Wood Or Wood Cellulose Fiber Or Flour Patents (Class 524/13)
  • Patent number: 10711133
    Abstract: The present invention relates to the combination of halogen-free flame retardant additives in a copolyester to improve the flame retardant properties of the copolyester composition while retaining clarity and impact properties, methods of making the copolyester composition and articles made from the copolyester composition. More specifically, the present invention relates to the use of a polymeric sulfonyl and phosphonate containing flame retardant compound in copolyester compositions to improve the flame retardant properties while retaining clarity, glass transition temperature, impact properties, methods of making said copolyester compositions and articles therefrom.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: July 14, 2020
    Assignee: Eastman Chemical Company
    Inventors: Robert Erik Young, Kendrick Casey Halsey
  • Patent number: 10710338
    Abstract: The present invention relates to filled polymeric materials including a thermoplastic polymer and a metallic filler and to light weight composite materials, which comprise a metallic layer and a polymeric layer, the polymeric layer containing the filled polymeric material. The filled polymeric material preferably is an extruded sheet. The composite materials of the present invention may be formed using conventional stamping equipment at ambient temperatures and/pr welded to other metal materials using conventional welding techniques.
    Type: Grant
    Filed: May 4, 2018
    Date of Patent: July 14, 2020
    Assignee: PRODUCTIVE RESEARCH LLC
    Inventors: Shimon Mizrahi, Moshe Narkis
  • Patent number: 10696827
    Abstract: The invention is directed to a composition comprising 90.00 to 99.95 wt % of a polyolefin and 0.05 to 10.00 weight % of an antimicrobial additive based on the total weight of the polyolefin composition wherein the antimicrobial additive comprises a phenolic group and wherein a carrier for the antimicrobial additive is present. The antimicrobial additive may be dispersed through the polyolefin composition. Preferred antimicrobial additives include for example eugenol, isoeugenol, thymol, carvacrol, sesamol, curcumin, p-hydroxybenzoic acid, gallic acid and its ester derivatives (propyl gallate, octyl gallate and dodecyl gallate), ferulic acid, syringic acid, coumaric acid, protocatechuic acid, caffeic acid and/or tannic acid.
    Type: Grant
    Filed: July 21, 2016
    Date of Patent: June 30, 2020
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Jerome Vachon, Mark Johannes Boerakker, AT Kavya, Ajay Kumar Taraiya, Satishkumar Mahanth, Roshan Kumar Jha
  • Patent number: 10640635
    Abstract: A resin composition and an application thereof are provided, wherein the resin composition includes a thermoplastic elastomer, a styrene-based resin, a processing oil, and a filler. Based on 100 wt % of the resin composition, the content of the thermoplastic elastomer is 20 wt % to 55 wt %, the content of the styrene-based resin is 25 wt % to 55 wt %, the content of the processing oil is 6 wt % to 18 wt %, and the content of the filler is 5 wt % to 20 wt %. A printing material made by the resin composition has good adhesion with a substrate.
    Type: Grant
    Filed: May 24, 2018
    Date of Patent: May 5, 2020
    Assignee: Chi Mei Corporation
    Inventors: Kuan-Lin Hsieh, Chih-Wei Tsai
  • Patent number: 10604656
    Abstract: The invention concerns an extruded composite containing wood fibre material and polymer. The wood fibre material is wood material where the knot or branch content is at least 10 w-%, or bark, or would material into which extract material obtained by extracting knots, branches or bark has been absorbed. The amount of the polymer is 5-25% from the weight of the composite. The composite has high hardness, and reduced moisture absorption and swelling properties. It can be used as constructional material.
    Type: Grant
    Filed: September 19, 2011
    Date of Patent: March 31, 2020
    Assignee: STORA ENSO OYJ
    Inventors: Janne Pynnönen, Matti Myyryläinen, Duncan Mayes, Jouko Silen
  • Patent number: 10563061
    Abstract: The invention relates to the recycling of polyamide and polyolefin wastes and fiber reinforced plastic wastes. Particularly, the invention relates to polymer blends and homogenous polymer agglomerates containing polyamide and polyolefin wastes or co-extruded film wastes and glass fiber reinforced plastic wastes, and to a single-stage continuous process for the preparation of said agglomerate. The invention also relates to products containing the aforementioned substances.
