Abstract: A first polymer (preferably in granular form) is exposed to a gas at a pressure higher than atmospheric pressure to introduce the gas into the polymer. This occurs at a temperature from the glass transition temperature to the melting temperature when the first polymer is crystalline or semi-crystalline in nature, or at a temperature below the glass transition temperature when the first polymer is amorphous in nature. Optionally, the gas-laden polymer may then be mixed with a second polymer. The polymer is then melted to produce a foamed article.

Abstract: This invention relates to a method for creating a lightweight cementatious material for use in building construction. The material can be formed in panels to replace conventional drywall gypsum board. In the disclosed form the product does not include any paper or other components that serve as food for mold and therefore is mold resistant. The material has a composition of Portland cement, foamed glass beads and an acrylic co-polymer. In some forms, sand may be used as a filler and in others, the filler may be polystyrofoam particles and vermiculite.

Abstract: The present invention relates to methods, materials, and products for forming a foamed product, comprising the steps of combining an epoxy-based component with an amine-based component. The epoxy component is cross-linked through a polymerization reaction catalyzed by the amine formulation. In this regard, an reactive mixture or exothermic reaction is created between the epoxy component and the amine component when combined. The heat generated by the exothermic reaction softens a thermoplastic shell of a blowing agent formulated within the epoxy component thereby enabling a solvent core within the thermoplastic shell of the blowing agent to expand from the heat generated by the exothermic or reactive mixture.

Abstract: The invention relates to the use of an impact-modified acrylic blend with a low level of fluoropolymer to achieve impact resistance and solvent resistance in a capstock formulation. Preferably the acrylic blend contains a methyl methacrylate-based acrylic polymer and polyvinylidene fluoride.

Abstract: Methods of forming a hydrophilic porous polymeric membrane which include preparing a porous polymeric membrane from a polymer blend which typically contains a hydrophobic non crosslinkable component (e.g. PVdF) and a component which is cross-linkable (for instance, PVP) and treating said porous polymeric membrane under cross linking conditions to produce a modified membrane with greatly improved water permeability and hydrophilic stability. Cross linking condition include chemical (e.g. peroxodisulfate species), thermal or radiation and/or combinations thereof. Non cross linked material may be washed out if desired.

Abstract: Closed cell polyamide foams are prepared by subjecting a polyamide resin to inert gases at an elevated pressure and at a temperature above the softening point of the resin and reducing the pressure while the temperature is maintained above the softening point of the resin, resulting in expansion of the resin.

Abstract: A modified polyamide membrane and method for making and using the same. The present invention includes many embodiments including methods comprising contacting a polyamide membrane with certain modifiers, including but not limited to certain oxazoline and/or thiazoline-based compounds, derivatives and polymers thereof. In one embodiment, the surface of a polyamide membrane is coated with a solution including a polyoxazoline and optionally a polyalkylene oxide material, followed by optional heating. Preferred embodiments may exhibit improved performance, e.g. increased rejection of certain species, (e.g. sodium chloride and/or boric oxides such as boric acid or various borate salts), reduced fouling, improved antimicrobial properties, and/or improved storage stability.

Abstract: Expandable or pre-expanded thermoplastic particles, e.g. polystyrene particles, used to form foam containers e.g. cups, bowls, are coated with a coating composition comprising a liquid part consisting of a) liquid polyethylene glycol with an average molecular weight of 200 to 800; and a solid part comprising components selected from the group consisting of b) polyolefin wax, e.g. polyethylene wax, c) a metal salt of higher fatty acids, e.g. zinc stearate or calcium stearate; d) polyethylene glycol with an average molecular weight of 900 to 10,000; and e) a fatty bisamide or fatty amide, e.g. ethylene bis-stearamide; and combinations of b) through e). The coating composition prevents or resists leakage of liquids and foods with oil and/or fatty components and improves the rim strength and ATF properties of foam containers.

