Abstract: It is an object of the present invention to provide a composition for an acoustically matching layer, having sufficient mechanical strength to allow itself to be easily formed, and capable of giving an acoustically matching layer highly stable in characteristics over extended periods even under high temperature and high humidity conditions. The present invention provides a composition containing a carbodiimide resin for an acoustically matching layer, where the composition may further contain inorganic hollow bodies or inorganic hollow bodies and another reactive resin; a process for producing a formed article of an acoustically matching layer by curing and forming under heating the composition in a mold for the acoustically matching layer; and an ultrasonic transducer using the same composition and ultrasonic transducer using the same formed article.

Abstract: The present invention provides a novel process for producing a calcium phosphate cement or filler which hardens in a temperature dependent fashion in association with an endothermic reaction. In the reaction a limited amount of water is mixed with dry calcium phosphate precursors to produce a hydrated precursor paste. Hardening of the paste occurs rapidly at body temperature and is accompanied by the conversion of one or more of the reactants to poorly crystalline apatitic calcium phosphate. The hardened cements, fillers, growth matrices, orthopedic and delivery devices of the invention are rapidly resorbable and stimulate hard tissue growth and healing. A composite material is provided including a strongly bioresorbable, poorly crystalline apatitic calcium phosphate composite and a supplementary material. The supplementary material is in intimate contact with the hydroxyapatite material in an amount effective to impart a selected characteristic to the composite.

Abstract: A non-pigmented ink composition suitable for use in ink jet printing is provided made up of a blend of two or more hollow micro-spheres comprising a small particle size hollow micro-sphere and a larger particle size hollow micro-sphere. The remainder of the ink composition comprises a suitable carrier vehicle, which typically contains water, alcohols, surfactants, humectants and optionally a resin component.

Abstract: The present invention is a fly ash filler or filler blend having a particle size distribution with at least three modes that can be combined with a polymer at higher filler loadings to produce a filled polymer for polymer composites that, in many cases, can produce improved mechanical properties for the polymer composites over polymer composites using conventional fillers. As a result, superior polymer composites (e.g. those used in carpet backing) can be produced at a lower cost than conventional polymer composites. The present invention also includes a method for producing a polymer composite, comprising the steps of combining a polymer with a fly ash filler or a filler blend having a particle size distribution with at least three modes to produce a filled polymer and producing a polymer composite with the resulting filled polymer. The present invention further includes a method of determining what fly ashes can be used as fillers for polymer composites.

Abstract: A thermoplastic foam is provided which contains a thermoplastic resin and a layered silicate and in which foam cells and the layered silicate are evenly and finely dispersed. A volume-expansible gas or heat decomposable blowing agent is incorporated into interlayer spaces of a layered silicate in a composite material containing 100 parts by weight of a thermoplastic resin and 0.1-50 parts by weight of the layered silicate, and the gas or blowing agent is allowed to expand in volume or thermally decompose to form foam cells 6, so that a thermoplastic foam is obtained in which the layered silicate has an average interlayer spacing of over 60 ? when determined by an X-ray diffractometry.

Abstract: A prosthetic filler for a living body having excellent storage properties and handlability is disclosed. The prosthetic filler includes calcium phosphate granules and porous small chips made of an organic material for binding these calcium phosphate granules to each other. The prosthetic filler is made by mixing the calcium phosphate granules and the small chips of the organic material. When the prosthetic filler is used for a living body, it is added with water, and then they are kneaded to become a paste state. Thus obtained paste state prosthetic filler is injected into a bone defect site or the like to restore it.

Abstract: An adhesive containing a far infrared radiation ceramic powder emitting far infrared rays and a radiation source ceramic powder emitting radiations and anions. The radiation source ceramic powder includes silicon dioxide, aluminum oxide, iron oxide, titanium oxide, calcium oxide, magnesium oxide, potassium oxide, sodium oxide and zirconium and/or radium. The adhesive according to the present invention relaxes human beings, helps spontaneous recovery from diseases and improves health by the synergistic effects of far infrared rays, anions and radiations.

