Abstract: A polycarbonate resin-containing composition is extruded through a die together with a blowing agent to produce a foamed body. The composition has a storage modulus G'.sub.A dyn/cm.sup.2 at a temperature of 250.degree. C. and an angular frequency of 0.1 rad/sec and a storage modulus G'.sub.B dyn/cm.sup.2 at a temperature of 250.degree. C. and an angular frequency of 10 rad/sec, wherein the storage modulus G'.sub.A and storage modulus G'.sub.B satisfy the following conditions:0.ltoreq..alpha..ltoreq.2.02.20.ltoreq..beta..ltoreq.5.70where .alpha. represents (logG'.sub.B -logG'.sub.A)/2 and .beta. represents (logG'.sub.B+logG'.sub.A)/2.

Abstract: Disclosed is a process for preparing a low density closed-cell polymer foam comprising a plurality of closed-cells having an average cell size of at least about 0.08 millimeter characterized in that the process comprises the steps of heat plastifying an expandable or foamable monovinyl aromatic polymer formulation comprising a non-linear monovinyl aromatic polymer composition and an environmentally acceptable blowing agent; and reducing the pressure on the mixture to form a foam. A stable monovinyl aromatic polymer foam prepared from a non-linear styrenic polymer composition and environmentally acceptable blowing agents is also disclosed.

Abstract: Disclosed is an extruded, open-cell alkenyl aromatic polymer foam useful in insulating applications. The foam has an open cell content of 30 percent or more. The foam further has in minor dimension and cross section of greater than 6.5 millimeters. The foams has a high heat distortion temperature, and is particularly useful in roofing applications. Further disclosed is a process for making the open-cell foam.

Abstract: A propylene homopolymer or copolymer, or a blend thereof, possessing both sufficient strain hardening, viscoelastic behavior, and melt ductility is heated, melted, and mixed in an extruder with an organic or inorganic physical blowing agent, or a mixture of organic and inorganic physical blowing agents, and with optional compatibilizing agents, nucleating agents, stabilizers and miscellaneous additives. This mixture is pressurized and, subsequently, is cooled to an appropriate temperature at an elevated pressure, and is extruded through a die at rates in excess of 1000 kg/hr to produce an expanded and dimensionally-stable, predominately closed cell propylene polymer foam with a density of between 10 kg/m.sup.3 and 150 kg/m.sup.3, and with a thickness in excess of 1.3 cm. The resultant foamed structure is characterized by a Foamability Index of greater than 1.9 and an Ebullition Time of less than 2.0.times.10.sup.-4 seconds.

Abstract: Disclosed is a concentrate useful as an additive in a polyester composition comprising a polyolefin and a polyfunctional carboxylic acid or polyol branching agent. Also disclosed is a method of preparing a polyester composition having increased melt viscosity and melt strength, and improved impact strength which comprises the steps ofA) melt compounding a polyolefin and a polyfunctional carboxylic acid or polyol branching agent,B) dry blending the melt compounded mixture formed in A) with a polyester, andC) molding or extruding the dry blended mixture formed into B) to form an article.

Abstract: The present invention relates to a medium density chlorinated polyvinyl chloride foam and the method of preparing such a foam using a blend of chemical blowing agents. The foam having a specific gravity in the range of about 0.3 to about 1.5 comprises chlorinated polyvinyl chloride, a blend of decomposition type blowing agents, a tin stabilizer, a optional impact modifier and a optional high molecular weight process aid.

Abstract: A foamed polyarylene sulfide according to the invention has a density which is reduced by at least 50% compared with the theoretical density of nonfoamed material, and is expediently produced by subjecting a polyarylene sulfoxide as such or a mixture of one or more polyarylene sulfides with a polyarylene sulfoxide to heat treatment. The temperature of the heat treatment is in the range from 250.degree. to 400.degree. C.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin mercaptoalkylcarboxylate, alone, or in combination with an organotin halide or carboxylate which activate the blowing agent. Sulfides made from said organotin mercaptoalkylcarboxylate are also superior activators of the blowing agent.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin halide in combination with a mercaptocarboxylic acid ester or a sulfide of such ester or a mixture of the ester and the sulfide to activate the blowing agent.