Abstract: The invention relates to a solid powdery composition comprising unexpanded thermally expandable microspheres including a thermoplastic polymer shell encapsulating a propellant and from about 0.1 to about 50 wt % of at least one inhibitor selected from the group consisting of acids having a melting point below about 200° C. and precursors therefore. The invention further relates to preparation and use thereof, a composition comprising a polymeric resin, preparation thereof, a process for working a polymeric resin and a material obtainable thereby.

Abstract: A polyurethane and/or polyisocyanurate foam is made using expandable microspheres which encapsulate a primary blowing agent. By expanding during the foam making process, the microspheres function as a blowing agent. The foam preferably has at least 10% by weight expandable micro spheres which encapsulate a non-halogenated hydrocarbon chemical or a non-halogenated hydrocarbon chemical blend and less than 2% by weight of any non-encapsulated blowing agents.

Abstract: SEEPS gel and gel foam molded shape articles for use in medical and sport health care, such use include therapeutic hand exercising grips, dental floss, crutch cushions, cervical pillows, bed wedge pillows, leg rest, cushions, mattress, bed pads, elbow padding, dermal pads, wheelchair cushions, helmet liner, cold and hot packs, exercise weight belts, traction pads and belts, cushions for splints, slings, and braces, cushions for the hand, wrist, finger, fore, knee, leg, clavicle, shoulder, foot, ankle, back, rib, soles for orthopedic shoes, and the like.

Abstract: A thermoplastic foam is provided which contains a thermoplastic resin and a layered silicate and in which foam cells and the layered silicate are evenly and finely dispersed. A volume-expansible gas or heat decomposable blowing agent is incorporated into interlayer spaces of a layered silicate in a composite material containing 100 parts by weight of a thermoplastic resin and 0.1–50 parts by weight of the layered silicate, and the gas or blowing agent is allowed to expand in volume or thermally decompose to form foam cells 6, so that a thermoplastic foam is obtained in which the layered silicate has an average interlayer spacing of over 60 ? when determined by an X-ray diffractometry.

Abstract: A silicone rubber is produced by curing a silicone rubber composition which includes (A) a curable organopolysiloxane composition and (B) at least one hollow organic resin filler whereby the filler forms cells in an open-cell state. The open-cell state gives the silicone rubber good cushioning property and a low compression set.

Abstract: An artificial soil includes a plurality of foam plastic fragments. A gel coating is disposed about substantially each of the fragments. Minerals are disposed within the gel coating.

Abstract: A thermoplastic foam is provided which contains a thermoplastic resin and a layered silicate and in which foam cells and the layered silicate are evenly and finely dispersed. A volume-expansible gas or heat decomposable blowing agent is incorporated into interlayer spaces of a layered silicate in a composite material containing 100 parts by weight of a thermoplastic resin and 0.1-50 parts by weight of the layered silicate, and the gas or blowing agent is allowed to expand in volume or thermally decompose to form foam cells 6, so that a thermoplastic foam is obtained in which the layered silicate has an average interlayer spacing of over 60 ? when determined by an X-ray diffractometry.

Abstract: Foamable compositions are provided including a polymeric component, an encapsulated foaming component in an amount effective in foaming the foamable composition and a wood component in an amount effective as a filler in a foamed composition obtained from the foamable composition. Foamed compositions and methods of producing foamed positions are also provided.

Abstract: A two-component foam-in-place structural material for producing a foamed product. The first component of the system includes an epoxy-based resin preferably formulated with a physical blowing agent particulate material. The physical blowing agent core is encapsulated within a shell or skin that will change state. The second component is an acid that is capable of initiating polymerization of the resin. A reactive mixture is achieved through the combination of the first and second components wherein heat from the exothermic reaction of the epoxy component caused by the acid in turn causes the thermoplastic shell having a solvent core to soften and increase in size due to gas pressure and change in state of the shell thereby foaming the reactive mixture.

