Abstract: An insulation system includes a panel having a major surface, a layer of fibrous insulating material and at least one securing clip affixed to the panel and securing the insulation layer to the major surface. Each clip includes first and second connectors. Each connector includes a head, two diametrically-opposed resilient latching elements projecting from the head and a first locking shoulder extending at least partially between the latching elements. Each latching element includes a latching shoulder adjacent a distal end opposite the head.

Abstract: A door and window system comprising a door, a window, a bracket, and a retainer. The door has a portal, and the window is adapted to fit within the portal. The window having a first face and a second face. The bracket has a first window support, and the retainer has a second window support. The first window support includes a surface upon which the first face of the window is supported, and the second window support includes a surface upon which the second face of the window is supported. The door includes first and second outer skins.

Abstract: The present invention is directed to a door panel preferably for a sliding door assembly. The door panel includes an inner frame and a sheet stock substantially covering the inner frame.

Abstract: A process for the manufacture of a glazable, molded panel, door or window which molding includes, on at least three sides of the area to be glazed, a plastics foam core and one or more continuous, integral skins comprising a synthetic polymer, which process includes: forming the plastics foam core with a continuous groove in register with the intended position of the glazing, the groove extending along the at least three sides of the area to be glazed; lining the groove with a layer of a synthetic polymer which may be the same as or different from the skin polymer(s), the layer being at least partly contiguous with the or each skin; slidably inserting a former into the groove; and molding the panel, door or window with the application of heat and pressure thereby bonding the layer of synthetic polymer to the or each skin to form a continuous, integral skin of a synthetic polymer about the at least three sides of the area to be glazed.

Abstract: Techniques are provided for mounting simulated muntin bars, preassembled muntin grids and the like between parallel glazing sheets in an integrated multipane window sash. Among the mounting techniques disclosed are clips for holding simulated muntin components to a spacing and mounting structure of an integrated multipane window sash. Clip-less embodiments are also presented, as well as a one-piece sash that includes integral muntins and an integral spacing and mounting structure for the glazing sheets.

Abstract: Metal doors may be more cost-efficient than wood to manufacture and maintain, but may not be as aesthetically pleasing to the consumer. For example, metal garage doors may only be available in limited color lines and often do not simulate a natural wood grain in a very realistic manner. Also, metal garage doors may be limited in design, in that it may be difficult to add three dimensional shaping, such as trim or paneling, to the outer surface of a metal door. For example, some manufacturers apply extrusive plastic panels to the face of a metal garage door to add a design to the face of the door. The plastic and metal components, however, may exhibit different physical properties in response to changes in temperature and humidity and thus, the door may exhibit warping or other types of deformation upon exposure to weather.

Abstract: A door assembly comprising an outer door frame and a panel mounted in a panel frame, the door assembly further comprising a first outer door skin comprising a body portion of a defined first thickness and defining an aperture for receiving the panel. A first stepped portion adjacent a periphery of the aperture, the first stepped portion comprising a defined second thickness and adapted to receive the panel frame of the panel therein. The panel frame of the panel is received within the first stepped portion and the first thickness of the body portion is greater than the second thickness of the first stepped portion.

Abstract: A method of molding an inexpensive door skin with stylized panels using machined wooden strips which extend around the panel areas to simulate the appearance of a solid wood door. Wood veneer sections are placed on the mold around the wood strips and in between the panel areas and the laid up assembly is compressed by molding to form a door skin having the appearance of a solid wood door surface with raised panels. A backing of fiberboard such as MDF or similar material is placed against the back of the laid up assembly prior to compression.

Abstract: The present invention is directed to a method of printing an image on an object, such as a door facing or a door. An object having an exterior surface is provided. A first image component is printed on the exterior surface. A first transparent coat is applied on the exterior surface so as to cover the first image component. A second image component is printed on the first transparent coat. Optionally, a second transparent coat is applied to the first transparent coat and second image component so as to cover the first and second image components. The resulting object, such as a door, having the printed image thereon is also disclosed.

Abstract: The present invention is directed to a door facing blank having a first major surface with a design element formed therein, and an opposite second major surface. At least three longitudinally extending spaced stile receiving areas are disposed on the second major surface. Two of the stile receiving areas define a first width, and three of the stile receiving areas define a second width greater than the first width. The door facing blank may be trimmed to form a door facing having a selected width. A method of forming a door facing blank, and a mold press for forming a door facing blank are also disclosed.

