Engaging Opposed Deformations In Course Modules Patents (Class 52/564)
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Patent number: 12012758Abstract: A variable spacer system of insulated concrete forms includes at least two panels, each panel including at least one cavity beginning at the top of the panel and ending prior to the bottom of the panel. The system further includes at least one spacer able to couple the two panels, when parallel, by entering the cavities at the tops of the panels and resting at the ends of the cavities. The cavities also accept at least one other spacer having the same dimensions as the spacer except a different thickness.Type: GrantFiled: December 17, 2021Date of Patent: June 18, 2024Inventor: Mark Waage
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Patent number: 11927395Abstract: Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body has the shape of two end-to-end Y's forming a central segment, two branch segments extending from each end of the central segment, and an extension segment extending from each of the four branch segments, to collectively form four unenclosed cell openings that are each semi-hexagonal in shape. Some embodiments include four reinforcement segments with each one extending into a respective cell opening, four voids with each one extending through respective adjacent branch and extension segments, an underbody gap formed under the central segment for refractory interlinking between cell openings, and/or a single stud-welding stud for the mounting feature.Type: GrantFiled: May 3, 2022Date of Patent: March 12, 2024Assignee: Brand Shared Services, LLCInventors: Eduardo Fernando D'Oracio De Almeida, Anthony Stephen Harris
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Patent number: 11441312Abstract: A rectangular block having a front surface, a rear surface, a bottom surface, a top surface defined by a pair of lengthwise edges and a pair of side edges connecting the lengthwise edges, the rectangular block including: a first channel disposed along a left side surface, the first channel extending in a direction from the front surface to the rear surface; and a second channel along a plane parallel to the left side surface, the plane disposed at an offset distance from the left side surface, the second channel extending in a direction from the front surface to the rear surface, wherein the left side surface is configured to be positionable so as to mate with a left side surface of an adjacently disposed block to form a full channel to receive a rebar, whereby walls are constructible from a plurality of such blocks.Type: GrantFiled: August 19, 2021Date of Patent: September 13, 2022Assignee: Spherical Block LLCInventor: Peter Andrew Roberts
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Patent number: 11428470Abstract: Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body has the shape of two end-to-end Y's forming a central segment, two branch segments extending from each end of the central segment, and an extension segment extending from each of the four branch segments, to collectively form four unenclosed cell openings that are each semi-hexagonal in shape. Some embodiments include four reinforcement segments with each one extending into a respective cell opening, four voids with each one extending through respective adjacent branch and extension segments, an underbody gap formed under the central segment for refractory interlinking between cell openings, and/or a single stud-welding stud for the mounting feature.Type: GrantFiled: December 29, 2020Date of Patent: August 30, 2022Assignee: BRAND SHARED SERVICES LLCInventors: Eduardo Fernando D'Oracio De Almeida, Anthony Stephen Harris
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Patent number: 10982903Abstract: Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body has the shape of two end-to-end Y's forming a central segment, two branch segments extending from each end of the central segment, and an extension segment extending from each of the four branch segments, to collectively form four unenclosed cell openings that are each semi-hexagonal in shape. Some embodiments include four reinforcement segments with each one extending into a respective cell opening, four voids with each one extending through respective adjacent branch and extension segments, an underbody gap formed under the central segment for refractory interlinking between cell openings, and/or a single stud-welding stud for the mounting feature.Type: GrantFiled: July 30, 2019Date of Patent: April 20, 2021Assignee: BRAND SHARED SERVICES LLCInventors: Eduardo Fernando D'Oracio De Almeida, Anthony Stephen Harris
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Patent number: 10508861Abstract: Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body has the shape of two end-to-end Y's forming a central segment, two branch segments extending from each end of the central segment, and an extension segment extending from each of the four branch segments, to collectively form four unenclosed cell openings that are each semi-hexagonal in shape. Some embodiments include four reinforcement segments with each one extending into a respective cell opening, four voids with each one extending through respective adjacent branch and extension segments, an underbody gap formed under the central segment for refractory interlinking between cell openings, and/or a single stud-welding stud for the mounting feature.Type: GrantFiled: July 31, 2019Date of Patent: December 17, 2019Assignee: BRAND SHARED SERVICES, LLCInventors: Eduardo Fernando D'Oracio De Almeida, Anthony Stephen Harris