Abstract: The present invention provides tough, high modulus, low density thermoset polyurethane compositions which are useful in general as, for example, cast structural materials and in a preferred embodiment can be cured directly onto an aircraft engine fan blade, thereby providing a lighter blade, without concomitant loss in structural integrity or blade performance due to, for example, resistance to foreign object impacts and fuel efficiency. In a preferred embodiment, the composition is comprised of bis-amine compounds reacted with isocyanate-functional polyether polymers in the presence of hollow polymeric microspheres. The thermoset polymer compositions are formed by casting into a mold which is formed by a cavity within the metallic or composite fan blade or guide vane in the form of a pocket and a removable caul sheet. After the elastomeric polyurethane foam is injected through at least one injector port into the mold, the foam is cured.

Abstract: A method for making a resilient material includes providing a particulate polymer, discrete pieces of foam, a foaming agent and a plasticizer. The polymer, foam pieces and plasticizer are mixed and disposed in a mold. The mold is heated to cause melting of the polymer without melting of the foam. After coating of the melted polymer, a heterogeneous resilient cushion is formed with gelated polymer surrounding the discrete foam pieces.

Abstract: Composite foam based on expandable microspheres reinforced with fibers is described. Also disclosed are methods of making microsphere foam reinforced with fibers and methods of use thereof. The disclosure provides foam that performs equally and better than the performance of most thermoplastic foams commercially available.

Abstract: The invention concerns a method for treating a porous material based on cellulose and/or lignin which consists in impregnating said porous material with at least a monomer comprising at least an irradiation-polymerisable vinyl group, then in irradiating the impregnated material with high-energy ionising radiation. The impregnating monomer comprises a grafting monomer having at least a function capable of reacting with the hydroxyl groups of the cellulose and/or the lignin and/or at least a cross-linking monomer, and the impregnation is carried out under conditions suitable for limiting the thickness of the impregnation layer to a thickness of 0.1 to 5 mm beneath the surface of the porous material. The invention is applicable to a material whereof the moisture impermeability coefficient does not exceed 55.

Abstract: A process is provided for modifying a porous polystyrene monolith to render its internal pore surfaces grafted with alkyl groups, preferably of at least four carbon atoms, which includes the step of alkylating the monolith with a uniform liquid solution containing a Friedel-Crafts catalyst and an alkyl halide. A surface-modified monolith produced thereby is an efficient separation medium in reversed-phase liquid chromatography for both small and large biomolecules.

Abstract: The present invention provides tough, high modulus, low density thermoset polyurethane compositions which are useful in general as, for example, cast structural materials and in a preferred embodiment can be cured directly onto an aircraft engine fan blade, thereby providing a lighter blade, without concomitant loss in structural integrity or blade performance due to, for example, resistance to foreign object impacts and fuel efficiency. In a preferred embodiment, the composition is comprised of bis-amine compounds reacted with isocyanate-functional polyether polymers in the presence of hollow polymeric microspheres. The thermoset polymer compositions are formed by casting into a mold which is formed by a cavity within the metallic or composite fan blade or guide vane in the form of a pocket and a removable caul sheet. After the elastomeric polyurethane foam is injected through at least one injector port into the mold, the foam is cured.

Abstract: The present invention relates to methods, materials, and products for forming a foamed product, comprising the steps of combining an epoxy-based component with an amine-based component. The epoxy component is cross-linked through a polymerization reaction catalyzed by the amine formulation. In this regard, a reactive mixture or exothermic reaction is created between the epoxy component and the amine component when combined. The heat generated by the exothermic reaction softens a thermoplastic shell of a blowing agent formulated within the epoxy component thereby enabling a solvent core within the thermoplastic shell of the blowing agent to expand from the heat generated by the exothermic reaction.

Abstract: This relates variously to techniques for comminuting polymeric foams, to techniques for preparing polymeric foams containing that comminuted foam, and to the resulting comminuted foam powder and polymeric foams. The procedures may be used on foams containing production contaminants such as polyolefins, paper, and foam skins and on other foams containing consumer contaminants such as wood, metal, leather, etc. The comminuted foam powder, with or without contaminants, preferably is screened or sifted to obtain a foam powder having a particle size of about 2 mm or less.

Abstract: A rubber composition comprising 100 parts by weight of a diene rubber and 0.5 to 20 parts by weight of a foaming agent-containing resin containing 5 to 65% by weight of a chemical foaming agent, wherein the resin is mainly a polyolefin resin which is not co-crosslinkable with the diene rubber and wherein the rubber composition is structured having microcapsule-shaped bubbles coated with a resin layer after vulcanization of the rubber.

