Contains Two Or More Diverse Non-transition Elemental Metals, Different Non-transition Hydride Compounds, Different Carbon To Non Transition Metal Compounds, Or Mixture Thereof Patents (Class 526/148)
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Patent number: 8962775Abstract: A highly active, supported phosphinimine catalyst is fed to a gas phase reactor as a slurry in a liquid hydrocarbon. Feeding the catalyst to a gas phase reactor in a viscous liquid hydrocarbon modifies catalyst initiation kinetics.Type: GrantFiled: July 27, 2012Date of Patent: February 24, 2015Assignee: Nova Chemicals (International) S.AInventors: Peter Phung Minh Hoang, Cliff Robert Baar, P. Scott Chisholm, Rajesh Dahyabhai Patel
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Patent number: 8946362Abstract: The present invention relates to a preparation method of olefin polymers using a catalyst composition containing a transition metal compound. In detail, the present invention provides a preparation method of olefin polymer using a catalyst composition comprising a transition metal compound, wherein the preparation method comprises introducing a scavenger to a continuous solution polymerization reactor in a specific range of amount to give the olefin polymer with good productivity.Type: GrantFiled: May 13, 2009Date of Patent: February 3, 2015Assignee: LG Chem, Ltd.Inventors: Don-Ho Kum, Eun-Jung Lee, Dong-Kyu Park, Choong-Hoon Lee, Jong-Joo Ha, Seung-Whan Jung, Jung-A Lee, Seong-Jin Kim
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Patent number: 8895465Abstract: This invention provides activator precursor compositions and activator compositions. The activator precursor compositions are formed from a support material, an organoaluminum compound, and polyfunctional compounds having at least two aromatic groups in which at least two of said aromatic groups each has at least one polar moiety thereon. The activator compositions are formed from a support material, an organoaluminum compound, an aluminoxane, and a polyfunctional compound having at least two aromatic groups in which at least two of said aromatic groups each has at least one polar moiety thereon. Also provided are catalyst compositions, processes for forming catalyst compositions, and polymerization processes utilizing the catalyst compositions of this invention.Type: GrantFiled: November 14, 2011Date of Patent: November 25, 2014Assignee: Albemarle CorporationInventor: Lubin Luo
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Patent number: 8729200Abstract: The present invention provides an ethylene-based polymer composition characterized by a Comonomer Distribution Constant in the range of from greater than 45 to less than 400, wherein the composition has less than 120 total unsaturation unit/1,000,000C, and method of producing the same.Type: GrantFiled: December 14, 2012Date of Patent: May 20, 2014Assignee: Dow Global Technologies LLCInventors: Theresa J. Hermel-Davidock, Mehmet Demirors, Sarah M. Hayne, Rongjuan Cong
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Patent number: 8664344Abstract: Process for the preparation of polybutadiene effected by the polymerization of butadiene in an aliphatic and/or cyclo-aliphatic solvent in the presence of a catalytic system prepared in situ which comprises: (i) a carboxylate of neodymium soluble in the process solvent containing a variable quantity of water, the H2O/Nd molar ratio ranging from 0.001/1 to 0.50/1; (ii) an alkyl compound of aluminum; (iii) an alkyl compound of aluminum in which at least one bond of Al consists of an Al—Cl bond; The total Al/Nd molar ratio ranging from 4/1 to 12/1, and the Cl/Nd molar ratio ranging from 2/1 to 6/1.Type: GrantFiled: March 19, 2009Date of Patent: March 4, 2014Assignee: Polimeri Europa S.p.A.Inventors: Gian Tommaso Viola, Marianna Zinna
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Patent number: 8618229Abstract: The present invention discloses catalyst compositions employing transition metal complexes with a thiolate ligand. Methods for making these transition metal complexes and for using such compounds in catalyst compositions for the polymerization of olefins also are provided.Type: GrantFiled: March 8, 2011Date of Patent: December 31, 2013Assignee: Chevron Phillips Chemical Company LPInventor: Mark L. Hlavinka
