Abstract: An apparatus and method for continuously forming composites comprising filler materials and thermoactive materials, particularly waste cellulosic materials and waste thermoplastics, are described. One embodiment of the apparatus includes either a batchwise or continuous mixer, such as a cyclone, for forming mixtures comprising filler and thermoactive material. The mixtures are conveyed to a continuous consolidation apparatus. Alternatively, the mixtures may be densified in a densifying apparatus before entering the consolidation apparatus. The consolidation apparatus includes a hot-gas distribution system having plural paired gas cells, such as rollers or hoods, for applying hot air to the charge. A first cell of each pair applies gas to the mixture. The second cell of each pair operates at a pressure less than that of the first cell, thereby creating a pressure differential across the charge.

Abstract: The invention provides novel compositions and golf balls formed from those compositions. The compositions generally include a cured blend of an elastomer, a peroxide polymerization agent, a co-agent, and an unsaturated polycarboxylic acid. More particularly, the cured composition includes a cured blend of cis 1,4 polybutadiene, dicumyl peroxide, zinc diacrylate, and fumaric acid. One piece golf balls formed of these compositions have improved durability.

Abstract: A crosslinked polysiloxane dispersion comprising a product of a siloxane polymer or polymer mixture having a viscosity of greater than 5000 mPa.s but less than 500,000 mpa.s, and at least one self catalyzing crosslinker, a surfactant, and water.

Abstract: The invention provides golf balls formed from the reaction product of compositions comprising an ester grafted hydrogenated nitrile butadiene rubber such as zinc dimethacrylate grafted hydrogenated nitrile butadiene rubber elastomer. The compositions may further include polybutadiene rubber. Balls made of these compositions are especially suited for use in restricted land spaces such as driving ranges.

Abstract: The invention concerns the waste liquor from the chemical-thermal pulping of fibre boards and particle boards containing bonding agents. The waste liquor is produced through a procedure in which fibre boards and wood particle boards are first chopped into shreds and, in a subsequent step, pulped according to a chemical-thermal procedure which dissolves the wood structure. The liquid remaining after the separation of the cellulose is retained as waste liquor and used as extender for wood adhesives.

Abstract: In order that a substantially biologically degradable polymer is prevented from at least partially losing its biological degradability when reinforced by additives such as fibers and the like, it is proposed that natural fibers such as, in particular, sisal or ramie fibers, be used.

Abstract: The invention manufactures mechanical strong objects from a mixture of a plurality of fractions, which together have a high filling grade by accommodating them in plastic, preferably a thermosetter of the low viscosity type. The plastic is preferably resistant against leaching as defined in the Concept Bouwstoffenbesluit, when pollutions in the fractions are present. Finally the invention gives objects with good mechanical properties at low cost price, because of the relatively small use of plastic (to only 8 volume % or less) and the favorable mechanical properties of strongly densified waste, residual or filler materials. Coloring of the objects is possible and the surface can be very smooth. Fibres or residues of fibres containing waste materials can improve the obtained products still further.

Abstract: A method of forming thermal insulation comprising forming recycled cotton fibers into a relatively loose mass, impregnating the cotton fibers with a liquid fire retardant, drying the impregnated cotton fibers, mixing the impregnated cotton fibers with the dry granules of fire retardant while causing the granules to adhere to the cotton fibers, blending the cotton fibers with synthetic springy fibers and with bi-component bonding fibers having core components and sheath components, forming the blended fibers into a composite web of predetermined thickness to provide a desired insulation value, heating the composite web to soften the sheath components of the bi-component fibers to cause the same to bond the fibers together into a bonded composite web, slitting the bonded composite web longitudinally into narrower strips of a predetermined width corresponding to the widths of individual batts of insulation, severing the strips into predetermined lengths to form individual batts, and packaging the individual batt

Abstract: The present invention relates to a friction material comprising a silicone resin, a phenolic resin, and, in certain embodiments, silicon nitride particles, incorporated into an aqueous paper formulation which is then formed into a friction material. The friction material is prepared by mixing the silicone resin, the phenolic resin (and, in certain embodiments, silicon nitride particles) into a raw paper formulation, forming a porous friction material, and heating the friction material to cure the phenolic resin and silicone resin.

