Cellular Product Derived From Silicon Containing Reactant Patents (Class 521/154)
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Patent number: 4647618Abstract: This invention describes a method of producing a silicone elastomer from an emulsion. When the ingredients are mixed together, the resulting latex can be used immediately. Removing the water from the latex results in a silicone elastomer. The method combines (A) an anionically stabilized, hydroxyl endblocked polydiorganosiloxane, present as an emulsion of dispersed particles in water, the emulsion having a pH of greater than 9, (B) dialkyltindicarboxylate, (C) alkylorthosilicate, (D) colloidal silica, and optionally (E) water, admixing (A) and (B) only in the presence of (C) to produce a dispersion of the ingredients in water. The ingredients can be distributed into a two-part system for storage. One embodiment includes fibers, lauryl alcohol, or a mixture of both in the emulsion; then forms an open-cell, elastomeric foam by forming a froth from the emulsion and removing the water from the froth.Type: GrantFiled: February 18, 1986Date of Patent: March 3, 1987Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Alan L. Freiberg
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Patent number: 4634733Abstract: This invention describes a method of producing a silicone elastomer from an emulsion. When the ingredients are mixed together, the resulting latex can be used immediately. Removing the water from the latex results in a silicone elastomer. The method combines (A) an anionically stabilized, hydroxyl endblocked polydiorganosiloxane, present as an emulsion of dispersed particles in water, the emulsion having a pH of greater than 9, (B) dialkyltindicarboxylate, (C) alkylorthosilicate, (D) colloidal silica, and optionally (E) water, admixing (A) and (B) only in the presence of (C) to produce a dispersion of the ingredients in water. The ingredients can be distributed into a two-part system for storage. One embodiment includes fibers, lauryl alcohol, or a mixture of both in the emulsion; then forms an open-cell, elastomeric foam by forming a froth from the emulsion and removing the water from the froth.Type: GrantFiled: May 28, 1986Date of Patent: January 6, 1987Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Alan L. Freiberg
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Patent number: 4631299Abstract: Organopolysiloxane compositions adopted for easy conversion into burn resistant foams useful, e.g., for the protection of nuclear power installations, include admixture of various organopolysiloxane polymers comprising SiH, SiOH, SiR.sub.3 and Si-vinyl functions, and notably a hydroxylated liquid resin containing CH.sub.3 SiO.sub.1.5 and (CH.sub.3).sub.2 SiO units, or reaction product of a hydroxylated MQ resin with a hydroxylated polyorganosiloxane oil, or mixture thereof.Type: GrantFiled: February 10, 1986Date of Patent: December 23, 1986Assignee: Rhone-Poulenc Specialites ChimiquesInventors: Bernard Laisney, Maurice Duvernay
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Patent number: 4631296Abstract: This invention describes a method of producing a silicone elastomer from an emulsion. When the ingredients are mixed together, the resulting latex can be used immediately. Removing the water from the latex results in a silicone elastomer. The method combines (A) an anionically stabilized, hydroxyl endblocked polydiorganosiloxane, present as an emulsion of dispersed particles in water, the emulsion having a pH of greater than 9, (B) dialkyltindicarboxylate, (C) alkylorthosilicate, (D) colloidal silica, and optionally (E) water, admixing (A) and (B) only in the presence of (C) to produce a dispersion of the ingredients in water. The ingredients can be distributed into a two-part system for storage. One embodiment includes fibers, lauryl alcohol, or a mixture of both in the emulsion; then forms an open-cell, elastomeric foam by forming a froth from the emulsion and removing the water from the froth.Type: GrantFiled: May 28, 1986Date of Patent: December 23, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Alan L. Freiberg
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Patent number: 4629745Abstract: An expandable polyetherimide composition comprising (A) polyetherimide and (B) a blowing agent containing in the said agent at least 10% by weight of a volatile organic foaming component having a solubility parameter [.delta..sub.c ] satisfying the following equation.delta..sub.p -1.14.ltoreq..delta..sub.c .ltoreq..delta..sub.p +1.14,wherein .delta..sub.p is the solubility parameter of the polyetherimide, a dielectric constant of not less than 15, and a boiling point at normal pressure of not higher than 80.degree. C.; and a foam material obtained therefrom.Type: GrantFiled: November 21, 1985Date of Patent: December 16, 1986Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Tsuneo Hoki, Yutaka Matsuki