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Patent number: 8497330Abstract: Methods for gas phase olefin polymerization are provided. The method can include combining a spray dried catalyst system with a diluent to produce a catalyst slurry. The catalyst system can include a metallocene compound. Ethylene, a continuity additive, and the catalyst slurry can be introduced to a gas phase fluidized bed reactor. The reactor can be operated at conditions sufficient to produce a polyethylene. The spray dried catalyst system can have a catalyst productivity of at least 12,000 grams polyethylene per gram of the catalyst system.Type: GrantFiled: December 22, 2010Date of Patent: July 30, 2013Assignee: Univation Technologies, LLCInventors: F. David Hussein, Kevin J. Cann, Ann M. Schoeb-Wolters, Phuong A. Cao, Bruce J. Savatsky, Eric J. Markel, Daniel P. Zilker, Jr., Garth R. Giesbrecht
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Patent number: 8193288Abstract: This invention relates to a supported nonmetallocene catalyst for olefin polymerization, which is produced by directly reacting a nonmetallocene ligand with a catalytically active metallic compound on a carrier through an in-situ supporting process. The process according to this invention is simple and feasible, and it is easy to adjust the load of the nonmetallocene ligand on the porous carrier. The supported nonmetallocene catalyst according to this invention can be used for olefin homopolymerization/copolymerization, even in combination with a comparatively less amount of the co-catalyst, to achieve a comparatively high polymerization activity. Further, the polymer product obtained therewith boasts desirable polymer morphology and a high bulk density.Type: GrantFiled: October 15, 2008Date of Patent: June 5, 2012Assignee: Sinopec Yangzi Petro-Chemical Ltd.Inventors: Yuefeng Gu, Chuanfeng Li, Xiaoli Yao, Zhonglin Ma, Bo Liu, Feng Guo, Yaming Wang, Jiye Bai, Shaohui Chen, Xiaoqiang Li
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Patent number: 8106137Abstract: The invention concerns a novel catalytic combination for polymerizing alpha-olefins based on a titanium diamidide complex. The invention also concerns a method for polymerizing alpha-olefins using said catalytic combination, in the absence of any aluminum-containing compound. The inventive catalytic combination comprises: component A which is a dichlorinated titanium diamidide complex of general formula (I) wherein R represents a methyl group (component A2) or an isopropyl group (component A1); component B which is a dialkylmagnesium whereof the reaction with component A enables an alkylated component AA to be obtained: and as activator of said component AA, component C which is trispentafluorophenylboran (B(C6F5)3).Type: GrantFiled: June 21, 2006Date of Patent: January 31, 2012Assignee: Universite des Sciences et TechnologiesInventors: André Mortreux, Régis Gauvin, Estelle Gautier
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Patent number: 8030241Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: GrantFiled: October 29, 2009Date of Patent: October 4, 2011Assignee: Chevron Phillips Chemical Company, LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
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Patent number: 7985817Abstract: Disclosed is a homogeneous catalyst system for producing an ethylene homopolymer or an ethylene copolymer with ?-olefin. Specifically, this invention pertains to a transition metal catalyst which has stability under high temperature solution polymerization at 120˜250° C., in which a cyclopentadiene derivative and an electron donating substituent, both of which are bonded to a Group IV transition metal acting as a central metal, are crosslinked through a silyl derivative substituted with a cyclohexyl, to a catalyst system including such a transition metal catalyst and an aluminoxane cocatalyst or a boron compound cocatalyst, and to a method of producing an ethylene homopolymer or an ethylene copolymer with ?-olefin, having high molecular weight, using the catalyst system under conditions of high-temperature solution polymerization.Type: GrantFiled: September 8, 2006Date of Patent: July 26, 2011Assignee: SK Energy Co., Ltd.Inventors: Tae Woo Woo, Myung Ahn Ok, Jong Sok Hahn, Sang Ook Kang, Jae Ho Jung
