Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.

Abstract: An aqueous dispersion including (A) at least one base polymer selected from the group consisting of an ethylene-based co-polymer and a propylene-based co-polymer; (B) at least one polymeric stabilizing agent; and at least one filler; wherein the polymeric stabilizing agent is different from the at least one base polymer and is compatible with the at least one base polymer and the at least one filler, and wherein the dispersion has filler in the range of greater than 0 to about 600 parts per hundred parts of a combined amount of the at least one base polymer and the polymeric stabilizing agent is disclosed.

Abstract: An aqueous dispersion including (A) at least one base polymer selected from the group consisting of an ethylene-based co-polymer and a propylene-based co-polymer; (B) at least one polymeric stabilizing agent; and at least one filler; wherein the polymeric stabilizing agent is different from the at least one base polymer and is compatible with the at least one base polymer and the at least one filler, and wherein the dispersion has filler in the range of greater than 0 to about 600 parts per hundred parts of a combined amount of the at least one base polymer and the polymeric stabilizing agent is disclosed.

Abstract: The present invention pertains to carpet and methods of making and recycling carpet. In one aspect, the carpet includes: a primary backing which has a face and a back surface; a plurality of fibers attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing; an adhesive composition backing; and an optional secondary backing adjacent to the adhesive backing. The method of making carpet includes extrusion coating the adhesive composition onto the back surface of a primary backing to form the adhesive composition backing. The method of recycling carpet can recover one or more polymeric carpet components.

Abstract: An aqueous dispersion including (A) at least one base polymer selected from the group consisting of an ethylene-based co-polymer and a propylene-based co-polymer; (B) at least one polymeric stabilizing agent; and at least one filler; wherein the polymeric stabilizing agent is different from the at least one base polymer and is compatible with the at least one base polymer and the at least one filler, and wherein the dispersion has filler in the range of greater than 0 to about 600 parts per hundred parts of a combined amount of the at least one base polymer and the polymeric stabilizing agent is disclosed.

Abstract: An aqueous dispersion including (A) at least one base polymer selected from the group consisting of an ethylene-based co-polymer and a propylene-based co-polymer; (B) at least one polymeric stabilizing agent; and at least one filler; wherein the polymeric stabilizing agent is different from the at least one base polymer and is compatible with the at least one base polymer and the at least one filler, and wherein the dispersion has filler in the range of greater than 0 to about 600 parts per hundred parts of a combined amount of the at least one base polymer and the polymeric stabilizing agent is disclosed.

Abstract: A hot melt adhesive is provided that is useful in the production of textiles, such as a tuft carpet, contains a blend of constituents that allows synthetic carpet members to be fully recycled without first separating the adhesive from the carpet members. The adhesive includes (a) from about 5 to about 30 weight % of a copolymer of an alkyl acrylate having from 2 to 18 carbon atoms; (b) from about 5 to about 50 weight % of a wax and desirably a C10 wax; (c) up to about 75 weight % of a filler; and (d) from about 0.1 to about 10 weight % of an aliphatic carboxylic acid having from 8 to 24 carbon atoms.

Abstract: An aqueous composition comprises a mixture of from 10 to 50% by weight of a polymer A) having a gel content of less than 40% by weight and a number-average molecular weight Mn of the soluble fractions of less than 30,000 and from 50 to 90% by weight of a filler B), the amounts by weight being based on the weight sum of the polymer and of the filler.

Abstract: Aqueous composition comprising from 10 to 35% by weight of a water-dispersed polymer A) having a glass transition temperature Tg of below −10° C. from 5 to 22% by weight of a resin B) which is liquid at 23° C. and 1 bar, has a glass transition temperature of below −10° C. and in which abietic acid is soluble at 23° C. and 1 bar such that it is possible to obtain solutions of resin B and abietic acid having a weight content of up to 50% by weight of abietic acid from 5 to 22% by weight of a resin C) which is based on abietic acid or on modified abietic acid and has a glass transition temperature of from 0 to 90° C. and from 21 to 80% by weight of a filler D), the percentages by weight being based on the sum of the constituents of the aqueous composition with the exception of water.

Abstract: A floor covering having a bitumen composition as a backing layer, such as carpet tiles, which bitumen composition comprises straight run bitumen and a mixture of high density and low density polyethylene polymers blended and dispersed in the straight run bitumen as a continuous phase in an amount of up to about 12% by weight and which bitumen composition contains a minimum of about 40% by weight of a mineral filler material, such as limestone, and the bitumen composition having improved dimensional stability, adhesion, static loading and electrical conductivity and having lower cost and processing advantages.

Abstract: The present invention provides an article of manufacture comprising a textile substrate and a coating being a polymer comprising a non-aromatic unsaturated mono- or dicarboxylic ester monomer and an aliphatic conjugated diene monomer. An unsaturated mono- or dicarboxylic acid monomer or a monomer based on the half esters of the dicarboxylic acid monomer can also be included. In one embodiment, the present invention provides a method of preparing a textile substrate comprising applying to a surface of the textile substrate a coating, the coating being a polymer comprising a non-aromatic unsaturated mono- or dicarboxylic ester monomer and an aliphatic conjugated diene and heating the surface of the textile substrate to dry the coating.