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Patent number: 4624969Abstract: A polymeric composition is provided which includes the reaction product of vinylidene chloride, an optional copolymerizable monomer, and an .alpha.,.beta. ethylenically unsaturated silane crosslinking agent. The polymeric reaction product may also be used to form films and coatings. The composition further may include a volatile blowing agent which, when activated, expands the polymeric reaction product into a low density cellular structure.Type: GrantFiled: February 18, 1986Date of Patent: November 25, 1986Assignee: The Dow Chemical CompanyInventors: Warren L. Treptow, Chung P. Park, Kun S. Hyun
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Patent number: 4618645Abstract: A method of producing an emulsion of crosslinked polydiorganosiloxane admixes hydroxyl endblocked polydiorganosiloxane, alkoxy silicone compound, anionic emulsifying agent, and water. The mixture is homogenized, then the emulsion is admixed with surface active anionic catalyst. Maintaining the catalyzed emulsion, having a pH of less than 5, at room temperature allows the ingredients to react to raise the molecular weight of the polydiorganosiloxane and to crosslink the polymer. The reaction is halted by adding sufficient base to raise the pH to greater than 7. The resultant latex yields an elastomer upon removal of the water. When colloidal silica is also added to the mixture before homogenization, the final latex yields a reinforced elastomer upon removal of the water.Type: GrantFiled: May 24, 1985Date of Patent: October 21, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, David J. Huebner
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Patent number: 4613630Abstract: This invention relates to a method of producing silicone elastomeric foam of low density. The method mixes polydiorganosiloxanes having hydroxyl endblocking or vinyl endblocking or mixtures of both along with water to react with silicon hydride in the presence of platinum catalyst to release hydrogen gas to create a froth which cures to a foam. The combination of ingredients allows the manufacture of silicone foam having different combinations of properties than those obtained from previous methods. Embodiments of the invention also make use of specific profoamers and specific alcohols to further modify the properties of the foams produced. The method of this invention yields a low cost, low density, silicone elastomeric foam having physical properties which enable it to be used in cushioning and sealing applications.Type: GrantFiled: March 3, 1986Date of Patent: September 23, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, John E. Dietlein
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Patent number: 4608396Abstract: A method of producing elastomeric silicone foams from a two-part system is disclosed. The method mixes the ingredients then allows a froth to form and cure at ambient temperature to an elastomeric silicone foam. The method mixes a vinyl-containing polydiorganosiloxane (1), a hydroxylated polydiorganosiloxane (2), a platinum catalyst (3), an organohydrogensiloxane (4) and a profoamer (5). The profoamer is a resinous, benzene-soluble organosiloxane copolymer consisting essentially of SiO.sub.4/2 units, silicone bonded hydroxyl groups, (CH.sub.3).sub.3 SiO.sub.1/2 units, and fluorine-containing units. An embodiment of the method includes a liquified blowing agent and stores the mixture under superatmospheric pressure, forming a foam by releasing the mixture to atmospheric pressure. Another embodiment includes an alcohol in the mixture to provide a foam of lower density.Type: GrantFiled: February 3, 1986Date of Patent: August 26, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Chi-Long Lee, James A. Rabe
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Patent number: 4608395Abstract: This invention provides organosiloxane compositions that are stable under ambient conditions and convert to cured sponge rubber when heated.The compositions comprise an alkenyl-substituted polyorganosiloxane, a polyorganohydrogensiloxane, a platinum-type catalyst, a platinum catalyst inhibitor and an alkaline earth metal compound exhibiting a pH of at least 10.0.Type: GrantFiled: September 16, 1985Date of Patent: August 26, 1986Assignee: Toray Silicone Company, Ltd.Inventors: Mitsuo Hamada, Kazuo Higuchi
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Patent number: 4607060Abstract: Crosslinked elastomeric and/or thermoplastic closed-cell foams having low densities are prepared from an admixture which comprises a crosslinkable thermoplastic and/or elastomeric polymer, a free radical initiator which is activated at temperatures from about 50.degree. C. to about 350.degree. C., and a t-alkylhydrazinium salt or a carbonylhydrazine.Type: GrantFiled: September 30, 1985Date of Patent: August 19, 1986Assignee: Pennwalt CorporationInventors: Chester J. Kmiec, Michael F. Novits, Edward P. Hibbard