Abstract: The presence of expandable microspheres in an aqueous coating composition comprised of at least one dispersed polymer and at least one inorganic filler helps to improve the appearance and/or sound damping properties of the coating obtained by heating the aqueous coating composition after it has been applied to a substrate surface.

Abstract: An organic porous material having a continuous pore structure, which comprises interconnected macropores and mesopores with a radius of 0.01 to 100 ?m in the walls of the macropores, having a total pore volume of 1 to 50 ml/g and having pore distribution curve characteristics wherein the value obtained by dividing the half-width of the pore distribution curve at the main peak by the radius at the main peak is 0.5 or less. The organic porous material is useful as an adsorbent having high physical strength and excelling in adsorption amount and adsorption speed, an ion exchanger excelling in durability against swelling and shrinkage, and a filler for chromatography exhibiting high separation capability.

Abstract: An improved material for use in resilient conforming pads, cushions, impact resistance padding and the like is described. The material comprises hollow micro particles cohered to a mass by a combination of low and high molecular weight thermoplastic bonding agents. The material is useful for providing low weight contour conforming resilient padding for garments, athletic equipment, prosthetic devices, surgical or vehicular cushions, positioning devices, mattresses impact protective padding and the like.

Abstract: A method (200) and system (100) for the protection of stucco. A water-resistant preconditioner (102) is formulated. A substantially waterproof and breathable sealant coating (104 is formulated, and a water-resistant acrylic paint (106) is obtained. The preconditioner (102) is applied to a new stucco. The sealant coating (104) is applied to the stucco after the preconditioner (102). The acrylic paint (106) is applied to the stucco after the sealant coating (104). The preconditioner (102) contains water (114), a styrene acrylic primer (118), and a siliconate solution (120). The sealant coating (104) contains water (134), ceramic microspheres (152), polymeric microspheres (160), and a resin binder (166).

Abstract: The description relates to a flexible fire protection plate having a plastic matrix and an inorganic filler made of a pliable organic binder in which a coarse-grained inorganic filler is embedded, as well as the use of this fire protection plate for the fire protection of openings in walls, floors and ceilings, especially of conduits for pipes and cables

Abstract: Provided are a laminating method and machine for successively heating and compression-bonding a film-shaped organic die-bonding material on a leadframe. leadframe 7 is placed on a travelling table 8 and is heated there. A film-shaped organic die-bonding material 2 is punched out and the resulting film is tack-bonded to a die pad on the leadframe. The leadframe with the film tack-bonded thereon is then moved to a position B by the travelling table. After the film is pressed by a compression-bonding element at the position B, a chip is mounted on the film-shaped organic die-bonding material 2. It is therefore possible to bond a film-shaped organic die-bonding material under compression on a leadframe with good productivity but without voids and further to avoid package cracking upon mounting a chip.

Abstract: The invention relates to methods for preparing a syntactic foam composition suitable for use as a carrier for chemicals or other compounds, including pharmaceuticals. The invention further relates to compositions prepared in accordance with the methods of the present invention.

Abstract: Low specific gravity silicone rubber composition that possesses excellent dimensional stability during moulding as well as during heating and cooling after curing. The silicone rubber composition comprises a diorganopolysiloxane having a viscosity of from 100 to 100,000 mPa·s which preferably comprises at least two alkenyl groups per molecule, a hydrophobic reinforcement silica filler; a curing agent in an amount sufficient to cure the composition, hollow resin particles consisting of external shells made of a non-silicone thermoplastic resin, and gaseous or volatile-liquid cores; and water. It is preferred that the curing agent is an addition cure agent.

Abstract: An improved material for use in resilient conforming pads, cushions, impact resistance padding and the like is described. The material comprises a liquid or semi-solid matrix phase and an expanded Perlite included phase. The material is useful for providing low weight contour conforming resilent padding for garments, athletic equipment, prosthetic devices, surgical, medical or vehicular cushions, positioning devices, mattresses, impact protective padding and the like.

