Contains Non-transition Elemental Metal, Hydride Thereof, Or Carbon To Non Transition Metal Atom Bond Patents (Class 526/132)
  • Patent number: 6060567
    Abstract: Interpolymers having long chain branches are claimed. These interpolymers are made by continuous polymerization processes, including a process comprising the steps of: (a) contacting ethylene and at least one C.sub.3 -C.sub.20 alpha-olefin with a catalyst composition in a polymerization reactor under continuous polymerization conditions in a polymerization reactor, wherein said catalyst composition is made from components comprising:(1) a metal coordination complex comprising a metal atom of groups 3-10 or the Lanthanide series of the Periodic Table of Elements and a cyclic, delocalized .pi.-bonded moiety and(2) an activating cocatalyst; and(b) removing the interpolymer having long chain branches via a reactor exit stream. The interpolymers comprise ethylene with at least one C.sub.3 -C.sub.20 alpha-olefin and have a variety of properties, including from 0.01 to 3 long chain branches per thousand carbons, a melt flow ratio I.sub.10 /I.sub.2 .gtoreq.5.63, and a molecular weight distribution, M.sub.w /M.sub.
    Type: Grant
    Filed: December 6, 1996
    Date of Patent: May 9, 2000
    Assignee: The Dow Chemical Company
    Inventors: Shih-Yaw Lai, John R. Wilson, George W. Knight, James C. Stevens, Pak-Wing Steve Chum
  • Patent number: 6060569
    Abstract: Certain nickel [II] complexes of selected orthophosphine substituted arylsulfonamides or selected phosphine containing alkylsulfonamides catalyze the polymerization of ethylene. The polymers produced may be used as lubricants or in waxes. Some of these nickel [II] complexes and the phosphine containing ligands are also novel compounds.
    Type: Grant
    Filed: January 13, 1998
    Date of Patent: May 9, 2000
    Assignees: E. I. du Pont de Nemours and Company, University of North California at Chapel Hill
    Inventors: Jordan Lawrence Bennett, Maurice S. Brookhart, III, Lynda Kaye Johnson, Christopher Moore Killian
  • Patent number: 6060572
    Abstract: A liquid phase polymerization process is provided for producing a polyolefin elastomer, e.g., one derived from ethylene, another .alpha.-olefin such as propylene and, optionally, a diene, employing a metallocene catalyst. The process comprises contacting monomer under liquid phase polymerization conditions with a catalyst composition obtained by combining (a) a metallocene procatalyst, preferably one containing a bridging group possessing at least two bulky groups, and (b) a cocatalyst such as aluminoxane, preferably a cation-generating cocatalyst, in partial on total replacement of aluminoxane.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: May 9, 2000
    Assignee: Uniroyal Chemical Company, Inc.
    Inventors: Daniel J. Gillis, Richard Karpeles
  • Patent number: 6060416
    Abstract: A high-performance prepolymerized solid catalyst is prepared by polymerizing an olefin onto an olefin polymerization catalyst in a heterogeneous system under irradiation with an elastic wave, wherein the olefin is prepolymerized in an amount of not less than 0.1 g based on 1 mmol of a transition metal contained in the olefin polymerization catalyst. The elastic wave is preferably an ultrasonic wave. In a process for heterogeneous polymerization of an olefin, an olefin is subjected to slurry polymerization or gas phase polymerization in the presence of the prepolymerized solid catalyst. In a process for heterogeneous polymerization of an olefin, an olefin may be polymerized onto the olefin polymerization catalyst in a heterogeneous system under irradiation with an elastic wave to prepare polyolefin. Therefore, the heterogeneous polymerization of an olefin can be stably conducted and polyolefins of uniform property and high quality can be obtained.
    Type: Grant
    Filed: November 20, 1998
    Date of Patent: May 9, 2000
    Assignee: Mitsui Chemicals
    Inventors: Atsuo Kobata, Tetsuhiro Matsumoto
  • Patent number: 6034190
    Abstract: An olefin polymerization catalyst component is represented by the general formula (1): ##STR1## wherein M is a transition metal of the 4.sup.th Group or the Lanthanide Series in the Periodic Table; each of A and A' is the same or different and is a hydrocarbon or halogenated hydrocarbon having 1 to 50 carbon atoms, or a hydrocarbon or halogenated hydrocarbon group having 1 to 50 carbon atoms and a substituent containing an oxygen atom; E is a residual group of an element of the 13th to 15th Groups capable of forming three bonds; each of R and R' is the same or different and is a halogen atom or a hydrocarbon group having 1 to 20 carbon atoms; R" represents a hydrocarbon or halogenated hydrocarbon group containing at least one hetero atom and having 1 to 20 carbon atoms. This component is used in a catalyst along with an aluminum or born-containing cocatalyst to produce an olefin polymer or copolymer.