Abstract: A window assembly for garage doors having an opening with cooperative dimensions to receive a transparent panel with a reduced surface on one side and a peripheral flange making the outer surface larger than the internal surface. The underside of the peripheral flange member comes in abutting contact with the panel's external surface to which it is glued. An external frame member is mounted over the peripheral edge of the external side of the transparent panel. An internal frame member is mounted over the peripheral edge of internal surface. Fastening members are used to keep the transparent panel member in place.

Abstract: A door comprises a main frame with an opening, a front window frame and a rear window frame. The main frame includes a connection mold formed along an inner circumference of the opening and formed with a plurality of projections and recessed hooking channels. A glass is disposed in the opening and fixed by the front window frame and the rear window frame. The front window frame includes catching protrusions to be fitted into the recessed hooking channels, a support end to support the glass, and hooks protruding rearward and resiliently hooked to a rear side of the projections. The rear window frame includes catching protrusion to be fitted into the other recessed hooking channels, a support end to support the glass, and hooks protruding frontward and resiliently hooked to a front side of the projections.

Abstract: A reverse molded wood composite door skin, comprises a molded wood composite panel having a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a surface. The panel comprises a major planar portion, at least one planar panel portion lying in a plane spaced from the plane of the major planar portion, and an outwardly extending contoured wall surrounding the planar panel portion and interconnecting and integral with the major planar portion and the at least one planar panel portion. The contoured wall extends outwardly from and relative to the first surface.

Abstract: A door frame which employs jambs or jamb assemblies which are essentially devoid of wood and other materials which are susceptible to being damaged by the affects of weather. The side jambs are fabricated of e.g. extruded aluminum moldings which extend an underlying floor/substrate to the header, and can be fabricated from a common-profile extruded aluminum molding. The jambs can also have an e.g. polymeric insert assembled thereto which can receive nails or screws, optionally without pre-drilling, in a similar manner as wood receives nails or screws. The jambs can further include a nosing either integral with, or snap assemblable thereto. The molding can further include a nail fin kerf which accepts a rigid or a flexible nailing fin.

Abstract: A shutter assembly mounts to a building and includes a right stile and a left stile disposed in spaced opposing relationship with one another. A first bar is mounted to the right stile and presents at least one recess facing outwardly away from the right stile for receiving a decorative member. A second bar opposing the first bar is mounted to the left stile and presents at least one recess facing and opposing the recess of the first bar for receiving the decorative member. The first and second bars each have at least one biasing device extending into the respective recesses of the first and second bars and engage the decorative member for biasing the decorative member outwardly away from the respective stiles to prevent movement of the decorative member relative to the stiles.

Abstract: A garage door or garage door segment is provided and includes a base structure and a cementitious layer on the exterior face of the base structure.

Abstract: The present invention relates to a door skin comprising an exterior surface having outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and tonal portions having a planar area and a plurality of spaced depressions recessed from the plane of said planar area. The present invention is also directed to a method of etching a plate, for use with a molded die set, for embossing a wood grain pattern in the door skin, and the etched plate formed therefrom.

Abstract: An adjustable panel door comprises a panel door frame having a top cross piece and a bottom cross piece. A portal assembly provides access through the panel door. The portal assembly is positioned between the top cross piece and the bottom top piece. At least one spacer panel is adjustably positioned on the panel door frame adjacent to the portal assembly. The position of the portal assembly is adjustable by altering a position of the at least one spacer panel along the panel door frame.

Abstract: A decorative, wood fire-rated door with a graphic or image imprinted or applied to a front or rear face on the door that does not change or impact the door's overall fire-rating. With the use of flatbed or ultraviolet ink printing press machinery, a fine art quality image that utilizes six various colored ultraviolet inks can be applied directly onto the door face used on a fire-rated door. Alternatively, the photographic files can also be produced onto an adhesive backed graphic panel with a protective laminated layer that can be applied directly onto the door surface.

Abstract: A door skin comprises an exterior side and an interior side for being secured to a frame member. First and second molded, spaced stiles lie on a first plane. A flat planar portion is disposed between the stiles and lies on a second plane spaced from the first plane. A first interface portion is disposed between and contiguous with the stiles and the flat planar portion. First and second integrally molded, spaced rails lie on a third plane, wherein the third plane is intermediate the first and second planes.

