Cellular Polymer Having Reduced Smoke Or Gas Generation Patents (Class 521/903)
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Patent number: 12089761Abstract: An under sleeper pad (1) to be fastened to an underside (3) of a sleeper (4), on the opposite side from the tracks (2). The under sleeper pad (1) has at least one elastic layer (5) having cork grains (6) of a cork granulate distributed throughout. In addition, the elastic layer (5) has at least one cellular synthetic elastomer (7).Type: GrantFiled: January 17, 2019Date of Patent: September 17, 2024Assignee: Getzner Werkstoffe Holding GmbHInventor: Andreas Augustin
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Patent number: 11820855Abstract: Polyurethane foams are made by curing a reaction mixture that contains an aromatic polyisocyanate, at least one isocyanate-reactive material having an average functionality of at least 2 and an equivalent weight of at least 200 per isocyanate-reactive group, at least one blowing agent, at least one surfactant and at least one catalyst, at least one cyclic 1,3-diketone and at least one aminoalcohol or alkylhydroxylamine. Foams so produced emit low levels of formaldehyde, acetaldehyde and propionaldehyde.Type: GrantFiled: August 2, 2018Date of Patent: November 21, 2023Inventors: Hongliang Chen, Zhengming Tang, Jian Zou, Shaoguang Feng, Degang Zhang, Ping Zhang
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Publication number: 20020115812Abstract: A flame retardant composition that is composed of red phosphorus and melamine or a derivative thereof in amounts satisfying a specified ratio for use in the production of polyurethanes. The polyurethanes produced with this flame retardant composition are particularly useful in the production of rail vehicles.Type: ApplicationFiled: May 18, 1999Publication date: August 22, 2002Inventors: GEZA AVAR, THOMAS MUNZMAY, ANDREAS RUCKES, INGO ZAPPEL
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Patent number: 6080353Abstract: A method of molding a heat-resistant container comprising a primary blow molding step, a primary heat treatment step, a secondary heat treatment step, and a secondary blow molding step. In the primary blow molding step a synthetic resin preform is blow-molded into a primary blow-molded article. In the primary heat treatment step, the primary blow-molded article is held in a heat treatment mold and subjected to heat treatment. The primary blow-molded article, removed from the mold, shrinks, and forms an intermediate molded article. In the secondary heat treatment step, the intermediate molded article is subjected to heat treatment outside the mold. At this time, almost no shrinkage occurs. In the secondary blow molding step, the intermediate molded article is blow molded within a final blow mold to form a final molded product.Type: GrantFiled: February 13, 1998Date of Patent: June 27, 2000Assignee: Nissei ASB Machine Co., Ltd.Inventor: Yoichi Tsuchiya
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Patent number: 5779775Abstract: The object of the present invention is to provide a stock solution composition for use in production of hard polyurethane foam, which composition can disperse the flame retardant filler component stably therein when allowed to stand and, when subjected to stirring or an external pressure, has a reduced viscosity, promising easy transfer of the composition and easy foaming in production of hard polyurethane foam at the site. The present invention provides a stock solution composition for use in production of hard polyurethane foam, which comprises, as the essential components, a polyol, a foaming agent, a flame retardant filler, a flame retarder and a solvent-swollen clay mineral. The swollen clay mineral has thixotropy; that is, it is a gel owing to the interaction between molecules when allowed to stand and, when subjected to an external pressure or the like, said interaction between molecules is cut and the gel changes into a liquid sol.Type: GrantFiled: April 8, 1997Date of Patent: July 14, 1998Assignee: Nisshinbo Industries, Inc.Inventors: Shin Kuwabara, Kazuhisa Nagata, Yasuo Imashiro, Eiji Sasaki