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Patent number: 9458626Abstract: A high-strength laser configured column anchor and anchoring system is disclosed. The high-strength column anchor provides high-strength pullout resistance when embedded within the wall bed joint. Specially-configured apertures, edging and dimension restrictions provide for flow-through mortar embedment within the wall bed joint. The edging provides irregular and regular patterns ensuring a secure fit within the bed joint. The column anchors include a flat and rotated form for secure attachment to the column flanges and optionally include a securement bar or clamp to further secure the column anchor to the column flanges.Type: GrantFiled: March 7, 2013Date of Patent: October 4, 2016Assignee: Columbia Insurance CompanyInventors: Ronald P. Hohmann, Jr., Ronald P. Hohmann
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Patent number: 9157233Abstract: Disclosed herein is an insulated thermal mass concrete wall (100) constructed using a system (10). The system (10) comprises an outer insulation layer (12) and an inner drywall layer (14) spaced apart from the outer insulation layer. Vertical frame members, formed from several frame member modules (16) that are connected one on top of another, extend between the outer insulation layer (12) and the inner drywall layer (14) to interlock the insulation and drywall layers and maintain a space there between for receiving uncured concrete (18), in which conduits (19) for services can be embedded.Type: GrantFiled: April 27, 2011Date of Patent: October 13, 2015Assignee: Ambe Engineering Pty LtdInventor: Sanjiv Gosain
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Patent number: 9151051Abstract: An assembly of at least two parts of blocks made of light weight concrete, wood, or rock separated by a channel void or filled with an insulating substance. Channels provide a sound barrier and insulation. Attachment of the blocks can be made by means of angular steel pins fixing blocks two by two, by means of adhesive fiber glass wrapping the blocks, by means of adhesive construction glue, or by means of crossed tie resisting to shear forces. Central channels in the blocks are dug to pass a metal rod to strengthen the whole assembly of blocks; a central passage pierced in a top face of a central block wherein a metal rod is inserted and continues through an end groove of an upper and a lower block. Or, channels are dug all along the periphery of the block, and horizontal and a vertical rods are affixed against the channel.Type: GrantFiled: February 4, 2013Date of Patent: October 6, 2015Inventors: Andre Cossette, Lyhieryl P. Demegillo
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Patent number: 8966836Abstract: A wall construction system includes a first plurality of leveling blocks arranged in a first course and a second plurality of field blocks arranged in a second course atop the first course. Each leveling block has a leveling plate that engages a lower surface of the leveling block and includes a bore for receiving a threaded bolt having a contact surface. The threaded bolt is adapted to be threaded to a desired position relative to the leveling plate to permit the contact surface to be positioned at a desired vertical position relative to the lower surface of the block such that the upper surface of the block is disposed substantially in a particular orientation when the block is placed on a surface. Each field block includes a lower surface that interfits with the upper surface of at least one of the leveling blocks.Type: GrantFiled: August 2, 2013Date of Patent: March 3, 2015Inventor: Mark R. Weber
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Publication number: 20140260029Abstract: A insulated masonry wall system having insulation blocks between structural and face blocks to provide structures that are strong, inexpensive, avoid thermal bridges, and resist transmission of heat. The walls are attractive and versatile, and an enormous variety of decorative face members may be utilized. The face blocks are attached to the structural blocks to prevent facing materials from falling even if fire destroys the insulation blocks between the structural blocks and the facing. The system resists water penetration and effectively drains water that does penetrate any portion of the system.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: Oldcastle Architectural, Inc.Inventors: Leonard Browning, Robert J. Lundell, Stephane Beliveau
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Patent number: 8739490Abstract: A wall construction system includes a plurality of leveling blocks arranged in a first course wherein each leveling block including an upper surface, a wall defining a leveling block void, and at least one leveling component having a leveling plate that engages the wall and at least one threaded adjuster extending through the plate. A plurality of field blocks is arranged in a second course atop the first course wherein each field block includes a lower surface that interfits with the upper surface of at least one of the leveling blocks and a wall defining a field block void aligned with the leveling block void of the one leveling block. A cementitious material is disposed in an aligned field block void and leveling block void of at least one of the field blocks and at least one of the leveling blocks, respectively.Type: GrantFiled: August 19, 2011Date of Patent: June 3, 2014Inventor: Mark R. Weber
