Cellular Product Derived From Silicon Containing Reactant Patents (Class 521/154)
  • Patent number: 4647618
    Abstract: This invention describes a method of producing a silicone elastomer from an emulsion. When the ingredients are mixed together, the resulting latex can be used immediately. Removing the water from the latex results in a silicone elastomer. The method combines (A) an anionically stabilized, hydroxyl endblocked polydiorganosiloxane, present as an emulsion of dispersed particles in water, the emulsion having a pH of greater than 9, (B) dialkyltindicarboxylate, (C) alkylorthosilicate, (D) colloidal silica, and optionally (E) water, admixing (A) and (B) only in the presence of (C) to produce a dispersion of the ingredients in water. The ingredients can be distributed into a two-part system for storage. One embodiment includes fibers, lauryl alcohol, or a mixture of both in the emulsion; then forms an open-cell, elastomeric foam by forming a froth from the emulsion and removing the water from the froth.
    Type: Grant
    Filed: February 18, 1986
    Date of Patent: March 3, 1987
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Alan L. Freiberg
  • Patent number: 4634733
    Abstract: This invention describes a method of producing a silicone elastomer from an emulsion. When the ingredients are mixed together, the resulting latex can be used immediately. Removing the water from the latex results in a silicone elastomer. The method combines (A) an anionically stabilized, hydroxyl endblocked polydiorganosiloxane, present as an emulsion of dispersed particles in water, the emulsion having a pH of greater than 9, (B) dialkyltindicarboxylate, (C) alkylorthosilicate, (D) colloidal silica, and optionally (E) water, admixing (A) and (B) only in the presence of (C) to produce a dispersion of the ingredients in water. The ingredients can be distributed into a two-part system for storage. One embodiment includes fibers, lauryl alcohol, or a mixture of both in the emulsion; then forms an open-cell, elastomeric foam by forming a froth from the emulsion and removing the water from the froth.
    Type: Grant
    Filed: May 28, 1986
    Date of Patent: January 6, 1987
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Alan L. Freiberg
  • Patent number: 4631299
    Abstract: Organopolysiloxane compositions adopted for easy conversion into burn resistant foams useful, e.g., for the protection of nuclear power installations, include admixture of various organopolysiloxane polymers comprising SiH, SiOH, SiR.sub.3 and Si-vinyl functions, and notably a hydroxylated liquid resin containing CH.sub.3 SiO.sub.1.5 and (CH.sub.3).sub.2 SiO units, or reaction product of a hydroxylated MQ resin with a hydroxylated polyorganosiloxane oil, or mixture thereof.
    Type: Grant
    Filed: February 10, 1986
    Date of Patent: December 23, 1986
    Assignee: Rhone-Poulenc Specialites Chimiques
    Inventors: Bernard Laisney, Maurice Duvernay
  • Patent number: 4631296
    Abstract: This invention describes a method of producing a silicone elastomer from an emulsion. When the ingredients are mixed together, the resulting latex can be used immediately. Removing the water from the latex results in a silicone elastomer. The method combines (A) an anionically stabilized, hydroxyl endblocked polydiorganosiloxane, present as an emulsion of dispersed particles in water, the emulsion having a pH of greater than 9, (B) dialkyltindicarboxylate, (C) alkylorthosilicate, (D) colloidal silica, and optionally (E) water, admixing (A) and (B) only in the presence of (C) to produce a dispersion of the ingredients in water. The ingredients can be distributed into a two-part system for storage. One embodiment includes fibers, lauryl alcohol, or a mixture of both in the emulsion; then forms an open-cell, elastomeric foam by forming a froth from the emulsion and removing the water from the froth.
    Type: Grant
    Filed: May 28, 1986
    Date of Patent: December 23, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Alan L. Freiberg
  • Patent number: 4629745
    Abstract: An expandable polyetherimide composition comprising (A) polyetherimide and (B) a blowing agent containing in the said agent at least 10% by weight of a volatile organic foaming component having a solubility parameter [.delta..sub.c ] satisfying the following equation.delta..sub.p -1.14.ltoreq..delta..sub.c .ltoreq..delta..sub.p +1.14,wherein .delta..sub.p is the solubility parameter of the polyetherimide, a dielectric constant of not less than 15, and a boiling point at normal pressure of not higher than 80.degree. C.; and a foam material obtained therefrom.