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Patent number: 5171758Abstract: The present invention relates to a process for making a flame retardant polyurethane foam which comprises reacting a reaction mixture consisting essentially of a propylene oxide-based polyol that is essentially free of ethylene oxide moieties, a polyisocyanate, melamine in an amount of between about 5 and about 55 parts by weight per hundred parts of the polyol, a halogenated phosphate supplemental flame retardant in an amount of between 8 and about 50 parts by weight per hundred parts of the polyol, and water in an amount of between about 3 and about 6 parts by weight per hundred parts of the polyol, said polyol being further characterized by a molecular weight of between about 2,500 and about 6,000, to provide a polyurethane foam characterized by enhanced flame retardancy.Type: GrantFiled: December 24, 1990Date of Patent: December 15, 1992Assignee: Olin CorporationInventors: Frank S. Natoli, John E. Puig
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Patent number: 5087384Abstract: A melamine preparation consisting of 80 to 99.9% by weight of melamine having an average particle size of 0.01 to 0.1 mm and 0.1 to 20% by weight of urea, thiourea, biuret or urea or thiourea substituted by lower alkyl groups and a stable dispersion in polyether polyols prepared therefrom, which is used for the preparation of flame-resistant polyurethane foams.Type: GrantFiled: March 22, 1990Date of Patent: February 11, 1992Assignee: Chemie Linz Gesellschaft m.b.H.Inventors: Heinrich Horacek, Friedl Heger, Gerhard Coufal
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Patent number: 4871477Abstract: Disclosed are foam polymer compositions having outstanding resistance to expose to flame. The compositions comprise the product of reaction of a foamable composition and certain inorganic filler materials including one or more of (A) microexplodable micron-sized particles having an internal phase of a non-flammable gas releasing inorganic particulate material such as alumina trihydrate and an external phase of fusible inorganic material such as sodium silicate, (B) particulate, expandable alkali metal silicate, and (C) a particulate inorganic fire retardant such as ammonium salt of a phosphate or polyphosphate. The foams are self-extinguishing, essentially non dripping, and generate only low levels of smoke when impacted directly with the flame of a blowtorch.Type: GrantFiled: October 20, 1988Date of Patent: October 3, 1989Assignee: Firestop Chemical CorporationInventor: Felix Dimanshteyn
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Patent number: 4780484Abstract: A molding material based on polyisocyanato-isocyanurates, polyols and flameproofing and fireproofing agents, as well as optionally polyisocyanates, fillers and promoters is described which is preferably in the form of a 2-component material and comprises 5 to 40% by weight of branched polyols, 20 to 40% by weight of the isocyanurate of 1,6-hexamethylene diisocyanate, 0 to 20% by weight of crude MDI and/or prepolymer of polyol and crude MDI and/or isophorone diisocyanate optionally in combination with further isocyanate groups containing compounds, 5 to 20% by weight of a fireproofing mixture mainly consisting of secondary ammonium phosphate, 0 to 50% by weight filler and 0 to 5% by weight promoter. This mass, which permits quick processing at room temperature or slighty increased temperatures, is useful as construction and repair material for many applications, especially in connection with the construction and repair of land, air and water vehicles.Type: GrantFiled: January 26, 1988Date of Patent: October 25, 1988Assignee: Mankiewicz Gebr. & Co. (GmbH & Co. KG)Inventors: Bernd Schubert, Klaus D. Rohardt, Michael O. Grau
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Patent number: 4772638Abstract: A smoke suppressant for reducing smoke emission when a flammable organic material is heated above its decomposition temperature or ignited comprises a liquid heterocyclic polysulphide compound having the formulaR--S.sub.x --Z--S.sub.x' --R' (I)where R is an organic group containing 1 to 12 carbon atoms, R' is hydrogen or an organic group containing 1 to 12 carbon atoms, x is at least 2, x' is 1 or more when R' is hydrogen and is at least 2 when R' is an organic group and Z is a divalent radical derived from a heterocyclic compound, preferably a sulphur-containing heterocyclic compound such as thiadiazole. The compound (I) may contain dissolved or dispersed elemental sulphur. The smoke suppressant is particularly suitable for use in polyurethane foams.Type: GrantFiled: December 22, 1987Date of Patent: September 20, 1988Assignee: Courtaulds PLCInventors: John C. Marriott, Paul W. Law, Anthony J. Morris