    Type: Grant
    Filed: May 21, 2015
    Date of Patent: February 18, 2020
    Assignee: JAGER INVEST Kereskedelmi, Szolgáltató és Ingatlanhasznosító Kft.
    Inventor: László Csatári
  • Patent number: 10538655
    Abstract: A bamboo fibers reinforced polypropylene composition may include at least 50 wt % of a heterophasic propylene copolymer; from 2 to 40 wt % of bamboo fibers; and from 0.1 to 10 wt % of a coupling agent. The composition may show a melt flow index that is at least 5 g/10 min at 190° C. under a load of 2.16 kg according to ISO 1133, condition L; a density that is in the range of 0.900 and 1.010 g/cm3 according to ISO 1183; and a flexural modulus is in the range of 1100 MPa and 4000 MPa according to ISO 178. The composition may be prepared by mixing and kneading, and may be used to form articles.
    Type: Grant
    Filed: March 19, 2014
    Date of Patent: January 21, 2020
    Assignee: TOTAL RESEARCH & TECHNOLOGY FELUY
    Inventors: Gabriel Desille, Caroline Schils
  • Patent number: 10465095
    Abstract: A composite caulk comprising paper wool, perlite, a particulated wood material having a particle size below 2 mm, a particulated fire retardant bark material having at least one axis of length with a dimension below 2 mm and a polyvinyl-acetate based aqueous dispersion adhesive; and wherein said composite caulk forms a heterogeneous caulk which can be dispensed using a handheld caulking gun.
    Type: Grant
    Filed: December 23, 2015
    Date of Patent: November 5, 2019
    Assignee: PAPIRULD DANMARK A/S
    Inventor: Curt Andersen
  • Patent number: 10428197
    Abstract: Compounds having an elastomer material, a filler material, at least one additive material, and at least one accelerant material are disclosed. In various embodiments, the filler material comprises a graphene-based carbon material. In various embodiments, the graphene-based carbon material comprises graphene comprising up to 15 layers, carbon aggregates having a median size from 1 to 50 microns, a surface area of the carbon aggregates at least 50 m2/g, when measured via a Brunauer-Emmett-Teller (BET) method with nitrogen as the adsorbate, and no seed particles.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: October 1, 2019
    Assignee: Lyten, Inc.
    Inventors: Bryce H. Anzelmo, Daniel Cook
  • Patent number: 10421212
    Abstract: Methods for making composite products are provided. In at least one specific embodiment, the method can include combining a plurality of lignocellulose substrates and one or more free radical precursors to produce a mixture of the lignocellulose substrates and the one or more free radical precursors. The method can also include maintaining the mixture at a temperature less than 60° C. for at least 10 minutes while retaining at least 11 wt % of the one or more free radical precursors charged to the mixture. The method can then include heating the mixture comprising at least 11 wt % of the one or more free radical precursors charged to the mixture to a temperature of at least 60° C. to about 300° C. to produce a composite product. The composite product can have a density less than 1 g/cm3 and an internal bond strength of at least 0.35 MPa.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: September 24, 2019
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Adam K. Sniady, Cornel Hagiopol, Derek L. Atkinson, Bobby L. Williamson, John B. Hines
  • Patent number: 10407675
    Abstract: A method of fermenting mycelium composite materials wherein layers of fermentable material are stacked in alteration with ventilation layers with air being passed through the ventilation layers to remove heat and gas generated in the layers of fermentable material during fermentation thereof. The obtained composite materials may be formed into cohesive flat boards, such as are used in the manufacture of insulation or furniture.