    Type: Grant
    Filed: November 21, 1985
    Date of Patent: December 16, 1986
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Tsuneo Hoki, Yutaka Matsuki
  • Patent number: 4624969
    Abstract: A polymeric composition is provided which includes the reaction product of vinylidene chloride, an optional copolymerizable monomer, and an .alpha.,.beta. ethylenically unsaturated silane crosslinking agent. The polymeric reaction product may also be used to form films and coatings. The composition further may include a volatile blowing agent which, when activated, expands the polymeric reaction product into a low density cellular structure.
    Type: Grant
    Filed: February 18, 1986
    Date of Patent: November 25, 1986
    Assignee: The Dow Chemical Company
    Inventors: Warren L. Treptow, Chung P. Park, Kun S. Hyun
  • Patent number: 4618645
    Abstract: A method of producing an emulsion of crosslinked polydiorganosiloxane admixes hydroxyl endblocked polydiorganosiloxane, alkoxy silicone compound, anionic emulsifying agent, and water. The mixture is homogenized, then the emulsion is admixed with surface active anionic catalyst. Maintaining the catalyzed emulsion, having a pH of less than 5, at room temperature allows the ingredients to react to raise the molecular weight of the polydiorganosiloxane and to crosslink the polymer. The reaction is halted by adding sufficient base to raise the pH to greater than 7. The resultant latex yields an elastomer upon removal of the water. When colloidal silica is also added to the mixture before homogenization, the final latex yields a reinforced elastomer upon removal of the water.
    Type: Grant
    Filed: May 24, 1985
    Date of Patent: October 21, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, David J. Huebner
  • Patent number: 4613630
    Abstract: This invention relates to a method of producing silicone elastomeric foam of low density. The method mixes polydiorganosiloxanes having hydroxyl endblocking or vinyl endblocking or mixtures of both along with water to react with silicon hydride in the presence of platinum catalyst to release hydrogen gas to create a froth which cures to a foam. The combination of ingredients allows the manufacture of silicone foam having different combinations of properties than those obtained from previous methods. Embodiments of the invention also make use of specific profoamers and specific alcohols to further modify the properties of the foams produced. The method of this invention yields a low cost, low density, silicone elastomeric foam having physical properties which enable it to be used in cushioning and sealing applications.
    Type: Grant
    Filed: March 3, 1986
    Date of Patent: September 23, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, John E. Dietlein
  • Patent number: 4608396
    Abstract: A method of producing elastomeric silicone foams from a two-part system is disclosed. The method mixes the ingredients then allows a froth to form and cure at ambient temperature to an elastomeric silicone foam. The method mixes a vinyl-containing polydiorganosiloxane (1), a hydroxylated polydiorganosiloxane (2), a platinum catalyst (3), an organohydrogensiloxane (4) and a profoamer (5). The profoamer is a resinous, benzene-soluble organosiloxane copolymer consisting essentially of SiO.sub.4/2 units, silicone bonded hydroxyl groups, (CH.sub.3).sub.3 SiO.sub.1/2 units, and fluorine-containing units. An embodiment of the method includes a liquified blowing agent and stores the mixture under superatmospheric pressure, forming a foam by releasing the mixture to atmospheric pressure. Another embodiment includes an alcohol in the mixture to provide a foam of lower density.
    Type: Grant
    Filed: February 3, 1986
    Date of Patent: August 26, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Chi-Long Lee, James A. Rabe
  • Patent number: 4608395
    Abstract: This invention provides organosiloxane compositions that are stable under ambient conditions and convert to cured sponge rubber when heated.The compositions comprise an alkenyl-substituted polyorganosiloxane, a polyorganohydrogensiloxane, a platinum-type catalyst, a platinum catalyst inhibitor and an alkaline earth metal compound exhibiting a pH of at least 10.0.
    Type: Grant
    Filed: September 16, 1985
    Date of Patent: August 26, 1986
    Assignee: Toray Silicone Company, Ltd.
    Inventors: Mitsuo Hamada, Kazuo Higuchi
  • Patent number: 4607060
    Abstract: Crosslinked elastomeric and/or thermoplastic closed-cell foams having low densities are prepared from an admixture which comprises a crosslinkable thermoplastic and/or elastomeric polymer, a free radical initiator which is activated at temperatures from about 50.degree. C. to about 350.degree. C., and a t-alkylhydrazinium salt or a carbonylhydrazine.
    Type: Grant
    Filed: September 30, 1985
    Date of Patent: August 19, 1986
    Assignee: Pennwalt Corporation
    Inventors: Chester J. Kmiec, Michael F. Novits, Edward P. Hibbard
  • Patent number: 4603177
    Abstract: Crosslinkable polyamide blends are provided of lactam, a silicon substituted lactam and a base polymerization catalyst. The crosslinkable blends can be reinforced and converted to polyamide parts by standard molding techniques.