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Patent number: 7964681Abstract: A process is disclosed for the preparation of zinc alkyl chain growth products via a catalysed chain growth reaction of an alpha-olefin on a zinc alkyl, wherein the chain growth catalyst system employs a group 3-10 transition metal, or a group 3 main group metal, or a lanthanide or actinide complex, and optionally a suitable activator. The products can be further converted into alpha-olefins by olefin displacement of the grown alkyls as alpha-olefins from the zinc alkyl chain growth product, or into primary alcohols, by oxidation of the resulting zinc alkyl chain growth product to form alkoxide compounds, followed by hydrolysis of the alkoxides.Type: GrantFiled: January 31, 2007Date of Patent: June 21, 2011Assignee: Ineos Europe LimitedInventors: George Johan Peter Britovsek, Steven Alan Cohen, Vernon Charles Gibson
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Patent number: 7811956Abstract: A supported catalyst system comprises (a) a dehydrated support material, (b) a transition metal compound, and (c) an activator and is characterised in that the support material has been pretreated with at least two different organoaluminum compounds prior to content with either or both the transition metal-compound or the activator. The prefer transition metal compound is a metallocene and the supported catalyst systems are suitable for the preparation of polymers having broad molecular weight distributions and improved melt strength.Type: GrantFiled: July 2, 2008Date of Patent: October 12, 2010Assignee: Ineos Europe LimitedInventors: Grant Berent Jacobsen, Brian Stephen Kimberley, Sergio Mastroianni
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Patent number: 7662894Abstract: A catalyst composition for polymerizing olefins to polymers having bimodal molecular weight distribution comprises two transition metal-containing metallocene compounds, a magnesium compound, an alcohol, an aluminum containing co-catalyst and a polymeric support. The transition metal in one of the metallocene compounds is zirconium and the transition metal in the second metallocene compound is selected from the group consisting of titanium, vanadium and hafnium. Polyolefin polymers made using the catalyst composition have broad molecular weight distributions and are useful in film and blow molding applications.Type: GrantFiled: December 19, 2006Date of Patent: February 16, 2010Assignee: Saudi Bosic Industries CorporationInventors: Orass Hamed, Akhlaq Moman, Atieh Abu-Raqabah
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Publication number: 20080125557Abstract: A method for the production of water-free rare earther metal halogenides by reacting rare earth metal oxides with a halogentation agent.Type: ApplicationFiled: December 12, 2005Publication date: May 29, 2008Inventors: Uwe Lischka, Jens Roder, Ulrich Wietelmann
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Patent number: 7084219Abstract: A contact product obtained by a process comprising the step of contacting a compound (a) represented by the formula, M1L1r, a compound (b) represented by the formula, R1s-1T1H, a compound (c) represented by the formula, R2t-2T2H2, and a nonionic surfactant (d) having no active hydrogen; a catalyst component for addition polymerization comprising said contact product; a catalyst for addition polymerization obtained by a process comprising the step of contacting said catalyst component with a compound of a metal selected from the group consisting of metals of the Groups 3 to 12 and Lanthanide Series of the Periodic Table, and optionally an organoaluminum compound; and a process for producing an addition polymer comprising the step of polymerizing an addition polymerizable monomer in the presence of said catalyst.Type: GrantFiled: January 20, 2004Date of Patent: August 1, 2006Assignee: Sumitomo Chemical Company, LimitedInventor: Kazuo Takaoki