Abstract: Disclosed is an extruded, open-cell microcellular alkenyl aromatic polymer foam useful in insulating applications. The foam has an open cell content of about 70 percent or more. The foam has an average cell size of about 70 micrometers or less. The foam is particularly useful in evacuated or vacuum insulation panels. Further disclosed is a process for making the open-cell foam. Further disclosed is a fabricated foam article.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin mercaptoalkylcarboxylate, alone, or in combination with an organotin halide or carboxylate which activate the blowing agent. Sulfides made from said organotin mercaptoalkylcarboxylate are also superior activators of the blowing agent.

Abstract: Disclouse is an olefin thermoplastic elastomer foamed product obtained by heating a foamable composition comprising a partially crosslinked thermoplastic elastomer composition (A), a specific olefin plastic (B) and a foaming agent (C) in specific proportions. The partially crosslinked thermoplastic elastomer (A) is obtained by dynamically heat-treating a mixture in the presence of organic peroxide, said mixture comprising specific proportions of a peroxide-crosslinkable copolymer rubber (a), which is a specific ethylene/.alpha.-olefin/nonconjugated diene copolymer rubber, and a peroxide-decomposable olefin plastic (b), which is a (co)polymer containing 50 to 100% by mol of an .alpha.-olefin of 3 to 20 carbon atoms and has a specific MFR. The olefin plastic (B) is a (co)polymer containing 50 to 100% by mol of an .alpha.-olefin of 2 to 20 carbon atoms and has a specific MFR. Also disclosed is a process for preparing the olefin thermoplastic elastomer foamed product.

Abstract: A flexible closed cell polymeric foam contains expandable graphite as fire retardant. The foam is prepared by mixing a polymer, a curing agent, at least one blowing agent and an expandable graphite at a temperature of at least 100.degree. C. but below a temperature causing activation of the blowing agent to foam a foamable mixture and thereafter heating the foamable mixture to activate the blowing agent and cause foaming. The method of preparation may additionally include a curing step in which the foamable mixture is heated under pressure to activate simultaneously each of a curing agent, which is preferably a free radical curing agent, and a foaming agent. The foams are capable of meeting the U.S. Federal Aviation Authority Standards, especially the oil burner test of FAR 25 Appendix F, part II.

Abstract: Low density, heat stabilized, flame retardant styrenic polymer foam compositions, include a halogen-based flame retardant such as hexabromocyclododecane and zeolite A heat stabilizer.

Abstract: A foam cell nucleating agent that is a combination of sulfonic or phosphonic acid or salt thereof and inorganic salt containing a polyatomic anion yields improved foaming of thermoplastic resins such as polyolefins and melt-fabricable fluoropolymers.

Abstract: The density of rigid foamed articles made by the thermal decomposition of a blowing agent in a vinyl chloride polymer is reduced by the use of an organotin halide in combination with a mercaptocarboxylic acid ester or a sulfide of such ester or a mixture of the ester and the sulfide to activate the blowing agent.

Abstract: In order to produce a substantially biologically degradable polymer foam, a thermoplastic or disaggregated starch or a polymer mixture of thermoplastic or disaggregated starch with at least one biologically degradable hydrophobic polymer is used. In addition, the material is mixed with a biologically degradable fibrous or capsular material capable of binding water by capillary action, said material being at least partially treated or saturated with water before being mixed with the polymer. The polymer/material mixture thus obtained is processed under controlled pressure and temperature so that the water bound by capillarity in the material is released and causes the polymer to foam.

Abstract: A receptacle (10), such as an attache case or brief case, has a cover panel (22), back panel (24), front panel (26), top panel (30), bottom panel (32) opposing tabs (34) and opposing side panels (36). The case is made from a unitary sheet of expanded polyethylene. The expanded polyethylene sheet material is produced by encapsulating a thermoplastic blowing agent (azodicarbonamide) within an ethylene vinyl acetate carrier resin to form a pelletized compound which is combined with high-density polyethylene resin and extruded. The melt temperature of the pelletized blowing agent is lower than that of the polyethylene resin, and controls the expansion of the polyethylene resin.