    Type: Grant
    Filed: February 27, 1985
    Date of Patent: July 29, 1986
    Assignee: General Electric Company
    Inventors: Peter P. Policastro, Herbert S. Chao
  • Patent number: 4599367
    Abstract: This invention relates to a method of producing silicone elastomeric foam of low density. The method mixes polydiorganosiloxanes having hydroxyl endblocking or vinyl endblocking or mixtures of both along with water to react with silicon hydride in the presence of platinum catalyst to release hydrogen gas to create a froth which cures to a foam. The combination of ingredients allows the manufacture of silicone foam having different combinations of properties than those obtained from previous methods. Embodiments of the invention also make use of specific profoamers and specific alcohols to further modify the properties of the foams produced. The method of this invention yields a low cost, low density, silicone elastomeric foam having physical properties which enable it to be used in cushioning and sealing applications.
    Type: Grant
    Filed: October 16, 1985
    Date of Patent: July 8, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, John E. Dietlein
  • Patent number: 4593049
    Abstract: A method of producing elastomeric silicone foams from a two-part system is disclosed. The method mixes the ingredients then allows a froth to form and cure at ambient temperature to an elastomeric silicone foam. The method mixes a vinyl-containing polydiorganosiloxane (1), a hydroxylated polydiorganosiloxane (2), a platinum catalyst (3), an organohydrogensiloxane (4) and a profoamer (5). The profoamer is a resinous, benzene-soluble organosiloxane copolymer consisting essentially of SiO.sub.4/2 units, silicone bonded hydroxyl groups, (CH.sub.3).sub.3 SiO.sub.1/2 units, and fluorine-containing units. An embodiment of the method includes a liquified blowing agent and stores the mixture under superatmospheric pressure, forming a foam by releasing the mixture to atmospheric pressure. Another embodiment includes an alcohol in the mixture to provide a foam of lower density.
    Type: Grant
    Filed: October 16, 1985
    Date of Patent: June 3, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Chi-Long Lee, James A. Rabe
  • Patent number: 4591606
    Abstract: The present invention concerns a foamed, silane-cross-linked polyolefin foam and a procedure for producing the same. The polyolefin foam contains 60-99.9% polyolefin, 0.1-10% chemically bound hydrolyzed silane, 0-5% condensing catalyst, 0.1-5% water and 0-20% water carrier substance. The polyolefin foam is produced by extruding a mixture which contans polyethylene, silane hydrolyzable with water, a condensing catalyst and a foaming agent. For the polyolefin to be extruded is used polyethylene containing 0.1-5% water as foaming agent and 0-20% water carrier substance.
    Type: Grant
    Filed: May 22, 1985
    Date of Patent: May 27, 1986
    Assignee: Neste Oy
    Inventor: Christer Bergstrom
  • Patent number: 4590220
    Abstract: This invention describes a method of producing a silicone elastomer from an emulsion. When the ingredients are mixed together, the resulting latex can be used immediately. Removing the water from the latex results in a silicone elastomer. The method combines (A) an anionically stabilized, hydroxyl endblocked polydiorganosiloxane, present as an emulsion of dispersed particles in water, the emulsion having a pH of greater than 9, (B) dialkyltindicarboxylate, (C) alkylorthosilicate, (D) colloidal silica, and optionally (E) water, admixing (A) and (B) only in the presence of (C) to produce a dispersion of the ingredients in water. The ingredients can be distributed into a two-part system for storage. One embodiment includes fibers, lauryl alcohol, or a mixture of both in the emulsion; then forms an open-cell, elastomeric foam by forming a froth from the emulsion and removing the water from the froth.
    Type: Grant
    Filed: May 24, 1985
    Date of Patent: May 20, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Alan L. Freiberg
  • Patent number: 4590222
    Abstract: This invention discloses a method of controlling the relative physical properties of foams such as density and compressibility or density and Bashore resiliency for compositions which consist essentially of triorganosiloxy endblocked polydiorganosiloxane having at least two vinyl radicals, platinum catalyst, organohydrogensiloxane, and hydroxyl endblocked polydiorganoisiloxane. The relative values of the physical properties are adjusted by the addition of varying amounts of organic alcohol having from 3 to 12 carbon atoms to the composition.
    Type: Grant
    Filed: October 16, 1985
    Date of Patent: May 20, 1986
    Assignee: Dow Corning Corporation
    Inventor: Therese M. Bauman
  • Patent number: 4584324
    Abstract: A composition useful in producing an open-cell, elastomeric silicone foam combines a silicone oil-in-water emulsion, which forms an elastomer upon removal of the water, with an aerosol propellant. When the composition is discharged to atmospheric pressure, a froth is formed. Removing water from the froth yields an open-cell foam. The froth is stabilized by surfactants, thickeners, or froth stabilizers selected from fibers or lauryl alcohol.