    Type: Grant
    Filed: July 24, 1998
    Date of Patent: March 7, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hiroaki Katayama, Masaaki Nabika, Akio Iami, Norio Kawamura, Hidenori Hanaoka
  • Patent number: 6022935
    Abstract: Polymers of C.sub.2 -C.sub.12 -alk-1-enes are prepared at from -50 to 300.degree. C. and from 0.5 to 3000 bar in the presence of a catalyst system by a process in which the catalyst system used is one which containsA) an inorganic or organic carrier,B) a metallocene complex,C) a compound forming metallocenium ions andD) if required, a metal compound of the general formula IM.sup.1 (R.sup.1).sub.r (R.sup.2).sub.s (R.sup.3).sub.t IwhereM.sup.1 is an alkali metal, an alkaline earth metal or a metal of main group III of the Periodic Table,R.sup.1 is hydrogen, C.sub.1 -C.sub.10 -alkyl, C.sub.6 -C.sub.15 -aryl, alkylaryl or arylalkyl, each having 1 to 10 carbon atoms in the alkyl radical and 6 to 20 carbon atoms in the aryl radical,R.sup.2 and R.sup.3 are each hydrogen, halogen, C.sub.1 -C.sub.10 -alkyl, C.sub.6 -C.sub.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: February 8, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: David Fischer, Helmut Frank, Martin Lux, Roland Hingmann, Gunther Schweier
  • Patent number: 6013745
    Abstract: The present invention relates to the polymerization of one or more alpha olefins in the presence of a transition metal catalyst having either a heterobifunctional ligand, having a phosphorus and a nitrogen atom, or a bis-phosphinimine ligand having two nitrogen atoms, in the presence of an activator.
    Type: Grant
    Filed: August 4, 1997
    Date of Patent: January 11, 2000
    Assignee: The Governors of the University of Alberta
    Inventors: Ian McKay, Alison Ciupa, Arpad F. Somogyvari, Beth Lorraine Creed, Alan Rodney Sanger, David John Law, Ronald George Cavell
  • Patent number: 6011127
    Abstract: A process for the production of ethylenic polymers is disclosed in which an ethylenic monomer is polymerized in the presence of a catalyst comprising a chromium compound, an alumoxane and an organometallic alkoxide and/or organometallic siloxide and a carrier supporting thereon these compounds. The resultant polymer has a balanced proportion of rigidity and environmental stress cracking resistance (ESCR) and an excellent moldability property.
    Type: Grant
    Filed: March 7, 1997
    Date of Patent: January 4, 2000
    Assignee: Showa Denko K.K.
    Inventors: Takashi Monoi, Masakazu Yamamoto, Hidenobu Torigoe, Yoshimitsu Ishihara, Shintaro Inazawa
  • Patent number: 6005061
    Abstract: In accordance with the present invention there is provided a new solid aluminoxy composition prepared by reacting aluminoxane with a boroxine. Still further there is provided olefin polymerization catalyst systems incorporating the inventive solid aluminoxy composition. Still further, there is provided processes of polymerization using the inventive solid aluminoxy composition.
    Type: Grant
    Filed: January 17, 1995
    Date of Patent: December 21, 1999
    Inventors: Rolf L. Geerts, Tara G. Hill, Scott E. Kufeld
  • Patent number: 5972823
    Abstract: The invention is directed to a catalyst composition suitable for addition reactions of ethylenically and acetylenically unsaturated monomers comprising a metal oxide support having covalently bound to the surface thereof directly through the oxygen atom of the metal oxide an activator anion that is also ionically bound to a catalytically active transition metal cation compound. The invention includes a preparation process for the invention catalyst composition exemplified by reacting a Lewis acid, such as trisperfluorophenyl boron with residual silanol groups of a silica support, preferably then reacting with a Lewis base such as diethylaniline, so as to prepare a silica bound anionic activator that when combined with a suitable transition metal compound will protonate it so as to form the ionic catalyst system. Use of the invention catalyst to polymerize alpha-olefins is exemplified.
    Type: Grant
    Filed: July 14, 1997
    Date of Patent: October 26, 1999
    Assignee: Exxon Chemical Patents Inc
    Inventor: John Flexer Walzer, Jr.
  • Patent number: 5959046
    Abstract: A process for producing a propylene polymer having an intrinsic viscosity (.eta.), as measured in decahydronaphthalene at 135.degree. C., of 1 to 12 dl/g comprises polymerizing propylene optionally with other olefins in the presence of an olefin polymerization catalyst comprising a transition metal compound represented by the formula ##STR1## wherein R.sup.1 and R.sup.2 are each a hydrogen atom or a hydrocarbon group of 1 to 3 carbon atoms,X.sup.1 and X.sup.2 are each a halogen atom, andY is a divalent silicon-containing group.
    Type: Grant
    Filed: April 21, 1997
    Date of Patent: September 28, 1999
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Junichi Imuta, Junji Saito, Takashi Ueda, Yoshihisa Kiso, Akira Mizuno, Masaaki Kawasaki
  • Patent number: 5959047
    Abstract: Group 4 metal constrained geometry complexes comprising a 3-aryl-substituted indenyl ligand, catalytic derivatives thereof and their use as olefin polymerization catalysts, especially for preparing interpolymers comprising ethylene and a monovinyl aromatic monomer are disclosed.
    Type: Grant
    Filed: June 26, 1998
    Date of Patent: September 28, 1999
    Assignee: The Dow Chemical Company
    Inventors: Peter N. Nickias, Jasson T. Patton
  • Patent number: 5942459
    Abstract: The object of the present invention is to provide a polyolefin having a good particle property in a high yield without use of an expensive alumoxane. The present invention comprises a catalyst for olefin polymerization comprising the following ingredients (A), (B) and (C), and a process for preparing an olefin polymer with use of the catalyst:Component (A): a transition metal compound having at least one conjugated five-membered ring ligand, the transition metal being in the Groups IV-VI of the Periodic Table,Component (B): an organoaluminum compound, andComponent (C): a finely divided particle composition comprising 0.1-99.9% by weight of boric acid.