Abstract: In a process of generating a polyurethane foam by forming a mixture including isocyanate and polyol reactants, catalyst, and blowing agent, which mixture reacts exothermically to yield a rigid polyurethane foam, there is included in the mixture expandable polymer beads, made of a thermoplastic polymer (e.g., polystyrene or a polyolefin) that has a softening point at or below the maximum temperature reached during the exothermic reaction. The beads may be added in unexpanded form, partially expanded form, or fully expanded form. The heat of the urethane-forming reaction causes the beads to sinter, creating hollow polymeric spheres in the foam, which are larger than the cells in the polyurethane matrix, and which appear to improve the foam's crush resistance.

Abstract: It is an object of the present invention to provide a foamable thermoplastic elastomer composition which produces a stable foam. The present invention provides a foamable thermoplastic elastomer composition which contains: (a) 10 to 90 parts by weight of one of an olefin-based resin and rubber having a melting or softening point of 140° C. or lower, (b) 9 to 85 parts by weight of heat-expandable microcapsules expanding at 120 to 300° C., (c) 1 to 50 parts by weight of a volatile composition, wherein the components (a) to (c) total 100 parts by weight, and another aspect of the invention provides a foamable thermoplastic elastomer composition which contains; the above said (a) to (c) and (d) 50 to 99 parts by weight of a thermoplastic resin, wherein the components (a) to (d) total 100 parts by weight, and also provides a method of producing the above foamable thermoplastic elastomer composition in two stages.

Abstract: A foam profile prepared by a process comprising the steps of foaming a thermoplastic vulcanizate, where the thermoplastic vulcanizate is prepared by a process comprising the step of dynamically vulcanizing a rubber within a mixture that includes from about 15 to about 95 percent by weight of the rubber and from about 5 to about 85 percent by weight of a thermoplastic component based upon the total weight the rubber and thermoplastic component combined, where the thermoplastic component includes from about 65 to about 90 percent by weight of a conventional thermoplastic resin and from about 10 to about 35 percent by weight of a random propylene copolymer based upon the total weight of the thermoplastic component.

Abstract: This invention relates to syntactic foams comprising the reaction product of a liquid diphenylmethane diisocyanate component, with an isocyanate-reactive component, a filler having a density of less than 1 g/cm 3, and at least one organo-metallic catalyst. This invention also relates to the use of these syntactic foams for insulating pipes.

Abstract: The present invention relates to methods, materials, and products for forming a foamed product, comprising the steps of combining an epoxy-based component with an amine-based component. The epoxy component is cross-linked through a polymerization reaction catalyzed by the amine formulation. In this regard, a reactive mixture or exothermic reaction is created between the epoxy component and the amine component when combined. The heat generated by the exothermic reaction softens a thermoplastic shell of a blowing agent formulated within the epoxy component thereby enabling a solvent core within the thermoplastic shell of the blowing agent to expand from the heat generated by the exothermic reaction.

Abstract: An additive for synthetic resins is provided which comprises composite particles obtained by depositing a calcium phosphate compound (R) on support particles (M) of a petaloid porous structure. The additive of the present invention provides synthetic resin compositions having excellent transparency, anti-scratch property, anti-blocking property and less discoloration caused by deterioration of resin.

Abstract: In a process generating a polyurethane foam by forming a mixture including isocyanate and polyol reactants, catalyst, and blowing agent, which mixture reacts exothermically to yield a rigid polyurethane foam, there is included expandable polystyrene beads made of a polystyrene that has a softening point at or below the maximum temperature reached during the exothermic reaction.

Abstract: A method for providing a uniformly dense polymer foam body having a density between about 0.013 g/cm3 to about 0.5 g/cm3 is disclosed. The method utilizes a thermally expandable polymer microsphere material wherein some of the microspheres are unexpanded and some are only partially expanded. It is shown that by mixing the two types of materials in appropriate ratios to achieve the desired bulk final density, filling a mold with this mixture so as to displace all or essentially all of the internal volume of the mold, heating the mold for a predetermined interval at a temperature above about 130° C., and then cooling the mold to a temperature below 80° C. the molded part achieves a bulk density which varies by less then about ±6% everywhere throughout the part volume.