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Patent number: 4740527Abstract: A porous or non-porous intumescent mass comprising one or more carbonization auxiliaries, one or more fillers and optionally one or more other auxiliary agents, produced by the reaction of a polyisocyanate with an isocyanate reactive compound, optionally containing phosphorus or boron, in the presence of polyepoxide. The intumescent mass according to the invention having good fire characteristics and can be used to produce structural elements for fire resistance purposes, fire barriers, textile coatings, linings, laminates and pipe insulators.Type: GrantFiled: November 7, 1986Date of Patent: April 26, 1988Assignee: Bayer AktiengesellschaftInventor: Wulf von Bonin
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Patent number: 4670346Abstract: A process for preparing a slow-burning, low-smoking, high heat-distortion-temperature polyisocyanurate polymer and the polymer produced thereby, which process comprises reacting an MDI prepolymer with a caprolactone polyol in the presence of a trimerization catalyst, wherein the MDI prepolymer is prepared from an MDI having a functionality of about 2.4 or less, and particularly a 2.4 isomer, and with an ethylene-oxide-capped polypropylene oxide polyol, the process providing for the formation of a rigid, high heat-distortion RIM or an open-spray molded part.Type: GrantFiled: June 2, 1986Date of Patent: June 2, 1987Assignee: Thermocell Development, Ltd.Inventor: Stuart B. Smith
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Patent number: 4427797Abstract: A foam composition obtained by first forming a pre-blend reaction product by reacting about 200 to about 250 parts by weight melamine with about 20 to about 100 parts by weight phenolic resin having benzylic ether linkages in the presence of a catalyst and further reacting said pre-blend reaction product with about 20 to about 100 parts by weight isocyanate and about 20 parts by weight polyethylene glycol. Such foams are essentially non-burning under fire conditions and exhibit excellent compression strength characteristics while being virtually non-firable.Type: GrantFiled: April 26, 1982Date of Patent: January 24, 1984Assignee: Thermocell Development Ltd.Inventor: Stuart B. Smith
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Patent number: 4426461Abstract: An isocyanurate thermosetting foam composition having improved flame, smoke and nonburning properties with high char resistance, which foam composition is prepared by the reaction of from about 5 to 40 parts of a methoxy polyethylene glycol and optionally with melamine, with 100 parts of a methylene diisocyanate having an average functionality of about 2.4 or less in the presence of a blowing agent, a surfactant and a single trimerization catalyst, to provide a closed-cell, thermosetting, modified polyisocyanurate foam having a flame-spread value of about 15 or less.Type: GrantFiled: July 14, 1982Date of Patent: January 17, 1984Assignee: Thermocell Development, Ltd.Inventor: Stuart B. Smith
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Patent number: 4356274Abstract: Smoke suppressed rigid polyurethane foams are prepared from a reaction mixture comprising as the smoke suppressant additive a metal salt of a: dialkyl dithiocarbamate, a mercaptobenzothiazole, a 2,5-dimercapto-1,3,4-thiadiazole, a mercaptotriazine, a hydroxy thiophenol or an aliphatic dimercapto compound of 2 to 10 carbons.Type: GrantFiled: April 16, 1979Date of Patent: October 26, 1982Assignee: Pennwalt CorporationInventors: Stanley R. Sandler, Jeffrey D. Miano
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Patent number: 4246361Abstract: The flexible polyurethane foams having high flame resistance and smoke resistance can be produced by reacting a polyhydroxyl compound and a polyisocyanate with a urea derivative selected from the group consisting of(a) a compound represented by the general formula ##STR1## wherein at least one of R.sub.1, R.sub.2, R.sub.3 and R.sub.4 represents hydroxylalkyl, alkoxyalkyl, alkyl and aryl groups and the remainder represents hydrogen atom, and(b) a urea-formaldehyde condensation product in the presence of a catalyst, a surfactant and a blowing agent.These polyurethane foams can easily provide the favorable foam sheets by compression-molding these foams under heating.Type: GrantFiled: June 26, 1979Date of Patent: January 20, 1981Assignee: Bridgestone Tire Co., Ltd.Inventors: Toshio Yukuta, Takashi Ohashi, Minoru Kojima, Masumi Saito