    Type: Grant
    Filed: February 20, 1996
    Date of Patent: August 24, 1999
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Toshihiko Sugano, Kazuhiro Yamamoto
  • Patent number: 5939345
    Abstract: A high-performance prepolymerized solid catalyst is prepared by polymerizing an olefin onto an olefin polymerization catalyst in a heterogeneous system under irradiation with an elastic wave, wherein the olefin is prepolymerized in an amount of not less than 0.1 g based on 1 mmol of a transition metal contained in the olefin polymerization catalyst. The elastic wave is preferably an ultrasonic wave.
    Type: Grant
    Filed: August 26, 1997
    Date of Patent: August 17, 1999
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Atsuo Kobata, Tetsuhiro Matsumoto
  • Patent number: 5919983
    Abstract: A catalyst activator, comprising a cation which is a Bronsted acid capable of donating a proton, and an inert, compatible, noncoordinating, anion, characterized by a solubility constant at 25.degree. C. in hexane, cyclohexane or methylcyclohexane of at least 5 weight percent.
    Type: Grant
    Filed: March 14, 1997
    Date of Patent: July 6, 1999
    Assignee: The Dow Chemical Company
    Inventors: Robert K. Rosen, Daniel D. VanderLende
  • Patent number: 5914375
    Abstract: An catalyst composition for preparing high-syndiotacticity polystyrene polymers which comprises: (a) a titanium complex represented by the following formula of TiR'.sub.1 R'.sub.2 R'.sub.3 R'.sub.4 or TiR'.sub.1 R'.sub.2 R'.sub.3, wherein R'.sub.1, R'.sub.2, R'.sub.3, and R'.sub.4 are, independently, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an amino group, a hydrogen atom, or a halogen atom; (b) a cyclopentadienyl complex of silicon (Si), germanium (Ge), or tin (Sn) represented by the following formula: ##STR1## wherein R.sub.1, R.sub.2, R.sub.3, R.sub.4 and R.sub.
    Type: Grant
    Filed: August 4, 1997
    Date of Patent: June 22, 1999
    Assignee: Industrial Technology Research Institute
    Inventors: Jing-Cheng Cheng Tsai, Shian-Jy Wang, Shu-Ling Peng, Mickey Sue
  • Patent number: 5907021
    Abstract: A polymerization process for olefinically or acetylenically unsaturated monomers is disclosed. The process comprises contacting the one or more of the monomers with a suitable ionic catalyst system in the presence of a long-chain, linear alkyl ligand-containing organo aluminum compound. Preferred ionic catalysts are derived from 1) bridged hafnium compounds, 2) silicon bridged monocyclopentadienyl titanium compounds and 3) unbridged, bulky Group 15 containing, bulky monocyclopentadienyl titanium compounds, and a non-coordinating anion precursor compound. A class of preferred anion precursors consists of hydrated salts comprising a Group 1 or 2 cation and a non-coordinating anion. Using the preferred ionic catalysts high temperature processes, e.g., at or above 90.degree. C. can be conducted to prepare polyolefins, particularly ethylene copolymers, of both high molecular weight and high comonomer content.
    Type: Grant
    Filed: March 26, 1998
    Date of Patent: May 25, 1999
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Howard William Turner, Charles Stanley Speed, Bernard Jean Folie, Donna Jean Crowther, George Alan Vaughan, Richard Allen Fisher, John Flexer Walzer, Jr.
  • Patent number: 5905126
    Abstract: There is disclosed a process for producing a styrenic polymer which comprises polymerizing at least one styrenic monomer by the use of a polymerization catalyst comprising in combination (A) at least one transition metal compounds, (B) an aluminoxane, (C) a coordination complex compound comprising a cation and an anion in which a plurality of radicals are bonded to a metal and (D) an organoaluminum compound. The above process is capable of producing a styrenic polymer which has high degree of syndiotactic configuration and a wide range of molecular weight distribution and is minimized in residual metallic components at a low production cast with a high efficiency.
    Type: Grant
    Filed: October 8, 1997
    Date of Patent: May 18, 1999
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Norio Tomotsu, Mizutomo Takeuchi
  • Patent number: 5902866
    Abstract: Disclosed is a catalyst having the general formula ##STR1## where L is a ligand having the formula ##STR2## L' is L, Cp, Cp*, indenyle fluorenyl, NR.sub.2, OR, or halogen, L can be bridged to L; X is halogen, NR.sub.2, OR, or alkyl from C.sub.1 to C.sub.12, M is zirconium or hafnium, R is alkyl from C.sub.1 to C.sub.12 or aryl from C.sub.6 to C.sub.12, R.sub.1 is R, alkaryl from C.sub.6 to C.sub.12, aralkyl from C.sub.6 to C.sub.12, hydrogen, or Si(R).sub.3, R.sub.2 is R.sub.1, halogen, COR, COOR, SOR, or SOOR, R.sub.3 is R.sub.2, OR, N(R).sub.2, SR, or a fused ring system, Cp is cyclopentadienyl, Cp* is pentamethylcyclopentadienyl, n is 0 to 3, and L.sub.B is an optional Lewis base. Also disclosed is a method of making a poly-.alpha.-olefin comprising polymerizing an .alpha.-olefin monomer using a catalyst such as that described above where M can be titanium, zirconium, or hafnium.
    Type: Grant
    Filed: November 13, 1996
    Date of Patent: May 11, 1999
    Assignee: Equistar Chemicals, L.P.