Abstract: This invention relates to a process for preparing foamable branched polyester compositions having increased melt viscosity and melt strength, and a reduced level of unreacted monomeric branching agent. The process involves melt blending (A) a composition containing a polyolefin and branching agent, (B) a nucleating agent either in powder form or (B') in the form of a composition containing a polyolefin and nucleating agent, and a polyester.

Abstract: Disclosed is an extruded, open-cell alkenyl aromatic polymer foam useful in insulating applications. The foam has an open cell content of about 30 to about 80 percent. The foam further has in minor dimension and cross-section of greater than 0.25 inches. The foam has a high heat distortion temperature, and is particularly useful in roofing applications. Further disclosed is a process for making the open-cell foam.

Abstract: The present invention provides a vinyl chloride resin composition capable of providing a molded product having a uniform-and-fine-cell structure, a smooth surface and a small linear expansion coefficient. The composition comprises 100 parts by weight of (A) a vinyl chloride resin, 0.5-30 parts by weight of (B) a methacrylic acid ester copolymer resin, 0.5-30 parts by weight of (C) a chlorinated polyethylene resin, 25-60 parts by weight of (D) talc, and (E) a blowing agent.

Abstract: Disclosed is an extruded, open-cell microcellular alkenyl aromatic polymer foam useful in insulating applications. The foam has an open cell content of about 70 percent or more. The foam has an average cell size of about 70 micrometers or less. The foam is particularly useful in evacuated or vacuum insulation panels. Further disclosed is a process for making the open-cell foam.

Abstract: The present invention provides a process for producing thermoplastic foam, including:(a) melting a thermoplastic polymer to produce a polymer melt;(b) introducing a carbon dioxide blowing agent into the polymer melt;(c) adding to the polymer melt one or more additives selected from the group consisting of(1) polysiloxane, and(2) mineral oil; and(d) extruding and foaming the melted polymer melt, blowing agent, and one or more additives to produce thermoplastic foam.The resultant thermoplastic foam can be thermoformed into various foamed articles, such as foam packaging trays. The quality of foams made from a carbon dioxide blowing agent, and particularly 100% carbon dioxide, has been found to be substantially improved by adding one or more of the foregoing additives, i.e., polysiloxane, mineral oil and, optionally, polyolefin to the polymer melt during the extrusion and foaming process.

Abstract: The present invention provides a polyethylenic foaming composition comprising (a) 100 parts by weight of an ethylenic copolymer having glycidyl groups consisting of 20 to 99.9% by weight of ethylene units, 0.1 to 30% by weight of a unit of a glycidyl ester of an unsaturated carboxylic acid or an unsaturated glycidyl ether, and 0 to 50% by weight of ethylenically unsaturated ester units other than a glycidyl ester, (b) 0.1 to 30 parts by weight of a carboxylic acid having 2 or more carboxyl groups and a molecular weight of 1500 or less, and (c) 0.1 to 20 parts by weight of a foaming agent of a thermal decomposition type. The present invention also provides a polyethylenic foam molded from said foaming composition.

Abstract: A branched random aliphatic-aromatic copolyesters suitable for foaming has increased melt viscosity and melt strength during extrusion and comprises repeating units of:[-{(O--R.sup.1 --O).sub.a --(CO--R.sup.2 --CO).sub.b }-{(O--R.sup.3 --O).sub.c --(CO--Ar--CO).sub.d }-](BA).sub.x.The mole percent of the acid components and diol components are each based on 100 mole percent. The aliphatic acid residue, --CO--R.sup.2 --CO--, is present in an amount b ranging from 30 to 95 percent and the aromatic acid residue, --CO--Ar--CO--, is present in an amount d ranging from 5 to 70 percent. The diol residues, --O--R.sup.1 --O-- and --O--R.sup.3 --O--, are present in an amount a of 0 to 100 mol percent and in an amount c of 100 to 0 mol percent, respectively. The branching agent, BA, is present in an amount x of 0.01 to 10 weight percent based on the total weight of acid residues, diol residues and branching agent. A foamed article of the branched random aliphatic-aromatic copolyesters is disclosed.