Abstract: Provided is a process for producing a thermoplastic resin composition of low specific gravity containing hollow spheres by a melt processing extrusion method, wherein a melt-kneading extruder equipped with a screw is used and the extruder has an upper stream side supplying portion at the upper stream part of the extrusion direction, and a lower stream side supplying portion at the lower stream part from said upper stream side supplying portion, and the ratio (L/D) of the distance (L) between said upper stream side supplying portion and said lower stream side supplying portion to the diameter (D) of a screw is 4-30 (L and D are the same scale units); and under screw rotation, a thermoplastic resin having a specific gravity of 1.10 or more is supplied from the upper stream side supplying portion, and hollow spheres in an amount of 2-50 parts by weight based on 100 parts by weight of the thermoplastic resin are supplied from the lower stream side supplying portion.

Abstract: The present invention discloses a simulated limestone, a method of producing the simulated limestone, and a method of achieving a surface texture. The simulated limestone has been specifically formulated and designed in order to overcome the currently existing problems of other simulated or artificial stones that are currently available. The invention additionally discloses a method of producing the simulated limestone which provides unique characteristics. Also disclosed, is a method of preparing a surface texture which provides a product having the enhanced appearance of natural limestone. Both methods disclosed herein may be completed in a time efficient manner and produce a simulated limestone having the appearance of natural limestone and other benefits described herein.

Abstract: In broadest terms, a wood filler composition of the present invention comprises: from about 11.50 to about 17.50 weight percent water; from about 14.40 to about 21.60 weight percent ceramic microspheres; from about 2.48 to about 3.72 weight percent wood flour; from about 0.32 to about 0.48 weight percent thickener; from about 0.80 to about 1.20 weight percent glass bubbles; from about 12.24 to about 18.36 weight percent acrylic latex emulsion; and from about 36.06 to about 54.10 weight percent calcium carbonate. The composition preferably has a pH in the range of from about 8.4 to about 8.8. Further the composition preferably has a viscosity of 200,000 to 300,000 cps as measured on a BROOKFIELD RV viscometer (helipath on) with a T/E spindle at 20 rpm and 25° C.

Abstract: A rubber composition comprising 100 parts by weight of a diene rubber and 0.5 to 20 parts by weight of a foaming agent-containing resin containing 5 to 65% by weight of a chemical foaming agent, wherein the resin is mainly a polyolefin resin which is not co-crosslinkable with the diene rubber and wherein the rubber composition is structured having microcapsule-shaped bubbles coated with a resin layer after vulcanization of the rubber.

Abstract: The invention and formulation relates to methods, materials, and products for foam-in-place materials comprising a two-component foam-in-place structural material for producing a foamed product. A first component of the system includes an epoxy-based resin preferably formulated with a coated particles, such as a metal salt, a metal carbonate encapsulated within a wax, or a polymer, (e.g., Thermoset, thermoplastic, or mixture). The metal carbonate particle may be encapsulated within a wax, shell or skin that will change state to expose the core to chemically react for initiating the production of gas for blowing. The second component is an acid that is capable of initiating polymerization of the resin.

Abstract: An inkjet-receptive coating composition for efficacious inkjet printing which is a synergistic composition of swellable, water-insoluble polyvinylpyrrolidone particles and microporous (fumed) silica particles.

Abstract: Novel gelatinous compositions and articles are formed from an intimate melt blend admixture of one or more of a high viscosity poly(styrene-ethylene-butylene styrene), poly(styrene-ethylene-ethylene-propylene-styrene), poly(styrene-ethylene-butylene)n, and poly(styrene-ethylene-propylene)n triblock and branched copolymers and high levels of a plasticizing oil.

Abstract: The invention relates to a composition which comprises a dispersion of micro spheres in a gel comprising an oily base and an organic polymeric gelling agent.