Abstract: A fire retardant panel door, including a panel door having at least one door panel and stiles and rails. The door panel includes an interior composite section formed by a first plurality of layers of intumescent materials and a first plurality of layers of fire resistant materials disposed between and laminated to a first pair of outer coverings to form a composite laminated door panel. Each of the stiles includes a first core formed of an incombustible material and a second plurality of layers of intumescent materials and a second outer covering to form a composite laminated stile. Each of the rails includes a second core formed of an incombustible material and a third plurality of layers of intumescent materials and a third outer covering to form a composite laminated rail.

Abstract: A door assembly having a structural inner frame that is secured between an interior sheath and an exterior sheath. The inner frame provides rigidity and strength to the door assembly and will not warp or otherwise lose its dimensional integrity regardless of the environment or usage. Both the interior and exterior sheaths add strength and durability once attached to and combined with the inner frame. The internal frame is formed from metal, wood, plastic, composite panels, polystyrene panels or other structural materials. In the preferred embodiment, the inner frame by itself is not structural, it relies on the interior sheath and exterior sheath for its combined strength. The components of the internal frame are secured together by fastening onto the interior sheath and exterior sheath. This allows the components, while structurally supporting one another, to utilize the interior and exterior sheaths to fasten the components to one another.

Abstract: A frame assembly for at least partially enclosing a raised floor structure includes a bottom frame member positioned adjacent an associated raised floor structure. A pair of spaced apart side frame members are connected to and extend upwardly from the bottom frame member. A top frame member is spaced from the bottom frame member and connected to the pair of side frame members. At least one picket extends between and is connected to the top and bottom frame members. The at least one picket is oriented approximately parallel to the side frame members. A screen is selectively mounted to at least one of the top and bottom frame members and the side frame members. The screen is located adjacent the at least one picket.

Abstract: A door stile structure utilizing a pair of skins. An elongated member extends between at least a portion of the pair of skins. The elongated member includes an outer surface having a pair of ridges with a recessed portion therebetween. The ridges lie in a plane which intersects the edge of the door. The elongated member may lie flush with the edges of the skins forming the door or be imbedded within the skins to lock the elongated member into the door structure.

Abstract: A portable pet portal insert for a sliding patio door includes separate top, center, and bottom modules that can be assembled together through use of tongue and groove fittings therebetween, with the bottom module having a cutout portion adapted for receiving a pet portal, the pet portal including a pivotal flap, a cam operated lock for preventing movement of the flap away from an associated frame, and a weather seal mechanism.

Abstract: A door has a core that includes a porous layer having a thickness and two opposing major surfaces. In one construction, the core also includes three fire-retardant layers, and two of the fire-retardant layers are separated by the porous layer. The porous layer and the fire-retardant layers are coupled together. Other constructions include one or more fire-retardant layers in balanced or unbalanced placement around the porous layer.

Abstract: A peripherally encapsulated product, such as an oven door outer shell, is molded in accordance with this invention by placing a piece of glass between mold clamping portions of relatively movable closed bodies when the latter are in an open position. Preferably both bodies are heated and thermosetting polymeric material (SMC or BMC) is placed upon selected areas of one of the mold bodies within and about an area corresponding to an annular mold cavity and outboard of a peripheral edge of a piece of glass. The glass is clamped between mold clamping portions of the mold bodies which are then progressively closed creating compression forces which extrude the thermosetting polymeric material into the annular cavity and into complete encapsulation of the continuous peripheral edge of the piece of glass. The handle can be integrally molded during the molding process.

Abstract: A universal door skin blank comprises an exterior side and an interior side for securing to a frame member, first and second molded, spaced stiles, and a flat planar portion disposed between the stiles and lying on a plane spaced from the plane of the stiles. An interface portion is disposed between and contiguous with the stiles and the flat planar portion. The invention also relates to a door having at least one universal door skin blank, with at least two separately formed rails secured to the planar portion of the blank at opposite ends thereof.

Abstract: The window frame is entirely made of plastic and has a glazing frame to be mounted in an opening of a door and a panel frame for fitting on the glazing frame from an opposite side of the door. The frames are made of extruded plastic elements and sandwich a window frame therebetween. The elements of the glazing frame have a lip for receiving the elements of the panel frame in slide friction-fit manner. A dual durometer bead is disposed between the interfitted elements for sealing purposes. Glazing beads are also mounted in an extruded element of the glazing frame to hold a window unit in place.