    Type: Grant
    Filed: September 30, 1985
    Date of Patent: April 22, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Chi-Long Lee, James A. Rabe
  • Patent number: 4581383
    Abstract: An expandable blend of a linear olefinic polymer and a crosslinkable polymer for production of lightly crosslinked foamed polymers and a process for the preparation thereof is provided. The presence of a crosslinkable polymer component in the blend increases the melt strength of the linear olefinic component so that conventional melt processing techniques may be utilized to produce foamed polymers. Both open and closed cell foams may be produced.
    Type: Grant
    Filed: September 6, 1985
    Date of Patent: April 8, 1986
    Assignee: The Dow Chemical Company
    Inventor: Chung P. Park
  • Patent number: 4572918
    Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size below 4 mm. and an average cell concentration greater than 4 per linear centimeter are obtained by dispensing oxygen curable mercaptoorganosiloxane compositions containing a cobaltocene catalyst, a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and specified fluorine-containing organosiloxane units. The polymer portion of the composition includes at least one polyorganosiloxane containing at least 20 mole percent of dimethylsiloxane units and an average of more than 2 mercaptoalkyl or mercaptoalkylene groups per molecule.
    Type: Grant
    Filed: August 19, 1985
    Date of Patent: February 25, 1986
    Assignee: Dow Corning Corporation
    Inventors: Chi-Long Lee, James A. Rabe
  • Patent number: 4572917
    Abstract: A method of manufacturing a fiber reinforced silicone foam is described. An aqueous silicone emulsion that cures upon drying at ambient temperature to an elastomeric film is combined with inorganic fibers having a diameter of less than 25 micrometers and a length of less than 10 mm to form a mixture. Air is dispersed through the mixture to form a stable froth. Removing the water from the stable froth yields an open-cell foam having cell walls comprising a thin layer of silicone elastomer reinforced with fibers. If electrically conductive fibers are used, the foam can be electrically conductive.
    Type: Grant
    Filed: October 26, 1984
    Date of Patent: February 25, 1986
    Assignee: Dow Corning Corporation
    Inventors: Daniel Graiver, Robert E. Kalinowski
  • Patent number: 4567212
    Abstract: Moisture curable, foamable compositions that do not slump appreciably in the uncured state when applied on a vertical surface, consist essentially of an RTV elastomeric composition, from 10 to 50 weight percent of a liquified blowing agent and less than 12 weight percent finely divided filler. The RTV elastomeric composition comprises the product obtained by mixing at least two moisture curable polydiorganosiloxanes with an effective amount of a moisture reactive crosslinker. A graft copolymer derived from a liquid polydiorganosiloxane and an ethylenically unsaturated organic monomer constitutes from 5 to 80 weight percent of the polydiorganosiloxanes.
    Type: Grant
    Filed: June 24, 1985
    Date of Patent: January 28, 1986
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Chi-Long Lee
  • Patent number: 4559369
    Abstract: A composition useful in producing an open-cell, elastomeric silicone foam combines a silicone oil-in-water emulsion, which forms an elastomer upon removal of the water, with an aerosol propellant. When the composition is discharged to atmospheric pressure, a froth is formed. Removing water from the froth yields an open-cell foam. The froth is stabilized by surfactants, thickeners, or froth stabilizers selected from fibers or lauryl alcohol.
    Type: Grant
    Filed: October 26, 1984
    Date of Patent: December 17, 1985
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Chi-long Lee, James A. Rabe
  • Patent number: 4558093
    Abstract: A laser shield consists essentially of a series of spherical glass bubbles densely packed within a range of 1.95.times.10.sup.3 bubbles per cubic centimeter to 1.25.times.10.sup.8 bubbles per cubic centimeter encapsulated in a matrix of silicone to provide a flexible and lightweight foam-like material to terminate CO.sub.2 laser radiation without producing a substantial carbon plume. The glass bubbles may be filled with a gas. In another embodiment, a laser shield consists essentially of water encapsulated in a matrix of silicone to provide a flexible and lightweight material to terminate CO.sub.2 laser radiation without producing a substantial carbon plume. In another embodiment, water bubbles and glass bubbles are both encapsulated within a matrix of silicone to provide a laser shield. A surgical drape, a surgical sponge and an endotracheal tube are formed of a flexible and lightweight material of a series of densely packed bubbles encapsulated in a matrix of silicone to terminate laser radiation.