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Patent number: 7026415Abstract: Catalyst systems and methods for olefin polymerization are disclosed. The polymerizations are performed in the presence of a clathrochelate which comprises a transition metal ion and an encapsulating macropolycyclic ligand. At least one of the capping atoms of the macropolycyclic ligand is a Group 3–10 transition metal or a Group 13 atom. When a capping atom is a Group 3–10 transition metal, the clathrochelate can be used with an activator to polymerize olefins. When a capping atom is a Group 13 atom, the clathrachelate can be used as an activator for an olefin polumerization. Clathrochelates allow polyolefin markers to fine tune catalyst reactivity and polyolefin properties.Type: GrantFiled: February 17, 2004Date of Patent: April 11, 2006Assignee: Equistar Chemicals, LPInventors: Sandor Nagy, Barbara M. Tsuie
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Patent number: 6933353Abstract: A method for preparing a supported organometallic complex is disclosed. An organometallic complex is combined with a support material that has been treated with an organozinc compound. The organometallic complex comprises a Group 3 to 10 transition metal and an indenoindolyl ligand that is bonded to the transition metal. Also disclosed is a process for polymerizing an olefin using the supported complex. Organozinc treatment of the support unexpectedly boosts catalyst activity and polyolefin molecular weight.Type: GrantFiled: July 7, 2003Date of Patent: August 23, 2005Assignee: Equistar Chemicals, LPInventor: Shaotian Wang
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Patent number: 6849700Abstract: The invention relates to a process for the preparation of an olefin polymerisation catalyst component, said catalyst component and its use. The process is mainly characterized by the steps of (i) reacting in solution a magnesium compound containing an alkoxy group, a carboxylic acid halide and a four-valent titanium compound containing a halogen, for obtaining a dissolved reaction product and (ii) recovering a fraction of the reaction product from step (i) in particulate form by contacting the dissolved reaction product with a mixture of an aromatic and an aliphatic hydrocarbon, or by contacting the dissolved reaction product first with an aromatic hydrocarbon and then with an aliphatic hydrocarbon, the amount of aromatic and aliphatic hydrocarbon being at least 5 mol per mol of magnesium.Type: GrantFiled: May 9, 2000Date of Patent: February 1, 2005Assignee: Borealis Technology OyInventors: Thomas Garoff, Timo Leinonen
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Patent number: 6590046Abstract: The present invention relates to a catalyst for polymerization of olefin and the method of polymerization using the same, or more particularly, to a new catalyst for polymerization of olefin of a hybrid concept and the method of polymerization using the same, which comprises synthesizing a titanium compound chelated by means of amide and cyclopentadiene-based ligands, and activating the same by means of conventional MgCl2, etc., instead of using expensive methylaluminoxane. Moreover, the present invention can produce polymers of narrow distribution of molecular weights and even distribution of composition of co-polymers.Type: GrantFiled: May 24, 2001Date of Patent: July 8, 2003Assignee: Samsung General Chemicals Co., Ltd.Inventors: Gap-Goung Kong, Seung-Hwan Jung, Won Lee, Yong-Hwan Kim
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Patent number: 6583240Abstract: An ethylene polymerization process is disclosed. The polyethylene has a long-chain-branching index (LCBI) of 1 or greaster. The process uses a single-site catalyst that contains a boraaryl ligand. The catalyst is alkylated with triisobutyl aluminum.Type: GrantFiled: May 23, 2001Date of Patent: June 24, 2003Assignee: Equistar Chemicals, LPInventors: Shaotian Wang, Jean A. Merrick-Mack
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Patent number: 6576723Abstract: A catalyst system which can be used in the polymerization of propylene comprises at least one metallocene as a rac/meso isomer mixture, at least one organoboroaluminum compound, at least one passivated support, at least one Lewis base and, if desired, at least one further organometallic compound.Type: GrantFiled: November 15, 2000Date of Patent: June 10, 2003Assignee: Basell Polyolefine GmbHInventors: Hans Bohnen, Markus Göres, Cornelia Fritze