Abstract: A silicone rubber is produced by curing a silicone rubber composition which includes (A) a curable organopolysiloxane composition and (B) at least one hollow organic resin filler whereby the filler forms cells in an open-cell state. The open-cell state gives the silicone rubber good cushioning property and a low compression set.

Abstract: The present invention relates to novel compositions of drying agents of superabsorbent polymers, molecular sieves and mixtures thereof and binders of polyurethane foam, polyisocyanurate foam and supports comprising cellulose and a method for separating, drying and/or filtering chemical mixtures. The composition and method of the invention have broad applicability. They may be used for example to remove water from chemical mixtures like refrigerants (e.g., in vehicular refrigeration systems), air (e.g., in vehicular braking systems), natural gas and cleaning solvents (e.g., used in semiconductor manufacture and pipeline cleaning).

Abstract: A synthetic aggregate having a multiplicity of uses such as for mixing with a cementing material to form concrete, mortar or plaster is disclosed. The aggregate includes crushed fragments of a size which are capable of passing through mesh screen having sieve openings ranging from between about 19 mm and 75 microns. The aggregate fragments are made by curing and then crushing a compressed product. The compressed product is made by compressing an aqueous cementitious mixture comprising cement and at least one member selected from the group consisting of bottom ash and non-cementitious fly ash. The compressed product is cured so that it has a compressive strength of at least 600 psi.

Abstract: The present invention relates to methods, materials, and products for forming a foamed product, comprising the steps of combining an epoxy-based component with an amine-based component. The epoxy component is cross-linked through a polymerization reaction catalyzed by the amine formulation. In this regard, a reactive mixture or exothermic reaction is created between the epoxy component and the amine component when combined. The heat generated by the exothermic reaction softens a thermoplastic shell of a blowing agent formulated within the epoxy component thereby enabling a solvent core within the thermoplastic shell of the blowing agent to expand from the heat generated by the exothermic reaction.

Abstract: A breathable, stretch-thinned barrier film having improved strength, processability and/or breathability is formed from a mixture of a thermoplastic polymer and cavated filler particles such as cyclodextrin. The cavated filler particles provide the film with enhanced breathability to water vapor due to their ring-like, conical, cylindrical or otherwise hollow molecular structure, yet the film remains substantially impermeable to aqueous liquids. The enhanced breathability occasioned by the cavated particles permits the use of relatively low filler levels and correspondingly high polymer levels, thereby enhancing the film strength. The filler may melt during extrusion of the molten polymer into a film, facilitating smooth processing, and re-crystallize into particles after the film is formed and cooled.

Abstract: A rubber composition for a tire tread, or a pneumatic tire using the same in a tire tread portion, wherein the tread portion contains a diene rubber; and carbon black and/or silica; and a gas-encapsulated thermoplastic resin and, further, a short fiber, a hard particle and/or a liquid polymer, and wherein the gas-encapsulated thermoplastic resin particle is obtained by expanding, upon heating. at a temperature of an expansion starting temperature thereof or more, prior to vulcanization of a rubber, a thermally expansible thermoplastic resin particle, which comprises a thermoplastic resin having an expansion starting temperature of from 70° C. to less than 120° C. and having a heat resistance to withstand vulcanization of rubber, followed by vulcanization to uniformly disperse the gas-encapsulated thermoplastic resin in the rubber, or a short fiber, a hard particle and/or a liquid polymer is further compounded to give a high frictional force on ice.

Abstract: A laminate comprising a pair of thermoplastic resin members having fluctuation of clearance between the adhesion surfaces thereof, and a thermoplastic material foam layer which adheres the pair of the thermoplastic resin members. This laminate is formed from thermoplastic resin as a whole and can absorb the fluctuation of clearance between the members, and the thermoplastic resin members are firmly adhered with the thermoplastic material foam layer.

