Process Of Forming A Composition Having A Fiber Which Is Twisted, Coiled, Or Involves Specific Mechanically Interengaged Fibers Other Than Fibers Solely Of Glass; Or Composition Containing Same, E.g., Textiles, Cloth, Fiber Bundles, Mats, Etc. Patents (Class 523/222)
  • Publication number: 20080207798
    Abstract: Organic-inorganic hybrid fibers and methods for the preparation of such fibers are disclosed.
    Type: Application
    Filed: February 27, 2007
    Publication date: August 28, 2008
    Applicant: PPG INDUSTRIES OHIO, INC.
    Inventors: Stuart D. Hellring, Kaliappa G. Ragunathan, Kenneth J. Balog, Hong Li, Robert A. Montague
  • Publication number: 20080207799
    Abstract: Described are melt-spun strands having a modulus of elasticity of less than 6 GPa and an elastic extension of greater than 1.5%, comprising a) a thermoplastic polymer, b) a thermoplastic elastomeric block copolymer, and c) carbon black and/or graphite particles in the form of aggregates aligned along the longitudinal axis of the strand which form electrically conductive paths along the longitudinal axis of the strand. The strands exhibit very high electrical conductivity and are useful for forming screens, wires, sieves or other technical/industrial wovens.
    Type: Application
    Filed: February 21, 2008
    Publication date: August 28, 2008
    Inventors: Kurt-Gunter Berndt, Rex Delker
  • Publication number: 20080207800
    Abstract: Described are melt-spun strands having a modulus of elasticity of from 8 to 14 GPa and an elastic extension of up to 1.5%, comprising a) a thermoplastic polyester, b) a thermoplastic elastomeric block copolymer, and c) carbon black and/or graphite particles in the form of aggregates aligned along the longitudinal axis of the strand which form electrically conductive paths along the longitudinal axis of the strand. The strands exhibit very high electrical conductivity and are useful for forming screens, wires, sieves or other technical/industrial wovens.
    Type: Application
    Filed: February 21, 2008
    Publication date: August 28, 2008
    Inventors: Kurt-Gunter Berndt, Rex Delker, Hubert Rathay
  • Patent number: 7271207
    Abstract: A bituminous composition which comprises a bituminous component and a block copolymer which comprises at least two blocks of a conjugated diene and at least two blocks of a monovinylaromatic hydrocarbon, being of the general formula: S1—B1—S2—B2 wherein B1 is a block of polymerized conjugated diene comprising at least 50 mole % isoprene having an apparent molecular weight of from 180,000 to 400,000, S1 and S2 are blocks of polymerized monovinylaromatic hydrocarbon having a weight average molecular weight of 12,000 to 40,000, and B2 is a block of polymerized conjugated diene comprising at least 50 mole % isoprene having an apparent molecular weight of from 15,000 to 60,000; wherein the weight ratio W of B1 over B2 is in the range of 3.0 to 12.0; and wherein the content of polymerized monovinylaromatic hydrocarbon is in the range from 10 to 35 wt. %.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: September 18, 2007
    Assignee: Kraton Polymers U.S. LLC
    Inventors: Eric A. T. Trommelen, Martin C. van Dijk
  • Patent number: 7186760
    Abstract: The present invention provides methods of constructing, reinforcing or modifying dental structures. The methods of the present invention include contacting a dental structure with dental resin and a triaxial material. In another aspect, the present invention provides dental structures including a triaxial material.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: March 6, 2007
    Assignee: Ribbond, Inc.
    Inventor: David N. Rudo
  • Patent number: 6841239
    Abstract: A manufacturing method of composite wood that arbitrary amount of wood can be used, nailing is possible and a product with arbitrary configuration is easily manufactured is provided. A melted binder resin and a plurality of wood pieces are kneaded. Then, a resultant kneaded material of the wood pieces and the binder resin is strongly pressed. The binder resin is cooled while the kneaded material is strongly pressed. Alternatively, strong pressing and cooling are repeated for the kneaded material. As a result, the binder resin is cured. A resultant composite wood is cut into a board with a predetermined thickness or a bar with a predetermined dimension and assembled into a desired product. A water content of the wood pieces may be evaporated by heat from the binder resin or may be evaporated by heating the wood pieces.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: January 11, 2005
    Inventor: Katuyuki Hasegawa
  • Patent number: 6756412
    Abstract: Fiber reinforced recycled thermoplastic composites and methods for their manufacture are presented. In a preferred embodiment, the thermoplastic composite incorporates a matrix of recycled thermoplastic and a plurality of high modulus, reinforcing fibers, with the recycled thermoplastic including polyethylene, polypropylene, nylon, PET and styrene-butadiene rubber, and the reinforcing fibers including glass fibers, natural fibers, carbon fibers, and aramid fibers. Preferably, each of the reinforcing fibers has a minimum length of approximately ½ of an inch and a modulus of approximately one million psi.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: June 29, 2004
    Assignee: Georgia Composites, Inc.