    Inventors: Sandor Nagy, Ramesh Krishnamurti, Bradley P. Etherton
  • Patent number: 5891816
    Abstract: A novel organometallic compound is disclosed which can be used, in conjunction with a trialkyl or bialkyl aluminum cocatalyst, for catalyzing the polymerization and copolymerization of ethylene without requiring the use of either methyl aluminoxane or borate as cocatalyst. The organometallic compound is represented by the formula of (CR.sub.5 R.sub.n H.sub.5-n)(L)MX.sub.a Y.sub.b ; wherein: (a) C.sub.5 R.sub.n H.sub.5-n is a substituted or unsubstituted cyclopentadienyl group, in which n is an integer between 0 and 5, and R is C.sub.1 to C.sub.6 alkyl group; (b) L is tetrapyrazolyl borate, hydrotrispyrazolyl borate, dihydrobispyrazolyl borate or hydrotris(3,5-dimethylpyrazolyl) borate; (c) M is a Group IIIB, Group IVB, or Group VB transitional metal; (d) a and b are integers such that a+b=m-2, where m is the valance of M; and (e) X and Y, which can be the same of different from each other, are halogen atoms or ligands represented by the formula of ER.sup.1, where E is a Group VA or VIA element, and R.sup.
    Type: Grant
    Filed: July 21, 1997
    Date of Patent: April 6, 1999
    Assignee: Industrial Technology Research Institute
    Inventors: Shian-Jy Wang, Yi-Chun Chen, Shu-Hua Chan, Jing-Cherng Tsai, Ching Ting
  • Patent number: 5883203
    Abstract: In gas phase polymerizations and copolymerizations of ethylene, reagents or cofeeds control the molecular weight, expressed as MI (wherein MI is measured according to ASTM D-1238 Condition E), of the resin product. Use of isopentane and electron donating compounds decrease MI; whereas, electron withdrawing compounds increase MI.
    Type: Grant
    Filed: October 10, 1997
    Date of Patent: March 16, 1999
    Assignee: Mobil Oil Coporation
    Inventors: Subrahmanyam Cheruvu, Frederick Y. Lo, Shih-May Christine Ong
  • Patent number: 5883202
    Abstract: The invention is a process for using a metallocene catalyst system in polymerization of olefins. The metallocene is contacted with the Lewis acid. The aluminum alkyl is contacted with the olefin. The two mixtures are contacted with each other under polymerization conditions.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: March 16, 1999
    Assignee: Fina Technology, Inc.
    Inventors: John A. Ewen, Michael J. Elder
  • Patent number: 5883213
    Abstract: An ethylene-styrene copolymer having a weight average molecular weight of at least 81,000, having a styrene content of from 1 to less than 55% by molar fraction, wherein the stereoregularity of phenyl groups int he alternating structure of ethylene and styrene represented by the following formula (1) contained in its structure, is represented by an isotactic diad index m of more than 0.75, and the alternating structure index .lambda. represented by the following formula (i) is smaller than 70 and larger than 1:.lambda.=A3/A2.times.100 (i)where A3 is the sum of areas of three peaks a, b and c attributable to an ethylene-styrene alternating structure represented by the following formula (1'), obtained by 13C-NMR, and A2 is the sum of areas of peaks attributable to the main chain methylene and methine carbon, as observed within a range of from 0 to 50 ppm by 13C-NMR using TMS as standard, ##STR1## where Ph is a phenyl group, and xa is an integer of at least 2 representing the number of repeating units.
    Type: Grant
    Filed: March 19, 1997
    Date of Patent: March 16, 1999
    Assignee: Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Toru Arai, Akihiko Nakamura, Shigeru Suzuki, Toshiaki Otsu, Akio Okamoto
  • Patent number: 5869586
    Abstract: The present invention relates to a process for preparing a cycloolefin copolymer by polymerization of at least one cyclic olefin and at least one acyclic olefin in the presence of a catalyst comprising at least one metallocene compound of the formula I, ##STR1## where L is a .pi.-ligand, L' is a .pi.-ligand, T is a bridge between L and L', M is a tetravalent transition metal, m is 1 or 2 and R.sup.1, R.sup.2, R.sup.3 and R.sup.4 are, independently of one another, identical or different and are each a hydrogen atom or a C.sub.1 -C.sub.20 -hydrocarbon radical.
    Type: Grant
    Filed: December 13, 1996
    Date of Patent: February 9, 1999
    Assignees: Ticona GmbH, Mitsui Petrochemical Industries, Ltd.
    Inventors: Michael Riedel, Thomas Weller, Alexandra Jacobs
  • Patent number: 5817724
    Abstract: Disclosed is an olefin polymerization method using a highly active catalyst comprising a transition metal selected from metals of Groups IIIA including the lanthanide series, IVA, VA, VIA, VIIA and VIII of the Periodic Table of the Elements, and ligands L.sup.1 and L.sup.2 bonded thereto, wherein a combination of L.sup.1 and L.sup.2 is (1) a combination of ligand L.sup.1 which is a group containing at least one phosphorus-containing group and ligand L.sup.2 which is a ligand having a .sigma.-bond, or a ligand having a .sigma.-bond and a bond selected from at least one .pi.-bond and at least one lone electron pair donative bond; (2) a combination of ligand L.sup.1 which is a 5-membered heterocyclic pentadentate ligand having one or more heteroatoms and ligand L.sup.2 which is a ligand having a .sigma.-bond, or a ligand having a .sigma.-bond and a bond selected from at least one .pi.
    Type: Grant
    Filed: January 21, 1997
    Date of Patent: October 6, 1998
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Toshiya Aoki, Tokitaka Kaneshima
  • Patent number: 5807940
    Abstract: The present invention provides a catalyst for polymerization comprising (A) a transition metal compound containing at least one linkage represented by the general formula (I):M.sup.1 --Z--C (I)wherein M.sup.1 represents a metal element of Groups 3 to 6 or the lanthanide series, and Z represents an element of Group 15, in one molecule, (B) (a) a compound which can form an ionic complex by the reaction with the transition metal compound or (b) a specific oxygen-containing compound, and (C) a metal compound containing alkyl group which is optionally used; and a process for producing a styrenic polymer, particularly a styrenic polymer having a highly syndiotactic configuration, comprising using this catalyst for polymerization.