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Patent number: 6518379Abstract: In a process for polymerizing dienes in a solvent comprising vinylaromatic monomers, the polymerization is carried out in the presence of a metal compound of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo or W as catalyst and a Lewis acid as cocatalyst and, if desired, an alkylating agent and, if desired, a regulator. This process can be used for preparing high-impact polystyrene, acrylonitrile-butadiene-styrene copolymers or methyl methacrylate-butadiene-styrene copolymers.Type: GrantFiled: November 14, 2001Date of Patent: February 11, 2003Assignee: BASF AktiengesellschaftInventors: Stephan Jüngling, Christian Schade, Hermann Gausepohl, Volker Warzelhan, Rainer Moors, Hansjörg Schäch, Joachim Queisser, Gerrit Luinstra, Jürgen Demeter
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Publication number: 20020188084Abstract: A stimuli-responsive polymer derivative utilizing keto-enol tautomerization. Also disclosed are a simple process for producing an N-acyl(meth)acrylamide derivative which can be used as a monomer for the stimuli-responsive polymer, a process for the production of an intermediate thereof, and an intermediate thus produced.Type: ApplicationFiled: June 25, 2002Publication date: December 12, 2002Inventors: Noriyuki Ohnishi, Kazumi Aoshima, Kazunori Kataoka, Katsuhiko Ueno
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Patent number: 6492475Abstract: The present invention relates to an ethylene-&agr;-olefin copolymer; a composition thereof; a film thereof; a polar group-containing resin material; and productions and use of the ethylene-&agr;-olefin copolymer. The ethylene-&agr;-olefin copolymer of the present invention is characterized in satisfying the following conditions (A) to (E): (A) a density in the range of 0.92 to 0.96 g/cm3; (B) a melt flow rate (MFR) in the range of 0.01 to 200 g/10 min; (C) a molecular weight distribution (Mw/Mn) in the range of 1.5 to 5.Type: GrantFiled: December 19, 2000Date of Patent: December 10, 2002Assignee: Japan Polyolefins Co., Ltd.Inventors: Toshiaki Egashira, Reiji Higuchi, Kazuyuki Sakamoto, Kimiya Miyoshi, Masahiro Wakayama, Tatsuo Yamaguchi, Fumio Asada, Sinji Miwa, Kenichi Hiraki, Masaaki Ikeda, Yoshimi Shimizu
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Patent number: 6339036Abstract: The present invention provides a Ziegler-Natta catalyst useful in solution processes for the polymerization of olefins having a low amount of aluminum and magnesium. The catalysts of the present invention have a molar ratio of magnesium to the first aluminum component from 4.0:1 to 5.5:1 and molar ratio of magnesium to transition metal from 4.0:1 to 5.5:1.Type: GrantFiled: June 27, 2000Date of Patent: January 15, 2002Assignee: Nova Chemicals (International) S.A.Inventor: Isam Jaber
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Patent number: 6211106Abstract: A catalyst composition for preparing high-syndiotacticity polystyrene polymers which comprises: (a) a titanium complex represented by the following formula of TiR′1R′2R′3R′4 or TiR′1R′2R′3, wherein R′1, R′2, R′3, and R′4 are, independently, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an amino group, a hydrogen atom, or a halogen atom; (b) a cyclopentadienyl complex represented by the following formula: wherein R1-R13 are, independently, alkyl group, aryl group, silyl group, halogen atom, or hydrogen atom; Ra and Rb are, independently, alkyl group, aryl group, alkoxy, aryloxy group, cyclopentadienyl group, hydrogen atom, or halogen atom; and Xa is a Group IIA element and Xb is a Group IIIA element.Type: GrantFiled: June 18, 1998Date of Patent: April 3, 2001Assignee: Industrial Technology Research InstituteInventors: Jing-Cherng Tsai, Yi-Chun Chen, Sheng Te Yang, Meei-Hwa Wang, Shian-Jy Wang
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Patent number: 6130300Abstract: The present invention provides a Ziegler-Natta catalyst useful in solution processes for the polymerization of olefins having a low amount of aluminum and magnesium. The catalysts of the present invention have a molar ratio of magnesium to the first aluminum component from 4.0:1 to 5.5:1 and molar ratio of magnesium to transition metal from 4.0:1 to 5.5:1.Type: GrantFiled: January 27, 1999Date of Patent: October 10, 2000Assignee: Nova Chemicals (International) S.A.Inventor: Isam Jaber