    Inventor: John D. Muzzy
  • Patent number: 6682673
    Abstract: A process for making a fiber composite involving: (a) providing a natural fiber; (b) providing a matrix material produced by a radical polymerization reaction of: (i) a monomer selected from the group consisting of ring opening products of epoxidized fatty compounds with olefinically unsaturated carboxylic acids, and (ii) a comonomer selected from the group consisting of olefinically unsaturated carboxylic acids; (c) providing a radical initiator; and (d) conducting the radical polymerization reaction of (i) and (ii) in the presence of the natural fiber so that the matrix material envelops the natural fiber, thus producing the fiber composite.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: January 27, 2004
    Assignee: Cognis Deutschland GmbH & Co. KG
    Inventors: Michael Skwiercz, Bernhardt Gutsche, Frank Roessner, Doris Elberfeld
  • Publication number: 20030220420
    Abstract: A process is described for producing thin crimped tows from LOY, POY, or FOY filaments in a total linear density from 2 ktex to 9 ktex by filament yarns being withdrawn from creeled bobbins, folded and provided with a processing finish, then drawn or tension-uniformized and thereafter heated and stufferbox crimped. The process can be carried out in-line with numerous further processing operations. The tows are particularly useful for producing textile hygiene articles such as diapers, sanitary napkins, inserts and incontinence guards and the like.
    Type: Application
    Filed: February 24, 2003
    Publication date: November 27, 2003
    Inventors: Jorg Dahringer, Michael Klanert, Bernd A. Blech, Stefan Seibel, Hartmann Huth
  • Patent number: 6638612
    Abstract: A composite material comprises a first wood component of substantially axially aligned wood chips having a first size range and being distributed throughout the composite material in a first discontinuous phase, a second wood component of wood particles having a second size range and being distributed between the wood chips in a second discontinuous phase, the second size range being distinct from the first size range and having substantially smaller values than the first size range, and a thermoplastic polymer component encapsulating the wood chips and the wood particles and forming a continuous phase extending throughout the composite material. The wood chips constitute from about 100 to about 0 weight percent of a total weight of the first and second wood components and the wood particles constitute from about 0 to about 100 weight percent of the total weight of the first and second wood components.
    Type: Grant
    Filed: September 18, 2001
    Date of Patent: October 28, 2003
    Inventor: James D. Jones
  • Patent number: 6583199
    Abstract: An improved material for use in resilient conforming pads, cushions, impact resistance padding and the like is described. The material comprises hollow coated micro particles cohered to a mass by a combination of a carboxylic acid bonding agent and a hydrophobic fluid. The material is useful for providing low weight contour conforming resilient padding for garments, athletic equipment, prosthetic devices, surgical or vehicular cushions, positioning devices, mattresses impact protective padding and the like.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: June 24, 2003
    Assignee: I-TEK, Inc.
    Inventors: Theodore B. Brother, Edward J. Ellis
  • Publication number: 20030087973
    Abstract: Fiber reinforced recycled thermoplastic composites and methods for their manufacture are presented. In a preferred embodiment, the thermoplastic composite incorporates a matrix of recycled thermoplastic and a plurality of high modulus, reinforcing fibers, with the recycled thermoplastic including polyethylene, polypropylene, nylon, PET and styrene-butadiene rubber, and the reinforcing fibers including glass fibers, natural fibers, carbon fibers, and aramid fibers. Preferably, each of the reinforcing fibers has a minimum length of approximately ½ of an inch and a modulus of approximately one million psi.
    Type: Application
    Filed: March 1, 2002
    Publication date: May 8, 2003
    Inventor: John D. Muzzy
  • Publication number: 20030060540
    Abstract: A method and system of manufacturing reinforcement materials for rubber products, particularly tires. The method comprises the steps of twisting two or more yarns together to form a cable, and directly after twisting, applying and curing an adhering agent to the cable to form a treated cord. The steps of twisting the yarns and applying and curing the adhering agent are performed on one machine without intermediate take-up. The invention is also directed to a system for producing treated cord, the system comprising a one-machine twist and treat unit.