Abstract: Novel aerated fibrous slurry comprising fibrous material, foaming agent, stabilizer, water and gas, which when dried to a water content of not more than 10% by weight, forms a dry, resilient fibrous foam composition. The dry, resilient fibrous foam composition is useful as an inexpensive cushioning filler, as a heat insulating material and as an absorbent of liquids.

Abstract: A fiber treatment composition containing a synthetic resin such as a silicon resin emulsion, a polyurethane resin emulsion and the like and a pulverized hydrophilic organic group natural material such as collagen. A fiber treated by using the treatment composition. A method of treating the fiber by stirring the fiber treatment composition in a ball mill or the like, soaking a fiber in the composition by the pad method, and drying the fiber under a temperature from 80 to 160 degrees.

Abstract: This invention refers to a wood substitute with lignocellulosic and mineral material particles which are molded in sheet, e.g. plates and/or panels in different thicknesses or forms in stencil at choice, using in principal natural and artificial, and vegetal cellulosic material components, e.g. dried leaves, sawdust, rotten wood particles splinters, paperwastes, roots and mineral materials as limestone from sulphates type carbonates or calcium oxides, with synthetic binders from different chemical structures, with or without dyes, in these proportions: 35-60 by weight lignocellulosic components particles, 5-35 by weight limestone types, 5-30 by weight synthetic binders from different harmless chemical structures, with or without synthetic dyes from varied chemical structures and with or without requested additions.

Abstract: A molded article having improved weld line strength, fabricated from a polymer blend composition comprising at least one liquid crystalline polymer and at least one additional polymer, wherein the composition has a crystallization rate lower than said at least one liquid crystalline polymer.

Abstract: Bonded insulation batt useful for thermal and acoustical insulation comprising secondary cellulose fiber, binder fiber and optionally lofting fiber, preferably bonded by a thermal process.

Abstract: A process for the improving the mechanical properties and the sealing properties of elastomer gaskets. The elastomer is prepared by adding to an elastomer composition, at the time of the preparation phase, fibers having an average length on the order of 2 to 12 mm. The elastomer is molded, by injection or by compression transfer, such that the orientation of the fibers in the elastomer is obtained by positioning and orienting of the nozzle or the channel inlets into the mold cavity. The fibers, embedded in the elastomer have an orientation that is, parallel to a surface against which a ridge of the closure device comes into contact and perpendicular to the closure device when the butterfly valve is shut.

Abstract: A dehydrating plastics material composition of high moisture-absorption capacity, comprising:A) 50% to 80% by weight of one or more compatible thermoplastic or thermosetting polymers;B) 20% to 50% by weight of one or more dehydration agents;C) 2% to 8% by weight of one or more elastomers; andD) 1% to 4% by weight of fibers of lengths lying in the range 0.5 mm to 4 mm, the fibers being selected from: synthetic fibers, vegetables fibers, and animal fibers.A method of preparing such a composition.A package or container whose inside surface is constituted by a plastics material of the above composition.

Abstract: A process is described for recycling polyester and cotton blend fabrics by separating the polyester from the cotton fabric. The novel process to recycle the polyester/cotton blend fabrics includes the steps of (a) providing a polyester and cotton blend fabric; (b) charging said blend into a sulfone solvent; (c) dissolving the polyester in the sulfone solvent; (d) separating the dissolved polyester and sulfone solvent solution from the cotton fabric; (e) filtering the cotton to obtain isolated, cotton fabric.

Abstract: Acrylic polymer composites which are moldable to form building veneers, panels, facades, decorative trims, planters and the like which include natural cellulose fibers, alpha-gypsum, melamine resin, hardening agents, inert fillers and water.

Abstract: A fiber-reinforced thermoplastic composition for producing composite structural members and a method for making same is provided. The composition is made by combining a thermoplastic resin with pre-treated high moisture cellulosic materials, such as discarded newspaper, having lignin contained therein. Moisture treatment of the cellulosic materials exhibit improvements over composites using dry cellulosic materials. The composite composition may then be extruded or compression molded into various articles of manufacture.