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Patent number: 5977269Abstract: The present invention provides polyester/vinyl dioxolane based coating compositions containing no or essentially no volatile organic components. Oligomers for forming the coating compositions of the present invention are vinyl dioxolane end-capped polyester oligomers.Type: GrantFiled: October 30, 1997Date of Patent: November 2, 1999Assignee: Foster-Miller, Inc.Inventors: Robert F. Kovar, William E. Dorogy, Jr., Brian P. Farrell, Nelson Landrau
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Patent number: 5807940Abstract: The present invention provides a catalyst for polymerization comprising (A) a transition metal compound containing at least one linkage represented by the general formula (I):M.sup.1 --Z--C (I)wherein M.sup.1 represents a metal element of Groups 3 to 6 or the lanthanide series, and Z represents an element of Group 15, in one molecule, (B) (a) a compound which can form an ionic complex by the reaction with the transition metal compound or (b) a specific oxygen-containing compound, and (C) a metal compound containing alkyl group which is optionally used; and a process for producing a styrenic polymer, particularly a styrenic polymer having a highly syndiotactic configuration, comprising using this catalyst for polymerization.Type: GrantFiled: July 11, 1996Date of Patent: September 15, 1998Assignee: Idemitsu Kosan Co., Ltd.Inventors: Yoshiaki Aoyama, Norio Tomotsu
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Patent number: 5739227Abstract: The present invention relates to a process for controlling molecular weight of a styrenic polymer by adding an organometallic compound such as triethylaluminum when a crystalline styrenic polymer having a highly syndiotactic configuration is produced by using a catalyst for producing a styrenic polymer having the syndiotactic configuration. A styrenic polymer having a highly syndiotactic configuration can efficiently be obtained by homopolymerizing or copolymerizing a styrenic compound in accordance with the process of the present invention. Therefore, the process of the present invention is expected to be advantageously used for producing the styrenic polymer.Type: GrantFiled: July 25, 1996Date of Patent: April 14, 1998Assignee: Idemitsu Kosan Co., Ltd.Inventors: Hideo Teshima, Norio Tomotsu
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Patent number: 5693728Abstract: A process for effectively producing a cyclic olefin polymer and a cyclic olefin/alpha-olefin copolymer without opening the cyclic olefin, is disclosed. Further, a novel cyclic olefin/alpha-olefin copolymer prepared by the above-mentioned process, compositions and molded articles comprising the novel copolymer, are also disclosed. In the process for producing a cylcic olefin based polymer according to the present invention, homopolymerization of a cyclic olefin or copolymerization of a cyclic olefin and an alpha-olefin is effected in the presence of a catalyst comprising, as main ingredients, the following Compounds (A) and (B), and optionally Compound (C):(A) a transition metal compound;(B) a compound capable of forming an ionic complex when reacted with a transition metal compound; and(C) an organoaluminum compound.Type: GrantFiled: January 22, 1996Date of Patent: December 2, 1997Assignee: Idemitsu Kosan Co., Ltd.Inventors: Takuji Okamoto, Junichi Matsumoto, Masami Watanabe, Hiroshi Maezawa
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Patent number: 5670587Abstract: There are disclosed a catalyst for producing an aromatic vinyl compound-based polymer composition which catalyst comprises (A) at least two different transition metal compounds each having one .pi.-ligand and (B) an ionic compound comprising a noncoordinate anion and a cation and/or an aluminoxane, and (C) a Lewis acid to be used as the case may be; and a process for producing an aromatic vinyl compound-based polymer composition having a high degree of syndiotactic configuration in its aromatic vinyl chains which process comprises polymerizing an (a) aromatic vinyl compound and (b) an olefinic compound and/or a diolefinic compound in the presence of the above catalyst.Type: GrantFiled: January 23, 1996Date of Patent: September 23, 1997Assignee: Idemitsu Kosan Co., Ltd.Inventors: Mizutomo Takeuchi, Hajime Shouzaki, Norio Tomotsu, Masahiko Kuramoto
