Cementitious Surfacing Patents (Class 52/741.41)
  • Patent number: 6732482
    Abstract: A method of resisting corrosion in concrete containing metal elements is provided. It includes introducing into fresh concrete, containing metal elements, at least one compound capable of sequestering chloride ions. The method may also involve employing a compound which is capable of establishing a corrosion resistant oxide layer on the metal reinforcing elements. The invention also includes certain compounds which may be employed in the method as well as concrete structures containing the compounds.
    Type: Grant
    Filed: November 7, 2002
    Date of Patent: May 11, 2004
    Inventor: Paul W. Brown
  • Patent number: 6669876
    Abstract: A method of preparing a smooth watertight concrete in-ground pool surface that eliminates the use of a plaster outer surface layer that includes allowing the concrete pool body to cure for at least thirty days at which time a grinder is used to grind the surface to a smoothness and depth that is watertight and that exposes aggregates within the pool surface resulting in an aesthetically desirable permanently finished pool surface.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: December 30, 2003
    Inventor: Bruce Torrance
  • Patent number: 6640518
    Abstract: A mortar of a granulated mineral wool, a hydraulic binder and water is placed on a roof to prevent roof covering layer(s) of a substantially flat roof from being blown up in stormy conditions. The roof surface to be ballasted is divided into panels by placing joint elements thereon. The mineral wool component includes rockwool waste originating from horticulture and glass fibre wool waste.
    Type: Grant
    Filed: March 12, 2001
    Date of Patent: November 4, 2003
    Inventor: Frederikus Gerardus Maria Bol
  • Publication number: 20030140594
    Abstract: An improved surface seeded exposed particulate concrete and method of making the improved surface seeded exposed particulate concrete is disclosed. Small particulate is sprayed over the upper surface of the concrete. The particulate may be sprayed using a material sprayer. The particulate may be uniformly sprayed to distances exceeding twenty feet. The particulate is mixed into a cement paste derived from the concrete mixture using floats. A surface retarder is then applied to cover the concrete surface. Subsequently, any surface film is washed from the surface of the concrete and the concrete is cured. The result is a surface seeded particulate with an exposed surface that is flat and is suitable for high traffic areas. The resultant surface may resemble stone, granite or marble.
    Type: Application
    Filed: January 28, 2002
    Publication date: July 31, 2003
    Applicant: Shaw &Sons Concrete Contractors, Inc., a California corporation
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 6568146
    Abstract: A method of manufacturing a low-moisture penetrating decorative floor surface. The completed floor surface has an appearance of a solid granite slab floor with greater durability. The floor surface has a smooth, flat appearance and can be manufactured in different shapes. The floor surface may be formed over a wood or concrete sub-floor and includes a self-leveling, cementous, low moisture penetrating material to which suitable colorants may be added. The cementous material comprises a topping and silicate-based sealant mixture that is mixed together and poured and leveled over the sub-floor to a desired height. Flakes of contrasting material is then sprinkled over the top surface of the mixture to create a decorative appearance. After drying, the surface is finely ground to a smooth finish. A coat of silicate-based sealant is then applied to the surface that penetrates the porous surface to create a low moisture emitting surface The surface is then ground to a fine surface and rinsed.
    Type: Grant
    Filed: May 15, 2001
    Date of Patent: May 27, 2003
    Inventor: James Harvey
  • Patent number: 6568140
    Abstract: An apparatus and method for making a sloped floor includes a plurality of elongate arms disposed in radial array relative to a drain. Each arm has a common height along its extent. The radially innermost end of each arm is positioned near or connected to the drain. In a first embodiment, the radially innermost end of each arm is pivotally connected to an adapter that is connected to a center ring that circumscribes the drain. In a second embodiment, each arm is positioned at an incline by an adapter that rigidly joins the arm to the center ring. In a third embodiment, the arms are of shallow construction and are removed after the concrete has been poured. A mounting strip secured to the shower wall may support the radially outermost end of each arm. In all embodiments, the concrete is worked so that it is flush with the uppermost edge of each elongate arm.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: May 27, 2003
    Inventor: Mark E. Kirby
  • Patent number: 6526721
    Abstract: A support for holding a fluid-impervious barrier and/or keyway form in position during the pouring of concrete is provided. The support carries the barrier and a pair of spaced legs for attachment to a corresponding pair of stable mounting points, such as reinforcement members, bars or the like. The support is positioned such that the barrier is at least partially covered by concrete during the pouring of a first member, such as a slab or footing, and then the remainder is covered when a second concrete member, such as a wall, is poured atop the first member. By placing a plurality of spaced supports at selected intervals, an elongated barrier may be reliably held in place during pouring. One or more forms may also be carried by the support during the pouring of the first concrete member for defining a keyway, either alone or in conjunction with the fluid-impervious barrier. Most preferably, each keyway form is held in place by a separate wing carried on each support.