Abstract: Scatterable binder in pulverized form, for binding spilled liquids, comprisinga) superabsorbers,b) Kieselguhr, peat, sawdust, wood meal, wood wool, straw, paper fibers, pulp or plastics in fibrous or milled form andc) polyglycol,the content of polyglycol being up to 30% by weight and wherein said scatterable binder is in pulverized form and is a means for binding spilled liquids.

Abstract: A composite gasket material includes a fiber component (3-15% by wt.), an elastomeric binder component (3-15% by wt.), and a solid filer component (60-90% by wt.). The material may additionally include a phenolic or epoxy resin (up to 5 wt. %) and a silicone resin (up to 5 wt. %). The filler includes as a component a salt formed from a multivalent metal cation and a sterically hindered dicarboxylic acid. The salt ingredient typically comprises from about 20 to 80 wt. % of the filler. Gaskets made from this composite material exhibit improved sealability and thermal stability while retaining other desirable mechanical properties. These materials are able to withstand operating temperatures up to about 450.degree. C.

Abstract: A process for recycling polyester/cotton blends by reducing the polyester to a lower dialkyl ester of terephthalic acid and reducing the cotton to cellulose acetate. The novel process to recycle the polyester/cotton blends includes the steps of (a) providing a blend of polyester and cotton fibers; (b) subjecting the polyester/cotton blend to a first alcoholysis in a bath containing an alcohol and an effective catalyst at a suitable temperature until the polyester is depolymerized to a lower molecular weight polyester oligomer; (c) remove the cotton fibers from the alcoholic solution of oligomers and process the recovered cotton fibers by pulping and acetylyzing processes to recover the cellulose acetate; and (d) alcoholyze the low molecular weight polyester oligomers to produce the lower dialkyl ester of terephthalic acid.

Abstract: According to the invention a moulding is produced by compression and extrusion at a temperature between 120.degree. and 160.degree. of a mixture of heat-setting resin and at the most 30% related to the total weight of mixture of a filler with a grain size between 50 micrometers and 4 mm. The filler is a mineral filler and/or natural fibres.

Abstract: A method of mixing micro and macro fibers into a polymer matrix and products made thereby are provided. In the illustrated method, a micro reinforcing polymer is mixed with an elastomeric base polymer and preformed macro fibers are added thereto. In one embodiment, the micro reinforcing polymer forms micro fibers in a resulting elastomeric matrix which is interspersed with macro fibers. A base polymer matrix interspersed with micro reinforcing polymer and macro fibers made according to the invention can be used in reinforced elastomeric products such as tires.

Abstract: This invention relates to a fiber reinforced plastic sheet having a gradient layer structure wherein the number of reinforcing fibers continuously varies. The fiber reinforced plastic sheet of the invention is excellent in smooth appearance, fluidity during molding to an article, fiber filling ability into a complex form portion of an article and mechanical strength and can be produced inexpensively.

Abstract: These polymers are copolymers or overpolymers having a substrate of styrene butadiene copolymer overpolymerized with an amine substituted alkyl acrylate. The polymers promote adhesion between organic and inorganic substrates and unsaturated polymers.

Abstract: An acetal resin composition comprising an intimate mixture containing an acetal resin and ligneous pulp. This composition gives a molded article having excellent mechanical strength, heat resistance and fire retardancy.

Abstract: A polypropylene resin composition superior in rigidity, resistance to heat distortion, to secondary deformation, to sink mark forming and warpage deformation is provided which comprises a specified polypropylene-ethylene block copolymer and an organic fiber and an optionally added inorganic fiber, or a specified modified polypropylene-ethylene block copolymer and an organic fiber and an optionally added inorganic filler.

Abstract: A polypropylene resin composition superior in rigidity, resistances to heat distortion, to secondary deformation, to sink mark forming and to warpage deformation is provided which comprises a specified propylene-ethylene block copolymer and an organic fiber and an optionally added inorganic filler, or a specified modified propylene-ethylene block copolymer and an organic fiber and an optionary added inorganic filler.