    Type: Grant
    Filed: March 6, 2017
    Date of Patent: September 10, 2019
    Assignee: Ecovative Design LLC
    Inventors: Eben Bayer, Peter Mueller, Christopher Scully
  • Patent number: 10399246
    Abstract: The present invention relates to a batchwise or continuous process for producing single-layer one multilayer lignocellulosic materials, comprising the process steps of (I) mixing the components of the individual layers, (II) scattering the mixture(s) produced in process step (I) to give a mat, (III) optionally precompacting the scattered mat and (IV) hot-pressing the optionally precompacted mat, by using, in process step (I), for the core of multilayer lignocellulosic materials or for single-layer lignocellulosic materials, a mixture (component A) comprising a1) 50% to 99% by weight, preferably 70% to 97% by weight, more preferably 80% to 95% by weight and especially 85% to 92% by weight of organic isocyanate having at least two isocyanate groups or mixtures thereof and a2) 1% to 50% by weight, preferably 3% to 30% by weight, more preferably 5% to 20% by weight and especially 8% to 15% by weight of organic carboxylic acid, carboxylic anhydride, carbonyl chloride or mixtures thereof and a3) 0% to 49% by wei
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: September 3, 2019
    Assignee: BASF SE
    Inventors: Jean-Pierre Berkan Lindner, Lukas Janitzki, Stephan Weinkötz
  • Patent number: 10336912
    Abstract: The present invention provides an aqueous polyurethane (PU)-polyacrylate hybrid dispersion obtainable by free radical polymerization of at least one acrylate polymer (A1) in the presence of at least one polyurethane (P1), a process for preparing these aqueous polyurethane-polyacrylate hybrid dispersions, wherein said process comprises a) preparing an aqueous polyurethane dispersion and b) using the polyurethane dispersion thus prepared as raw material for the further synthesis of a polyacrylate dispersion, and the use of the hybrid dispersion thus obtained as binder in filled coating materials, particularly as a binder for flexible roof coatings.
    Type: Grant
    Filed: July 29, 2015
    Date of Patent: July 2, 2019
    Assignee: BASF SE
    Inventors: Ekkehard Jahns, Timo Mangel, Christine Roesch, Paola Romanato, Yeni Burk, Joachim Pakusch
  • Patent number: 10329461
    Abstract: The invention provides a composition comprising the following components: A) an olefin-based polymer; B) an anhydride and/or carboxylic acid functionalized olefin-based interpolymer comprising the following properties: i) a melt viscosity, at 190° C., less than, or equal to, 10,000 cP, and ii) a density from 0.900 to 0.950 g/cc.
    Type: Grant
    Filed: August 19, 2015
    Date of Patent: June 25, 2019
    Assignee: Dow Global Technologies LLC
    Inventors: Liwen Chen, Selim Yalvac
  • Patent number: 10316373
    Abstract: An ionic liquid represented by the following chemical formula, [(CH3)3N(CH2)2OH]+[NH2(CH2)3CH(NH2)COO]?, which provides an ionic liquid capable of dissolving cellulose within twenty-four hours.
    Type: Grant
    Filed: October 9, 2018
    Date of Patent: June 11, 2019
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Takahiro Aoki, Tomoko Kawashima, Haruka Kusukame, Yuko Taniike
  • Patent number: 10287462
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Grant
    Filed: September 12, 2017
    Date of Patent: May 14, 2019
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Carl Hampson, Benedicte Pacorel, Roger Jackson
  • Patent number: 10227431
    Abstract: Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: March 12, 2019
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Bobby L. Williamson, Adam K. Sniady, Brian L. Swift, Ramji Srinivasan, Feng Jing, Cornel Hagiopol
  • Patent number: 10150858
    Abstract: Blended compositions that can include one or more thermoplastic polymers and one or more organic fillers and methods for making and using same. The blended composition can have a Notched Izod Impact Strength of at least 20 J/m to about 600 J/m, measured according to ASTM D256-10, and a melt index of about 1 g/10 min to about 100 g/10 min, measured according to ASTM D1238-13, procedure B. The thermoplastic copolymer can include a blend of a polypropylene homopolymer and a copolymer of propylene and a comonomer. The comonomer can include ethylene, a C4 to C20 olefin, or any mixture thereof. The copolymer of propylene and the comonomer can include about 0.5 wt % to about 40 wt % of the comonomer. The blended composition can include about 5 wt % to about 30 wt % of the organic filler based on the combined weight of the thermoplastic copolymer and the organic filler.
    Type: Grant
    Filed: February 11, 2015
    Date of Patent: December 11, 2018
    Assignee: Flint Hills Resources, LP
    Inventors: Thoi H. Ho, Pierre Donaldson, Billy R. Bodiford, Steve Hooker, Mark Wolverton
  • Patent number: 10119173
    Abstract: The present invention provides an ionic liquid represented by the following chemical formula, [(CH3)3N(CH2)2OH]+[NH2(CH2)3CH(NH2)COO]?. The present invention provides an ionic liquid capable of dissolving cellulose within twenty-four hours.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: November 6, 2018
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Takahiro Aoki, Tomoko Kawashima, Haruka Kusukame, Yuko Taniike
  • Patent number: 10077328
    Abstract: Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.