    Type: Grant
    Filed: July 11, 1996
    Date of Patent: September 15, 1998
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Yoshiaki Aoyama, Norio Tomotsu
  • Patent number: 5786433
    Abstract: There is disclosed a process for producing a styrenic polymer which comprises polymerizing at least one styrenic monomer by the use of a polymerization catalyst comprising in combination (A) at least one transition metal compounds, (B) an aluminoxane, (C) a coordination complex compound comprising a cation and an anion in which a plurality of radicals are bonded to a metal and (D) an organoaluminum compound. The above process is capable of producing a styrenic polymer which has high degree of syndiotactic configuration and a wide range of molecular weight distribution and is minimized in residual metallic components at a low production cast with a high efficiency.
    Type: Grant
    Filed: March 7, 1996
    Date of Patent: July 28, 1998
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Norio Tomotsu, Mizutomo Takeuchi
  • Patent number: 5777050
    Abstract: A process is disclosed for the homopolymerization of ethylene or copolymerization of ethylene with one or more .alpha.
    Type: Grant
    Filed: September 15, 1997
    Date of Patent: July 7, 1998
    Assignee: DSM N.V.
    Inventors: Nicolaas H. Friederichs, Johannus A. M. van Beek, Rutgerus A. J. Postema, Joseph A. J. Hahnraths
  • Patent number: 5767208
    Abstract: A polymerization process for olefinically or acetylenically unsaturated monomers is disclosed. The process comprises contacting the one or more of the monomers with a suitable ionic catalyst system in the presence of a long-chain, linear alkyl ligand-containing organo aluminum compound. Preferred ionic catalysts are derived from 1) bridged hafnium compounds, 2) silicon bridged monocyclopentadienyl titanium compounds and 3) unbridged, bulky Group 15 containing, bulky monocyclopentadienyl titanium compounds, and a non-coordinating anion precursor compound. A class of preferred anion precursors consists of hydrated salts comprising a Group 1 or 2 cation and a non-coordinating anion. Using the preferred ionic catalysts high temperature processes, e.g., at or above 90.degree. C. can be conducted to prepare polyolefins, particularly ethylene copolymers, of both high molecular weight and high comonomer content.
    Type: Grant
    Filed: December 18, 1996
    Date of Patent: June 16, 1998
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Howard William Turner, George Alan Vaughan, Richard Allen Fisher, John Flexer Walzer, Jr., Charles Stanley Speed, Bernard Jean Folie, Donna Jean Crowther
  • Patent number: 5756609
    Abstract: An olefin homogeneous polymerization catalyst demonstrating increased activity is formed from a cyclopentadienyl metallocene component, a salt of a compatible cation and a non-coordinating anion, and a C.sub.3 -C.sub.6 trialkylaluminum, preferably triisobutylaluminum. A homogeneous polymerization process comprises controlling polymerization activity with such catalyst by controlling the aluminum/metal (Al/M) molar ratio to a minimal level within the effective range of Al/M ratios.
    Type: Grant
    Filed: October 17, 1996
    Date of Patent: May 26, 1998
    Assignee: Amoco Corporation
    Inventor: Steven A. Cohen
  • Patent number: 5756611
    Abstract: A catalyst useful in the polymerization of .alpha.-olefins comprises the reaction product of an alcohol having the general formula ##STR1## with an organometallic compound having the general formulaLM(X).sub.v-1wherein Q is --COR.sup.12, --CR"R"(OR.sup.12) and --CR"R"N(R").sub.2 ;wherein each R" is independently selected from H and R, R is a C.sub.1 to C.sub.12 alkyl group or a C.sub.6 to C.sub.24 aryl group, R.sup.12 is R or a radical of the formula --(CH.sub.2).sub.w --O--(CH.sub.2).sub.y H, w and y being independently selected from 1 to 4;L is a .pi.-bonded ligand selected from (i.) a cyclopentadienyl or substituted cyclopentadienyl ring; (ii.) a boraaryl ring; (iii) a 1,2-azaborolinyl ring; or (iv.) a 5-membered heterocyclic ring;M is a Group 3 to 7 metal of the Periodic Table;v is the valence of M; andeach X is independently selected from halogen or a C.sub.1 -C.sub.6 alkyl group or a C.sub.6 -C.sub.24 aryl group.
    Type: Grant
    Filed: February 21, 1997
    Date of Patent: May 26, 1998
    Assignee: Lyondell Petrochemical Company
    Inventors: Bradley P. Etherton, Ramesh Krishnamurti, John A. Tyrell, Sandor Nagy
  • Patent number: 5756610
    Abstract: A novel titanium (III)-based .beta.-diketonate-coordinated compound is disclosed for catalyzing the polymerization reaction of syndiotactic polystyrenes. The titanium (III)-based compound is represented by the following formula 1: ##STR1## wherein X is a C.sub.1 .about.C.sub.12 alkoxy or amine group, or a halogen atom; R is a C.sub.1 .about.C.sub.12 alkyl, aryl, or alkylsilane group. Preferably, X is N(SiMe.sub.3).sub.2 -- or OMe--, and R is phenyl, methyl, or t-butyl. The titanium (III)-based compounds are prepared by reacting titanium trichloride with diketone and tetrahydrofuran to form an intermediate product, then reacting the intermediate product Ti(AcAc)Cl.sub.2 (THF).sub.2 with either aminosilane or alcohol.