Abstract: A thermoplastic molded product useful in vehicle linings such as door trim, shelf covering and package trays is formed from a resin into a thin plate. The product is formed from a substantially uniform admixture of from about 50 to 60 weight percent of a polypropylene, from 30 to 35 weight percent of a wood flour, from 2 to 3 weight percent of a leather powder, from 2 to 3 weight percent of a defatted rice bran powder, from 2 to 3 weight percent of an asbestos fiber, from 2 to 2.5 weight percent of a waste cotton, from 1.7 to 2.3 weight percent of a chopped glass fiber, and from 0.8 to 1.2 weight percent of a calcined diatomaceous earth.

Abstract: A process for preparing a predispersed fiber composition useful for dispersing discontinuous fibers into a rubber or plastic polymer compound is disclosed which comprises mixing at least about 15 percent by weight of a pourable binder composition with up to about 85 percent by weight of discontinuous fibers at a temperature of from about 40.degree. C. to about 150.degree. C. until a homogeneous predispersed fiber composition is obtained. The binder composition comprises from about 50 to 100 percent by weight of a rubber or plastic polymer, from 0 to about 50 perecnt by weight of a plasticizer or peptizer for the polymer, and from 0 to about 45 percent by weight of critical chemical additives, and is pourable at ambient tmeperature or becomes pourable upon being heated to a temperature of up to about 135.degree. C. and has a Brookfield viscosity of less than about 1,300,000 centipoises at the temperature at which it is pourable.

Abstract: A sulfur curable elastomeric composition is shown which exhibits improved resistance to deformation in hot, high gas content environments, such as oil and gas wells. The composition includes a conjugated diolefin polymer rubber, a low molecular weight polubutadiene and a quantity of randomly oriented flocked fibers.

Abstract: A non-asbestos compressible sheet material usable for high-temperature gaskets preferably containing 10-50% by weight of an inorganic fibrous material, 10-90% by weight of an inorganic filler material, 4-30% by weight of an organic elastomeric binder, 2-10% by weight of an inorganic silicate binder and 1.0-10% of an organic fibrous material. The sheet material of the present invention may be manufactured on standard paper-making machinery.

Abstract: A titanium chelate catalyst for a room temperature vulcanizable silicone rubber composition which does not form nodules upon storage where the catalyst has the formula, ##STR1## where s varies from 0.7 to 1.3 and t varies from 0.7 to 1.3. Preferably s varies from 0.8 to 1.2 and t varies from 0.8 to 1.2.

Abstract: The present invention relates to a polymeric composition which may be processed with increased scorch safety while retaining good physical properties. The composition of the invention comprises the combination of a specific retarder (vulcanization inhibitor) and at least one of two specific accelerators, and such composition prevents premature vulcanization of the chloroprene while it is being mixed and processed, yet provides excellent cure characteristics at the proper time, producing polymeric products with excellent dynamic properties.

Abstract: Non-asbestos elastomeric insulation materials for rocket motors are disclosed. The insulation materials comprise 100 parts by weight of a crosslinked elastomer polymer and between about 10 and 100 (preferably 15-75) parts by weight of an organic fiber selected from cotton flock, Sisal and a combination of cotton flock and Sisal. The insulation materials have notable erosion resistance and can be tailored to have thermal, mechanical and other properties of desired character. The organic fiber advantageously functions as a char forming, low density filler. Other ingredients such as silica, phenolic resin, polybutadiene etc. are included to enhance the utility of the insulation materials.

Abstract: Power transmission belts have a cushion stock which improves the durability of the belts. The cushion stock contains a melamine and a silane and preferably cotton reinforcement and silica. 2-thiazolidinethiones can be used as accelerators in the cushion stocks.