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Patent number: 4226948Abstract: A rigid polyurethane foam is prepared from a reaction mixture incorporating therein a 2-trichloromethyloxazolidine or a thiazolidine derivative for imparting to the foam smoke and flame retardancy.Type: GrantFiled: January 8, 1979Date of Patent: October 7, 1980Assignee: Pennwalt CorporationInventors: Ivan C. Popoff, Stanley R. Sandler
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Patent number: 4224374Abstract: A unique substantially non-flammable impregnant for polyether-derived polyurethane foam substrates is disclosed. The impregnant is characterized by a carboxylated neoprene latex and an alumina trihydrate. It can be further characterized by a diammonium hydrogen phosphate, urea, a magnesium-zinc complex, a surfactant and water.A method for applying the impregnant to the mentioned substrate is also disclosed. That method is characterized by depositing the impregnant on the substrate, impregnating and curing it, and recovering a substantially non-flammable product. That impregnated polyether-derived polyurethane foam product can be configurated as a laminate and adhered to some other substrate. Articles like mattresses and cushions can be advantageously fabricated using the unique impregnant.Type: GrantFiled: November 21, 1978Date of Patent: September 23, 1980Assignee: Reeves Brothers, Inc.Inventor: David C. Priest
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Patent number: 4223068Abstract: Rigid polyurethane foam is produced from polyisocyanate and polyol wherein 5-30% by weight of the polyol ingredient is a digestion product of polyalkylene terephthalate residues or scraps digested with organic polyols. The resulting rigid polyurethane foam exhibits uniform density and, when compared with a corresponding polyurethane foam which does not include the said digestion products, exhibits equivalent or superior physical strength properties. With fire retardant rigid polyurethane foams wherein the organic polyol ingredient includes halogenated organic polyols, use of 5-30% by weight of the said digestion product in the organic polyol ingredient, achieves a rigid fire retardant polyurethane foam having a lower flame spread and a lower smoke generation than a corresponding polyurethane foam which does not include the said digestion product. When fabricated in a closed mold, the present rigid polyurethane foam has a more uniform density, i.e.Type: GrantFiled: September 27, 1978Date of Patent: September 16, 1980Assignee: Freeman Chemical CorporationInventors: William L. Carlstrom, Ronald W. Reineck, Glenn R. Svoboda
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Patent number: 4216296Abstract: A polyurethane foam composition is disclosed which has low smoke generation characteristics (i.e., a rating of less than 50 in the ASTM E-84 Tunnel Test). The composition comprises 80-100 parts by weight of poly(trichloro-oxybutylene) carbohydrate adduct, 0-20 parts by weight of an amine-based polyol, 80-155 parts by weight of a polyalkylene polyphenyl isocyanate, 10-50 parts by weight of a fluorcarbon foaming agent, 0.3-3.0 parts by weight of a surfactant, and 0.005-4.0 parts of a catalyst. The foam finds use as a thermal insulation, particularly pipe insulation.Type: GrantFiled: June 26, 1978Date of Patent: August 5, 1980Assignee: Johns-Manville CorporationInventor: David G. Wernsing
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Patent number: 4205136Abstract: A process for producing a rigid polyurethane foam having excellent flame retardance and low-smoke development is disclosed. When the rigid polyurethane foam is produced by reacting a polyhydroxyl compound with an organic polyisocyanate in the presence of a blowing agent, a surfactant, a catalyst and other additives, 3-methylpentane-1,3,5-triol is used as a part of the polyhydroxyl compound.Type: GrantFiled: February 21, 1979Date of Patent: May 27, 1980Assignee: Bridgestone Tire Company LimitedInventors: Takashi Ohashi, Minoru Kojima, Masako Yoshida, Toru Okuyama, Ryozo Sakata