    Type: Application
    Filed: May 17, 2002
    Publication date: March 27, 2003
    Inventor: Hugh Harvey Rowan
  • Patent number: 6420471
    Abstract: The invention concerns a film-forming substance for temporarily opacifying transparent or translucent surfaces made of glass or rigid or flexible plastic, such as, for instance, agricultural or horticultural greenhouse covering, characterized in that it contains, in slightly alkaline water: at least one binding agent consisting of a resin based on acrylic derivatives, having an acid index higher than 60; and at least a filler or pigment selected, for example, among the following; silica or silicate; barium sulphate; titanium oxide; zinc oxide; mineral or organic colored pigment.
    Type: Grant
    Filed: October 20, 2000
    Date of Patent: July 16, 2002
    Inventor: Patrick Douarre
  • Publication number: 20020091176
    Abstract: A process of making a fabric based stiffener material having thermal adhesive properties on its top and bottom surfaces which is based on (a) contacting a non-woven fabric with a latex forming resin and a finely divided powder adhesive polymer to form a latex saturated non-woven fabric; and (b) removing the excess latex from the non-woven fabric formed in step (a); and (c) drying the product of step (b).
    Type: Application
    Filed: December 18, 2001
    Publication date: July 11, 2002
    Applicant: Stanbee Company, Inc.
    Inventor: Bruce Goldberg
  • Patent number: 6387967
    Abstract: Fiber-reinforced recycled thermoplastic composites and methods for their manufacture are presented. In a preferred embodiment, the thermoplastic composite incorporates a matrix of recycled thermoplastic and a plurality of high modulus fibers, with the recycled thermoplastic including polyethylene, polypropylene, nylon, PET and styrene-butadiene rubber, and the high modulus fibers including glass fibers, natural fibers, carbon fibers, and aramid fibers. Preferably, each of the high modulus fibers have a minimum length of approximately ½ of an inch and a modulus of approximately one million psi.
    Type: Grant
    Filed: March 2, 2001
    Date of Patent: May 14, 2002
    Assignee: Georgia Composites
    Inventors: John D. Muzzy, David W. Holty, Douglas C. Eckman, John R. Stoll
  • Patent number: 6365272
    Abstract: A two-part sizing system for making colorless, densified fiber pellets of a reinforcing fiber material. The densified product may be advantageously produced by first applying a precursor size composition to reinforcing fiber strands, chopping the reinforcing fiber strands into chopped strand segments, applying a binder size, and densifying the chopped strand segments to form densified fiber pellets. The binder size is formulated using a copolymer of maleic anhydride which generates a product free from discoloration. In the process of making the pellets, the sized chopped strands are densified by tumbling in a rotating chamber for a period of time sufficient to increase their density but insufficient to degrade the fibers to a point where composite articles formed from such pellets have lower tensile or impact strengths than comparable composite articles formed from unpelletized strand segments.
    Type: Grant
    Filed: December 29, 1999
    Date of Patent: April 2, 2002
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventors: Nadia Masson, Jean-Marc Henrion, James Laurence Thomason, Leonard Joseph Adzima, Terry Linn Cheney, Willy Piret, Marc Cossement
  • Patent number: 6335384
    Abstract: Disclosed are methods useful for treating vascular lesions wherein a non-particulate agent such as a metal coil is introduced into a vascular site (e.g., an aneurysm cavity) in conjunction with an embolizing composition comprising a biocompatible polymer and a biocompatible solvent. The biocompatible solvent is miscible or soluble in blood and also solubilizes the polymer during delivery. The biocompatible polymer is selected to be soluble in the biocompatible solvent but insoluble in blood. Upon contact with the blood, the biocompatible solvent dissipates from the embolic composition whereupon the biocompatible polymer precipitates. Precipitation of the polymer in the presence of the non-particular agent permits the agent to act as a structural lattice for the growing polymer precipitate. In another embodiment, the biocompatible polymer composition can be replaced with a biocompatible prepolymer composition containing a biocompatible prepolymer.
    Type: Grant
    Filed: October 10, 2000
    Date of Patent: January 1, 2002
    Assignee: Micro Therapeutics, Inc.
    Inventors: Scott Evans, John Perl, II, Richard Greff
  • Patent number: 6291552
    Abstract: The invention relates to glass mats and their method of manufacture. In particular, the invention relates to a wet-laid method of making a glass mat and the mats formed by this method. The method includes combining a dispersant, water, glass fiber bundles, and a charged viscosity modifier to form a slurry, adding an oppositely charged viscosity modifier to the slurry, and removing the water from the slurry to form a wet glass mat. The present invention enables improved control of fiber dispersion and subsequent bundling of the fibers to form, for example, bundled glass mats with high porosity and a uniform weight. Mats produced by the present invention may be formed into a variety of products, such as in glass fiber paper, roofing shingles, and composite articles.