    Type: Grant
    Filed: January 10, 1997
    Date of Patent: May 26, 1998
    Assignee: Industrail Technoloy Research Institute
    Inventors: Jing-Chemg Tsai, Kuang Kai Liu, Shu-Ling Peng, Shian-Jy Wang
  • Patent number: 5750752
    Abstract: The present invention relates to a stereorigid transition metal compound having as ligands a cyclopentadienyl group and a substituted or unsubstituted heteroatom which are connected to one another via a monocyclic or polycyclic ring system, with the cyclopentadienyl group being fused onto the monocyclic or polycyclic ring system. The transition metal compound of the invention is suitable as a catalyst component for olefin polymerization.
    Type: Grant
    Filed: June 21, 1996
    Date of Patent: May 12, 1998
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Michael Riedel, Frank Kuber, Michael Aulbach, Gerhard Erker, Martin Konemann
  • Patent number: 5739227
    Abstract: The present invention relates to a process for controlling molecular weight of a styrenic polymer by adding an organometallic compound such as triethylaluminum when a crystalline styrenic polymer having a highly syndiotactic configuration is produced by using a catalyst for producing a styrenic polymer having the syndiotactic configuration. A styrenic polymer having a highly syndiotactic configuration can efficiently be obtained by homopolymerizing or copolymerizing a styrenic compound in accordance with the process of the present invention. Therefore, the process of the present invention is expected to be advantageously used for producing the styrenic polymer.
    Type: Grant
    Filed: July 25, 1996
    Date of Patent: April 14, 1998
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Hideo Teshima, Norio Tomotsu
  • Patent number: 5728641
    Abstract: According to the present invention there are provided a catalyst component, a catalyst using the catalyst component and a process using the catalyst, for the preparation of olefin polymers high in molecular weight and relatively wide in molecular weight distribution, using an extremely small amount of a modified organoaluminum compound such as methylaluminoxane and in high yield. The catalyst component is prepared by contacting at least the following constituents (1), (2), (3) and (4) with one another:(1) a compound represented by the general formula Me.sup.1 R.sup.1.sub.p (OR.sup.2).sub.q X.sub.4-p-q where R.sup.1 and R.sup.2 are each independently a hydrocarbon group having 1 to 24 carbon atoms, X is a halogen atom, Me is Zr, Ti or Hf, p and q are each an integer in the ranges of 0.ltoreq.p.ltoreq.4 and 0.ltoreq.q.ltoreq.4, provided 0.ltoreq.p+q.ltoreq.4;(2) at least one compound selected from the group consisting of compounds represented by the following general formulas 1 to 4:General formula 1: Me.sup.
    Type: Grant
    Filed: June 21, 1995
    Date of Patent: March 17, 1998
    Assignee: Nippon Oil Company, Limited
    Inventors: Fuyuki Aida, Yoshio Tajima, Kazuo Matsuura
  • Patent number: 5712354
    Abstract: The invention relates to new transition metal compounds useful as olefin polymerization catalysts. They are characterized by the formula (V)(E)(W)M(L), which in which M is a transition metal, V, E, and W, is e.g.
    Type: Grant
    Filed: July 10, 1996
    Date of Patent: January 27, 1998
    Assignee: Mobil Oil Corporation
    Inventors: James M. Boncella, David E. Richardson, Faisal A. Shafiq
  • Patent number: 5710224
    Abstract: A process for preparing a polymer of ethylene having a flow activation energy higher than that of a substantially linear ethylene polymer of the same molecular weight involving using bridged sandwich-bonded fluorenyl-containing metallocenes and the polymers resulting therefrom.
    Type: Grant
    Filed: March 3, 1995
    Date of Patent: January 20, 1998
    Assignee: Phillips Petroleum Company
    Inventors: Helmut G. Alt, Syriac J. Palackal, M. Bruce Welch, David C. Rohlfing, Jay Janzen
  • Patent number: 5707728
    Abstract: A magneto-optical recording medium containing a substrate formed from polymers which are prepared by polymerization without ring cleavage, of monomers comprising polycyclic olefins, such as norbornene, results in a recording medium having increased thermal dimensional stability and resistance to hydrolysis, and decreased moisture absorption and birefringence.
    Type: Grant
    Filed: May 30, 1995
    Date of Patent: January 13, 1998
    Assignee: Ticona GmbH
    Inventors: Michael-Joachim Brekner, Egon Hellstern, Christoph Weber
  • Patent number: 5698651
    Abstract: Disclosed is an ethylene copolymer rubber which is a random copolymer rubber of (a) ethylene, (b) an .alpha.-olefin of 3 to 20 carbon atoms, (c) a nonconjugated polyene containing, in one molecule, one carbon-to-carbon double bond polymerizable by a metallocene catalyst among carbon-to-carbon double bonds, and (d) a nonconjugated polyene containing, in one molecule, two carbon-to-carbon double bonds polymerizable by the metallocene catalyst among carbon-to-carbon double bonds. The ethylene copolymer rubber has excellent moldability, high vulcanization rate, good mechanical properties such as high vulcanization strength, excellent low-temperature flexibility and thermal aging resistance. Also disclosed is a process for preparing the ethylene copolymer rubber with high activity, high conversion ratio of .alpha.-olefin and high random copolymerizability.