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Patent number: 4603177Abstract: Crosslinkable polyamide blends are provided of lactam, a silicon substituted lactam and a base polymerization catalyst. The crosslinkable blends can be reinforced and converted to polyamide parts by standard molding techniques.Type: GrantFiled: February 27, 1985Date of Patent: July 29, 1986Assignee: General Electric CompanyInventors: Peter P. Policastro, Herbert S. Chao
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Patent number: 4599367Abstract: This invention relates to a method of producing silicone elastomeric foam of low density. The method mixes polydiorganosiloxanes having hydroxyl endblocking or vinyl endblocking or mixtures of both along with water to react with silicon hydride in the presence of platinum catalyst to release hydrogen gas to create a froth which cures to a foam. The combination of ingredients allows the manufacture of silicone foam having different combinations of properties than those obtained from previous methods. Embodiments of the invention also make use of specific profoamers and specific alcohols to further modify the properties of the foams produced. The method of this invention yields a low cost, low density, silicone elastomeric foam having physical properties which enable it to be used in cushioning and sealing applications.Type: GrantFiled: October 16, 1985Date of Patent: July 8, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, John E. Dietlein
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Patent number: 4593049Abstract: A method of producing elastomeric silicone foams from a two-part system is disclosed. The method mixes the ingredients then allows a froth to form and cure at ambient temperature to an elastomeric silicone foam. The method mixes a vinyl-containing polydiorganosiloxane (1), a hydroxylated polydiorganosiloxane (2), a platinum catalyst (3), an organohydrogensiloxane (4) and a profoamer (5). The profoamer is a resinous, benzene-soluble organosiloxane copolymer consisting essentially of SiO.sub.4/2 units, silicone bonded hydroxyl groups, (CH.sub.3).sub.3 SiO.sub.1/2 units, and fluorine-containing units. An embodiment of the method includes a liquified blowing agent and stores the mixture under superatmospheric pressure, forming a foam by releasing the mixture to atmospheric pressure. Another embodiment includes an alcohol in the mixture to provide a foam of lower density.Type: GrantFiled: October 16, 1985Date of Patent: June 3, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Chi-Long Lee, James A. Rabe
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Patent number: 4591606Abstract: The present invention concerns a foamed, silane-cross-linked polyolefin foam and a procedure for producing the same. The polyolefin foam contains 60-99.9% polyolefin, 0.1-10% chemically bound hydrolyzed silane, 0-5% condensing catalyst, 0.1-5% water and 0-20% water carrier substance. The polyolefin foam is produced by extruding a mixture which contans polyethylene, silane hydrolyzable with water, a condensing catalyst and a foaming agent. For the polyolefin to be extruded is used polyethylene containing 0.1-5% water as foaming agent and 0-20% water carrier substance.Type: GrantFiled: May 22, 1985Date of Patent: May 27, 1986Assignee: Neste OyInventor: Christer Bergstrom
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Patent number: 4590220Abstract: This invention describes a method of producing a silicone elastomer from an emulsion. When the ingredients are mixed together, the resulting latex can be used immediately. Removing the water from the latex results in a silicone elastomer. The method combines (A) an anionically stabilized, hydroxyl endblocked polydiorganosiloxane, present as an emulsion of dispersed particles in water, the emulsion having a pH of greater than 9, (B) dialkyltindicarboxylate, (C) alkylorthosilicate, (D) colloidal silica, and optionally (E) water, admixing (A) and (B) only in the presence of (C) to produce a dispersion of the ingredients in water. The ingredients can be distributed into a two-part system for storage. One embodiment includes fibers, lauryl alcohol, or a mixture of both in the emulsion; then forms an open-cell, elastomeric foam by forming a froth from the emulsion and removing the water from the froth.Type: GrantFiled: May 24, 1985Date of Patent: May 20, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Alan L. Freiberg
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Patent number: 4590222Abstract: This invention discloses a method of controlling the relative physical properties of foams such as density and compressibility or density and Bashore resiliency for compositions which consist essentially of triorganosiloxy endblocked polydiorganosiloxane having at least two vinyl radicals, platinum catalyst, organohydrogensiloxane, and hydroxyl endblocked polydiorganoisiloxane. The relative values of the physical properties are adjusted by the addition of varying amounts of organic alcohol having from 3 to 12 carbon atoms to the composition.Type: GrantFiled: October 16, 1985Date of Patent: May 20, 1986Assignee: Dow Corning CorporationInventor: Therese M. Bauman