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Patent number: 5629398Abstract: A process for effectively producing a cyclic olefin polymer and a cyclic olefin/alpha-olefin copolymer without opening the cyclic olefin, is disclosed. Further, a novel cyclic olefin/alpha-olefin copolymer prepared by the above-mentioned process, compositions and molded articles comprising the novel copolymer, are also disclosed. In the process for producing a cylcic olefin based polymer according to the present invention, homopolymerization of a cyclic olefin or copolymerization of a cyclic olefin and an alpha-olefin is effected in the presence of a catalyst comprising, as main ingredients, the following Compounds (A) and (B), and optionally Compound (C):(A) a transition metal compound;(B) a compound capable of forming an ionic complex when reacted with a transition metal compound; and(C) an organoaluminum compound.Type: GrantFiled: June 5, 1992Date of Patent: May 13, 1997Assignee: Idemitsu Kosan Co., Ltd.Inventors: Takuji Okamoto, Junichi Matsumoto, Masami Watanabe, Hiroshi Maezawa
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Patent number: 5510434Abstract: There are disclosed a catalyst for producing an aromatic vinyl compound polymer which catalyst comprises a contact product between an (A) trivalent titanium compound and a (B) compound represented by the general formula (II) or (III)R.sup.1.sub.k M.sup.1 L.sup.2.sub.m (II)R.sup.1.sub.k M.sup.1 X.sup.2.sub.l L.sup.2.sub.m (III)a (C) an ionic compound comprising a noncoordinate anion and a cation, an aluminoxane or an organoboron compound; and optionally a (D) Lewis acid, and a process for producing an aromatic vinyl compound polymer having a high degree of syndiotactic configuration which process comprises polymerizing (a) an aromatic vinyl compound or (b) an aromatic vinyl compound together with an olefin or a diolefin in the presence of the above catalyst.Type: GrantFiled: November 23, 1994Date of Patent: April 23, 1996Assignee: Idemitsu Kosan Co., Ltd.Inventor: Mizutomo Takeuchi
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Patent number: 5508364Abstract: A process for polymerizing ethylene at a high temperature under high pressure, which comprises contacting ethylene alone or along with an .alpha.-olefin at a temperature of 120.degree. C. or more at a pressure of 350 kg/cm.sup.2 or more with a catalyst consisting essentially of (A) a reaction product of (A1) a titanium compound having at least one titanium-nitrogen bond with (A2) an organometallic compound of an element of Groups I to III of the Periodic Table and (B) an organoaluminum compound. Said process enables the production of an ethylene polymer or copolymer having a narrow composition distribution and a high molecular weight and being excellent in weather resistance, color development, transparency, corrosiveness and mechanical properties.Type: GrantFiled: August 22, 1995Date of Patent: April 16, 1996Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Hirofumi Johoji, Hiroyuki Shiraishi, Kohzoh Miyazaki, Toshimi Sato, Yuji Shigematsu
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Patent number: 5492983Abstract: This catalyst consists of the reaction product, with at least one organomagnesium compound and/or organolithium compound R.sup.1 Li (R.sup.1 =alkyl) or ArLi (Ar=phenyl or benzyl), of the reaction product of (Cp).sub.2 MX.sub.2 Li(OR.sub.2).sub.2 (M=lanthanide, Sc, Y; (Cp)=optionally substituted cyclopentadienyl; and R=alkyl), with at least one bidentate ligand, such as .beta.-diketone or .beta.-keto imine CZ.sub.3 COCHZCDCZ.sub.3, Z selected from halogen, alkyl and H, D=O, NH or NR.sup.3 (R.sup.3 =alkyl or aryl); and phosphorus ylid R.sup.2.sub.3 P.dbd.CA--CO--R.sup.2, R.sup.2 chosen from alkyl and aryl; A=alkyl or H. It advantageously takes the form of a solution at least partially containing an aromatic hydrocarbon. The process for the polymerization of ethylene may be carried out at 20.degree.-250.degree. C. at a pressure which may range up to approximately 200 bars, in solution or in suspension in an at least C.sub.Type: GrantFiled: June 7, 1994Date of Patent: February 20, 1996Assignee: ECP Enichem Polymeres FranceInventors: Xavier Olonde, Karel Bujadoux, Andre Mortreux, Francis Petit, deceased