    Type: Grant
    Filed: June 17, 1996
    Date of Patent: December 16, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Masaaki Kawasaki, Toshiyuki Tsutsui, Tetsuo Tojo, Takashi Hakuta
  • Patent number: 5696214
    Abstract: Disclosed is a process for preparing an ethylene-.alpha.-olefin-nonconjugated polyene random copolymer comprising random copolymerizing (a) ethylene, (b) an .alpha.-olefin of 3 or more carbon atoms and (c) a nonconjugated polyene in the presence of a metallocene catalyst containing a specific metallocene compound. The ethylene-.alpha.-olefin-nonconjugated polyene random copolymer prepared by the process has such properties that (i) the copolymer contains units derived from ethylene (a) and units derived from the .alpha.-olefin of 3 or more carbon atoms (b) in a molar ratio of 40/60 to 95/5 ?(a)/(b)!, (ii) the iodine value is 1 to 50, (iii) the intrinsic viscosity (.eta.) is more than 0.1 dl/g and less than 8.0 10 dl/g, (iv) the intensity ratio D of T.alpha..beta. to T.alpha..alpha. in the .sup.13 C-NMR spectrum, T.alpha..beta./T.alpha..alpha., is not more than 0.5, (v) the B value is 1.00 to 1.50, (vi) the glass transition temperature Tg is not higher than -50.degree. C., and (vii) the ratio g.eta.
    Type: Grant
    Filed: December 19, 1995
    Date of Patent: December 9, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Toshihiro Sagane, Toshiyuki Tsutsui, Masaaki Kawasaki, Keiji Okada, Hidenari Nakahama, Tetsuo Tojo
  • Patent number: 5693728
    Abstract: A process for effectively producing a cyclic olefin polymer and a cyclic olefin/alpha-olefin copolymer without opening the cyclic olefin, is disclosed. Further, a novel cyclic olefin/alpha-olefin copolymer prepared by the above-mentioned process, compositions and molded articles comprising the novel copolymer, are also disclosed. In the process for producing a cylcic olefin based polymer according to the present invention, homopolymerization of a cyclic olefin or copolymerization of a cyclic olefin and an alpha-olefin is effected in the presence of a catalyst comprising, as main ingredients, the following Compounds (A) and (B), and optionally Compound (C):(A) a transition metal compound;(B) a compound capable of forming an ionic complex when reacted with a transition metal compound; and(C) an organoaluminum compound.
    Type: Grant
    Filed: January 22, 1996
    Date of Patent: December 2, 1997
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Takuji Okamoto, Junichi Matsumoto, Masami Watanabe, Hiroshi Maezawa
  • Patent number: 5677408
    Abstract: The novel propylene elastomer according to the invention contains (1) units derived from propylene in amounts of 50 to 95% by mol and units derived from 1-butene in amounts of 5 to 50% by mol, and has (2) triad tacticity (mm fraction), determined by the .sup.13 C-NMR spectrum (hexachlorobutadiene solution, based on tetramethylsilane), of not less than 90%, (3) an intrinsic viscosity (in decalin at 135.degree. C.) of 0.1 to 12 dl/g, (4) a molecular weight distribution (Mw/Mn) of not more than 3 and (5) a randomness parameter B value of 1.0 to 1.5, preferably 1.0 to 1.3. In addition, the elastomer desirably has properties that (6) the elastomer has a melting point Tm of 60.degree. to 140.degree. C., and the melting point Tm and a 1-butene constituent unit content M (% by mol) in the elastomer satisfy the relation -2.6M+130.ltoreq.Tm.ltoreq.-2.3M+155, and (7) a crystallinity C of the elastomer measured by X-ray diffractometry and the 1-butene constituent unit content M (% by mol) satisfy the relation C.ltoreq.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: October 14, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Takashi Ueda, Akira Mizuno, Masaaki Kawasaki, Daisuke Fukuoka, Yoshihisa Kiso, Tatsuya Tanizaki, Mikio Hashimoto, Masahiro Sugi, Toshiyuki Tsutsui
  • Patent number: 5672668
    Abstract: A process for the preparation of an olefin polymer by polymerization or copolymerization of an olefin of the formula R.sup.a --CH.dbd.CH--R.sup.b, in which R.sup.a and R.sup.b are identical or different and are a hydrogen atom or a hydrocarbon radical having 1 to 14 carbon atoms, or R.sup.a and R.sup.b, together with the atoms connecting them, can form a ring, at a temperature of from -60.degree. to 200.degree. C., at a pressure of from 0.5 to 100 bar, in solution, in suspension or in the gas phase, in the presence of a catalyst formed from a metallocene in the meso-form or a meso:rac mixture, with meso:rac>1:99, as transition-metal compound and a cocatalyst, wherein the metallocene is a compound of the formula I, ##STR1## in which M.sup.1 is Zr or Hf, R.sup.1 and R.sup.2 are identical or different and are methyl or chlorine, R.sup.3 and R.sup.6 are identical or different and are methyl, isopropyl, phenyl, ethyl or trifluoromethyl, R.sup.4 and R.sup.5 are hydrogen or as defined for R.sup.3 and R.sup.
    Type: Grant
    Filed: August 16, 1993
    Date of Patent: September 30, 1997
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Andreas Winter, Martin Antberg, Bernd Bachmann, Volker Dolle, Frank Kuber, Jurgen Rohrmann, Walter Spaleck
  • Patent number: 5670587
    Abstract: There are disclosed a catalyst for producing an aromatic vinyl compound-based polymer composition which catalyst comprises (A) at least two different transition metal compounds each having one .pi.-ligand and (B) an ionic compound comprising a noncoordinate anion and a cation and/or an aluminoxane, and (C) a Lewis acid to be used as the case may be; and a process for producing an aromatic vinyl compound-based polymer composition having a high degree of syndiotactic configuration in its aromatic vinyl chains which process comprises polymerizing an (a) aromatic vinyl compound and (b) an olefinic compound and/or a diolefinic compound in the presence of the above catalyst.