Abstract: A group of sealants are described which utilize a by-product of paint booth spray operations. Processed paint booth overspray particles are combined with various resins, curing agents to form the sealant compositions.

Abstract: This invention relates to syntactic foams comprising the reaction product of a liquid diphenylmethane diisocyanate component, with an isocyanate-reactive component, a filler having a density of less than 1 g/cm 3, and at least one organo-metallic catalyst. This invention also relates to the use of these syntactic foams for insulating pipes.

Abstract: An additive for synthetic resins is provided which comprises composite particles obtained by depositing a calcium phosphate compound (R) on support particles (M) of a petaloid porous structure. The additive of the present invention provides synthetic resin compositions having excellent transparency, anti-scratch property, anti-blocking property and less discoloration caused by deterioration of resin.

Abstract: In order to provide a moulding composition which makes it possible to form shaped components having not only one but two or more visible sides, it is proposed that this composition comprise a methyl-methacrylate-based syrup and up to 85%, expressed in terms of the moulding composition, of an inorganic filler, and that the moulding composition comprise deformable, propellant-filled hollow microspheres having a plastic wall which is essentially insoluble in methyl methacrylate, the proportion by volume of the hollow microspheres to the total volume of the moulding composition being in the 5 to 50 vol. % range.

Abstract: In the present invention, an inorganic reactant is, or reactants are, localized with respect to a dendritic polymer by physical constraint within or by a non-covalent conjugation to the dendritic polymer. The localized inorganic reactant or reactants is/are subsequently transformed to form a reaction product which is immobilized with respect to the dendritic polymer. This immobilization occurs on a nanoscopic scale as a consequence of the combined effects of structural, chemical and physical changes without having covalent bonds between the product(s) and the dendritic container and results in new compositions of matter called dendritic nanocomposites. The resulting nanocomposite material can be used to produce revolutionary products such as water soluble elemental metals, with specific applications including magnetic resonance imaging, catalytic, magnetic, optical, photolytic and electroactive applications.

Abstract: A pressure activated electrically conductive polymeric matrix material that is doped with particulate filler material. Electrical conductivity is pressure activated with a change in electrical resistance; specifically, with no pressure applied, the material is at a high resistance and with pressure the resistance is materially lower. Conductive fillers may be spherical or powder substrate, such as glass, graphite, etc., having plated thereon a metal coating which is electrically conductive and which is more thermally conductive than the substrate. The polymeric matrix materials may include polyurethane, silicone, and many other synthetic or natural rubbers.

Abstract: Disclosed is a composition useful as a sealing or undercoating material for automobiles. The composition comprises fine particles (A) comprising polyurethane resin, a plasticizer (B) and fillers (C), wherein not less than 50% of (A) is spherical particles having a ratio of major axis/minor axis in the range of 1.0 to 1.5.

Abstract: Organopolysiloxane-based compositions that are used to prepare silicone rubbers that are flame retardant and to the use of such rubbers. More specifically, flame retardant rubbers that are useful as coatings, for example, as marine deck coatings, firewall construction and fireblanket applications. The materials are resin reinforced silicone polymers used in conjunction with ceramic hollow spheres and they have demonstrated good performance in flame retardancy tests.

Abstract: AbstractA method of producing a composite material, including providing a surface layer in a first mold such that the surface layer is in contact with an interior surface thereof, disposing a second mold in position so that a space is defined between the second mold and the surface layer, the second mold having plural groups of perforations; feeding expanded resin beads to the space to fill the space therewith, deaerating the space, and then introducing a heating medium into the space successively through the plural groups of perforations of the second mold to fuse and bond the expanded resin beads.

Abstract: The invention relates to absorbents for water and aqueous liquids, which absorbents are based on water-swellable, yet water-insoluble polymers wherein zeolites high in silicon have been incorporated ionically and/or as a result of mechanical inclusion.