    Type: Grant
    Filed: April 30, 1984
    Date of Patent: December 10, 1985
    Inventors: John R. Hatzenbuhler, Thomas A. Lindl
  • Patent number: 4555529
    Abstract: Polyorganosiloxane foams are prepared by the volatilization of a blowing agent within a polyorganosiloxane composition that is curable by a hydrosilation reaction and includes as a foam stabilizer a resinous polyorganosiloxane comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing siloxane units.
    Type: Grant
    Filed: June 21, 1985
    Date of Patent: November 26, 1985
    Assignee: Dow Corning Corporation
    Inventors: Chi-Long Lee, Myron T. Maxson, James A. Rabe
  • Patent number: 4554296
    Abstract: Novel fluorine-containing polyorganosiloxanes comprise repeating units of the formula [F(CF.sub.2).sub.m (CH.sub.2).sub.n ].sub.p SiO.sub.(4-p)/2, R.sub.3 SiO.sub.1/2 and SiO.sub.4/2 where R represents a monovalent hydrocarbon radical containing from 1 to 20 carbon atoms, m has an average value from 1 to 20, n is 1 or 2 and p is 1, 2 or 3. The polyorganosiloxanes are particularly useful as stabilizers for foams prepared by introducing gaseous blowing agents into liquid polydimethylsiloxanes.
    Type: Grant
    Filed: October 26, 1984
    Date of Patent: November 19, 1985
    Assignee: Dow Corning Corporation
    Inventor: Joseph W. Keil
  • Patent number: 4552901
    Abstract: Moisture curable, foamable compositions that do not slump appreciably in the uncured state when applied on a vertical surface, consist essentially of an RTV elastomeric composition, from 10 to 50 weight percent of a liquified blowing agent and at least 12 weight percent finely divided filler. The RTV elastomeric composition comprises the product obtained by mixing at least two moisture curable polydiorganosiloxanes with an effective amount of a moisture reactive crosslinker. A graft copolymer derived from a liquid polydiorganosiloxane and an ethylenically unsaturated organic monomer constitutes from 5 to 80 weight percent of the polydiorganosiloxanes.
    Type: Grant
    Filed: April 8, 1985
    Date of Patent: November 12, 1985
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Chi-Long Lee
  • Patent number: 4552905
    Abstract: The crosslinked copolymer containing 75 to 99.9% by weight of recurring units of a pyridyl, quinolyl, isoquinolyl or pyrazinyl compound containing a polymerizable olefinic group, 0.1 to 25% by weight of units of a crosslinking agent and 0 to 25% by a weight of units of a polymerizable organosilicon and/or organoboron compound and, based on 100% by weight of the sum of the abovementioned units, 5 to 350% by weight of units of an N-vinyl-amide, is prepared by bead polymerization and used as a sorbent for acid substances from their aqueous solutions.
    Type: Grant
    Filed: June 22, 1984
    Date of Patent: November 12, 1985
    Assignee: Cassella Aktiengesellschaft
    Inventors: Karl-Heinz Keil, Ulrich Greiner, Fritz Engelhardt, Klaus Kuhlein, Reinhold Keller, Merten Schlingmann
  • Patent number: 4550125
    Abstract: Polyorganosiloxane foams are prepared by the volatilization of a blowing agent within a polyorganosiloxane composition that is curable by a hydrosilation reaction and includes as a foam stabilizer a resinous polyorganosiloxane comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing siloxane units.
    Type: Grant
    Filed: March 25, 1985
    Date of Patent: October 29, 1985
    Assignee: Dow Corning Corporation
    Inventors: Chi-Long Lee, Myron T. Maxson, James A. Rabe
  • Patent number: 4548958
    Abstract: Moisture curable, foamable compositions, that do not slump appreciably in the uncured state when applied on a vertical surface, consist essentially of an RTV elastomeric composition, a liquified blowing agent and finely divided silica. The RTV elastomeric composition comprises the product obtained by mixing (1) at least two hydroxyl endblocked polymers selected from diorganosiloxane homopolymers and copolymers, and (2) an effective amount of a moisture reactive crosslinker for the hydroxyl endblocked polymer where from 0 to 80% by weight of said hydroxyl enblocked polymers is a graft copolymer derived from a liquid polydiorganosiloxane and an ethylenically unsaturated organic monomer. When the silica content is less than 10 percent by weight of the composition or the blowing agent concentration exceeds 20 percent by weight of said composition, the composition contains a slump inhibiting amount of said graft copolymer.