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Patent number: 8720130Abstract: A leveling block for a wall construction system includes an upper surface, a lower surface, and a wall extending at least partially between the upper and lower surfaces and defining a leveling block void. A leveling plate engages the lower surface wherein the leveling plate includes a bore for receiving a threaded bolt having a contact surface and the threaded bolt extends into the leveling block void. The threaded bolt is adapted to be threaded to a desired position relative to the leveling plate to permit the contact surface to be positioned at a desired vertical position relative to the lower surface of the block such that the upper surface of the block is disposed substantially in a particular orientation when the block is placed on a surface.Type: GrantFiled: February 21, 2013Date of Patent: May 13, 2014Inventor: Mark R. Weber
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Patent number: 8656678Abstract: Wall blocks, veneers, veneer connectors, walls, and methods of constructing walls are provided. More particularly, the invention relates to constructing walls in which a veneer panel is attached to a wall block with a connector and in which the front faces of the veneers have a desirable texture.Type: GrantFiled: September 29, 2010Date of Patent: February 25, 2014Assignee: Keystone Retaining Wall Systems LLCInventor: Robert A. MacDonald
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Patent number: 8468761Abstract: An apparatus for a concrete form of an insulated wall has opposed, spaced apart and parallel wall panels, each having an inner surface, upper edge surface and a lower edge surface. Plural retainers are secured within each of the panels at spaced apart intervals, each retainer including a connecting portion extending outwardly from the inner surface of each panel, and an anchoring portion. The anchoring portion includes a framework disposed within the panels, an upper connector extending upwardly from each panel's upper edge surface and a lower connector extending downwardly from each panel's lower edge surface. The upper and lower connectors respectively engage upper and lower connectors of the next vertically adjacent panel to securely attach the panels together. Plural cross webs extends between the panels to tie them together, the cross webs being connection to the connecting portions of opposed retainers in the panels.Type: GrantFiled: October 5, 2011Date of Patent: June 25, 2013Assignee: Encon Environmental Construction Solutions Inc.Inventors: Dale Marshall, Tony Yeung, Carlo Galasso
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Patent number: 8413399Abstract: A block combinable with other similar blocks to form a wall comprises a front surface; a top surface including a plurality of bosses, two or more of which are located adjacent each other in a direction along the front surface; and a bottom surface including a groove that has a floor. Each of the two or more bosses of the top surface includes a summit, and the summit of each define a plane. When the block is placed on another similar block such that the bottom surface of the block and a top surface of the other similar block oppose each other to form an interface region, the groove holds two or more bosses of the other similar block that are included in the other similar block's top surface, and the floor does not intersect the plane defined by the two or more bosses of the other similar block.Type: GrantFiled: February 10, 2010Date of Patent: April 9, 2013Inventor: Michael L. Kelley, Jr.
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Patent number: 8281530Abstract: A starter element for stackable inter-engaging bricks, blocks and stones for building mortarless walls is disclosed. The starter element comprises an horizontally extending strip having a first portion customized to be adjustably attached to a structure, a second portion having an upper part with an interlock element projecting upwardly therefrom to be in engagement with the mortise interlock element of the brick and a third portion sloping downwardly from the interlock element to be in at least partial contact with an inside surface of the brick. The starter element can also comprise means adapted to allow the drainage of water and the passage of air behind the wall.Type: GrantFiled: January 4, 2006Date of Patent: October 9, 2012Assignee: Novabrik International Inc.Inventors: Dominic Chaussee, Luis Trelles Turgeon, Simon Gauthier
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Patent number: 8181415Abstract: The modular construction block is a modular construction element for forming structures such as earth retaining walls, for example. A plurality of modular construction blocks are provided for the formation of the desired structures, with each block being hollow so as to fill the structure with concrete. Rather than acting as a removable form for the construction of a concrete wall, for example, the blocks are left in place, forming part of the permanent structure. Each modular construction block includes a hollow parallelepiped frame having first and second laterally opposed walls secured to a pair of laterally opposed ends of the hollow frame. The upper end, the lower end and a pair of longitudinally opposed ends of the hollow frame all remain open for receiving poured concrete. Both horizontally and vertically adjacent ones of the blocks are secured to one another to form the structure.Type: GrantFiled: October 19, 2009Date of Patent: May 22, 2012Inventor: Steven J. Mancine
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Patent number: 8171688Abstract: A wooden building element for producing planar constructions, especially for constructing the upright walls of a building. Also, a corner building element adapted to the wooden building element and to a building constructed using the elements. The wooden building elements have two approximately rectangular support bases and two wall panels that are approximately equal in area. The support bases are maintained at a distance from each other by a plurality of supports that are aligned vertically in relation to the finished building and that delimit an interior compartment for the insertion of insulating material and building installations. The wall panels are fastened to the outer surfaces of the support bases and are set off therefrom in relation to longitudinal edges that are aligned approximately horizontally to the finished building and high edges that are aligned approximately vertically.Type: GrantFiled: August 24, 2006Date of Patent: May 8, 2012Assignee: Junker Holding GmbHInventor: Dieter Junker