Abstract: An improved material for use in resilient conforming pads, cushions, impact resistance padding and the like is described. The material comprises a liquid or semi-solid matrix phase and an expanded Perlite included phase. The material is useful for providing low weight contour conforming resilient padding for garments, athletic equipment, prosthetic devices, surgical, medical or vehicular cushions, positioning devices, mattresses, impact protective padding and the like.

Abstract: An augmented synthetic resin is provided. That resin includes carbon nanotubes dispersed in a polymethylmethacrylate matrix. The method of preparing this synthetic resin includes the mixing and disaggregating of the carbon nanotubes.

Abstract: Novel gelatinous compositions and articles are formed from an intimate melt blend admixture of one or more of a selected block SEEPS copolymers in combination with one or more polymers of poly(styrene-butadiene-styrene), poly(styrene-butadiene)n, poly(styrene-isoprene-styrene), poly(styrene-isoprene)n, poly(styrene-ethylene-propylene), poly(styrene-ethylene-propylene-styrene)n, poly(styrene-ethylene-butylene-styrene)n, poly(styrene-ethylene-butylene), poly(styrene-ethylene-propylene)n, poly(styrene-ethylene-butylene)n, polystyrene, polybutylene, poly(ethylene-propylene), poly(ethylene-butylene), polypropylene, and polyethylene, and a plasticizing oil.

Abstract: The present invention provides a porous polyolefin film abounding in air permeability and moisture permeability and having extremely high degree of light transmission and tear strength, a process for producing same and intended use thereof. This porous polyolefin film is produced, for example, by stretching an unstretched polyolefin film having a resin composition of 100 parts by weight of polyolefin, 50-150 parts by weight of an inorganic filler having a 50% median diameter of at least 2 &mgr;m but less than 7 &mgr;m measured according to the light-scattering method, and 2-20 parts by weight of a wax of polyolefin series in at least uniaxial direction at an area magnification of 1.1-1.5 times, and possesses physical properties of a water vapor transmission rate of at least 1000 g/m2·24 hrs., a light transmission of at least 65%, and a tear strength of at least 0.6 N.

Abstract: A breathable, stretch-thinned barrier film having improved strength, processability and/or breathability is formed from a mixture of a thermoplastic polymer and cavated filler particles such as cyclodextrin. The cavated filler particles provide the film with enhanced breathability to water vapor due to their ring-like, conical, cylindrical or otherwise hollow molecular structure, yet the film remains substantially impermeable to aqueous liquids. The enhanced breathability occasioned by the cavated particles permits the use of relatively low filler levels and correspondingly high polymer levels, thereby enhancing the film strength. The filler may melt during extrusion of the molten polymer into a film, facilitating smooth processing, and re-crystallize into particles after the film is formed and cooled.

Abstract: An autodepositing liquid composition comprises dispersed non-film-forming polymer particles in addition to the dispersed film forming polymer characteristic of all autodepositing liquid compositions. Preferably, the non-film-forming polymer particles are gas-tight microballoons filled with a gas such as air and have an average particle size less than 1 &mgr;m. Such particles act in the autodepositing liquid compositions and in the dried coatings formed from them as opaque white pigments, unless the coatings are heated above about 130° C., if so heated, the coatings, unless they contain other heat stable pigment, become irreversibly transparent.

Abstract: A silicone rubber is produced by curing a silicone rubber composition which includes (A) a curable organopolysiloxane composition and (B) at least one hollow organic resin filler whereby the filler forms cells in an open-cell state. The open-cell state gives the silicone rubber good cushioning property and a low compression set.

Abstract: A roller has an elastic layer formed by curing a silicone rubber material containing at least expanded resin microballons, wherein, when the roller is placed in a vacuum chamber in which atmospheric pressure is reduced to 0.001 MPa or less over 2 minutes, the roller has a gas permeability indicating the recovery characteristic where an increased amount of the thickness of the elastic layer after 10 minutes from the start of evacuation is two-thirds or less of the maximum increased amount of thickness of the elastic layer during a 10 minute period from the start of evacuation. The elastic layer is formed by curing a silicone rubber material containing the expanded resin microballoons and has air void portions formed by breaking the resin microballoons and passages connecting the air void portions therebetween.