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Patent number: 4584324Abstract: A composition useful in producing an open-cell, elastomeric silicone foam combines a silicone oil-in-water emulsion, which forms an elastomer upon removal of the water, with an aerosol propellant. When the composition is discharged to atmospheric pressure, a froth is formed. Removing water from the froth yields an open-cell foam. The froth is stabilized by surfactants, thickeners, or froth stabilizers selected from fibers or lauryl alcohol.Type: GrantFiled: September 30, 1985Date of Patent: April 22, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Chi-Long Lee, James A. Rabe
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Patent number: 4581383Abstract: An expandable blend of a linear olefinic polymer and a crosslinkable polymer for production of lightly crosslinked foamed polymers and a process for the preparation thereof is provided. The presence of a crosslinkable polymer component in the blend increases the melt strength of the linear olefinic component so that conventional melt processing techniques may be utilized to produce foamed polymers. Both open and closed cell foams may be produced.Type: GrantFiled: September 6, 1985Date of Patent: April 8, 1986Assignee: The Dow Chemical CompanyInventor: Chung P. Park
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Patent number: 4572918Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size below 4 mm. and an average cell concentration greater than 4 per linear centimeter are obtained by dispensing oxygen curable mercaptoorganosiloxane compositions containing a cobaltocene catalyst, a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and specified fluorine-containing organosiloxane units. The polymer portion of the composition includes at least one polyorganosiloxane containing at least 20 mole percent of dimethylsiloxane units and an average of more than 2 mercaptoalkyl or mercaptoalkylene groups per molecule.Type: GrantFiled: August 19, 1985Date of Patent: February 25, 1986Assignee: Dow Corning CorporationInventors: Chi-Long Lee, James A. Rabe
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Patent number: 4572917Abstract: A method of manufacturing a fiber reinforced silicone foam is described. An aqueous silicone emulsion that cures upon drying at ambient temperature to an elastomeric film is combined with inorganic fibers having a diameter of less than 25 micrometers and a length of less than 10 mm to form a mixture. Air is dispersed through the mixture to form a stable froth. Removing the water from the stable froth yields an open-cell foam having cell walls comprising a thin layer of silicone elastomer reinforced with fibers. If electrically conductive fibers are used, the foam can be electrically conductive.Type: GrantFiled: October 26, 1984Date of Patent: February 25, 1986Assignee: Dow Corning CorporationInventors: Daniel Graiver, Robert E. Kalinowski
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Patent number: 4567212Abstract: Moisture curable, foamable compositions that do not slump appreciably in the uncured state when applied on a vertical surface, consist essentially of an RTV elastomeric composition, from 10 to 50 weight percent of a liquified blowing agent and less than 12 weight percent finely divided filler. The RTV elastomeric composition comprises the product obtained by mixing at least two moisture curable polydiorganosiloxanes with an effective amount of a moisture reactive crosslinker. A graft copolymer derived from a liquid polydiorganosiloxane and an ethylenically unsaturated organic monomer constitutes from 5 to 80 weight percent of the polydiorganosiloxanes.Type: GrantFiled: June 24, 1985Date of Patent: January 28, 1986Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Chi-Long Lee
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Patent number: 4559369Abstract: A composition useful in producing an open-cell, elastomeric silicone foam combines a silicone oil-in-water emulsion, which forms an elastomer upon removal of the water, with an aerosol propellant. When the composition is discharged to atmospheric pressure, a froth is formed. Removing water from the froth yields an open-cell foam. The froth is stabilized by surfactants, thickeners, or froth stabilizers selected from fibers or lauryl alcohol.Type: GrantFiled: October 26, 1984Date of Patent: December 17, 1985Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Chi-long Lee, James A. Rabe