    Type: Grant
    Filed: November 12, 2017
    Date of Patent: September 18, 2018
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Bobby L. Williamson, Adam K. Sniady, Brian L. Swift, Ramji Srinivasan, Feng Jing, Cornel Hagiopol
  • Patent number: 10066179
    Abstract: Methods and systems for forming densified lignocellulose biomass are described. Methods can include torrefaction and densification of a lignocellulose feedstock. Temperature and pressure control and lubricant addition throughout the process can provide for the lignin to dissipate more completely throughout the biomass and better coat the cellulose. The product can include a high level of lignin and low volatiles, both of which can improve the energy density of the product. In addition, the process can include a cooling step that can increase the crystallinity of the solidified lignin, which can further increase bulk density and improve grindability of the product.
    Type: Grant
    Filed: February 19, 2016
    Date of Patent: September 4, 2018
    Assignee: Integro Earth Fuels, Inc.
    Inventor: Walt Dickinson
  • Patent number: 10053567
    Abstract: An exterior trim component for a vehicle is provided that includes: 39% to 45% recycled polypropylene copolymer; 27% to 43% recycled polypropylene homopolymer; 0.5% to 2.5% coupling agent; 0.01% to 0.5% flow enhancing agent; 0.5% to 1.5% coconut shell powder; 5% to 10% synthetic filler; and 3% to 17% carbon fiber (by weight). Further, the component is characterized by a flexural modulus of at least 1750 MPa. In certain aspects, the component is further characterized by a coefficient of linear thermal expansion between about 4×10?5 in/in*° C. and about 0.1×10?5 in/in*° C., as measured under the ISO 11359-2 protocol.
    Type: Grant
    Filed: August 4, 2016
    Date of Patent: August 21, 2018
    Assignee: Ford Global Technologies, LLC
    Inventors: Talat Karmo, Paul Kenneth Dellock, Michael Musleh, Stuart C. Salter
  • Patent number: 10040926
    Abstract: The present invention provides a rubber modifier capable of exhibiting good dispersibility in a dispersion thereof and excellent in a rubber-modifying effect such as rubber-reinforcing effect or the likes. The invention relates to a rubber modifier comprising cellulose fibers, in which the number of the cellulose fibers having a fiber length of 450 nm or less, relative to the number of all the cellulose fibers therein, is 50% or more, to a rubber modifier dispersion comprising the rubber modifier and a dispersion medium, and to a rubber composition comprising the rubber modifier and a rubber component.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: August 7, 2018
    Assignee: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Hideko Akai, Yasutomo Noishiki
  • Patent number: 10037714
    Abstract: A hydrogel liquid precursor includes an inorganic mineral and a monomer, wherein the inorganic mineral accounts for 15 percent by mass or more of the hydrogel liquid precursor, wherein the hydrogel liquid precursor has an initial viscosity of 20 mPa·s or less at 25 degrees C., and wherein the hydrogel liquid precursor has a ratio of a two-week viscosity to the initial viscosity of from 0.90 to 1.10, the two-week viscosity representing a viscosity of the hydrogel liquid precursor at 25 degrees C. after being left at 50 degrees C. for two weeks.
    Type: Grant
    Filed: March 10, 2016
    Date of Patent: July 31, 2018
    Assignee: Ricoh Company, Ltd.
    Inventors: Yoshihiro Norikane, Hiroshi Iwata
  • Patent number: 10029234
    Abstract: A dual-surface treated composite superabsorbent particle comprising a polycarboxylate polymer (e.g., saponified polyacrylamide) and a carboxylated starch polymer is disclosed. The surface of the particle is cross linked through esterification with a C2-C4 polyol exemplified with glycerol. In addition, the surface region is crosslinked through ionic bonds with a trivalent metal ion exemplified with aluminum. In a critical method of making, the acidification of the surface with the polyol occurs prior to treatment with the trivalent metal ion, which results is a hybrid particle that can include up to about 40% of carboxymethyl starch yet exhibit a FSC of at least 47 g/g, a CRC of at least 27 g/g, an AUL of at least 18 g/g under a load of 0.7 psi, and a SFR of at least 180 ml/min. Also disclosed is a method of making that includes a surface esterification prior to aluminum treatment.