    Type: Grant
    Filed: May 26, 2000
    Date of Patent: March 4, 2003
    Inventor: Brian D. Nash
  • Patent number: 6519904
    Abstract: A vertical reinforced concrete wall for a concrete building including a plurality of insulating panel units horizontally spaced from each other each formed of a polystyrene foam material having a rectangular shape. A pair of channel-shaped vertical side members having side flanges and inturned lips on the side flanges are fitted over the side edges of the insulating panel on site with the lips biting into the insulation panel to secure the side members thereon. The plurality of spaced insulating panel units are mounted between a pair of opposed upper and lower channel-shaped track members which extend horizontally to define the upper and lower ends of the vertical wall. The units are spaced from each other a predetermined distance, such as eight (8) inches, to form space for a vertical concrete column between adjacent insulating panel units.
    Type: Grant
    Filed: December 1, 2000
    Date of Patent: February 18, 2003
    Inventor: Charles N. Phillips
  • Patent number: 6516580
    Abstract: A method of including the selection of cementitious fiber wallboard panels coated on the exterior surface by a coating of water based acrylic to control the fluid absorption rate therethrough. Such wallboards are installed on a building frame with the adjacent edges of the panels forming narrow gaps for receipt of suitable caulk to such gaps and applying a high build flexible resinous latex emulsion over the coating and joints and allowing it to cure at a rate dictated by atmospheric conditions and the fluid absorption rate of such coating and tape.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: February 11, 2003
    Assignee: Multicoat Corporation
    Inventor: David D. Maietta
  • Patent number: 6487829
    Abstract: A wall structure is formed with a decorative relief pattern milled into the outer facade forming a matte having a grid-like interconnective cellular structure. The matte is mechanically fastened to a wall structure and a layer of plaster material is set within the matte's cellular structure. An outer finish coat is applied to complete the cladding assembly. The matte being formed with first and second sets of cells extending from a side attached to the structure to an outer face thereof. The first set of cells are tapered having a narrow end adjacent the outer face and a wide end adjacent the wall structure. The second set of cells are tapered and having a narrow end adjacent the wall structure and a wide end adjacent the outer face. At least one first cell communicates with at least one adjacent second cell via a communication slot in the cell walls.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: December 3, 2002
    Inventor: Michael J. Malloy
  • Patent number: 6481174
    Abstract: An auxiliary tool for filling of an organic and/or inorganic mortar mass in a bore (B) and cooperating with an injection tool (D) connectable with a delivery tube (E) or a delivery hose, with the auxiliary tool (1, 6, 12) including a filling member (2; 7; 13) having an axial through-bore (3; 9; 17) through which the mortar mass (M) is injected into the bore (B), and an outer diameter selected so that a back flow of the mortar mass (M) in a direction toward a bore mouth is prevented, and an element for pinning the filling member (2; 7; 13) on a free end of the delivery tube (E) or the delivery hose.
    Type: Grant
    Filed: March 9, 2000
    Date of Patent: November 19, 2002
    Assignee: Hilti Aktiengesellschaft
    Inventors: Fritz Münger, Manfred Hartmann, Oliver Wolff
  • Publication number: 20020157336
    Abstract: A fortified adobe-type construction composition includes soil, from about 12 to about 14 parts; water, from about 3 to about 4 parts; flyash, from about 2 to about 4 parts; and cement, from about 1 to about 2 parts. A wall structure includes a frame structure having spaced-apart frame elements and a support structure affixed thereto to form an interior space. A core material resides within the space, and the overlay composition is applied to an exterior surface. A method of constructing a building element includes the steps of erecting a frame structure comprising spaced-apart frame elements and affixing a support structure to the elements to form an interior space. A core material is inserted into the support structure interior space, and the overlay composition is applied to an exterior surface of the support structure.