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Patent number: 4558093Abstract: A laser shield consists essentially of a series of spherical glass bubbles densely packed within a range of 1.95.times.10.sup.3 bubbles per cubic centimeter to 1.25.times.10.sup.8 bubbles per cubic centimeter encapsulated in a matrix of silicone to provide a flexible and lightweight foam-like material to terminate CO.sub.2 laser radiation without producing a substantial carbon plume. The glass bubbles may be filled with a gas. In another embodiment, a laser shield consists essentially of water encapsulated in a matrix of silicone to provide a flexible and lightweight material to terminate CO.sub.2 laser radiation without producing a substantial carbon plume. In another embodiment, water bubbles and glass bubbles are both encapsulated within a matrix of silicone to provide a laser shield. A surgical drape, a surgical sponge and an endotracheal tube are formed of a flexible and lightweight material of a series of densely packed bubbles encapsulated in a matrix of silicone to terminate laser radiation.Type: GrantFiled: April 30, 1984Date of Patent: December 10, 1985Inventors: John R. Hatzenbuhler, Thomas A. Lindl
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Patent number: 4555529Abstract: Polyorganosiloxane foams are prepared by the volatilization of a blowing agent within a polyorganosiloxane composition that is curable by a hydrosilation reaction and includes as a foam stabilizer a resinous polyorganosiloxane comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing siloxane units.Type: GrantFiled: June 21, 1985Date of Patent: November 26, 1985Assignee: Dow Corning CorporationInventors: Chi-Long Lee, Myron T. Maxson, James A. Rabe
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Patent number: 4554296Abstract: Novel fluorine-containing polyorganosiloxanes comprise repeating units of the formula [F(CF.sub.2).sub.m (CH.sub.2).sub.n ].sub.p SiO.sub.(4-p)/2, R.sub.3 SiO.sub.1/2 and SiO.sub.4/2 where R represents a monovalent hydrocarbon radical containing from 1 to 20 carbon atoms, m has an average value from 1 to 20, n is 1 or 2 and p is 1, 2 or 3. The polyorganosiloxanes are particularly useful as stabilizers for foams prepared by introducing gaseous blowing agents into liquid polydimethylsiloxanes.Type: GrantFiled: October 26, 1984Date of Patent: November 19, 1985Assignee: Dow Corning CorporationInventor: Joseph W. Keil
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Patent number: 4552901Abstract: Moisture curable, foamable compositions that do not slump appreciably in the uncured state when applied on a vertical surface, consist essentially of an RTV elastomeric composition, from 10 to 50 weight percent of a liquified blowing agent and at least 12 weight percent finely divided filler. The RTV elastomeric composition comprises the product obtained by mixing at least two moisture curable polydiorganosiloxanes with an effective amount of a moisture reactive crosslinker. A graft copolymer derived from a liquid polydiorganosiloxane and an ethylenically unsaturated organic monomer constitutes from 5 to 80 weight percent of the polydiorganosiloxanes.Type: GrantFiled: April 8, 1985Date of Patent: November 12, 1985Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Chi-Long Lee
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Patent number: 4552905Abstract: The crosslinked copolymer containing 75 to 99.9% by weight of recurring units of a pyridyl, quinolyl, isoquinolyl or pyrazinyl compound containing a polymerizable olefinic group, 0.1 to 25% by weight of units of a crosslinking agent and 0 to 25% by a weight of units of a polymerizable organosilicon and/or organoboron compound and, based on 100% by weight of the sum of the abovementioned units, 5 to 350% by weight of units of an N-vinyl-amide, is prepared by bead polymerization and used as a sorbent for acid substances from their aqueous solutions.Type: GrantFiled: June 22, 1984Date of Patent: November 12, 1985Assignee: Cassella AktiengesellschaftInventors: Karl-Heinz Keil, Ulrich Greiner, Fritz Engelhardt, Klaus Kuhlein, Reinhold Keller, Merten Schlingmann
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Patent number: 4550125Abstract: Polyorganosiloxane foams are prepared by the volatilization of a blowing agent within a polyorganosiloxane composition that is curable by a hydrosilation reaction and includes as a foam stabilizer a resinous polyorganosiloxane comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing siloxane units.Type: GrantFiled: March 25, 1985Date of Patent: October 29, 1985Assignee: Dow Corning CorporationInventors: Chi-Long Lee, Myron T. Maxson, James A. Rabe
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Patent number: 4548958Abstract: Moisture curable, foamable compositions, that do not slump appreciably in the uncured state when applied on a vertical surface, consist essentially of an RTV elastomeric composition, a liquified blowing agent and finely divided silica. The RTV elastomeric composition comprises the product obtained by mixing (1) at least two hydroxyl endblocked polymers selected from diorganosiloxane homopolymers and copolymers, and (2) an effective amount of a moisture reactive crosslinker for the hydroxyl endblocked polymer where from 0 to 80% by weight of said hydroxyl enblocked polymers is a graft copolymer derived from a liquid polydiorganosiloxane and an ethylenically unsaturated organic monomer. When the silica content is less than 10 percent by weight of the composition or the blowing agent concentration exceeds 20 percent by weight of said composition, the composition contains a slump inhibiting amount of said graft copolymer.Type: GrantFiled: October 26, 1984Date of Patent: October 22, 1985Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Chi-Long Lee