    Type: Grant
    Filed: October 29, 1999
    Date of Patent: September 18, 2001
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventor: Daojie Dong
  • Patent number: 6281263
    Abstract: Disclosed are methods useful for treating vascular lesions wherein a non-particulate agent such as a metal coil is introduced into a vascular site (e.g., an aneurysm cavity) in conjunction with an embolizing composition comprising a biocompatible polymer and a biocompatible solvent. The biocompatible solvent is miscible or soluble in blood and also solubilizes the polymer during delivery. The biocompatible polymer is selected to be soluble in the biocompatible solvent but insoluble in blood. Upon contact with the blood, the biocompatible solvent dissipates from the embolic composition whereupon the biocompatible polymer precipitates. Precipitation of the polymer in the presence of the non-particulate agent permits the agent to act as a structural lattice for the growing polymer precipitate. In another embodiment, the biocompatible polymer composition can be replaced with a biocompatible prepolymer composition containing a biocompatible prepolymer.
    Type: Grant
    Filed: November 12, 1999
    Date of Patent: August 28, 2001
    Inventors: Scott Evans, John Perl, II, Richard Greff
  • Patent number: 6271270
    Abstract: Fiber-reinforced recycled thermoplastic composites and methods for their manufacture are presented. In a preferred embodiment, the thermoplastic composite incorporates a matrix of recycled thermoplastic and a plurality of high modulus fibers, with the recycled thermoplastic including polyethylene, polypropylene, nylon, PET and styrene-butadiene rubber, and the high modulus fibers including glass fibers, natural fibers, carbon fibers, and aramid fibers. Preferably, each of the high modulus fibers have a minimum length of approximately ½ of an inch and a modulus of approximately one million psi.
    Type: Grant
    Filed: March 19, 1999
    Date of Patent: August 7, 2001
    Assignee: Georgia Composites
    Inventors: John D. Muzzy, David W. Holty, Douglas C. Eckman, John R. Stoll
  • Patent number: 6268408
    Abstract: A conductive soft-durometer fire-retardant mixture comprises a thermoplastic base elastomer material, a fire-retardant material and metal-coated graphite fibers. The resulting mixture is easily molded, relatively low-cost and recyclable.
    Type: Grant
    Filed: October 22, 1999
    Date of Patent: July 31, 2001
    Assignee: Lucent Technologies Inc.
    Inventor: John Anthony Dispenza
  • Patent number: 6265056
    Abstract: Exemplary mechanically-flattened fibers of the invention comprise generally elongate bodies having varied width or thickness dimensions and micro-diastrophic surface deformities. Preferred fibers are elongate synthetic polymer or multipolymer blend fibers for reinforcing matrix materials such as concrete, shotcrete, gypsum-containing materials, asphalt, plastic, rubber, and other matrix materials. Preferred methods for manufacturing such fibers comprise subjecting synthetic polymer fibers to compressive forces sufficient to achieve flattening and surface micro-diastrophism without substantially shredding and abrading the fibers.
    Type: Grant
    Filed: August 16, 2000
    Date of Patent: July 24, 2001
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Klaus-Alexander Rieder, Neal S. Berke, Stephen J. Fyler
  • Patent number: 6245831
    Abstract: A disposable article including a biodisintegratable nonwoven material having improved fluid management properties. The nonwoven material may be produced using a thermoplastic composition that comprises a unreacted mixture of an aliphatic polyester polymer selected from the group consisting of a polybutylene succinate polymer, a polybutylene succinate-co-adipate polymer, a polycaprolactone polymer, a mixture of such polymers, or a copolymer of such polymers; a multicarboxylic acid; and a wetting agent. The thermoplastic composition exhibits substantial biodegradable properties yet is easily processed. The biodisintegratable nonwoven materials may be used in a disposable absorbent product intended for the absorption of fluids such as body fluids.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: June 12, 2001
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Fu-Jya Daniel Tsai, Brigitte C. Wertheim
  • Patent number: 6114409
    Abstract: Ready-to-use, packaged, dental composition curable by UV, light or laser beams, for the preparation of dental fillings, inlays, onlays, crowns, bridges, artificial teeth, dental protheses and implantates with a container, impervious for UV or light, which houses a dental composition in such a fashion that it is affected from the effects of UV or light during storage while it can be removed for use, whereby the dental composition comprises the following: a matrix polymerizable and/or curable to a duroplastic or thermoplastic dental resin by means of UV, light or laser beams, into which a micro-fine inorganic filler is incorporated, and into which filaments or a web in the form of a mat, a ribbon, a tube or a cord is embedded; as well as a tool for applying pressure during the use of the dental composition for the purposes of filling cavities.