Abstract: A silicone rubber is produced by curing a silicone rubber composition which includes (A) a curable organopolysiloxane composition and (B) at least one hollow organic resin filler whereby the filler forms cells in an open-cell state. The open-cell state gives the silicone rubber good cushioning property and a low compression set.

Abstract: A synthetic aggregate having a multiplicity of uses such as for mixing with a cementing material to form concrete, mortar or plaster is disclosed. The aggregate includes crushed fragments of a size which are capable of passing through mesh screen having sieve openings ranging from between about 19 mm and 75 microns. The aggregate fragments are made by curing and then crushing a compressed product. The compressed product is made by compressing an aqueous cementitious mixture comprising cement and at least one member selected from the group consisting of bottom ash and non-cementitious fly ash. The compressed product is cured so that it has a compressive strength of at least 600 psi.

Abstract: The primary curing step of molding a heat curable silicone rubber composition loaded with a hollow filler of organic resin under such conditions that the hollow filler is not broken, is followed by the secondary curing step of curing the molded rubber under such conditions that the hollow filler is broken, thereby producing a low specific gravity silicone rubber elastomer having improved heat resistance and minimized changes with time of physical properties, without operational problems.

Abstract: A method for making a resilient material includes providing a particulate polymer, discrete pieces of foam, a foaming agent and a plasticizer. The polymer, foam pieces and plasticizer are mixed and disposed in a mold. The mold is heated to cause melting of the polymer without melting of the foam. After coating of the melted polymer, a heterogeneous resilient cushion is formed with gelated polymer surrounding the discrete foam pieces.

Abstract: A fill for cushions that includes a quantity of resilient beads and a quantity of gelatinous particles. The resilient beads are deformable and have shape memory. The gelatinous particles are elongatable and deformable. The gelatinous particles are tacky and tend to hold the resilient beads together in a maintainable yet deformable shape of the user's choosing.

Abstract: The invention relates to a sustained release composition and methods of forming and using said composition for the sustained release of biologically active agent. The sustained release compositions of the invention comprise a biocompatible polymer and a biologically active agent characterized by a porous center and a less porous outer layer wherein the center and outer layer consist of essentially the same materials. The sustained release compositions can be prepared by annealing at least a substantial portion of the exterior surface of a polymer/active agent matrix. The compositions which have been annealed exhibit a decrease in the release of agent over the first 24 hours following administration (i.e., reduced burst) and as a result can show an increase in the duration of sustained release thereby providing increased therapeutic benefits.

Abstract: There is obtained a chlorinated vinyl chloride resin composition from which a siding molded article having good appearance and excellent heat resistance, impact resistance and weatherability is obtained. A chlorinated vinyl chloride resin composition for siding extrusion molding is obtained and a siding molded article is prepared therefrom, said chlorinated vinyl chloride resin composition comprising 100 parts by weight of a chlorinated vinyl chloride resin and 3 to 20 parts by weight of an acrylic graft rubber copolymer, wherein the acrylic graft rubber copolymer contains 30 to 90% by weight of acrylic hollow rubber particles whose average void ratio is 3 to 90% by volume in a latex state.

Abstract: A method of manufacturing syntactic foam is disclosed which includes the steps of combining a polymer, microspheres and a solvent to form a slurry. At least a portion of the solvent is removed through a porous wick, and conditions are applied which substantially solidify the polymer.

Abstract: There is obtained a chlorinated vinyl chloride resin composition from which a siding molded article having good appearance and excellent heat resistance, impact resistance and weatherability is obtained. A chlorinated vinyl chloride resin composition for siding extrusion molding is obtained and a siding molded article is prepared therefrom, said chlorinated vinyl chloride resin composition comprising 100 parts by weight of a chlorinated vinyl chloride resin and 3 to 20 parts by weight of an acrylic graft rubber copolymer, wherein the acrylic graft rubber copolymer has a glass transition temperature of at most 0° C. and contains 30 to 90% by weight of acrylic hollow rubber particles whose average void ratio is 3 to 90% by volume in a latex state.