    Type: Grant
    Filed: October 26, 1984
    Date of Patent: October 22, 1985
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Chi-Long Lee
  • Patent number: 4547529
    Abstract: Polyorganosiloxane foams are obtained by blending, dispensing and curing two-part polyorganosiloxane compositions comprising a liquid hydroxyl endblocked polydimethylsiloxane, a liquid alkyl orthosilicate as the curing agent, a catalytically effective amount of a tin compound, a blowing agent and, as a foam stablilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and a specified class of fluorine-containing organosiloxane units.
    Type: Grant
    Filed: March 25, 1985
    Date of Patent: October 15, 1985
    Assignee: Dow Corning Corporation
    Inventors: Chi-Long Lee, James A. Rabe
  • Patent number: 4546154
    Abstract: Polyurethane, polyurea and polyureaurethane resins having improved mold release properties are made by including with the reactive ingredients certain internal mold release agents which are polysiloxane polymers having pendant organic groups which contain at least one hydroxyl, amino or mercapto group.
    Type: Grant
    Filed: May 23, 1983
    Date of Patent: October 8, 1985
    Assignee: ICI Americas Inc.
    Inventor: John R. Robertson
  • Patent number: 4544681
    Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size between 0.2 and 4 mm and a cell concentration of at least 4 per linear centimeter are obtained by dispensing and curing moisture curable organosiloxane compositions containing a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and fluorine-containing organosiloxane units. The polymer portion of the organosiloxane compositions can be a polydimethylsiloxane or a graft copolymer comprising at least 20 mole percent of dimethylsiloxane units in combination with organic units.
    Type: Grant
    Filed: March 4, 1985
    Date of Patent: October 1, 1985
    Assignee: Dow Corning Corporation
    Inventors: Chi-Long Lee, James A. Rabe
  • Patent number: 4535099
    Abstract: A polyimide and a process for its preparation wherein the polyimide is prepared from reaction of an organic tetracarboxylic acid or derivative thereof with a mixture of an aromatic diamine and an amine-terminated silicone. The polyimides of the invention are particularly useful in the preparation of flexible foams.
    Type: Grant
    Filed: April 3, 1984
    Date of Patent: August 13, 1985
    Assignee: Imi-Tech Corporation
    Inventors: Raymond Lee, David W. Okey, Gregory A. Ferro
  • Patent number: 4529741
    Abstract: Moisture curable, foamable compositions that do not flow appreciably in the uncured state when applied on a vertical surface comprise an RTV elastomeric composition, a liquified blowing agent and finely divided silica in combination with either small diameter glass, metal or graphite fibers or carbon black. The RTV elastomeric composition comprises (1) at least one hydroxyl endblocked diorganosiloxane homopolymer or graft copolymer, and (2) an effective amount of a moisture reactive crosslinker for the hydroxyl endblocked polymer.
    Type: Grant
    Filed: October 26, 1984
    Date of Patent: July 16, 1985
    Assignee: Dow Corning Corporation
    Inventors: Therese M. Bauman, Chi-Long Lee
  • Patent number: 4518716
    Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size between 0.2 and 4 mm and a cell concentration of at least 4 per linear centimeter are obtained by dispensing and curing moisture curable organosiloxane compositions containing a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and fluorine-containing organosiloxane units. The polymer portion of the organosiloxane compositions can be a polydimethylsiloxane or a graft copolymer comprising at least 20 mole percent of dimethylsiloxane units in combination with organic units.
    Type: Grant
    Filed: October 26, 1984
    Date of Patent: May 21, 1985
    Assignee: Dow Corning Corporation
    Inventors: Chi-Long Lee, James A. Rabe
  • Patent number: 4501711
    Abstract: Process and composition for single step production of foam by utilizing a blowing agent, organic peroxide cross linking agent and a silicone block copolymer.
    Type: Grant
    Filed: May 15, 1984
    Date of Patent: February 26, 1985
    Assignee: Union Carbide Corporation
    Inventors: Akitaka Senuma, Yoshihiko Shimizu, Kiroku Tsukada
  • Patent number: 4499210
    Abstract: A composition suitable for open-cell polyolefin foam which comprises 100 parts by weight of olefin resin, 1 to 20 parts by weight of blowing agent, 0.3 to 10 parts by weight of organic peroxide crosslinking agent, 0.1 to 10 parts by weight of trifunctional monomer, and 1 to 5 parts by weight of silicone oil or a derivative thereof.