Abstract: The present invention is a garage door system having durable, yet cost effective characteristics. In one embodiment, a garage door system is comprised of a frame and a garage door. The frame comprises a top jamb and two side jambs. Each side jamb has upper- and lower-jamb portions in an end-to-end relationship. The upper-jamb portions are constructed from a first material and the lower-jamb portions include a durable material made from at least one material different from the first material. The garage door comprises an upper portion consisting of a first material and a lower portion secured to the upper portion wherein the lower portion includes a durable material made from at least one material different from the first material. Associated hardware may also be added.

Abstract: The present invention relates to solid panel window shutters having both high strength and structural stability. More particularly, an exterior window shutter made of a solid panel of polyvinyl chloride with at least one support member affixed in the panel. The shutter includes a solid panel having front and back surfaces and side edges, support member, impact resistant member and slats having a channel to receive the support member; wherein the support member is embedded between the panel and the slats. Also contemplated by this invention are: a method to manufacture high strength and structurally stable exterior window shutters and a method to protect windows from extreme weather.

Abstract: A panel pet door is an insert into a sliding glass door and has a panel door frame and a movable door flap assembly mounted on the panel door frame. The door flap assembly can slide vertically on the panel door frame along tracks in the vertical stiles of the panel door frame. A plurality of riser spacer panels are also mounted on the panel door frame and are also vertically slidable on the frame via the vertical tracks. The door flap assembly and spacers are selectively removable and replaceable to effect a change in the rise of the door flap assembly and the height of the door flap assembly.

Abstract: A reverse molded, plant-on decorative panel component comprises a panel portion lying on a first plane, a skirt portion, and a contoured portion. The skirt portion has a first surface adapted to be exteriorly disposed and an opposite second surface adapted to be interiorly disposed in order to be adhesively secured to a planar surface. The contoured portion extends outwardly from and surrounds the panel portion and interconnects and is integral with the panel portion and the skirt portion. The skirt portion extends peripherally about the contoured portion.

Abstract: Molded skins and methods of making molded skins are disclosed. An embodiment of a skin includes a sheet having first and second surfaces, a first arcuate portion integral with the sheet, and a second arcuate portion integral with the sheet and adjacent to the first arcuate portion. The sheet includes a cellulosic material. The first arcuate portion includes a first surface and a second surface, each having an arc. The second arcuate portion includes a first surface and a second surface, each having an arc. An angle forming the arc of the first surface of the first arcuate portion is greater than 110 degrees and an angle forming the arc of the first surface of the second arcuate portion is less than 102 degrees.

Abstract: A door structure utilizing a first skin having a surface. The first skin also includes an aperture through the same. A second skin is similarly constructed to the first skin such that the aperture of the second skin aligns at least partially with the aperture of the first skin. A panel is sandwiched between the first and second skin surfaces by first and second adhesive layers, respectively. The panel is positioned to at least partially occlude the apertures of the first and second skins.

Abstract: A door member comprising a frame having a first side and a second side, opposite the first side, a core positioned within the frame, and a molded skin attached to the first side of the frame. The skin is prepared from a molding compound which, when molded, has a shrinkage of between about ?0.0003 to about +0.0015. The molding compound comprises a resin system comprising a curable polyester resin, a co-curable unsaturated monomer, and at least two low profile additives. The molding compound also comprises at least about 30 percent by weight, based on the weight of the molding compound, of filler material, and fibrous reinforcement in an amount of less than about 35 weight percent, based on the weight of the molding compound.

Abstract: The present invention 10 discloses an anchor fastener for mating parts to a channel 30 for, e.g., the attachment of muntin in a window 14 design. The end clip 15 of the preferred embodiment is comprised of molded polymeric material having means for aligning the clip with a channel and means for locking the clip to the channel. The clip is comprised of a base 16 having an upwardly extending post 18 that forms means for mounting other parts to the fastener. The post 18 can be of any shape, size or length depending on the part to be mated onto the post. Three spaced apart rails 24, 26 are formed under the base 16 to transversely engage the channel 30 with the center rail 24 also having a transverse slot 36 for matingly locking with the channel. The channel 30 has spaced apart notches 32 with tabs 34 positioned therebetween on opposing sides of the channel.