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Patent number: 4547529Abstract: Polyorganosiloxane foams are obtained by blending, dispensing and curing two-part polyorganosiloxane compositions comprising a liquid hydroxyl endblocked polydimethylsiloxane, a liquid alkyl orthosilicate as the curing agent, a catalytically effective amount of a tin compound, a blowing agent and, as a foam stablilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing organosiloxane units.Type: GrantFiled: March 25, 1985Date of Patent: October 15, 1985Assignee: Dow Corning CorporationInventors: Chi-Long Lee, James A. Rabe
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Patent number: 4546154Abstract: Polyurethane, polyurea and polyureaurethane resins having improved mold release properties are made by including with the reactive ingredients certain internal mold release agents which are polysiloxane polymers having pendant organic groups which contain at least one hydroxyl, amino or mercapto group.Type: GrantFiled: May 23, 1983Date of Patent: October 8, 1985Assignee: ICI Americas Inc.Inventor: John R. Robertson
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Patent number: 4544681Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size between 0.2 and 4 mm and a cell concentration of at least 4 per linear centimeter are obtained by dispensing and curing moisture curable organosiloxane compositions containing a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and fluorine-containing organosiloxane units. The polymer portion of the organosiloxane compositions can be a polydimethylsiloxane or a graft copolymer comprising at least 20 mole percent of dimethylsiloxane units in combination with organic units.Type: GrantFiled: March 4, 1985Date of Patent: October 1, 1985Assignee: Dow Corning CorporationInventors: Chi-Long Lee, James A. Rabe
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Patent number: 4535099Abstract: A polyimide and a process for its preparation wherein the polyimide is prepared from reaction of an organic tetracarboxylic acid or derivative thereof with a mixture of an aromatic diamine and an amine-terminated silicone. The polyimides of the invention are particularly useful in the preparation of flexible foams.Type: GrantFiled: April 3, 1984Date of Patent: August 13, 1985Assignee: Imi-Tech CorporationInventors: Raymond Lee, David W. Okey, Gregory A. Ferro
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Patent number: 4529741Abstract: Moisture curable, foamable compositions that do not flow appreciably in the uncured state when applied on a vertical surface comprise an RTV elastomeric composition, a liquified blowing agent and finely divided silica in combination with either small diameter glass, metal or graphite fibers or carbon black. The RTV elastomeric composition comprises (1) at least one hydroxyl endblocked diorganosiloxane homopolymer or graft copolymer, and (2) an effective amount of a moisture reactive crosslinker for the hydroxyl endblocked polymer.Type: GrantFiled: October 26, 1984Date of Patent: July 16, 1985Assignee: Dow Corning CorporationInventors: Therese M. Bauman, Chi-Long Lee
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Patent number: 4518716Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size between 0.2 and 4 mm and a cell concentration of at least 4 per linear centimeter are obtained by dispensing and curing moisture curable organosiloxane compositions containing a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and fluorine-containing organosiloxane units. The polymer portion of the organosiloxane compositions can be a polydimethylsiloxane or a graft copolymer comprising at least 20 mole percent of dimethylsiloxane units in combination with organic units.Type: GrantFiled: October 26, 1984Date of Patent: May 21, 1985Assignee: Dow Corning CorporationInventors: Chi-Long Lee, James A. Rabe
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Patent number: 4501711Abstract: Process and composition for single step production of foam by utilizing a blowing agent, organic peroxide cross linking agent and a silicone block copolymer.Type: GrantFiled: May 15, 1984Date of Patent: February 26, 1985Assignee: Union Carbide CorporationInventors: Akitaka Senuma, Yoshihiko Shimizu, Kiroku Tsukada
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Patent number: 4499210Abstract: A composition suitable for open-cell polyolefin foam which comprises 100 parts by weight of olefin resin, 1 to 20 parts by weight of blowing agent, 0.3 to 10 parts by weight of organic peroxide crosslinking agent, 0.1 to 10 parts by weight of trifunctional monomer, and 1 to 5 parts by weight of silicone oil or a derivative thereof.Type: GrantFiled: December 15, 1983Date of Patent: February 12, 1985Assignee: Union Carbide CorporationInventors: Akitaka Senuma, Takao Aizawa