Abstract: Disclosed is a concentrate useful as an additive in a polyester composition comprising a polyolefin and a polyfunctional carboxylic acid or polyol branching agent. Also disclosed is a method of preparing a polyester composition having increased melt viscosity and melt strength, and improved impact strength which comprises the steps ofA) melt compounding a polyolefin and a polyfunctional carboxylic acid or polyol branching agent,B) dry blending the melt compounded mixture formed in A) with a polyester, andC) molding or extruding the dry blended mixture formed into B) to form an article.

Abstract: A process and apparatus are described for extruding a soft, low density elastomeric thermoplastic foam. A single screw extruder having a very large screw length to diameter ratio is provided to thoroughly mix the thermoplastic elastomer with a blowing agent. A thin, substantially taperless die is also provided to form extruded profiles. By using such a process and apparatus, a variety of complex-shaped extruded profiles may be easily produced.

Abstract: There is disclosed a process for producing alkenyl aromatic foams utilizing a combination of atmospheric and organic gases as blowing agent, preferably using greater than 30% by weight of atmospheric gas, and preferably also using a predetermined about of a masterbatch mix comprising a styrenic polymer, a rubbery block copolymer, and a solid blowing agent. Also disclosed are alkenyl aromatic foams produced by the process which exhibit increased densities, increased thermoforming capabilities, increased post-expansion properties, and increased retainment of the atmospheric and organic gases.

Abstract: Disclosed is an extruded, linear, bimodal monovinyl aromatic polymer foam having a weight average molecular weight of from about 100,000 to about 200,000, greater than 5 percent by weight of its polymer chains having a weight average molecular weight of 500,000 to 1,000,000, and less than 5 percent by weight of its polymer chains having a weight average molecular weight of greater than 1,000,000. Use of the polymer enables process pressure drop to be significantly reduced and allows the formation of a foam of lower density and larger cross-section. Further disclosed is a process for making the extruded foam.

Abstract: A flexible closed cell polymeric foam contains expandable graphite as fire retardant. The foam is prepared by mixing a polymer, a curing agent, at least one blowing agent and an expandable graphite at a temperature of at least 100.degree. C. but below a temperature causing activation of the blowing agent to foam a foamable mixture and thereafter heating the foamable mixture to activate the blowing agent and cause foaming. The method of preparation may additionally include a curing step in which the foamable mixture is heated under pressure to activate simultaneously each of a curing agent, which is preferably a free radical curing agent, and a foaming agent. The foams are capable of meeting the US Federal Aviation Authority Standards, especially the oil burner test of FAR 25 Appendix F, part II.

Abstract: A plastic foam material composed of a blended resin composition which includes at least two thermoplastic resins and a silane-modified based resin. The blended resin composition consists essentially of 100 parts by weight of at least two thermoplastic resins, from about 1 to about 50 parts by weight of a silane-modified, cross-linked, thermoplastic resin; from about 0.001 to about 2.5 parts by weight of a cross-linking catalyst for use in a silane compound and from about 1 to about 20 parts by weight of a foaming agent. According to one embodiment of the present invention, the thermoplastic resins include at least two substantially incompatible and substantially uncross-linked thermoplastic resins, while in another embodiment the two thermoplastic resins need not be substantially incompatible. The blended resin composition may further include reinforcers such as glass fibers and filler. The thermodecomposition foaming agent decomposes at sufficiently high temperatures to yield a plastic foam material.

Abstract: A process for preparing an expandable resin composition comprising the following steps:(a) admixing, at a temperature in the range of about 120 to about 130 degrees C., the following components:(i) 100 parts by weight of a high pressure, low density homopolymer of ethylene;(ii) about 30 to about 200 parts by weight of a high density polyethylene having a melting point higher than the above mixing temperature;(iii) about 2 to about 50 parts by weight of polypropylene having a DSC melting point of not less than about 140 degrees C.; and(iv) about 0.1 to about 2 parts by weight of a silane coupling agent; and(b) admixing, at a temperature in the range of about 120 to about 130 degrees C., 100 parts by weight of the mixture produced in step (a) with 0.5 to 3 parts by weight of one or more chemical blowing agents having a decomposition temperature higher than the above mixing temperature.

Abstract: This invention is a composition, a kit to prepare the composition, cellular sheet made from the composition and thermoformed articles made from the sheet, in which the composition comprises polyethylene terephthalate, sufficient inert gas to give a sheet density of 0.4 to 1.25 gm/cc, a polytetrafluoroethylene nucleating agent and optionally a polyolefin additive and a heat stabilizer.

