulation blanket on a substrate such as aircraft engine nacelle or the like. The attachment assembly includes a stud attachment having a base for adhesive bonded affixation to the nacelle substrate and a fastener element such as a threaded stud extending from the base at least partially into a grommet-lined mounting port formed in the insulation blanket. A radially enlarged, insulated cap fastener is secured to the fastener element to retain the insulation blanket on the nacelle substrate in a manner shielding surrounding structures and components from heat generated during engine operation. The insulated cap fastener projects radially beyond the associated grommet for improved heat-shielding of the adhesive bonded stud attachment, thereby safeguarding against debonding of the attachment base in response to high temperature exposure.Type: GrantFiled: December 18, 2006Date of Patent: September 8, 2009Assignee: Physical Systems, Inc.Inventor: Charles G. Hutter, III
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Patent number: 7574837Abstract: A stud panel and method of making a stud panel where interior sheathing may be a temporary piece of transparent plastic or a permanent panel of sheet rock so as to retain insulation in place and minimize scarfing. The stud panel may include studs having through holes extending in a length direction of the stud panel such that insulation in adjacent inner regions separated by such studs interlock with each other and contribute to a structural integrity of the stud panel. The stud panel may include a space between inner studs and one of the exterior and interior sheathing so as to provide a thermal and sound break between the exterior and inner sheathing so as to minimize heat, air and sound transfer between the exterior and interior sheathing.Type: GrantFiled: March 30, 2006Date of Patent: August 18, 2009Inventors: Hans T. Hagen, Jr., Robert H. Leslie, Robert A. Demers
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Publication number: 20090120026Abstract: The invention relates to a pre-fabricated wall piece (1) for the construction of buildings, comprising an inner wall (4) and an outer wall (3) made from concrete, connected to each other by means of reinforcements (2) and with a cavity (5) between both walls (3, 4) for subsequent filling with concrete. The inner side (6) of the outside wall (3) facing the inner wall (4) further comprises a thermal insulation layer (8) for reduction of the heat transfer between the walls (3, 4). The pre-fabricated wall piece is characterized in that the reinforcement (2) connecting the outer wall (3) and the inner wall (4) comprises U-shaped connector pins made from steel, retained by the web thereof in the outer wall (3), and a lattice-beam reinforcement (9) that projects into the cavity (5) from the inner side (7) of the inner wall (4) facing the outer wall (3).Type: ApplicationFiled: April 8, 2006Publication date: May 14, 2009Inventor: Dirk Wetzel
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Publication number: 20080196344Abstract: A fireproof board includes a fireproof layer comprised a mixture of expandable graphite and fibers, and a decoration layer laminated on one side of the fireproof layer, and a substrate layer disposed to the other side of the fireproof layer. In case of a fire, the expandable graphite will expand rapidly and grow into vermicular intumescence, tangling with fibers to form a fire resistant layer can stop the flame spread and reduce the smoke development for achieving fireproof purpose to protect the objects covered over by the fireproof board.Type: ApplicationFiled: February 20, 2007Publication date: August 21, 2008Inventors: Tsao Chang, Jiune-Jye Hwang, Jia-Huei Chen
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Patent number: 7351459Abstract: A faced building insulation assembly includes a first facing forming a first major surface of the assembly with a central field portion having one or more spunbond continuous polymeric filament mat layers. Preferably, the facing is fungi growth resistant and has a selected water vapor permeance rating as applied to an insulation layer of the assembly. The facing may also include one or more polymeric film layers, a fungi growth inhibiting agent, a pesticide, and/or a heat activated bonding agent that bonds the facing to the insulation layer of the assembly. The insulation assembly may also include a second facing forming a second major surface of the assembly that has a water vapor permeance rating equal to or differing from the first facing.Type: GrantFiled: October 4, 2006Date of Patent: April 1, 2008Assignee: Johns ManvilleInventors: Ralph Michael Fay, Blake Boyd Bogrett
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Patent number: 7165367Abstract: The invention relates to a composite profile and to a method for the producing a composite profile. The profile is configured as an assembly with at least one metal profile and at least one insulating profile, wherein a tolerance-compensating gap is located between a metal profile and an insulating profile.Type: GrantFiled: September 27, 2002Date of Patent: January 23, 2007Assignee: Schüco International KGInventor: Siegfried Habicht
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Patent number: 7127858Abstract: An improved interior wall construction that provides both sound attenuating and fire resistant properties. The improved wall construction eliminates the need for conventional vertical studs by including at least one rigid interior structural panel comprised of compressed straw. A compressed straw panel is situated in a substantially layered configuration with conventional non-woven insulation, at least one air space and a gypsum board sheet on each face. Connection between the compressed straw panel and at least one gypsum board sheet is comprised semi-flexible substantially Z-shaped resilient channel members. The Z-shaped channel members and compressed straw panel each being capable of partially attenuating sound energy passed therethrough.Type: GrantFiled: October 4, 2005Date of Patent: October 31, 2006Assignee: Strawmen, L.P.Inventor: Derek J. Layfield
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Patent number: 7104019Abstract: A composite profiled construction element has a pair of metallic, elongated, and transversely spaced profiles having inner faces spaced from and directed toward each other and a pair of elongated and transversely spaced connector webs bridging the profiles, having outer edges fixed in the profiles and inner faces spaced from and directed toward each other. The inner faces of the profiles and of the webs define a longitudinally extending passage. An elongated insulating body in the passage has a first outer face fixed to one of the inner faces and is formed with a longitudinal ridge operatively bearing on another of the inner faces. The body also has a second outer face spaced from and forming an empty longitudinally extending space with another of the inner faces.Type: GrantFiled: November 10, 2004Date of Patent: September 12, 2006Assignee: Technoform Caprano und Brunnhofer GmbH & Co. KGInventor: Erwin Brunnhofer
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Patent number: 7032356Abstract: An improved interior wall construction that provides both sound attenuating and fire resistant properties. The improved wall construction eliminates the need for conventional vertical studs by including at least one rigid interior structural panel comprised of compressed straw. A compressed straw panel is situated in a substantially layered configuration with conventional non-woven insulation, at least one air space and a gypsum board sheet on each face. Connection between the compressed straw panel and at least one gypsum board sheet is comprised semi-flexible substantially Z-shaped resilient channel members. The Z-shaped channel members and compressed straw panel each being capable of partially attenuating sound energy passed therethrough.Type: GrantFiled: November 14, 2003Date of Patent: April 25, 2006Inventor: Derek J. Layfield
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Patent number: 7017315Abstract: An improved process and apparatus for insulating a building roof involves the use of a rigid thermal insulating panel supported between roof rafters. Brackets fastened to the rafters are used to support the rigid thermal insulating panels at a predetermined distance from the roof to provide an appropriate ventilation gap between the roof and the insulation.Type: GrantFiled: November 5, 2001Date of Patent: March 28, 2006Inventor: Thomas N. Corwin