Abstract: A resin composition comprising(I) a granular or powdery resin which is a condensation product of a phenol, an aldehyde and optionally a nitrogen-containing compound having at least two active hydrogens and is characterized by (A) containing spherical primary particles and their secondary agglomerated particles each having a particle diameter of 0.1 to 150 microns, (B) having such a size that at least 50% by weight thereof can pass through a 100 Tyler mesh sieve, and (C) having a free phenol content, determined by liquid chromatography, of not more than 500 ppm, and(II) at least one member selected from the group consisting of (1) a rubbery elastic material, (2) a thermoplastic resin and (3) a curable resin other than said granular or powdery resin (I) and/or a filler material other than said granular or powdery resin (I).

Abstract: A resin composition comprising(I) a granular or powdery resin which is a condensation product of a phenol, an aldehyde and optionally a nitrogen-containing compound having at least two active hydrogens and is characterized by (A) containing spherical primary particles and their secondary agglomerated particles each having a particle diameter of 0.1 to 150 microns, (B) having such a size that at least 50% by weight thereof can pass through a 100 Tyler mesh sieve, and (C) having a free phenol content, determined by liquid chromatography, of not more than 500 ppm, and(II) at least one member selected from the group consisting of (1) a rubbery elastic material, (2) a thermoplastic resin and (3) a curable resin other than said granular or powdery resin (I) and/or a filler material other than said granular or powdery resin (I).

Abstract: The present invention concerns our discovery that aqueous cellulosic slurries comprising primary binder, newsprint, sulfite pulp, and vegetable shell flour can be prepared and formed as desired into various configurations. The materials thus formed are usable for a variety of purposes including furniture, paneling and flooring structures.

Abstract: A process is provided for the incorporation of fibrous material into a polymer wherein the fibrous material as a dispersion in water is added to a solution of the polymer which is being subjected to agitation, whereby the fibrous material transfers from the aqueous phase to the polymer solution, and the polymer-fibrous material mixture is recovered.

Abstract: Polyurethane moldings having an inhomogeneously colored surface with color contrasts in fiber-like distribution are made by incorporating colored fibers of a specified type in a polyurethane forming reactionmixture. The colored fibers must have a staple length of from 0.1 to 6 mm, a denier of from 0.1 to 25 dtex, and a coloring agent that does not migrate or dissolve in the polyurethane-forming materials. These fibers are generally used in a quantity such that they represent from 0.1 to 10 wt. % of the polyurethane-forming reaction mixture. Shoe soles, shoe heels, multiple layer soles and padded components are examples of moldings which may be produced in accordance with the present invention.

Abstract: The present invention relates to new azulmic acids stabilized by condensation with carbonyl compounds, several processes for their preparation and their use for various purposes.

Abstract: An adhesive bandage composition uses a blend of polyisobutylene, polybutene, butyl rubber with reinforcing fiber, filler material and zinc oxide blended under heat and rolled into a thin sheet. The sheet of adhesive material can be attached to a bandage material on one side and covered with a protective paper on the other and cut to shape for application to a body surface.

Abstract: An improved curable chopped fiber loaded elastomer or plastic composition composed of a blend of about 5 to 50 percent of chopped fiber of up to 1.3 centimeters in length and 95 to 50 percent of particulate unvulcanized elastomer or plastic which is capable of passing a 6 mesh U.S. Standard Screen.

Abstract: This invention provides composite material compositions comprising wastepaper, a thermoplastic resin and/or other additive(s), said compositions having higher heat resistance, flame retardancy and mechanical strength and smaller linear shrinkage in molding than the conventional compositions of synthetic resins alone or blended with woodmeal or an inorganic filler. There is also provided a method of producing said compositions comprising a wastepaper crushing step, a step of mixing crushed wastepaper with a thermoplastic resin and/or other additive(s) while drying said wastepaper, a blend melting step, a blend kneading step and a blend granulating step. In an embodiment of this invention, scraps of moldings from the composite material compositions using wastepaper may be mixed with wastepaper, a thermoplastic resin and/or other additive(s) and similarly treated and molded into a new composition.

Abstract: Process for preparing platinum catalyzed SiH-olefin silicone compositions using hydroperoxy-containing inhibitors.