    Type: Grant
    Filed: April 19, 2013
    Date of Patent: July 24, 2018
    Assignee: Archer Daniels Midland Company
    Inventor: Oscar Suarez-Hernandez
  • Patent number: 10030129
    Abstract: A rubber composition for a tire comprises 100 parts by mass of a rubber component comprising diene rubber, and from 0.5 to 20 parts by mass of pellets comprising paper powder and starch and having water content of 5 mass % or more. A tire is provided with a tread rubber part comprising a foamed rubber formed by the rubber composition. A method for manufacturing a tire comprises mixing from 0.5 to 20 parts by mass of pellets comprising paper powder and starch and having water content of 5 mass % or more with 100 parts by mass of a rubber component comprising diene rubber to prepare a rubber composition, producing an unvulcanized tire using the rubber composition obtained, and vulcanization molding the unvulcanized tire.
    Type: Grant
    Filed: July 5, 2016
    Date of Patent: July 24, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Fumihiko Nakamura
  • Patent number: 9902820
    Abstract: Provided herein is a cellulose nanofiber-containing composition producing method for producing a cellulose nanofiber-containing composition that can be easily combined with compounds having a reactive double-bond group, and that contains only a small amount of uncured material that acts as a plasticizer in a molded product, using a simple producing method that does not require any process involving solvent displacement or solvent removal. A high-strength molded body prepared by using the cellulose nanofiber-containing composition is also provided. In refining cellulose in a mixture containing a compound having a reactive double-bond group and a hydroxyl group of 10 KOHmg/g or less and a defibrating resin as essential components, the cellulose has a moisture content of 4 to 25 parts by mass with respect to 100 parts by mass of the amount of the cellulose converted on the assumption that the percentage moisture of the cellulose is 0%.
    Type: Grant
    Filed: May 20, 2014
    Date of Patent: February 27, 2018
    Assignee: DIC Corporation
    Inventors: Takahito Ikuma, Tetsuya Harada, Mitsuyuki Kanzaki
  • Patent number: 9890262
    Abstract: Provided herein are organic solvent-based processes for the removal of rubber from non-Hevea plants such as guayule shrubs. By the use of the processes, solid purified rubber can be obtained that contains 0.05-0.5 weight % dirt, 0.2-1.5 weight % ash, and 0.1-4 weight % resin (when it has been dried so as to contain 0.8 weight % volatile matter).
    Type: Grant
    Filed: April 3, 2017
    Date of Patent: February 13, 2018
    Assignee: Bridgestone Corporation
    Inventors: Yingyi Huang, Mark W. Smale, Robert White, Hiroshi Mouri, William M. Cole
  • Patent number: 9873772
    Abstract: Monomodal foamed polymeric compositions containing clay nucleating agents are described. The clays are preferably sepiolite, palygorskite/attapulgite, or combinations thereof. Also described are processes for forming the foamed compositions.
    Type: Grant
    Filed: December 16, 2013
    Date of Patent: January 23, 2018
    Assignee: A. SCHULMAN, INC.
    Inventors: Juan Antonio Igualada, Jose Luis Feijoo
  • Patent number: 9708490
    Abstract: The present invention provides derivatives of native lignin having a certain aliphatic hydroxyl content. Surprisingly, it has been found that consistent and predictable antioxidant activity may be provided by selecting for derivatives of native lignin having a certain aliphatic hydroxyl content.
    Type: Grant
    Filed: January 5, 2016
    Date of Patent: July 18, 2017
    Assignee: Fibria Innovations Inc.
    Inventors: Mikhail Yurevich Balakshin, Alex Berlin, Humbert Thomas Dellicolli, Chadrick Adam Nathaniel Jordan Grunert, Vera Maximenko Gutman, Darwin Ortiz, Edward Kendall Pye
  • Patent number: 9587114
    Abstract: In some examples, a method for making a composite product can include combining a plurality of lignocellulose substrates, one or more complexed metal catalysts, one or more complexing agents, and one or more oxidants to produce a lignocellulose binder mixture and heating the lignocellulose binder mixture to produce a composite product. The lignocellulose binder mixture can have a molar ratio of the complexing agent to the complexed metal catalyst of about 0.1 or greater.