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Patent number: 8037652Abstract: There is described an apparatus for a concrete form for an insulated wall. The apparatus comprises first and second wall panels arranged in opposed spaced apart parallel relationship, each panel having an inner surface, an outer surface, an upper edge surface, a lower edge surface and end surfaces. A plurality of retainers are secured within each of said first and second panels at spaced apart intervals, each retainer including a connecting portion extending outwardly from the inner surface of each panel, and an anchoring portion. The anchoring portion includes a framework disposed within the panels, an upper connector extending upwardly from each panel's upper edge surface and a lower connector extending downwardly from each panel's lower edge surface. The upper and lower connectors are adapted to respectively engage the upper and lower connectors of the next vertically adjacent panel to securely attach the panels together.Type: GrantFiled: June 14, 2007Date of Patent: October 18, 2011Assignee: Encon Environmental Construction Solutions Inc.Inventors: Dale Marshall, Tony Yeung, Carlo Galasso
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Patent number: 8011154Abstract: A building block arrangement comprises a first layer of building blocks and a second layer of building blocks. The first layer of building blocks includes two spaced apart rows of building blocks whereby a space is provided between adjacent side faces of the building blocks of the first layer. The second layer of building blocks includes two spaced apart rows of building blocks whereby a space is provided between adjacent side faces of the building blocks of the second layer. The space includes communicative vertical portions such that that the space at least partially isolates an interior wall portion from an exterior wall portion. The second layer of building blocks is positioned on top of the first layer of building blocks. The second layer of building blocks spans across at least a portion of the space in the first layer of building blocks.Type: GrantFiled: December 5, 2009Date of Patent: September 6, 2011Inventor: Steve Eugene Everett
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Patent number: 7823351Abstract: A stackable insulated unit for wall construction for forming a self-supporting wall structure consists of two side wooden planks spaced apart and secured to one another with an intermediate insulating layer bonded thereto, and a plurality of stud longitudinal sections transversely extending through the insulating layer and being secured thereby. The insulating layer ensures structural integrity of the stackable unit. The stud sections are preferably spaced from at least one of the side planks. The invention also includes the method of fabrication of stackable unit.Type: GrantFiled: November 30, 2007Date of Patent: November 2, 2010Assignee: Thermo Structure Inc.Inventors: Sylvain Tiberi, Michel Mathon
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Patent number: 7818938Abstract: The present invention is concerned with a building system comprising i) at least first and second hollow blocks each having at least one side wall, and at least two end walls extending in at least one common direction, at least one of the walls in each block having a given thickness and being provided with a first cut-out extending throughout said wall thickness at a first free end of said wall, and ii) at least one connector element defining a cylindrical hollow body having a shape and size conforming with a perimeter corresponding to a juxtaposition of said first and second cut-outs for snug engagement within the perimeter, and at least one first flange projecting from a first end of the body and at least one second flange projecting from a second end of the body, said first and second flanges defining an intermediate spacing substantially equal to twice the value of said thickness.Type: GrantFiled: January 31, 2008Date of Patent: October 26, 2010Inventor: Guy Lemieux
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Patent number: 7669375Abstract: A building block arrangement comprises a first layer of building blocks and a second layer of building blocks. The first layer of building blocks includes two spaced apart rows of building blocks whereby a space is provided between adjacent side faces of the building blocks of the first layer. The second layer of building blocks includes two spaced apart rows of building blocks whereby a space is provided between adjacent side faces of the building blocks of the second layer. The space includes communicative horizontal and vertical portions such that that the space at least partially isolates an interior wall portion from an exterior wall portion. The second layer of building blocks is positioned on top of the first layer of building blocks. The second layer of building blocks spans across at least a portion of the space in the first layer of building blocks.Type: GrantFiled: December 21, 2006Date of Patent: March 2, 2010Inventor: Steve Eugene Everett