Abstract: Low density, heat stabilized, flame retardant styrenic polymer foam compositions include a halogen-based flame retardant such as hexabromocyclododecane and zeolite A heat stabilizer.

Abstract: Disclosed is an expanded foamed bead of a rubber-modified styrene polymer, comprising a plurality of closed cells defined by cell walls which constitute a matrix for the bead, wherein each of the cell walls comprises two surfaces separated by a distance equal to the thickness of the cell wall.

Abstract: Disclosed is an extruded propylene polymer resin foam comprising a propylene polymer resin exhibiting a biaxial extensional viscosity of at least 3.0.times.10.sup.6 poise at a biaxial extensional strain of 0.2, and a biaxial strain hardening rate .alpha. of at least 0.25, the biaxial strain hardening rate .alpha. being defined by the following formula:.alpha.=0.77.times.(log .eta..sub.2 -log .eta..sub.1)wherein .eta..sub.1 represents the biaxial extensional viscosity at a biaxial extensional strain of 0.01, and .eta..sub.2 represents the biaxial extensional viscosity at a biaxial extensional strain of 0.2,said foam containing a vast plurality of cells, and having a thickness of at least 20 mm, a density of from 0.005 to 0.03 g/cm.sup.3, an average cell diameter of from 0.4 to 2.0 mm, and a closed cell ratio of at least 80%.

Abstract: A molded structure 1 produced by extrusion, such as an expanded plastic foam, a sheet, a profile or the like, contains at least 10% by volume of open cells 2, 4 which have a polyhedron-like shape and are adjacent to one another. A higher temperature during the extrusion in comparison with the extrusion of thermoplastic molded structures having a closed-cell structure results in deformation-free opening of the cells. Webs 3 of cell walls 5, 6 remain intact in shape whether they have orifices 7 or no passages, so that the mechanical strength of the cell skeleton or of the space matrix is retained.

Abstract: Extruded foam boards produced using halogen-free blowing agents from a styrene polymer thermoplastic matrix having a Vicat softening temperature VST B 50 of at most 100.degree. and a melt index MVI 200/5 of at least 5 ml/10 min are at least 20 mm, preferably more than 50 mm and in particular from 80 to 200 mm, thick. Preferred blowing agents for producing the foam boards are carbon dioxide alone, as well as mixtures of carbon dioxide and ethanol and/or dimethyl ether.

Abstract: Disclosed is a compatibilized carbon black useful in melt processing of plastic material. The carbon black is coated with a compatibilizing agent which enhances the dispersibility of the carbon black in a melt of the plastic material. Further disclosed are processes for making plastic foam structures with the compatibilized carbon black.

Abstract: An expandable styrene polymer comprisinga) from 0 to 90% by weight of a styrene polymer or styrene copolymer other than b) contains at least 50% by weight of copolymerized styrene,b) from 10 to 100% by weight of a styrene/methacrylamide copolymer comprising from 0.5 to 50% by weight of at least one copolymerized N-substituted methacrylamide of the formula I ##STR1## where R.sup.1 and R.sup.2 are identical or different and are hydrogen, C.sub.1 - to C.sub.15 -alkyl, C.sub.6 - to C.sub.16 -cycloalkyl or C.sub.6 - to C.sub.20 -aryl, it being possible, if R.sup.1 and R.sup.2 contain at least 2 carbon atoms, for at least 2 carbon atoms to be linked via hetero atoms, andc) from 1 to 15% by weight, based on the sum of a) and b), of an aliphatic C.sub.3 - to C.sub.9 -hydrocarbon and/or carbon dioxide as blowing agent.

Abstract: An expanded foamed starch product with improved water/humidity resistance comprising the combination of a starch or flour modified with alkylene oxide and a starch ester having an intermediate DS of from about 1.0 to 1.8 or a flour ester having a DS of 0.3 to 1.1.

Abstract: Disclosed is an expanded foamed bead of a rubber-modified styrene polymer, comprising a plurality of closed cells defined by cell walls which constitute a matrix for the bead, wherein each of the cell walls comprises two surfaces separated by a distance equal to the thickness of the cell wall.