    Type: Grant
    Filed: January 23, 1996
    Date of Patent: September 23, 1997
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Mizutomo Takeuchi, Hajime Shouzaki, Norio Tomotsu, Masahiko Kuramoto
  • Patent number: 5668230
    Abstract: A catalyst system and process for polymerizing olefins employing a cocatalyst and specific ethylene bridged fluorenyl-containing metallocenes having substituents which result in high yields of polyethylene and/or high molecular weight polyethylene.
    Type: Grant
    Filed: July 11, 1996
    Date of Patent: September 16, 1997
    Assignee: Phillips Petroleum Company
    Inventors: Peter Schertl, Helmut G. Alt, M. Bruce Welch
  • Patent number: 5648440
    Abstract: Disclosed is a catalyst component for the polymerization of olefins, which is a compound having the following structure: ##STR1## wherein R.sup.1 is a hydrocarbon radical having 1 to 10 carbon atoms or a halogen-containing hydrocarbon radical having 1 to 10 carbon atoms, and R.sup.2 s are each a hydrogen atom, a halogen atom, a siloxy group, a lower-alkyl-substituted siloxy group or a hydrocarbon radical having 1 to 10 carbon atoms, or which is a reaction product of the following sub-components (i) and (ii):sub-component (i) which is a compound having the formulaR.sup.1 --B--(OH).sub.2in which R.sup.1 is a hydrocarbon radical having 1 to 10 carbon atoms or a halogen-containing hydrocarbon radical having 1 to 10 carbon atoms; andsub-component (ii) which is an organoaluminum compound.
    Type: Grant
    Filed: March 1, 1995
    Date of Patent: July 15, 1997
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Toshihiko Sugano, Tomohiko Takahama
  • Patent number: 5637400
    Abstract: Thermoplastic cycloolefin copolymers (COCs) having low melt viscosity and low optical attenuation, a process for their preparation, and their use as optical waveguides (optical fibers).
    Type: Grant
    Filed: August 10, 1995
    Date of Patent: June 10, 1997
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Michael-Joachim Brekner, Hellmuth Deckers, Frank Osan
  • Patent number: 5637659
    Abstract: Disclosed is a catalyst having the general formula ##STR1## where Q is a ligand containing the ring ##STR2## R is hydrogen, N(R').sub.2, OR', or R', each R' is independently selected from alkyl from C.sub.1 to C.sub.10, aryl from C.sub.6 to C.sub.15, alkaryl C.sub.7 to C.sub.15, and aralkyl from C.sub.7 to C.sub.15, each X is independently selected from hydrogen, halogen, alkoxy from C.sub.1 to C.sub.10.sub., dialkylamino from C.sub.1 to C.sub.10, methyl, ##STR3## each R.sub.1 is independently selected from halogen, alkoxy from C.sub.1 to C.sub.10, and R', L is ##STR4## Q, or X, where L can be bridged to Q, B is an optional base, "n" is 0 to 5, and M is titanium, zirconium, or hafnium.
    Type: Grant
    Filed: May 17, 1996
    Date of Patent: June 10, 1997
    Assignee: Lyondell Petrochemical Company
    Inventors: Ramesh Krishnamurti, Sandor Nagy, Bradley P. Etherton
  • Patent number: RE36103
    Abstract: A syndiotactic polyolefin is obtained in a high yield by polymerization or copolymerization of an olefin of the formula R.sup.a --CH.dbd.CH--R.sup.b in the presence of a catalyst consisting of a metallocene of the formula I ##STR1## and an aluminoxane. This polyolefin has a very high syndiotactic index. At a low polymerization temperature, a polyolefin having a low average molecular weight and narrow molecular weight distribution is obtained, and at a high polymerization temperature a polymer having a high average molecular weight and a wide molecular weight distribution is obtained.Shaped articles produced from the polymers are distinguished by a high transparency, flexibility, tear strength and excellent surface gloss.
    Type: Grant
    Filed: July 21, 1994
    Date of Patent: February 16, 1999
    Assignee: Targor GmbH
    Inventors: Andreas Winter, Jurgen Rohrmann, Martin Antberg, Volker Dolle, Walter Spaleck
  • Patent number: RE36563
    Abstract: There are disclosed a transition metal compound of the general formula RMX.sub.a-1 L.sub.b (R is a .pi. ligand, a fused polycyclic cyclopentadienyl group in which at least one of many-membered rings to which cyclopentadienyl groups are fusedly bonded is a saturated ring, M is a transition metal, X is a .sigma. ligand, L is a Lewis base, a is the valency of M, and b is 0, 1 or 2); a polymerization catalyst for styrene, etc. comprising the above transition metal, preferably further comprising an oxygen atom containing compound ionic compound or organoboron compound and optionally a Lewis base; and a process for producing a polymer of a compound containing an ethylenically unsaturated double bond or an acetylenic polymer, especially a syndiotactic polystyrene by using the above polymerization catalyst. The catalyst is particularly effective for producing highly syndiotactic polystyrene minimized in residual metals amounts at a low cost in enhanced efficiency.
    Type: Grant
    Filed: June 3, 1998
    Date of Patent: February 8, 2000
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventor: Mizutomo Takeuchi