    Type: Application
    Filed: December 19, 2001
    Publication date: October 31, 2002
    Inventors: Thomas Worrell, John W. Szerdi
  • Publication number: 20020148194
    Abstract: The present invention is method and resulting assembly for applying a flexible liner to the outer surface of a pre-cast concrete walled container to be buried in an earthen excavation.
    Type: Application
    Filed: February 26, 2001
    Publication date: October 17, 2002
    Inventor: Elmer Jefferson Miller
  • Patent number: 6460302
    Abstract: An easily constructed and highly durable structure, and method of making the same. The structure is constructed of lightweight foam panels assembled into walls and a roof, and therefore requires no framework. The entire structure is then sprayed with a cementitious coating. The cementitious coating is applied directly to the foam panels, and dries with sufficient strength and durability to make the structure load-bearing.
    Type: Grant
    Filed: January 25, 2000
    Date of Patent: October 8, 2002
    Assignee: Microstone Building Systems, L.L.C.
    Inventors: J. Victor Neuhaus, III, Peter Zosh, III
  • Publication number: 20020078658
    Abstract: A reinforcing method of a concrete structure comprising coating or impregnating a surface portion of the concrete structure with a composition containing (a) a quaternary ammonium silicate in an amount of 5 to 30 parts, in which SiO2 is contained in an amount of 10% to 45% by weight, and (b) water in an amount of 95 to 70 parts, on a solid basis, wherein (a)+(b)=100 parts by weight, thereby improving waterproofness, preventing neutralization, inhibiting chlorine ion permeation, improving resistance to freezing and thawing, increasing mechanical strength, and improving a deterioration prevention effect, durability and resistance to natural staining. A reinforced concrete structure obtained by the reinforcing method is also provided.
    Type: Application
    Filed: January 24, 2001
    Publication date: June 27, 2002
    Inventor: Yoshio Ichikawa
  • Publication number: 20020059776
    Abstract: A method of manufacturing a low-moisture penetrating decorative floor surface. The completed floor surface has an appearance of a solid granite slab floor with greater durability. The floor surface has a smooth, flat appearance and can be manufactured in different shapes. The floor surface may be formed over a wood or concrete sub-floor and includes a self-leveling, cementous, low moisture penetrating material to which suitable colorants may be added. The cementous material comprises a topping and silicate-based sealant mixture that is mixed together and poured and leveled over the sub-floor to a desired height. Flakes of contrasting material is then sprinkled over the top surface of the mixture to create a decorative appearance. After drying, the surface is finely ground to a smooth finish. A coat of silicate-based sealant is then applied to the surface that penetrates the porous surface to create a low moisture emitting surface The surface is then ground to a fine surface and rinsed.
    Type: Application
    Filed: May 15, 2001
    Publication date: May 23, 2002
    Inventor: James Harvey
  • Publication number: 20010045071
    Abstract: A novel concrete composite non-meshed wall finishing system over key lock grid substrate (9) comprising of at least one foam-type building panel (10), and at least on one side of said panel a multi-number of a vertical keyed locking groove (11), a multi-number of a horizontal keyed locking groove (12) placed approximately at a 90 degree angle to said vertical keyed locking groove (11) forming a keyed locking grid substrate (13), which allows a fiber-reinforced acrylic-modified cementaceous base coat (14) to fill in and cover said keyed locking grid substrate (13) thereby giving sufficient strength to said fiber-reinforced acrylic-modified cementaceous base coat (14) to support a synthetic or non-synthetic colored finish (15) as a final exterior finish.
    Type: Application
    Filed: April 19, 2001
    Publication date: November 29, 2001
    Inventor: Paul William Budge
  • Patent number: 6314695
    Abstract: A stucco wall structure for a building. The wall substrate is arranged for receipt of subsequent layers of surface material. The margin or periphery of the wall to be treated has a screed attached thereto. A sprayed-on coating of urethane is applied onto the wall substrate between the screeds to insure continuous bonding and adherency to the substrate. A first layer of polymer-based base coat and mesh covering is applied to the sprayed-on coating of urethane to provide anchoring and adhesion of a subsequent layer of stucco. An outer layer of stucco applied over the first layer of polymer-based base coat as a final coat thereon.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: November 13, 2001
    Inventor: Michael R. Belleau
  • Publication number: 20010022059
    Abstract: To prevent the roof covering layer(s) of a substantially flat roof from being blown up in stormy conditions a mortar is put thereon, which comprises a granulated mineral wool, a hydraulic binder and water. Preferably the roof surface to be ballasted is divided—by placing joint elements thereon—into panels. Advantageously rockwool waste originating from the horticulture and glass fibre wool waste may be used as the mineral wool component.