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Patent number: 4495227Abstract: The invention provides a novel silicone-containing curable composition capable of foaming by virtue of the blowing agent contained therein together with a curable liquid silicone composition. The composition is suitable for the water-repellent and waterproof treatment of fabric materials without decreasing the air and moisture permeability of the treated fabric material.Type: GrantFiled: April 21, 1983Date of Patent: January 22, 1985Assignee: Shin-Etsu Chemical Co., Ltd.Inventor: Masaki Tanaka
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Patent number: 4492775Abstract: The flowability of foamable compositions comprising a hydroxyl-containing polyorganosiloxane, a polyorganosiloxane containing silicon-bonded hydrogen atoms, a platinum catalyst and a catalyst inhibitor is eliminated by including in the composition a solid filler exhibiting a mean particle size of one micron or less and either (1) organosilicon compound containing at least 0.5% by weight of carboxyl groups or silicon-bonded hydroxyalkyl groups, or (2) a partially esterified polyfunctional alcohol. In addition, the pot life of the composition is increased without adversely affecting the structure of the cured foam or the adhesion of the foam to various substrates.Type: GrantFiled: May 22, 1984Date of Patent: January 8, 1985Assignee: Toray Silicone Co., Ltd.Inventors: Taro Koshii, Mitsugu Yamashita
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Patent number: 4490488Abstract: Composition which comprises a mixture of (A) a polydiorganosiloxane having a viscosity of from 200 to 100,000 cP at 25.degree. C. and having at least two silicon-bonded vinyl groups, (B) an organohydrogensiloxane, (C) a platinum catalyst, (D) a substance which inhibits the reaction between (A) and (B) in the presence of (C) e.g. an acetylenic alcohol, and (E) a blowing agent selected from p,p'-oxybis(benzenesulphonylhydrazide) and dinitrosopentamethylene tetramine.The composition can be converted by heat into an elastomeric sponge and is useful for the production of articles such as seat cushions, heat and sound insulation and shock absorbers.Type: GrantFiled: March 28, 1984Date of Patent: December 25, 1984Assignee: Dow Corning LimitedInventor: Roger J. Cush
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Patent number: 4476159Abstract: Access to a space is impeded by generation of a sticky foam from a silicone polymer and a low boiling solvent such as a halogenated hydrocarbon. In a preferred aspect, the formulation is polydimethylsiloxane gel mixed with F502 Freon as a solvent and blowing agent, and pressurized with CO.sub.2 in a vessel to about 250 PSI, whereby when the vessel is opened, a sticky and solvent resistant foam is deployed. The foam is deployable, over a wide range of temperatures, adhering to wet surfaces as well as dry, is stable over long periods of time and does not propagate flame or lose adhesive properties during an externally supported burn.Type: GrantFiled: December 21, 1983Date of Patent: October 9, 1984Assignee: The United States of America as represented by the United States Department of EnergyInventors: Judith W. Mead, Orelio J. Montoya, Peter B. Rand, Vernon O. Willan
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Patent number: 4476188Abstract: Compositions that cure rapidly to produce silicone foams and protective coatings are disclosed. These compositions comprise: (A) a certain liquid copolymeric polyorganosiloxane; and (B) an amino functional silicone polymer. For example, simple mixtures of the liquid copolymeric polyorganosiloxane and a polydiorganosiloxane having aminoalkyl substituents can be mixed together to form a resilient silicone foam. If the foam compositions are further provided with certain mineral fillers, a high degree of fire resistance is attained.Type: GrantFiled: April 6, 1984Date of Patent: October 9, 1984Assignee: Dow Corning CorporationInventors: John D. Blizzard, Terence J. Swihart
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Patent number: 4473667Abstract: A simplified method of manufacturing a silicon elastomeric foam comprises mechanically generating a stable froth of an aqueous silicone emulsion, while adding surfactant and thickener, then removing the water from the stable froth. The emulsion consists essentially of anionically stabilized hydroxyl endblocked polydiorganosiloxane, colloidal silica, an organic tin compound, and water, the emulsion having a pH in the range of 9 to 11.5 inclusive. The dried foam is an elastomeric, cellular structure possessing typical silicone elastomer heat stability.Type: GrantFiled: June 25, 1982Date of Patent: September 25, 1984Assignee: Dow Corning CorporationInventor: Bruce W. Sands