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Publication number: 20090120029Abstract: A wall block having at least one weight bearing pad on an upper or lower surface of the block and a compression head and methods of making the block and making walls with the block.Type: ApplicationFiled: November 7, 2008Publication date: May 14, 2009Applicant: KEYSTONE RETAINING WALL SYSTEMS, INC.Inventors: David M. LaCroix, Robert A. MacDonald
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Patent number: 7395999Abstract: A method and apparatus for manufacturing reinforced wall panels and reinforced roof panels and using the pre-manufactured reinforced wall and roof panels in the construction of a building structure at a building site. The reinforced wall and roof panels are molded using a molding medium consisting of two part polyurethane which is mixed with Portland cement. Reinforcing members and exterior weather resistant materials are placed within a mold and the mold is filled with the molding medium by injection or by pouring. The filled mold is then placed within a press to ensure against expansion by internal pressure caused by curing of the molding medium, thus ensuring dimensional accuracy of the finished panel. After hardening of the molding medium, the mold is removed from the press, opened and the finished panel is removed from the mold and is stored until the molding medium has completely cured. The reinforcing members and weather resistant material constitute integral components of the building panel structure.Type: GrantFiled: May 4, 2004Date of Patent: July 8, 2008Assignee: Polycrete Systems, LtdInventor: Herbert Walpole
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Patent number: 7328535Abstract: An interlock connector (10) for interlocking stackable building blocks (26). The blocks are provided with apertures (32), such as grooves, on their top and bottom surfaces. The connector comprises a main body which includes two separate and vertically superimposed body portions and is interposed between two stacked blocks with each body portion disposed in a respective groove (32). One body portion is pivotable with respect to another, with a vertical pivot axis that is offset from the central vertical axis of the main body, so as to be pivotable to positions where the stacked blocks are offset. In another embodiment, the interlock connector comprises a single piece main body having an aperture to receive a projection protruding from the surface of one of the stacked blocks while being disposed in the groove of the other block, with the connector being pivotable about the projection to positions where the stacked blocks are offset.Type: GrantFiled: July 4, 2000Date of Patent: February 12, 2008Assignee: Rinox Inc.Inventor: Horacio Correia
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Patent number: 7290377Abstract: A block connector for pre-cast building blocks comprising a top body portion to be fitted into the bottom surface groove of an upper block and a bottom body portion to be fitted into the top surface groove of a lower block. The top and bottom body portions define three pairs of lateral sides. When mounting the blocks about first pair of lateral sides no offset between the blocks is provided. When mounting the blocks about the second pair of lateral sides, an offset is provided. When mounting the blocks about the third pair of lateral sides, an offset is provided that is greater than the offset of the second pair of lateral sides. A kit for building walls including a plurality of these blocks and block connectors is also disclosed.Type: GrantFiled: September 1, 2006Date of Patent: November 6, 2007Assignee: Rocvale Produits de Beton Inc.Inventor: Bruno Dupuis
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Patent number: 7124547Abstract: A 3D construction module comprising at least one vertically upstanding panel with first and second mesh layers oriented generally transversely and longitudinally. The first and second mesh layers have at least one rod member mounted to said panel and are vertically spaced from each other. The rod members form a first horizontally projected retention cell to restrict translation of a bar held in said retention cell between said first and second mesh layers. A third mesh can also be provided to form a second retention cell between said second and third mesh layers. The first and second retention cells restrict translation movement longitudinally and transversely of a vertical reinforcement member held in said first and second retention cells, and restrict rotation of the vertical reinforcement member about both a longitudinal axis and a transverse axis of the said 3D construction module. Horizontal reinforcement meshes are features of the invention.Type: GrantFiled: August 26, 2002Date of Patent: October 24, 2006Inventor: Leonid G. Bravinski
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Patent number: 6892501Abstract: An improved key for a dry wall block system is provided with a plurality of longitudinal flanges and a common web. The keys are adapted to engage with slots in the ends of building blocks to align and join the blocks and provide improved stability during the erection process.Type: GrantFiled: October 16, 2002Date of Patent: May 17, 2005Assignee: Smart Masonry (Holdings) Pty LtdInventor: William John Davis
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Patent number: 6865857Abstract: A vertical reinforcement for masonry wall comprising a void reinforcement within a vertical housing within the wall placed through vertical access grooves. The grooves may be opened on the unexposed face of the masonry wall and served for the accurate positioning of the longitudinal reinforcement within the full width of the wall. In addition to the longitudinal reinforcement, the system also includes fixed or moveable transverse connectors or spacers which supplement the reinforcement; lateral or end anchorages to secure the reinforcement and by way of suitable supports, the wall itself; and supplementary elements which may be retention anchors, plum and leveling lines and support sections set for the overhanging masonry base.Type: GrantFiled: September 5, 2000Date of Patent: March 15, 2005Inventor: Josep Maria Adell Argiles