    Type: Grant
    Filed: August 20, 1996
    Date of Patent: September 5, 2000
    Inventor: Burghardt Krebber
  • Patent number: 6031024
    Abstract: An inkjet recording ink having excellent water resistance and having excellent ejection stability through a nozzle, which ink is obtained by dispersing colorant particles in a water-based liquid, the colorant particles being a product formed by coating each of resin particles having an average particle diameter of 50 to 300 nm with an organic pigment.
    Type: Grant
    Filed: February 24, 1998
    Date of Patent: February 29, 2000
    Assignee: Toyo Ink Manufacturing Co., Ltd.
    Inventors: Hisashi Uraki, Seiji Sawada, Yasuharu Iida, Sunao Satake, Tsutomu Fujigamori, Seiji Aida
  • Patent number: 6017977
    Abstract: Disclosed are methods useful for treating vascular lesions wherein a non-particulate agent such as a metal coil is introduced into a vascular site (e.g., an aneurysm cavity) in conjunction with an embolizing composition comprising a biocompatible polymer and a biocompatible solvent.The biocompatible solvent is miscible or soluble in blood and also solubilizes the polymer during delivery. The biocompatible polymer is selected to be soluble in the biocompatible solvent but insoluble in blood. Upon contact with the blood, the biocompatible solvent dissipates from the embolic composition whereupon the biocompatible polymer precipitates. Precipitation of the polymer in the presence of the non-particulate agent permits the agent to act as a structural lattice for the growing polymer precipitate.In another embodiment, the biocompatible polymer composition can be replaced with a biocompatible prepolymer composition containing a biocompatible prepolymer.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: January 25, 2000
    Assignee: Micro Therapeutics, Inc.
    Inventors: Scott Evans, John Perl, II, Richard Greff
  • Patent number: 6015612
    Abstract: The invention relates to a composition comprising a polymer and wood fiber composite that can be used in the form of a linear extrudate or thermoplastic pellet to manufacture structural members. The polymer and wood fiber composite structural members can be manufactured in an extrusion process or an injection molding process. The linear extrudate or pellet can have a cross-section of any arbitrary shape, or can be a regular geometric. The pellet can have a cross-section shape having a volume of at least about 12 mm.sup.3. Preferably the pellet is a right cylindrical pellet having a minimum radius of about 1.5 mm and a minimum length of 1 mm weighing at least 14 mg. The invention also relates to an environmentally sensitive recycle of waste streams. The polymer and wood fiber composite contains an intentional recycle of a waste stream comprising polymer flakes or particles or wood fiber.
    Type: Grant
    Filed: May 4, 1999
    Date of Patent: January 18, 2000
    Assignee: Andersen Corporation
    Inventors: Michael J. Deaner, Joseph Puppin, Kurt E. Heikkila
  • Patent number: 6015611
    Abstract: A composition in the form of pellets comprising a thermoplastic and wood fiber composite material suitable for forming structural members as a replacement for wood in the manufacture of doors and windows. The composite has less than about 10 wt % water based on pellet weight and a Young's modulus of at least about 500,000. Structural members are typically formed from the composite in an extrusion or an injection molding process.
    Type: Grant
    Filed: October 26, 1998
    Date of Patent: January 18, 2000
    Assignee: Andersen Corporation
    Inventors: Michael J. Deaner, Joseph Puppin, Kurt E. Heikkila
  • Patent number: 6004668
    Abstract: A composition in the form of pellets comprising a thermoplastic and wood fiber composite material suitable for forming structural members as a replacement for wood in the manufacture of doors and windows. The composite has less than about 10 wt % water based on pellet weight and a Young's modulus of at least about 500,000. Structural members are typically formed from the composite in an extrusion or an injection molding process.
    Type: Grant
    Filed: October 26, 1998
    Date of Patent: December 21, 1999
    Assignee: Andersen Corporation
    Inventors: Michael J. Deaner, Giuseppe Puppin, Kurt E. Heikkila
  • Patent number: 6001926
    Abstract: A fiber-reinforced phthalonitrile composite is made by impregnating or coating a fibrous material with a phthalonitrile prepolymer mixture containing a phthalonitrile monomer and an aromatic amine curing agent that is thermally stable and nonvolatile at a temperature up to about 375.degree. C., and that contains at least one electron withdrawing substituent effective to reduce the reactivity of the aromatic amine curing agent with the phthalonitrile monomer.
    Type: Grant
    Filed: October 2, 1997
    Date of Patent: December 14, 1999
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Satya B. Sastri, Teddy M. Keller
  • Patent number: 5922807
    Abstract: A fiber-reinforced phthalonitrile composite is made by impregnating or coating a fibrous material with a phthalonitrile prepolymer mixture containing a phthalonitrile monomer and an aromatic amine curing agent that is thermally stable and nonvolatile at a temperature up to about 375.degree. C., and that contains at least one electron withdrawing substituent effective to reduce the reactivity of the aromatic amine curing agent with the phthalonitrile monomer.