    Type: Grant
    Filed: March 30, 2015
    Date of Patent: March 7, 2017
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Bobby L. Williamson, Adam K. Sniady
  • Patent number: 9586338
    Abstract: Methods for making composite products are provided. In at least one specific embodiment, the method can include combining a plurality of lignocellulose substrates, a free radical precursor, and a polyphenolic material to produce a mixture. The polyphenolic material can be in a liquid form, a solid form, or both when combined to produce the mixture. The method can also include maintaining the mixture at a temperature of less than 60° C. for at least 10 minutes while retaining at least 11 wt % of the free radical precursor charged to the mixture. The mixture can also include heating the mixture comprising at least 11 wt % of the free radical precursors charged to the mixture to a temperature of at least 60° C. to about 300° C. to produce a composite product.
    Type: Grant
    Filed: April 2, 2014
    Date of Patent: March 7, 2017
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Adam K. Sniady, Cornel Hagiopol, Derek L. Atkinson, Bobby L. Williamson, John B. Hines
  • Patent number: 9587115
    Abstract: Methods for making lignocellulose composite products can include combining a plurality of lignocellulose substrates, calcium lignosulfonate, and a free radical precursor to produce a mixture. The free radical precursor can include an oxidant and a catalyst. The mixture can be at least partially cured to produce a lignocellulose composite product.
    Type: Grant
    Filed: March 30, 2015
    Date of Patent: March 7, 2017
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Adam K. Sniady, Bobby L. Williamson
  • Patent number: 9574075
    Abstract: The invention relates to a method for manufacturing a composite product comprising organic natural fiber material and matrix material, wherein the method comprises mixing the organic natural fiber material with the matrix material in a primary mixing stage to form a mixture. The primary mixing stage comprises a contacting step in which the organic natural fiber material comes in contact with the matrix material that is at least partly in a form of melt, and bulk density of the organic natural fiber material is less than 500 kg/m3. The method further comprises forming a composite product comprising the mixture. Further, the invention relates to a composite product, a use of the composite product, and a system for manufacturing a composite product.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: February 21, 2017
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Harri Kosonen, Kari Luukko, Sami Turunen, Jere Salminen, Stefan Fors, Petri Myllytie
  • Patent number: 9458298
    Abstract: Methods for making composite products are provided. In at least one specific embodiment, the method can include combining a plurality of lignocellulose substrates and one or more free radical precursors to produce a mixture of the lignocellulose substrates and the one or more free radical precursors. The method can also include maintaining the mixture at a temperature less than 60° C. for at least 10 minutes while retaining at least 11 wt % of the one or more free radical precursors charged to the mixture. The method can then include heating the mixture comprising at least 11 wt % of the one or more free radical precursors charged to the mixture to a temperature of at least 60° C. to about 300° C. to produce a composite product. The composite product can have a density less than 1 g/cm3 and an internal bond strength of at least 0.35 MPa.
    Type: Grant
    Filed: September 30, 2013
    Date of Patent: October 4, 2016
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Adam K. Sniady, Cornel Hagiopol, Derek L. Atkinson, Bobby L. Williamson, John B. Hines
  • Patent number: 9453094
    Abstract: The present invention provides a resin composition containing (A) an ethylene-vinyl alcohol copolymer and (B) an unsaturated aldehyde (B), in which the content of the unsaturated aldehyde (B) with respect to the resin composition containing the ethylene-vinyl alcohol copolymer is 0.01 ppm or more and 100 ppm or less. The unsaturated aldehyde (B) is preferably crotonaldehyde, 2,4-hexadienal, 2,4,6-octatrienal or a combination thereof. In addition, it is preferred that the resin composition further contains a boron compound, and the content of the boron compound is 100 ppm or more and 5,000 ppm or less. Also, it is preferred that the resin composition further contains a conjugated polyene compound, and the content of the conjugated polyene compound is 0.01 ppm or more and 1,000 ppm or less.
    Type: Grant
    Filed: September 2, 2015
    Date of Patent: September 27, 2016
    Assignee: KURARAY CO., LTD.