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Patent number: 4467053Abstract: A process for the production of an expandable silicone resin includes reacting a substantial amount of the silanol (SiOH) groups present in the resin to form siloxane bonds and water, and heating the resin to a temperature above the resin's melting point, at which chemical reaction (condensation) of the silanol groups occur. The reaction increases the molecular weight of the resin and decreases the amount of water that must be removed during a subsequent foaming step, thereby controlling the rate and extent of foaming which can occur. The resin is solidified, pulverized and size-reduced to a powder form. The resin powder is blended with a minor amount of a particulate inert filler which is coated with a silicone resin curing catalyst and also with a minor amount of blowing agent (powder). The dry powder blend is then thermally fused for a closely-controlled, short duration, time at a temperature near the lower end of the blowing agent's gas-generating temperature range.Type: GrantFiled: December 28, 1983Date of Patent: August 21, 1984Assignee: Rosemount Inc.Inventor: Richard A. Markle
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Patent number: 4464486Abstract: Inorganic-organic foams are obtained by foaming a mixture of(a) a 5 to 60% by weight aqueous alkali metal silicate or ammonium silicate solution,(b) a sufficient amount of a conventional hardener for aqueous silicate solutions,(c) a polymer of (meth)acrylic acid or a copolymer of acrylic acid and methacrylic acid or of (meth)acrylic acid and a copolymerizable monomer containing ethylinic double bonds, the polymer and copolymer being soluble in the aqueous silicate solution, some or all the carboxyl groups of the polymer or copolymer, where relevant, being neutralized by a base and the amount of polymer or copolymer being 0.1 to 30 parts per 100 parts of SiO.sub.2 contained in the aqueous silicate solution,(d) a blowing agent,(e) a surfactant having a foaming action and, where relevant,(f) gelling agent for solidifying the foam before hardening and/or conventional fillers, and allowing the foam to harden.The foams can be used as insulating materials in the construction industry.Type: GrantFiled: July 20, 1983Date of Patent: August 7, 1984Assignee: Ciba-Geigy CorporationInventors: Hans Kramer, Sheik A. Zahir, Ewald Forster
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Patent number: 4461851Abstract: A foam-forming organopolysiloxane composition comprising:(A) 100 parts by weight of .alpha.,.omega.dihydroxydiorganopolysiloxane;(B) 0.05-50 parts by weight of a low molecular weight .alpha.,.omega.dihydroxydiorganopolysiloxane;(C) 0.5 to 30 moles Si-H per mole SiOH of (A) and (B) as an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms per molecule; and(D) 0.1 to 200 ppm of a platinum-containing compound.Type: GrantFiled: August 26, 1983Date of Patent: July 24, 1984Assignee: General Electric CompanyInventor: Mitsuyoshi Hashimoto
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Patent number: 4460748Abstract: A process is provided for crosslinking, foaming, or both of polymers at temperatures above 150.degree. C. using at least one azo ester and/or azo ether in combination with at least one crosslinking intensifier having at least two reactive carbon-carbon double or triple bonds.Type: GrantFiled: July 6, 1982Date of Patent: July 17, 1984Assignee: Luperox GmbHInventor: Kurt Rauer
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Patent number: 4460712Abstract: Compositions that cure rapidly to produce silicone foams and protective coatings are disclosed. These compositions comprise: (A) a certain liquid copolymeric polyorganosiloxane; and (B) an amino functional silicone polymer. For example, simple mixtures of the liquid copolymeric polyorganosiloxane and a polydiorganosiloxane having aminoalkyl substituents can be mixed together to form a resilient silicone foam. If the foam compositions are further provided with certain mineral fillers, a high degree of fire resistance is attained.Type: GrantFiled: December 23, 1983Date of Patent: July 17, 1984Assignee: Dow Corning CorporationInventors: John D. Blizzard, Terence J. Swihart
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Patent number: 4460713Abstract: A simplified method of manufacturing a silicone elastomeric foam comprises mechanically generating a stable froth of an aqueous emulsion, while adding surfactant and thickener, then exposing the stable froth to microwave energy to remove the water. The emulsion consists essentially of anionically stabilized hydroxyl endblocked polydiorganosiloxane, colloidal silica, an organic tin compound, and water, the emulsion having a pH in the range of 9 to 11.5 inclusive. The dried froth is an elastomeric, cellular structure possessing typical silicone elastomer heat stability and long-term aging stability.Type: GrantFiled: January 27, 1983Date of Patent: July 17, 1984Assignee: Dow Corning CorporationInventors: Chi-long Lee, Sherwood Spells