    Type: Grant
    Filed: October 2, 1997
    Date of Patent: July 13, 1999
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Satya B. Sastri, Teddy M. Keller
  • Patent number: 5827607
    Abstract: The invention relates to a thermoplastic composite material consisting essentially of a thermoplastic polymer and a wood fiber. The composite can be used in the form of a linear extrudate or a thermoplastic pellet to manufacture structural members. The linear extrudate or pellet can have any arbitrary cross-section or can be a regular geometric shape. Typically the thermoplastic polyvinyl chloride polymer and the wood fiber are combined and extruded in the form of a pellet. The pellet can be then taken, placed in an extruder and extruded in the form of a structural member. The composite material of the invention can be used to form structural members having high modulus (greater than about 500,000 psi). The thermoplastic structural members of the invention can then be recycled to form new thermoplastic.
    Type: Grant
    Filed: October 17, 1995
    Date of Patent: October 27, 1998
    Assignee: Andersen Corporation
    Inventors: Michael J. Deaner, Giuseppe Puppin, Kurt E. Heikkila
  • Patent number: 5827907
    Abstract: A composition having enhanced fracture resistance comprising a heat curable reaction product of a fluorine-containing thermoset material and a fluorine-containing homopolymer, wherein the cured reaction product comprises the thermoset material having a plurality of discrete phases of said fluorine-containing homopolymer dispersed therein, the homopolymer phases being in the range of micron to submicron size.
    Type: Grant
    Filed: August 30, 1993
    Date of Patent: October 27, 1998
    Assignee: IBM Corporation
    Inventors: Jeffrey Thomas Gotro, Jeffrey Curtis Hedrick, Konstantinos Papathomas, Niranjan Mohanlal Patel, Alfred Viehbeck, William Joseph
  • Patent number: 5684068
    Abstract: The present invention, in certain embodiments discloses an insulation composition including polyvinyl alcohol cooked without an acidic medium and cellulose fibers combined with an acidic medium for spray-on insulation. In certain embodiments cellulose fibers and acidic solids are ground together. In one aspect the acidic medium is solid boric acid. In another aspect liquid boric acid is sprayed onto the fibers Systems are disclosed for introducing the fiber acidic composition into a first hose of a spray nozzle while introducing polyvinyl alcohol into a second hose of the spray nozzle. In another aspect an acrylic resin is mixed with the polyvinyl alcohol.
    Type: Grant
    Filed: July 31, 1995
    Date of Patent: November 4, 1997
    Assignee: International Cellulose Corp.
    Inventors: Harold F. Boyer, Steven A. Kempe, William F. Boyer
  • Patent number: 5677372
    Abstract: An improved adhesion or bonding between diamond fibers and a matrix of at least one organic polymer such as a resin is achieved in a composite material reinforced with vapor-deposited diamond. To improve bonding to the matrix, hydrogen is removed from the surface of vapor-deposited diamond fiber. This can be achieved by heating the diamond under an oxidative atmosphere at a temperature of about 150.degree. C. to about 800.degree. C., or under a non-oxidative atmosphere at a temperature of about 800.degree. C. to about 1500.degree. C. The surface of the vapor-deposited diamond, which contains not more than about 1.times.10.sup.15 /cm.sup.2 of hydrogen atoms, is bonded to the matrix of resin for example with sufficient strength. To further improve bonding, diamond doped with B or N is employed as the reinforcing material or at least a surface layer thereof.
    Type: Grant
    Filed: December 8, 1995
    Date of Patent: October 14, 1997
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Yoshiyuki Yamamoto, Takahiro Imai, Takashi Tsuno, Naoji Fujimori
  • Patent number: 5663224
    Abstract: Inorganic material particles are dispersed in an aqueous medium with surface charge adjusting additives to give a moderately stable slurry or pigment grind. The dispersion can be used to prepare fully formulated compositions. Products formulated using the aqueous dispersion can be prepared to give the same performance as products including inorganic material dispersed with conventional polyelectrolyte pigment dispersants, but with higher levels of inorganic material, or superior performance properties with like levels of inorganic material.