    Type: Grant
    Filed: December 15, 1983
    Date of Patent: February 12, 1985
    Assignee: Union Carbide Corporation
    Inventors: Akitaka Senuma, Takao Aizawa
  • Patent number: 4495227
    Abstract: The invention provides a novel silicone-containing curable composition capable of foaming by virtue of the blowing agent contained therein together with a curable liquid silicone composition. The composition is suitable for the water-repellent and waterproof treatment of fabric materials without decreasing the air and moisture permeability of the treated fabric material.
    Type: Grant
    Filed: April 21, 1983
    Date of Patent: January 22, 1985
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventor: Masaki Tanaka
  • Patent number: 4492775
    Abstract: The flowability of foamable compositions comprising a hydroxyl-containing polyorganosiloxane, a polyorganosiloxane containing silicon-bonded hydrogen atoms, a platinum catalyst and a catalyst inhibitor is eliminated by including in the composition a solid filler exhibiting a mean particle size of one micron or less and either (1) organosilicon compound containing at least 0.5% by weight of carboxyl groups or silicon-bonded hydroxyalkyl groups, or (2) a partially esterified polyfunctional alcohol. In addition, the pot life of the composition is increased without adversely affecting the structure of the cured foam or the adhesion of the foam to various substrates.
    Type: Grant
    Filed: May 22, 1984
    Date of Patent: January 8, 1985
    Assignee: Toray Silicone Co., Ltd.
    Inventors: Taro Koshii, Mitsugu Yamashita
  • Patent number: 4490488
    Abstract: Composition which comprises a mixture of (A) a polydiorganosiloxane having a viscosity of from 200 to 100,000 cP at 25.degree. C. and having at least two silicon-bonded vinyl groups, (B) an organohydrogensiloxane, (C) a platinum catalyst, (D) a substance which inhibits the reaction between (A) and (B) in the presence of (C) e.g. an acetylenic alcohol, and (E) a blowing agent selected from p,p'-oxybis(benzenesulphonylhydrazide) and dinitrosopentamethylene tetramine.The composition can be converted by heat into an elastomeric sponge and is useful for the production of articles such as seat cushions, heat and sound insulation and shock absorbers.
    Type: Grant
    Filed: March 28, 1984
    Date of Patent: December 25, 1984
    Assignee: Dow Corning Limited
    Inventor: Roger J. Cush
  • Patent number: 4476159
    Abstract: Access to a space is impeded by generation of a sticky foam from a silicone polymer and a low boiling solvent such as a halogenated hydrocarbon. In a preferred aspect, the formulation is polydimethylsiloxane gel mixed with F502 Freon as a solvent and blowing agent, and pressurized with CO.sub.2 in a vessel to about 250 PSI, whereby when the vessel is opened, a sticky and solvent resistant foam is deployed. The foam is deployable, over a wide range of temperatures, adhering to wet surfaces as well as dry, is stable over long periods of time and does not propagate flame or lose adhesive properties during an externally supported burn.
    Type: Grant
    Filed: December 21, 1983
    Date of Patent: October 9, 1984
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Judith W. Mead, Orelio J. Montoya, Peter B. Rand, Vernon O. Willan
  • Patent number: 4476188
    Abstract: Compositions that cure rapidly to produce silicone foams and protective coatings are disclosed. These compositions comprise: (A) a certain liquid copolymeric polyorganosiloxane; and (B) an amino functional silicone polymer. For example, simple mixtures of the liquid copolymeric polyorganosiloxane and a polydiorganosiloxane having aminoalkyl substituents can be mixed together to form a resilient silicone foam. If the foam compositions are further provided with certain mineral fillers, a high degree of fire resistance is attained.
    Type: Grant
    Filed: April 6, 1984
    Date of Patent: October 9, 1984
    Assignee: Dow Corning Corporation
    Inventors: John D. Blizzard, Terence J. Swihart
  • Patent number: 4473667
    Abstract: A simplified method of manufacturing a silicon elastomeric foam comprises mechanically generating a stable froth of an aqueous silicone emulsion, while adding surfactant and thickener, then removing the water from the stable froth. The emulsion consists essentially of anionically stabilized hydroxyl endblocked polydiorganosiloxane, colloidal silica, an organic tin compound, and water, the emulsion having a pH in the range of 9 to 11.5 inclusive. The dried foam is an elastomeric, cellular structure possessing typical silicone elastomer heat stability.