Abstract: A window framework for mounting a glass pane in an aperture of a panel. The window framework includes an exterior frame having a peripheral wall shaped for fitting with and extending into the aperture. The peripheral wall extends between exterior and interior sides of the panel, and is provided along the periphery thereof with an abutment member adjacent to the exterior side. The wall is also provided with stop means adjacent to the interior side. The window framework also includes removable locking means having a flexible element lockable with the stop means when the locking means is in a locking position. The locking means is also provided with an element for holding the glass pane in position with the aid of the abutment member when the locking means is in the locking position. The window framework further includes a securing means for securing the exterior frame to the panel in the aperture. A method for mounting a glass pane in an aperture of a panel is also provided.

Abstract: Apparatus for permitting sanitary egress from a restroom having a wall, a doorway in the wall and a door in the doorway, the apparatus including a dispenser assembly adapted to contain and dispense a supply of sheets to a user prior to exiting the restroom and a disposal container assembly adapted to receive the supply of sheets upon exiting the restroom and located adjacent the doorway.

Abstract: A window frame including a pair of frame halves having integral fasteners for interconnecting the frame halves. The fasteners include mating barbed connectors that interfit with one another to permanently intersecure the frame halves. The fasteners further include integral cooperating alignment pins and receivers for aligning the fasteners and hence the frame halves. The alignment pins and receivers are laterally offset from the fasteners.

Abstract: A panel door including a framework configured to form a support structure for the panel door. The panel door further including a set of surface covers configured to overlay the framework and be secured thereto to form both a set of stiles and a set of rails for the panel door, wherein the set of stiles includes at least one intermediate stile. The door includes a set of open spaces bounded by the set of rails and the set of stiles. The door further includes a set of panels secured in the set of open spaces between the stiles and rails.

Abstract: A door structure for preventing water leakage is disclosed.

Abstract: The invention relates to a method and device with which it is possible to arrange complicated shapes with considerable differences in height in wood fibre board, and in particular but not exclusively so-called MDF (Medium Density Fibreboard). The deformation of the wood fibre board which can be achieved with the invention is known in the art as extrusion, wherein a considerable plastic deformation takes place accompanied by flow and stretch of the material.

Abstract: A window assembly for garage doors with hingedly mounted panels. The assembly includes resilient male and female frame members that are brought towards each other to sandwich the borders of the door panel defining the window opening and the cooperatively dimensioned transparent panel. The male frame member includes, adjacent to its peripheral inner end, a peripherally extending leg member that is lockingly received within a cooperative channel notch on the transparent panel. The engagement of the leg member to the channel member permits certain deformation to be transmitter to the resilient male and female frame members. Fastening members are used to keep the male and female frame members securely against each other.

Abstract: The present invention relates to a method of molding a plywood board, and plywood board manufactured therefrom, comprising the steps of: providing a plywood board; conditioning the plywood board with water; disposing the conditioned plywood board in a contoured mold press having first and second platens; and deforming the plywood board in the mold press using sufficient heat and pressure to form a molded plywood door skin having contoured portions simulating panels.

Abstract: A door has a core that includes a porous layer having a thickness and two opposing major surfaces. In one construction, the core also includes three fire-retardant layers, and two of the fire-retardant layers are separated by the porous layer. The porous layer and the fire-retardant layers are coupled together. Other constructions include one or more fire-retardant layers in balanced or unbalanced placement around the porous layer.

Abstract: The present invention is a garage door system having durable, yet cost effective characteristics. In one embodiment, a garage door system is comprised of a frame and a garage door. The frame comprises a top jamb and two side jambs. Each side jamb has upper- and lower-jamb portions in an end-to-end relationship. The upper-jamb portions are constructed from a first material and the lower-jamb portions include a durable material made from at least one material different from the first material. The garage door comprises an upper portion consisting of a first material and a lower portion secured to the upper portion wherein the lower portion includes a durable material made from at least one material different from the first material. Associated hardware may also be added.

Abstract: A door skin comprises an exterior side and an interior side for being secured to a frame member. First and second molded, spaced stiles lie on a first plane. A flat planar portion is disposed between the stiles and lies on a second plane spaced from the first plane. A first interface portion is disposed between and contiguous with the stiles and the flat planar portion. First and second integrally molded, spaced rails lie on a third plane, wherein the third plane is intermediate the first and second planes.

Abstract: The present invention relates to a door skin comprising an exterior surface having outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and tonal portions having a planar area and a plurality of spaced depressions recessed from the plane of said planar area. The present invention is also directed to a method of etching a plate, for use with a molded die set, for embossing a wood grain pattern in the door skin, and the etched plate formed therefrom.

Abstract: A door structure for preventing water leakage is disclosed.