    Type: Grant
    Filed: December 3, 1991
    Date of Patent: September 2, 1997
    Assignee: Rohm and Haas Company
    Inventors: William David Emmons, Martin Vogel, Edward C. Kostansek, Jack C. Thibeault, Peter R. Sperry, Chao-Jen Chung
  • Patent number: 5660917
    Abstract: A thermal conductivity sheet is provided which is superior all in heat radiating characteristics (thermal conductivity) in the direction of sheet thickness, close-contact with respect to parts to be cooled, and electrical insulation. In a thermal conductivity sheet 1 in which a plurality of highly thermally conductive insulators 3 are dispersed in a matrix insulator 2, the highly thermally conductive insulators 3 are oriented obliquely or erectly in the direction of thickness of the thermal conductivity sheet 1 such that at least one end faces of the highly thermally conductive insulators 3 are exposed to a surface of the matrix insulator 2. Preferably, a ratio of the total sectional area of the highly thermally conductive insulators 3 to the total surface area of the thermal conductivity sheet 1 is set to be equal to or larger than 1%.
    Type: Grant
    Filed: April 3, 1995
    Date of Patent: August 26, 1997
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yoshinori Fujimori, Jun Momma, Tomiya Sasaki, Hideo Iwasaki, Toshiya Sakamoto, Hiroshi Endo, Katsumi Hisano, Naoyuki Sori, Kazumi Shimotori, Noriaki Yagi, Hiromi Shizu, Takashi Sano
  • Patent number: 5643989
    Abstract: A composite material consisting of continuous random glass mats with a new non-peroxide sizing chemistry, polypropylene and a functionalized polypropylene. This composite gives unexpectedly higher performance in bumper beam applications. The functionalized polypropylene contains anhydride functionalities, which are preferably maleic anhydride.
    Type: Grant
    Filed: February 28, 1995
    Date of Patent: July 1, 1997
    Assignee: Azdel, Inc.
    Inventors: Hendrik T. Van De Grampel, Yongsheng Hou, Dennis O. Spencer, Robert G. Swisher, Thomas V. Thimons
  • Patent number: 5604289
    Abstract: Thermoplastic material comprising at least one thermoplastic polymer and 1 to 1000 ppm (by weight) of at least one substance which substantially absorbs infrared radiation, such as carbon black. The reinforcement-fibre bundles impregnated with a thermoplastic polymer, in accordance with the invention, are particularly advantageous for reinforcing pipes by filament winding.
    Type: Grant
    Filed: February 15, 1995
    Date of Patent: February 18, 1997
    Assignee: Solvay (Societe Anonyme)
    Inventor: Didier Delimoy
  • Patent number: 5541238
    Abstract: Disclosed is a fiber of an organic, inorganic or metallic material or a simple substance wherein ultrafines of an inorganic or metallic material or a simple substance having an average particle diameter of 0.005-1 .mu.m are uniformly dispersed and deposited on 8-90% of the surface in a single layer. The fiber is produced by exposing a fiber of an organic, inorganic or metallic material or a simple substance to a gaseous stream forming ultrafines of an inorganic or metallic material or a simple substance by a vapor phase process, thereby contacting said ultrafines in the gaseous stream with said fiber in a state wherein the ultrafines are still active. The treated fiber is useful as a reinforcing material for a fiber reinforced composite.
    Type: Grant
    Filed: October 8, 1993
    Date of Patent: July 30, 1996
    Assignees: Nisshin Flour Milling Co., Ltd., Kaoru Umeya, Ryobi Limited
    Inventors: Yukiyoshi Yamada, Tadashi Fuyuki, Eisuke Kuroda, Satoshi Akiyama, Naoto Tonoike, Kaoru Umeya, Kazunobu Ogawa, Kazuya Miyazaki, Hitoshi Nagasaka
  • Patent number: 5539040
    Abstract: A polypropylene molding composition which comprises 0.5 to 15% by weight of dark mineral fibers, in particular basalt fibers, can be processed to moldings having a decorative surface. These moldings are used for domestic appliances, for motor vehicles, in the building sector for office items and many other applications.
    Type: Grant
    Filed: July 14, 1994
    Date of Patent: July 23, 1996
    Assignee: Hoechst Aktiengesellschaft
    Inventor: Jurgen Rohrmann
  • Patent number: 5521232
    Abstract: The invention is a molding composition and molding process for use in the manufacture of lightweight composite vehicle parts and construction parts having smooth surfaces. The molding process may be at low pressures. The composition includes kaolin clay filler and, optionally, hydrophilic fumed silica thixotrope.
    Type: Grant
    Filed: July 28, 1994
    Date of Patent: May 28, 1996
    Assignee: Ashland Inc.