    Type: Grant
    Filed: June 25, 1982
    Date of Patent: September 25, 1984
    Assignee: Dow Corning Corporation
    Inventor: Bruce W. Sands
  • Patent number: 4467053
    Abstract: A process for the production of an expandable silicone resin includes reacting a substantial amount of the silanol (SiOH) groups present in the resin to form siloxane bonds and water, and heating the resin to a temperature above the resin's melting point, at which chemical reaction (condensation) of the silanol groups occur. The reaction increases the molecular weight of the resin and decreases the amount of water that must be removed during a subsequent foaming step, thereby controlling the rate and extent of foaming which can occur. The resin is solidified, pulverized and size-reduced to a powder form. The resin powder is blended with a minor amount of a particulate inert filler which is coated with a silicone resin curing catalyst and also with a minor amount of blowing agent (powder). The dry powder blend is then thermally fused for a closely-controlled, short duration, time at a temperature near the lower end of the blowing agent's gas-generating temperature range.
    Type: Grant
    Filed: December 28, 1983
    Date of Patent: August 21, 1984
    Assignee: Rosemount Inc.
    Inventor: Richard A. Markle
  • Patent number: 4464486
    Abstract: Inorganic-organic foams are obtained by foaming a mixture of(a) a 5 to 60% by weight aqueous alkali metal silicate or ammonium silicate solution,(b) a sufficient amount of a conventional hardener for aqueous silicate solutions,(c) a polymer of (meth)acrylic acid or a copolymer of acrylic acid and methacrylic acid or of (meth)acrylic acid and a copolymerizable monomer containing ethylinic double bonds, the polymer and copolymer being soluble in the aqueous silicate solution, some or all the carboxyl groups of the polymer or copolymer, where relevant, being neutralized by a base and the amount of polymer or copolymer being 0.1 to 30 parts per 100 parts of SiO.sub.2 contained in the aqueous silicate solution,(d) a blowing agent,(e) a surfactant having a foaming action and, where relevant,(f) gelling agent for solidifying the foam before hardening and/or conventional fillers, and allowing the foam to harden.The foams can be used as insulating materials in the construction industry.
    Type: Grant
    Filed: July 20, 1983
    Date of Patent: August 7, 1984
    Assignee: Ciba-Geigy Corporation
    Inventors: Hans Kramer, Sheik A. Zahir, Ewald Forster
  • Patent number: 4461851
    Abstract: A foam-forming organopolysiloxane composition comprising:(A) 100 parts by weight of .alpha.,.omega.dihydroxydiorganopolysiloxane;(B) 0.05-50 parts by weight of a low molecular weight .alpha.,.omega.dihydroxydiorganopolysiloxane;(C) 0.5 to 30 moles Si-H per mole SiOH of (A) and (B) as an organohydrogenpolysiloxane having at least two silicon-bonded hydrogen atoms per molecule; and(D) 0.1 to 200 ppm of a platinum-containing compound.
    Type: Grant
    Filed: August 26, 1983
    Date of Patent: July 24, 1984
    Assignee: General Electric Company
    Inventor: Mitsuyoshi Hashimoto
  • Patent number: 4460748
    Abstract: A process is provided for crosslinking, foaming, or both of polymers at temperatures above 150.degree. C. using at least one azo ester and/or azo ether in combination with at least one crosslinking intensifier having at least two reactive carbon-carbon double or triple bonds.
    Type: Grant
    Filed: July 6, 1982
    Date of Patent: July 17, 1984
    Assignee: Luperox GmbH
    Inventor: Kurt Rauer
  • Patent number: 4460712
    Abstract: Compositions that cure rapidly to produce silicone foams and protective coatings are disclosed. These compositions comprise: (A) a certain liquid copolymeric polyorganosiloxane; and (B) an amino functional silicone polymer. For example, simple mixtures of the liquid copolymeric polyorganosiloxane and a polydiorganosiloxane having aminoalkyl substituents can be mixed together to form a resilient silicone foam. If the foam compositions are further provided with certain mineral fillers, a high degree of fire resistance is attained.
    Type: Grant
    Filed: December 23, 1983
    Date of Patent: July 17, 1984
    Assignee: Dow Corning Corporation
    Inventors: John D. Blizzard, Terence J. Swihart
  • Patent number: 4460713
    Abstract: A simplified method of manufacturing a silicone elastomeric foam comprises mechanically generating a stable froth of an aqueous emulsion, while adding surfactant and thickener, then exposing the stable froth to microwave energy to remove the water. The emulsion consists essentially of anionically stabilized hydroxyl endblocked polydiorganosiloxane, colloidal silica, an organic tin compound, and water, the emulsion having a pH in the range of 9 to 11.5 inclusive. The dried froth is an elastomeric, cellular structure possessing typical silicone elastomer heat stability and long-term aging stability.
    Type: Grant
    Filed: January 27, 1983
    Date of Patent: July 17, 1984
    Assignee: Dow Corning Corporation
    Inventors: Chi-long Lee, Sherwood Spells