    Inventors: Shogo Nakazawa, Hiroshi Kawai
  • Patent number: 9422423
    Abstract: Compression molded articles containing a polymer component and optionally distributed therein between about 1% and about 45% by weight of a glass bead or fiber reinforcing component based on the weight of the finished composite article, wherein the polymer component contains between about 80% and about 100% by weight of HDPE based on the weight of the polymer component, in which at least about 20% or more by weight of said HDPE is post-consumer HDPE. Plastic panels, uses thereof and methods of manufacturing are also disclosed.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: August 23, 2016
    Assignee: RUTGERS, THE STATE UNIVERSITY OF NEW JERSEY
    Inventors: Thomas Nosker, Jennifer Lynch
  • Patent number: 9328231
    Abstract: A composition comprising 10 to 50 wt % wood pulp fiber and 45 to 85 wt % thermoplastic polymer wherein the average dispersion of the fibers within the thermoplastic polymer composition is equal to or greater than 90% as determined by the Dispersion Test. The pulp can be bleached chemical wood pulp fiber.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: May 3, 2016
    Assignee: Weyerhaeuser NR Company
    Inventors: Robert T. Hamilton, Harshadkumar M. Shah, Jeffrey J. Cernohous, Neil R. Ganlund, David E. Fish
  • Patent number: 9283692
    Abstract: A process for producing a composite product comprising fibers of a lignocellulosic material or natural fibers and a plastics material utilizes a liquid or particulate binder formulation comprising a thermoset resin and a thermoplastic polymer, monomer, or oligomer. A composite product is formed for use as or in forming a feedstock in plastics manufacture may be broken down under heat and mechanical shearing in a plastics extrusion machine to release the major fraction of the fibers, or the product may be useful as an intermediate product in other form or as an end product.
    Type: Grant
    Filed: June 30, 2010
    Date of Patent: March 15, 2016
    Assignee: NEW ZEALAND FOREST RESEARCH INSTITUTE LIMITED
    Inventors: Jeremy Martin Warnes, Alan Fernyhough
  • Patent number: 9273223
    Abstract: Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.
    Type: Grant
    Filed: November 23, 2015
    Date of Patent: March 1, 2016
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Bobby L. Williamson, Adam K. Sniady, Brian L. Swift, Ramji Srinivasan, Feng Jing, Cornel Hagiopol
  • Patent number: 9260609
    Abstract: The present invention provides derivatives of native lignin having a certain aliphatic hydroxyl content. Surprisingly, it has been found that consistent and predictable antioxidant activity may be provided by selecting for derivatives of native lignin having a certain aliphatic hydroxyl content.
    Type: Grant
    Filed: June 5, 2014
    Date of Patent: February 16, 2016
    Assignee: FIBRIA INNOVATIONS INC.
    Inventors: Mikhail Yurevich Balakshin, Alex Berlin, Humbert Thomas Dellicolli, Chadrick Adam Nathaniel Jordan Grunert, Vera Maximenko Gutman, Darwin Ortiz, Edward Kendall Pye
  • Patent number: 9242428
    Abstract: The present invention relates to a method of producing a multilayer component comprising the following steps: providing a mat-like multilayer structure which comprises at least two outer layers and a core layer, the core layer being arranged between the two outer layers, the core layer comprising a fiber tangle, which contains a binder material and a reinforcing fiber material, a melting point of the binder material being lower than a melting point of the reinforcing fiber material, placing the multilayer structure in a press, heating the multilayer structure in the press with exposure to pressure, such that the binder material melts, while the reinforcing fiber material retains its fiber structure, resulting in formation of a semi-finished product, lofting the semi-finished product, processing the semi-finished product to yield the multilayer component and cooling the component.
    Type: Grant
    Filed: April 24, 2013
    Date of Patent: January 26, 2016
    Assignee: ROECHLING AUTOMOTIVE SE & CO. KG
    Inventor: Klaus Pfaffelhuber
  • Patent number: 9238731
    Abstract: Compositions and methods for producing polymeric composites containing reinforcing additives. In one embodiment, a filler is also included in the formulation. Articles produced from the reinforcing additives and the composites of this invention are useful as building materials and automotive components.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: January 19, 2016
    Assignee: SACO POLYMERS, INC.