Abstract: The joint compound of the present invention utilizes hollow resin microspheres with a mean particle size less than 75 microns and exhibiting no more than 1.5% increase in density under high shear stress testing.

Abstract: The present invention relates to a method of foaming a polymer comprising the steps of providing a composition comprising said polymer and a zeolite in an amount of 0.3% or more based on the weight of said polymer and extruding said composition. The invention further relates to foamed articles and to the use of zeolites as foaming agents in the foaming of polymers.

Abstract: Self-repairing, fiber reinforced matrix materials include a matrix material including inorganic as well as organic matrices. Disposed within the matrix are hollow fibers having a selectively releasable modifying agent contained therein. The hollow fibers may be inorganic or organic and of any desired length, wall thickness or cross-sectional configuration. The modifying agent is selected from materials capable of beneficially modifying the matrix fiber composite after curing. The modifying agents are selectively released into the surrounding matrix in use in response to a predetermined stimulus be it internal or externally applied. The hollow fibers may be closed off or even coated to provide a way to keep the modifying agent in the fibers until the appropriate time for selective release occurs.

Abstract: Polymer particles containing a polymer of a vinylarene monomer, a porous silicate compound and at least 1.5% by weight of water, based on the weight of vinylarene, water and porous silicate compound, wherein the porous silicate compound is selected from alumino silicates and amorphous silica particles, and a process for the preparation of such polymer particles.

Abstract: Paint compositions and coatings having improved overall visual appearance, richness or depth of color and aesthetic properties such as for spraying-painting automobiles, boats, aircraft and home appliances. The present paint compositions are high solids content, heat-curable, transparent or translucent compositions containing embedded light-refractive colorless and/or tinted transparent glass beads preferably between about 10 to 20 microns diameter, and one or more color-enhancing agents such as pigments, dyes, aluminum flakes, mica, opaque glass beads, holographic flakes, and similar conventional light-enhancing agents. The present bead-containing refractive paint compositions may be based upon volatile organic solvents, water or may be solvent-free powder compositions, but in all cases the resinous binder material is cross-linkable at the baking temperature of the paint, or upon exposure to ultraviolet radiation, to cure as a hard, translucent, chip-resistant paint.

Abstract: The invention discloses a composition comprising one or more density modulators dispersed in a polymer matrix wherein the matrix is prepared by the metathesis of an olefin monomer using a ruthenium or osmium metal carbene catalyst. The composition may use a catalyst of the formula wherein: M is ruthenium or osmium; X and X1 are either the same or different and are any anionic ligand; L and L1 are either the same or different and are any neutral electron donor; R and R1 are either the same or different and are each independently hydrogen or a substitutent selected from the group consisting of C1-C20 alkyl, C2-C20 alkenyl, C2-C20 alkynyl, aryl, C1-C20 carboxylate, C1-C20 alkoxy, C2-C20 alkenyloxy, C2-C20 alkynyloxy, aryloxy, C2-C20 alkoxycarbonyl, C1-C20 alkylthio, C1-C20 alkylsulfonyl and C1-C20 alkylsulfinyl, wherein each of the substituents is substituted or unsubstituted.

Abstract: An insulating refractory composition which is fiber free and comprises a lightweight refractory filler of tamped bulk density no greater than 0.4 g/cc, hollow refractory microspheres and a binder, the binder being water-based or curable at about 100° C. or below, the composition being curable by microwaves and having a cured density of less than 0.45 g/cc.

Abstract: This invention provides deformable low density trauma mitigation or pressure reducing composition comprising a viscous fluid and a plurality of macroparticulates and, optionally, microparticulates dispersed within the viscous fluid. The viscous fluid can comprise a water/oil emulsion, a glycerin/water mixture, a plasticizer or the like. In a further embodiment the composition comprises a viscous fluid and an enhancer which is a polytetrafluoroethylene-molybdenum disulfide combination.