Abstract: Method of making a layered carpet construction suitable for use for the automotive industry as a "deck lid" wherein the backing of the carpet construction is specially processed to adhere to the backside of the exposed carpet face and a separate layer of foamed material is then secured to the backing.

Abstract: A method of producing a high solids adhesive is provided wherein a buffered latex emulsion, such as, for example, styrene butadiene latex emulsion buffered to a pH of 11.0 using caustic agents, is combined with a non-emulsified mixture of dissolving process oils and tackifying resins and mineral fillers. The resultant adhesive has a solids content greater than previously achieved in the industry and has exceptional adhesive characteristics such as increased bond strength, improved durability, better aging, faster drying, improved water resistance and improved freeze resistance. High solids content is achieved by taking advantage of the excess emulsifiers in the latex emulsion and adding the remaining constituent components directly to the stabilized latex emulsion.

Abstract: An aqueous adhesive composition for bonding reinforcing textiles to rubber products is provided, having an epoxy resin with a functionality of three or greater and a rubber latex functionalized with pendent groups selected from carboxyl, amide and pyridyl groups.

Abstract: A solid coating composition based on a polyolefin containing a filler is disclosed. The polyolefin is partly or completely reacted with either an unsaturated organic acid or an unsaturated organic acid anhydride.

Abstract: A composition for carpet backings which comprises:(a) an aqueous dispersion of a high molecular weight polymer; and(b) a blocked polyisocyanate in amounts of about 0.5-30 parts by weight in relation to 100 parts by weight of the solids of the aqueous dispersion.The composition preferably further contains a melamine resin in amounts of about 0.1-10 parts by weight, and/or a vulcanizing agent in amounts of about 0.5-10 parts by weight, each in relation to 100 parts by weight of the solids of the aqueous dispersion.The carpet having backings formed with the composition is excellent in washability so that there takes place little shrinkage and curling after repeated washing.

Abstract: A floor covering having a bitumen composition as a backing layer, such as carpet tiles, which bitumen composition comprises straight run bitumen and a mixture of high density and low density polyethylene polymers blended and dispersed in the straight run bitumen as a continuous phase in an amount of up to about 12% by weight and which bitumen composition contains a minimum of about 40% by weight of a mineral filler material, such as limestone, and the bitumen composition having improved dimensional stability, adhesion, static loading and electrical conductivity and having lower cost and processing advantages.

Abstract: This invention relates to a method and composition for the incorporation of gypsum as a filler material in aqueous polymer dispersions by means of the addition of a detergent selected from the group consisting of ammonium lauryl sulfate, sodium lauryl sulfate, ammonium laureth sulfate, and sodium laureth sulfate.

Abstract: Highly filled thermoplastic compositions useful as adhesive precoats for carpets are obtained by blending certain ethylene/vinyl acetate copolymers with above 60 wt. % filler and processing oil.

Abstract: A solid coating composition based on a polyolefin containing a filler is disclosed. The polyolefin is partly or completely reacted with either an unsaturated organic acid or an unsaturated organic acid anhydride.

Abstract: A grouting composition for sealing structures to inhibit water leakage therethrough and for stabilizing soil is provided. The composition is provided as a two-part system. Part A is an aqueous solution of a hydrophililc, water soluble prepolymer having a polyether backbone and terminal active olefinic groups, the olefinic groups being connected to the polyether backbone by linking groups selected from --NH--, --CONH--, --OCONH--, and --NHCONH--, and tertiary amine catalyst. Part B is an aqueous solution of a initiator. Parts A and B are mixed and react to form a gel.

Abstract: A fire suppressant composition is provided for particular use in polyurethane backed carpets for airplanes which suppressant comprises a combination of (1) an organic filler composition comprising (a) a hydrated alumina compound, (b) a hydrated zinc borate, (c) an inorganic lead-containing compound and (d) an inorganic antimony-containing compound and (2) a halogen-containing resin.

Abstract: Corn syrup is used to extend and stiffen carpet backing adhesive containing a carboxylated styrene butadiene copolymer latex.

Abstract: Thermoplastic compositions are disclosed which are useful as backings for automotive carpets. The thermoplastic compositions contain a high filler content of at least 60 percent by weight, about 5 to 25 percent by weight of an ethylene homopolymer or copolymer, about 1 to 10 percent by weight of a non-vulcanized elastomeric resin and about 1 to 15 percent by weight of a plasticizer. Preferably a low viscosity precoat of polyethylene or ethylene/vinyl acetate copolymer is applied to the carpet prior to the application of the thermoplastic backing. The backed automotive carpet is moldable, withstands both high and low temperatures, possesses outstanding sound absorbing properties and can be produced economically.

Abstract: An adhesive for floor coverings containing(a) 100 parts by weight of an aqueous polymer dispersion having a solids content of from 30% to 70% by weight of the total weight of said dispersion, the solids content consisting of synthetic resin particles of at least a bimodal particle size distribution wherein the majority of the larger particles is at least twice the size of the majority of the smaller particles and where the majority of the larger particles has a particle size distribution of from 0.5 to 3 .mu.m and the majority of the smaller particles has a particle size distribution of from 0.1 to 1 .mu.