Abstract: A process and apparatus are described for extruding a soft, low density elastomeric thermoplastic foam. A single screw extruder having a very large screw length to diameter ratio is provided to thoroughly mix the thermoplastic elastomer with a blowing agent. A thin, substantially taperless die is also provided to form extruded profiles. By using such a process and apparatus, a variety of complex-shaped extruded profiles may be easily produced.

Abstract: The pourable porous carrier material is produced from at least one thermoplastic basic polymer with additives incorporated in the porous structure.First suitable foaming agents are added to the basic polymer, the mass is melted, mixed before and/or after melting. The mixture is then preferably extruded and cooled to form a pourable porous carrier material.At least one additive is added to the porous carrier material and mixed with this at a temperature (T.sub.M) below the melting point of the basic polymer but above the melting point of the additive.The porous carrier material has preferably ellipsoid pores which are brought into their longitudinal form during extrusion.

Abstract: Disclosed are branched polyester compositions having an I.V. of at least about 0.7 dl/g and a melt viscosity sufficiently high to permit foaming during extrusion or molding operations. These branched polyesters are readily foamable with a wide range of foaming agents to provide low density shaped articles, films, and sheets.The branched polyesters comprise about 80 to about 99.9 wt % of a polyester and about 0.1 to about 20 wt % of an ethylene copolymer containing repeat units of ethylene and of a monomer selected from the group comprising acrylic acid, methacrylic acid, alkyl acrylate, alkyl methacrylate and vinyl alcohol.

Abstract: A low density foam having a density less than 15 pounds per cubic foot (240 kg/m.sup.3) is formed from an amorphous polyethylene terephthalate polymer. An expandable resin composition is also disclosed, comprising an amorphous polyethylene terephthalate polymer and a blowing agent mixture comprising a low permeability blowing agent and a high solubility blowing agent. Unexpanded and partially expanded foam particles, impregnated with the blowing agent mixture are disclosed. Numerous methods are disclosed for producing lightweight foams from amorphous polyethylene terephthalate polymers. One such method utilizes an Accumulating Extrusion Expansion System which avoids problems experienced with the prior art when attempting to extrusion expand polyesters.

Abstract: An expandable styrene polymer comprisinga) from 0 to 90% by weight of a styrene polymer or styrene copolymer other than b) contains at least 50% by weight of copolymerized styrene,b) from 10 to 100% by weight of a styrene/methacrylamide copolymer comprising from 0.5 to 50% by weight of at least one copolymerized N-substituted methacrylamide of the formula I ##STR1## where R.sup.1 and R.sup.2 are identical or different and are hydrogen, C.sub.1 - to C.sub.15 -alkyl, C.sub.6 - to C.sub.16 -cycloalkyl or C.sub.6 - to C.sub.20 -aryl, it being possible, if R.sup.1 and R.sup.2 contain at least 2 carbon atoms, for at least 2 carbon atoms to be linked via hetero atoms, andc) from 1 to 15% by weight, based on the sum of a) and b), of an aliphatic C.sub.3 - to C.sub.9 -hydrocarbon and/or carbon dioxide as blowing agent.

Abstract: Process for the production of foam boards having a minimum thickness of 20 mm and a cross-sectional area of at least 50 cm.sup.2 by extruding a mixture of the styrene polymer, from 1 to 10% by weight, based on the styrene polymer, of a blowing agent, wherein the blowing agent contains at least one ether from the group consisting of dimethyl ether, methyl ethyl ether and methyl vinyl ether.

Abstract: Disclosed is an extruded, open-cell alkenyl aromatic polymer foam useful in insulating applications. The foam has an open cell content of about 30 to about 80 percent. The foam further has in minor dimension and cross-section of greater than 0.25 inches. The foam has a high heat distortion temperature, and is particularly useful in roofing applications. Further disclosed is a process for making the open-cell foam.

Abstract: Compositions for producing foamed products which include filler and/or pigment additives and blowing agents which enhance the strength of weld lines which are produced when the compositions are molded. The products produced from the compositions have weld .[.line.]. .Iadd.lines .Iaddend.that demonstrate superior strengths as compared to similar foamed products which do not utilize the particular blowing agents.