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Patent number: 6857240Abstract: A cinderblock alignment clip comprising a center plate having a first end and a second end. A first retaining arm having a first portion and a second portion, both the first portion and the second portion are connected to the first end. The first portion extends in a direction on a side of the center plate opposite the second portion. A second retaining arm having a third portion and a fourth portion, both the third portion and the fourth portion are connected to the second end. The third portion extends in a direction on a side of the center plate opposite the fourth portion. The first portion and the second portion are pivotable about the first end, and the third portion and the fourth portion are pivotable about the second end.Type: GrantFiled: January 24, 2003Date of Patent: February 22, 2005Inventor: Lawrence R MacAlister
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Patent number: 6843034Abstract: A method and apparatus for constructing masonry walls made of open-celled blocks without the need for mortar between individual blocks or courses of blocks using individual C-shaped bracketed pieces that lock adjacent blocks together. The open-celled blocks must have recessed notches between the cells to receive the brackets. An alternative E-shaped bracket structure allows for defined spacing between blocks that may be used to create curves in the wall.Type: GrantFiled: May 31, 2002Date of Patent: January 18, 2005Inventor: Barry L. McDonald
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Patent number: 6523312Abstract: A novel wall forming system for retaining and non-retaining concrete walls (19) comprising of at least one flat wall foam panel (22), at least one radius wall foam panel (23), at least one corner wall foam panel (24) having the following features; a rod—male type connection (20) on one end and a groove—female type connection (21) on opposite end of all panels, allowing interlinking of panels in a straight line or swiveled one way or the other to form various angles or forming a radius line or forming a 90° degree angle.Type: GrantFiled: April 14, 2001Date of Patent: February 25, 2003Inventor: Paul W. Budge
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Patent number: 6519906Abstract: A corner assembly for concrete form panels has a pair of rigid members. Each member has a bend therein to form a selected dihedral angle. The members are spaced apart by a selected distance and a removable bridge is disposed between the pair of rigid members. At least one concrete panel form is juxtapositioned to and connected to each of the rigid members. One of the rigid members is disposed exteriorly of the at least one concrete panel form. Concrete is disposed interiorly of the at least one concrete panel form. The corner assembly is adjustable to provide support for the corner of the construction.Type: GrantFiled: May 8, 2001Date of Patent: February 18, 2003Inventors: Louis L. Yost, William R. Yost
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Publication number: 20020148181Abstract: A Dyligomer is disclosed.Type: ApplicationFiled: March 29, 2002Publication date: October 17, 2002Inventor: Charles E. Friesner
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Patent number: 6405505Abstract: A modular interlock wall form for providing a sturdy wall structure that is easily assembled and disassembled. The modular interlock wall form includes a base frame for resting on a surface, and which includes a pair of elongate base rails extending in the longitudinal direction of the base frame. The base rails are laterally spaced, and at least one lateral member extends laterally across the base rails. The lateral member has a fascia support portion extending substantially perpendicular to an axis of a central portion of the lateral member, A face panel is provided for forming a face of the modular interlock wall form. The face panel has opposite surfaces and a perimeter edge. The perimeter edge comprises opposite end edges and opposite first and second edges. The first edge is adapted for being oriented downwardly and the second edge is adapted for being oriented upwardly. The second edge has a tongue extending along the length of the second edge with at least one pocket recessed in the tongue.Type: GrantFiled: June 2, 2000Date of Patent: June 18, 2002Inventor: Carlo Alberti
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Publication number: 20020062614Abstract: A structural panel (1) has a structural frame (2) of interconnected structural members (10, 15, 16, 17) of cold-rolled steel material. EPS insulation (3) is integrally moulded around the structural members to a combined depth of the members and wall tie brackets (4) extending outwardly. There is minimal surface area contact between each bracket (4) and a structural member (10) to minimise cold bridging. Wall ties (5) connect to the brackets (4) by engagement of a hooks (56) on the wall ties (5) with slots (51) in the brackets, again with minimal area of contact.Type: ApplicationFiled: December 18, 2001Publication date: May 30, 2002Inventor: John Joseph Fleming