    Inventors: Gilbert M. Gynn, David W. Hearn
  • Patent number: 5506293
    Abstract: An isotropic resin matrix material includes resin doped with fiberballs. Fiberballs are formed from a plurality of fibers generally radiating outward from a common node. These fibers are of sufficient numbers and separation at a distal end to form a spherical shape. The fiberballs are uniformly distributed throughout the resin. Preferably, the fibers making up the fiberballs are carbon fibers. The carbon fibers impart thermal and electrical conductivity, or dielectric loss characteristics in some configurations. These conductivity and loss characteristics are isotropic in they are the same no matter where the electrical or thermal energy is applied due to the radial structure and uniform distribution of the fiberballs. The fiberballs may also be saturated with a phase change material and encapsulated in a shell so as to impart a heat dissipation capacity to the resin matrix material.
    Type: Grant
    Filed: September 9, 1994
    Date of Patent: April 9, 1996
    Assignee: Northrop Grumman Corporation
    Inventors: Thomas E. Steelman, Robert W. Koon
  • Patent number: 5451637
    Abstract: Crosslinkable and crosslinked compositions comprising silicon compounds, unsaturated elastomeric polymers and polyenes. Along with, or instead of these polyenes and silicon compounds, crosslinkable prepolymers prepared from such polyenes and silicon compounds may be included. Crosslinking, of the crosslinkable compositions, may be accomplished by hydrozilation, in the presence of hydrosylation catalysts.
    Type: Grant
    Filed: May 10, 1994
    Date of Patent: September 19, 1995
    Assignee: Hercules Incorporated
    Inventor: Raymond T. Leibfried
  • Patent number: 5432227
    Abstract: A phenolic resin molding material comprising a phenolic resin, an organic filler, an inorganic filler and a liquid substance having a boiling point of 80.degree.-150.degree. C., said phenolic resin comprising, as its main component, a novolac type phenolic resin wherein the ratio of the o-methylene bond to the p-methylene bond with respect to the phenol nucleus ranges from 1.0 to 2.5.
    Type: Grant
    Filed: February 12, 1993
    Date of Patent: July 11, 1995
    Assignee: Sumitomo Bakelite Company Limited
    Inventor: Norihisa Fujimura
  • Patent number: 5432214
    Abstract: A dehydrating plastics material composition of high moisture-absorption capacity, comprising:A) 50% to 80% by weight of one or more compatible thermoplastic or thermosetting polymers;B) 20% to 50% by weight of one or more dehydration agents;C) 2% to 8% by weight of one or more elastomers; andD) 1% to 4% by weight of fibers of lengths lying in the range 0.5 mm to 4 mm, the fibers being selected from: synthetic fibers, vegetables fibers, and animal fibers.A method of preparing such a composition.A package or container whose inside surface is constituted by a plastics material of the above composition.
    Type: Grant
    Filed: November 19, 1993
    Date of Patent: July 11, 1995
    Assignee: Airsec Industries, Societe Anonyme
    Inventor: Didier Lancesseur
  • Patent number: 5393822
    Abstract: Resin-coated chopped carbon fiber stands for direct injection molding including chopped carbon fiber strands coated with 20-50 parts by weight of a thermosetting resin and 0.5-30 parts by weight of an urethane resin based on 100 parts by weight of the carbon 2iber chopped strands.
    Type: Grant
    Filed: December 7, 1992
    Date of Patent: February 28, 1995
    Assignees: Nitto Boseki Co., Ltd., Kawasaki Steel Corporation, Mitsubishi Gas Chemical Company, Inc.
    Inventors: Motoi Marumoto, Eiji Fujisawa, Hiroaki Shono
  • Patent number: 5346731
    Abstract: A fiber-reinforced rubber article has a rubber body portion with a fiber reinforcement embedded therein. The fiber reinforcement includes a plurality of tubular braided cords braided by yarns. Each of the tubular braided cords is braided by more than three yarns at a braid angle in a range between 10.degree. and 35.degree., wherein said braid angle is an angle between a yarn of the tubular braided cord and the axial line of the tubular braided cord. Each tubular braided cord also has a fistulous center hole defined by the tubular braided cord.
    Type: Grant
    Filed: July 11, 1991
    Date of Patent: September 13, 1994
    Assignee: Bando Chemical Industries, Ltd.
    Inventor: Yasuyuki Nakanishi
  • Patent number: 5319003
    Abstract: A process for making a composite article having improved mechanical properties such as fatigue life, which process comprises contacting at least one continuous filament with a mixture comprising a resin and a strain relieving polymer.
    Type: Grant
    Filed: September 30, 1992
    Date of Patent: June 7, 1994
    Assignees: Union Carbide Chemicals & Plastics Technology Corporation, Owens-Corning Fiberglas Technology Inc.
    Inventors: Jaime A. Gomez, Glenn R. Magrum, Eric R. Pohl, Frederick D. Osterholtz, Joshua B. Sweeney, Leonard J. Adzima, Martin C. Flautt, Paul R. Krumlauf