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Patent number: 4180631Abstract: The flexible polyurethane foams having high flame resistance and smoke resistance can be produced by reacting a polyhydroxyl compound and a polyisocyanate with a urea derivative selected from the group consisting of(a) a compound represented by the general formula ##STR1## wherein at least one of R.sub.1, R.sub.2, R.sub.3 and R.sub.4 represents hydroxylalkyl, alkoxyalkyl, alkyl and aryl groups and the remainder represents hydrogen atom, and(b) a urea-formaldehyde condensation product in the presence of a catalyst, a surfactant and a blowing agent.These polyurethane foams can easily provide the favorable foam sheets by compression-molding these foams under heating.Type: GrantFiled: March 16, 1977Date of Patent: December 25, 1979Assignee: Bridgestone Tire Company, LimitedInventors: Toshio Yukuta, Takashi Ohashi, Minoru Kojima, Masumi Saito
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Patent number: 4169915Abstract: A heat resistant foamed material is disclosed, comprising a cellular foamed resin having associated therewith talc in sufficient quantity to provide enhanced fire resistance to the foam. In various embodiments the talc may be incorporated throughout the foam, concentrated at or near the surface of the foam, incorporated in a facing for the foam which facing comprises a mat (preferably of glass fiber) impregnated with talc, or incorporated into a coating, such as asphalt, with which the facing for the foam is impregnated. The heat resistant faced or unfaced foams incorporating talc are useful as thermal insulations for buildings, particularly for building roofs.Type: GrantFiled: April 12, 1978Date of Patent: October 2, 1979Assignee: Johns-Manville CorporationInventors: Glenn A. Heitmann, Milton F. Trosper, Jr.
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Patent number: 4166164Abstract: Rigid foams characterized by carbodiimide and isocyanurate linkages are prepared by catalytically condensing an organic polyisocyanate in the presence of (a) a carbodiimide-promoting compound and (b) certain C.sub.1 -C.sub.8 alkali metal carboxylates as trimerization catalysts.Type: GrantFiled: December 5, 1977Date of Patent: August 28, 1979Assignee: BASF Wyandotte CorporationInventors: Moses Cenker, Thirumurti Narayan, Harald P. Wulff
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Patent number: 4145318Abstract: An excellent flame- and smoke-retardant non-shrinkable polyurethane foam is prepared by reacting a polyhydroxyl compound consisting of(A) a polyol having at least two hydroxyl groups and having a molecular weight of from 1,000 to 10,000, and(B) an aliphatic amino alcohol, the amount of which is 2.1 to 8.0 equivalents per hydroxyl group of the polyol (A) with an organic polyisocyanate in the presence of water and/or other blowing agents, catalysts and surfactants.The polyurethane foam thus obtained has high resilience together with an improved S.A.G. factor.Type: GrantFiled: August 1, 1977Date of Patent: March 20, 1979Assignee: Bridgestone Tire Company LimitedInventors: Takashi Ohashi, Toru Okuyama, Katsuhiko Arai, Yoshiko Taniguchi, Masumi Saito, Ryozo Sakata
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Patent number: 4136084Abstract: A novel process has been developed for the molecular-weight modification of polyphosphazenes. Poly(aryloxyphosphazenes) are thermally treated in an inert atmosphere or vacuum at temperatures from 100.degree. C. to 300.degree. C. so as to yield materials having reduced molecular weights, improved processability, and enhanced thermal stability.Type: GrantFiled: January 5, 1978Date of Patent: January 23, 1979Assignee: Armstrong Cork CompanyInventors: Ronald L. Dieck, Louis Goldfarb, Nancy D. Hann
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Patent number: 4098732Abstract: A flame-resistant and smoke-retardant polyurethane foam is produced by reacting a polyisocyanate with a polyhydroxyl compound in the presence of an alkaline earth metal salt of a carboxylic acid and a foaming agent.Type: GrantFiled: March 2, 1976Date of Patent: July 4, 1978Assignee: Bridgestone Tire Co., Ltd.Inventors: Toshio Yukuta, Takashi Ohashi, Minoru Kojima, Masumi Saito