    Type: Application
    Filed: March 12, 2001
    Publication date: September 20, 2001
    Inventor: Frederikus Gerardus Maria Bol
  • Patent number: 6260313
    Abstract: Method, apparatus and product providing a cantilevered coping about prefabricated stairs of an in-ground liner type swimming pool. Disclosed is a polystyrene form board of desired profile face to effect a complementary fit onto a top of the stairs, fastener means including a saddle bracket for securing the form board onto the stairs and a release structure to enable removing the form board after the poured aggregate coping has cured.
    Type: Grant
    Filed: November 29, 1999
    Date of Patent: July 17, 2001
    Inventor: William J. Stegmeier
  • Patent number: 6250043
    Abstract: The invention relates to a method for laying floor coverings on sub-floors using a fast-setting thin screed, in which case one mixes a primer of the expanding cement-type K with 2, 3, 4, 5-tetrahydroxyadipic acid and either admixes latexed, ground hard fibers in combination with glass and/or polymerisate fibers as well as furthermore aminoacid-polycondensation fibers and polyurethane foam, adds to the entire substance a dispersion of a butadiene/styrene-copolymerisate containing carboxyl groups, dilutes the mixture with water, applies it to the sub-floor and allows it to dry and then one applies an aqueous synthetic resin dispersion with a water content of not more than 15% and lays the floor covering thereon or the primer material mixed with the 2, 3, 4, 5-tetrahydroxyadipic acid is diluted with water, the mixture is applied to the sub-floor and a mechanical, adhesive-free bond is brought about between the floor covering and sub-floor by providing a mixture, projecting from the sub-floor, or a) latexed, grou
    Type: Grant
    Filed: January 22, 1999
    Date of Patent: June 26, 2001
    Assignee: Wulffe GmbH U. CO.
    Inventors: Ernst Dieckmann, Horst-Friedrich Schliffke, Ralf Hummelt
  • Patent number: 6226948
    Abstract: An injection packer, injection packer installation/removal tool, and method of use thereof are especially suited for use in the repair of concrete structures and the like. The injection packer includes a body that is removable from a nonmetallic expansion member that may remain within a repair bore after the injection material is injected into the repair bore. The packer body includes a shank, nozzle, and keyed head with an injection bore therethrough. The nozzle is threaded to engage a nonmetallic nut attached to the expansion member. In use, as the packer body is rotated in a first direction the expansion member is compressed between the nut and the packer body shank, thereby radially bulging the expansion member. At this point fluid may be injected through the injection packer and into the bore and crack(s). As the packer body is rotated in a second direction the expansion member is uncompressed. The packer body is easily detachable from the expansion member.
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: May 8, 2001
    Inventor: John F. Trout
  • Patent number: 6223495
    Abstract: A vibrating screed with rollers for use in leveling a concrete pour. The screed comprises an elongate screed member defining opposed first and second ends and extensible between a pair of screed rails. A first and second roller are rotatably mounted to the screed member and protrude from respective ones of the first and second ends thereof. The rollers are rotatably movable along respective ones of the first and second screed rails. The screed additionally may comprise a motor to rotate the rollers and/or vibrate the screed member.
    Type: Grant
    Filed: February 26, 1999
    Date of Patent: May 1, 2001
    Inventors: Lee A. Shaw, Ronald D. Shaw
  • Patent number: 6167668
    Abstract: A finished flooring underlayment is disclosed including a flexible membrane which is resistant to water, mold and deterioration under wet or dry conditions, and which has intertwined filaments bonded to the membrane surface that act as mortar reinforcement and as gauges to provide a uniform thickness of application for cementicious mortar. The mortar is provided separately and is mixed to a suitable consistency with either water or latex additive, then poured or placed on the mat, utilizing the gauges provided by the filaments to effect a uniform thickness of application. This mortar hardens to a strong, load bearing surface or slab suitable for application of finished flooring.
    Type: Grant
    Filed: January 8, 1999
    Date of Patent: January 2, 2001
    Assignee: Laticrete International, Inc.
    Inventors: Steve B. Fine, Francis X. Quinn