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Patent number: 6349520Abstract: An insulated concrete wall structure having a concrete wall with opposing wall surfaces. The concrete wall has several vertically and horizontally spaced wall ties imbedded within the concrete wall and extending between the wall surfaces. Positioned between the vertically spaced wall ties are a series of elongated retaining strips such that the retaining strips are substantially parallel to the wall surface. Insulating panels such as polystyrene foam boards are located between the horizontally spaced wall ties and retained in position by the retaining strips. In one aspect of the invention, each insulating panel has a groove formed along its vertical edge for receiving and engaging the elongated edge of the retaining strips. The present wall system is advantageous in that an insulated concrete wall can be readily formed using conventional wall forms in approximately the same amount of time as conventional uninsulated poured concrete walls.Type: GrantFiled: January 5, 2001Date of Patent: February 26, 2002Assignee: K-Wall Poured Walls, Inc.Inventor: Richard Kubica
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Publication number: 20010032431Abstract: Insulated wall forms that remain in place and include an exterior wall covering such as stucco or a brick facade, an interior wall covering such as gypsum board or both an exterior wall covering and an interior wall covering greatly simplify wall construction using a hardenable material such as concrete and reduce steps needed to put a finished wall in place.Type: ApplicationFiled: February 21, 2001Publication date: October 25, 2001Inventors: Vyacheslav S. Grinhpun, W. Scott Young
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Publication number: 20010029717Abstract: The present invention relates to a composite modular building block with a connective structure between the outer and inner wall. The inner and outer walls of the composite modular block units may be made of cement, clay brick, or similar materials. The connective structure is made of a different material than the walls of the composite block and may be formed per the requirements of each block. In one embodiment, the connective structure may comprise two or more individual connective struts connecting an outer and an inner wall of a modular block. A panel member cooperating with the struts may be inserted between the outer and inner walls to form two separate cavities between the blocks when these are assembled into a wall.Type: ApplicationFiled: January 11, 2001Publication date: October 18, 2001Inventor: John G. Spakousky
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Patent number: 6178714Abstract: A building system for the basic structure of a one-story, modular, temporary building, constructed primarily of fire-resistant materials, comprising: a foundation of poured, leveled concrete, having regularly spaced holes for vertical block assembly rods and/or columns; a plurality of wall blocks of standardized size(s) each block having one or more vertical block assembly holes running entirely through the said blocks; a plurality of block assembly rods and/or block assembly columns such that when a column of one or more wall blocks is placed on the foundation with the foundation and block holes aligned one or more block assembly rods and/or columns can be run through the block column and into the foundation thereby rendering an assembly of block(s), rod(s) and foundation that does not require mortar and is easy to disassemble; framing comprised of sloped top plates for a first set of parallel wall sections, spanning angle irons mounted to and perpendicular to the said sloped top plates, an optional steel I-Type: GrantFiled: July 6, 1999Date of Patent: January 30, 2001Inventor: Robert S. Carney, Jr.
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Patent number: 6176059Abstract: A modular construction system and method of use for creating a concrete wall system which has a wall system which complies with a modular construction system. The system uses wall form panels having connectors and structural tie plates. The wall form panels have interlocking protrusions around the edges such that the panel is reversibly symmetric. The panels are specific lengths to minimize the number of panels required to achieve a set length. The structural tie plates have connectors to tie in with the wall form panels and in addition carry and position reinforcement bars with the wall. The modular wall system ensures ease and integrity of alignment of the wall form panels by the self-aligning structural tie elements. In a preferred embodiment, a footing is continuously integral with the wall. A heat retention cap form allows for a more uniform cure temperature in adverse temperatures.Type: GrantFiled: May 17, 1999Date of Patent: January 23, 2001Inventors: Robert A. Cantarano, Peter Fleischhacker
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Patent number: 6148576Abstract: A wall which is energy conserving, particularly useful for a prison or other types of buildings, has a security inner structural element structure which may be formed of concrete blocks, the outer facings of which are formed with vertical sockets shaped as mortise grooves. Spaced outwardly from the inner structural element is a decorative weatherskin element, the inner faces of which are also formed with vertical sockets. Horizontal spacers interconnect the inner and the outer elements so that there is a space therebetween. The spacers have enlarged heads at either end which are received in the sockets, then twisted and hold the two elements a given distance apart. The space between the two walls is filled by pouring insulating material such as polyurethane foam. Alternatively the outer structural element may be formed of clay bricks or other facing materials, one end of the spacers being paddle shaped to fit into the mortar joint between courses of bricks.Type: GrantFiled: August 19, 1998Date of Patent: November 21, 2000Inventor: Peter Janopaul, Jr.