    Inventors: Jeffrey Jacob Cernohous, David Geraint Roberts, Kevin P. Gohr
  • Patent number: 9206318
    Abstract: A material comprising a biopolymer blend including a crosslinked mixture of polylactic acid (PLA) and a polysaccharide, blended with particles of CaCO3 that have been coated with a fatty acid compound; particles of mica; and a cellulose filler; products made from said material; and methods of manufacturing said material and said products.
    Type: Grant
    Filed: August 3, 2012
    Date of Patent: December 8, 2015
    Inventor: Michael John Flaherty
  • Patent number: 9193894
    Abstract: Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: November 24, 2015
    Assignee: Georgia-Pacific Chemicals LLC
    Inventors: Bobby L. Williamson, Adam K. Sniady, Brian L. Swift, Ramji Srinivasan, Feng Jing, Cornel Hagiopol
  • Patent number: 9138975
    Abstract: A composite sheet material and method for forming the same is provided that includes a substrate, a matrix, and a cover sheet. The substrate has a first face surface, a second face surface, and a plurality of edges, and includes a thermoplastic material. The matrix is attached to the substrate. The matrix includes a support component having a first melting point, and a thermoplastic component having a second melting point. The second melting point is less than the first melting point. The cover sheet imparts one or more surface characteristics to the composite sheet material during thermo-pressure formation of the composite sheet material.
    Type: Grant
    Filed: April 30, 2014
    Date of Patent: September 22, 2015
    Assignee: XAMAX INDUSTRIES, INC.
    Inventors: Martin Weinberg, James Yuan, Robert Markowski
  • Patent number: 9138943
    Abstract: A composite sheet material and method for forming the same is provided that includes a substrate, a matrix, and a cover sheet. The substrate has a first face surface, a second face surface, and a plurality of edges, and includes a thermoplastic material. The matrix is attached to the substrate. The matrix includes a support component having a first melting point, and a thermoplastic component having a second melting point. The second melting point is less than the first melting point. The cover sheet imparts one or more surface characteristics to the composite sheet material during thermo-pressure formation of the composite sheet material.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: September 22, 2015
    Assignee: XAMAX INDUSTRIES, INC.
    Inventors: Martin Weinberg, James Yuan, Robert Markowski
  • Patent number: 9133627
    Abstract: A flooring system may comprise a top floor layer, a subfloor, and/or an underlayment material disposed between the sub-floor and the top floor layer. The top floor layer may include a plurality of luxury vinyl tiles, configured such that respective tile joints may be formed between adjacent luxury vinyl tiles. The underlayment material may comprise a cross-linked, polyolefin foam. The composition of the underlayment material may be such that the tile joints between the adjacent luxury vinyl tiles may bend by less than about 45 degrees over a twelve hour period when 3.1 pounds per square inch (psi) of pressure is applied. The underlayment material may have a compressive creep of less than fifty percent of an original thickness associated with the underlayment material at a load of 3.1 psi and/or a compressive strength of more than 15 psi.
    Type: Grant
    Filed: November 25, 2014
    Date of Patent: September 15, 2015
    Inventor: Craig Patrick Keane
  • Patent number: 9110415
    Abstract: The present teachings provide a fuser member. The fuser member comprises a release layer comprising microcrystalline cellulose particles dispersed in a fluoropolymer.
    Type: Grant
    Filed: April 13, 2012
    Date of Patent: August 18, 2015
    Assignee: Xerox Corporation
    Inventors: Carolyn P. Moorlag, Yu Qi, Brynn M. Dooley, Qi Zhang
  • Patent number: 9085681
    Abstract: A low gloss capstock compound is disclosed. The combination of gloss inhibiting agents, metal-based ionomer thermoplastic resins, and acid scavenger added to conventional polyethylene polymer resin achieves a gloss angle at 85° of below 10 GU. Optionally, the compound can also include weathering agents to improve outdoor durability. The compound can be fully formulated or a masterbatch for let-down into polymer to form the fully formulated compound.
    Type: Grant
    Filed: February 9, 2012
    Date of Patent: July 21, 2015
    Assignee: PolyOne Corporation
    Inventors: Thomas Majewski, Hari Rajaraman, Roman B. Hawrylko