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Patent number: 6006803Abstract: A special jointing metal device for advanced framework construction method includes a flat plate section having a rectangular shape and cylindrical sections which are provided to the flat plate section in one body along opposite edges of the flat plate section, so that wooden members are jointed to one another by inserting the special jointing metal device into holes each of which is formed in the corresponding wooden member.Type: GrantFiled: July 8, 1997Date of Patent: December 28, 1999Assignee: Nakanishi Koumuten Co., Ltd.Inventors: Teruo Nakanishi, Eiji Furuta, Masao Yanagihara
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Patent number: 6000186Abstract: A drywall construction simulates a mortared block or brick wall construction by the use of simulated horizontal mortar layer inserts between the layers of building blocks and vertical inserts between abutting end surfaces of blocks in each layer, the horizontal layer insert being in the form of a belt, the belt layer being substantially non-compressible and the vertical inserts being provided with parts which extend across the space between abutting block surfaces of a wall construction and into slots provided in the abutting surfaces to secure interconnection and alignment of block ends and simulate vertical mortar inserts between vertical and abutting surfaces, the inserts may be provided with flanges or protrusions which cooperate with holes or grooves in underlying or overlying belt layers to secure the inserts, and the block surfaces, cooperating therewith, against lateral movement with respect to the layers, the belts or both.Type: GrantFiled: November 21, 1997Date of Patent: December 14, 1999Inventors: David W. Fielding, Clifford E. Van Steinburg
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Patent number: 5983585Abstract: A building block that has two block walls joined by plastic webs. The block walls can be made of cement, clay brick, or similar materials. The block has the strength of a cinder block, but with much less weight. Moreover, the plastic webs are used as a handle to permit easy handling and placement of the blocks. Because of the thermal characteristics of the plastic webs, when a wall is finished using these blocks, it has the characteristics of a true double wall construction. The blocks are filled with concrete on one side of the block and filled with insulation on the other side of the center arm. This creates a structurally sound wall that is fully insulated. The blocks come in full-height, half-height, full-length and half-length sizes. There is also a corner unit design.Type: GrantFiled: February 4, 1997Date of Patent: November 16, 1999Inventor: John Spakousky
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Patent number: 5934039Abstract: Apparatus and method for dimensionally uniform building construction using interlocking connectors. In the preferred embodiment, the apparatus comprises a system of building blocks, each block having a top, a bottom, an interior face, an exterior face, and two end faces. Each block is substantially dimensionally uniform, and has at least one vertically aligned female dovetail slot in each face, with substantially uniform lateral spacing between slots. Interlocking connectors or clips, in one embodiment comprising dual male dovetails, mate with the female dovetail slots and connect the blocks together. After erection of the wall, reinforcing rods and concrete may be placed within the block cavities. In similar fashion, objects such as exterior facing and interior cabinetry may be suspended from the faces of the blocks by attaching clips to the objects then inserting the clips in the mating female dovetail slots.Type: GrantFiled: December 17, 1997Date of Patent: August 10, 1999Inventor: John H. Guy
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Patent number: 5921046Abstract: A building assembly for efficiently and economically constructing walls, roofs, and floors for a building assembly that utilizes a prefabricated building panel made essentially of a plastic foam core with a thin coating of plastic resin or acrylic and portland cement applied on each side for structural rigidity, the building panel having a standardized semicircular recess disposed about its perimeter for receiving pre-sized, cylindrical connectors also made of foam with a coating, and half-round connectors that connect the panel to a slab, and that also fit in the horizontal perimeter recesses of each panel. Each building panel also includes vertically disposed parallel voids that are 4 in. in diameter, spaced 2 to 4 ft. apart, that receive poured concrete or rigid piping to provide structural rigidity to the entire building assembly. The poured concrete includes rebars that are tied to the slab and are used to tie to the roof. The building panels may be used for walls and are 24 ft. long, 4 ft.Type: GrantFiled: April 4, 1997Date of Patent: July 13, 1999Assignee: Recobond, Inc.Inventor: Warren Scott Hammond, Jr.
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Patent number: 5901521Abstract: Apparatus for dimensionally uniform building construction using interlocking connectors. In the preferred embodiment, the apparatus comprises a system of building blocks, each block having a top, a bottom, an interior face, an exterior face, and two end faces. Each block is substantially dimensionally uniform, and has at least one vertically aligned female dovetail slot in each face, with substantially uniform lateral spacing between slots. Interlocking connectors or clips, in one embodiment comprising dual male dovetails, mate with the female dovetail slots and connect the blocks together. After erection of the wall, reinforcing rods and concrete may be placed within the block cavities. In similar fashion, objects such as exterior facing and interior cabinetry may be suspended from the faces of the blocks by attaching clips to the objects then inserting the clips in the mating female dovetail slots. The invention further comprises generally vertically disposed wall studs having female dovetail slots therein.Type: GrantFiled: March 10, 1997Date of Patent: May 11, 1999Inventor: John H. Guy