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Patent number: 5428119Abstract: A process for producing high cis-1,4-polybutadienes using a catalyst system based on a rare earth compound that exhibits improved catalytic activity is provided which process comprises polymerizing 1,3-butadiene in a polymerization medium comprising a hydrocarbon solvent at a temperature of from about 0.degree. C. to about 120.degree. C. in the presence of a catalyst system which is a mixture of (1) a rare earth carboxylate selected from the group of neodymium carboxylates wherein the carboxylate has from 4 to 12 carbon atoms, (2) an alkyl aluminum chloride selected from the group of compounds represented by the formulae R.sup.2 AlCl.sub.2, R.sup.2.sub.3 Al.sub.2 Cl.sub.3 and R.sup.2.sub.2 AlCl wherein R.sup.2 is a hydrocarbon residue having from 8 to 12 carbon atoms and (3) an organo aluminum compound of the formula R.sup.3.sub.2 AlH wherein R.sup.Type: GrantFiled: November 9, 1993Date of Patent: June 27, 1995Assignee: Polysar Rubber CorporationInventors: Thomas F. Knauf, Akhtar Osman
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Patent number: 5391661Abstract: There are disclosed a catalyst well suited for producing a styrenic polymer having a high degree of syndiotactic configuration which comprises a transition-metal compound such as pentamethylcyclopentadienyltrimethyltitanium and a coordination complex compound comprising an anion in which a plurality of radicals are bonded to a metal and a quaternary ammonium salt, the compound being exemplified by orthocyano-N-methylpyridinium tetra(pentafluorophenyl)borate, or comprises an alkylating agent such as triisobutylaluminum in addition to the above two compounds; and a process for producing a styrenic polymer having a high degree of syndiotactic configuration by polymerizing a styrenic monomer using the aforementioned catalyst. Consequently, a styrenic polymer having a high degree of syndiotactic configuration can be produced effectively without the use of an expensive aluminoxane required in a large amount if used.Type: GrantFiled: February 2, 1993Date of Patent: February 21, 1995Assignee: Idemitsu Kosan Co., Ltd.Inventors: Shoji Naganuma, Masami Watanabe, Norio Tomotsu
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Patent number: 5272229Abstract: There are disclosed a process for producing a styrene polymer having a high degree of syndiotactic configuration at a reduced cost and an enhanced efficiency, and a catalyst to be used therefore which comprises (A) a specific transition-metal compound, (B) a specific coordination complex compound and (C) a compound having an alkyl group.The catalyst according to the present invention is inexpensive compared with the conventional catalyst containing aluminoxane as the major ingredient, and exhibits a high activity in polymerizing a styrenic monomer into styrene polymer with a high degree of syndiotacticity as well as a high yield and conversion rate.Type: GrantFiled: December 2, 1991Date of Patent: December 21, 1993Assignee: Idemitsu Kosan Co., Ltd.Inventors: Norio Tomotsu, Mizutomo Takeuchi, Masahiko Kuramoto
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Patent number: 5219961Abstract: Catalytic components for copolymerizing ethylene with alpha-olefins, or alpha-olefins with one another, and possibly with a diene as a termonomer, suitable for producing saturated and unsaturated elastomeric copolymers are disclosed. The catalytic components are compounds obtained by the reaction of:(1) a magnesium compound having the formula:R'.sub.y MgX.sub.n (OR).sub.2-n(wherein R, R'=alkyl, cycloalkyl, aryl; X=Cl, Br; n is from 0 to 1.8, y is from 0 to 1, and n+y=2), or(2) a Mg-alcohol adduct;with a titanium compound having the formula:Ti(OR).sub.Z X.sub.4-Z'wherein X and R are as defined above and Z is from 0 to 1, the compounds being charcterized by a Mg/Ti ratio of from 0.5 to 50 and an OR/Ti ratio of from 0.7 to 10. The copolymers produced using these catalytic components are endowed with improved tension-set characteristics in the vulcanized state.Type: GrantFiled: December 11, 1991Date of Patent: June 15, 1993Assignee: Ausimont S.p.A.Inventors: Umberto Zucchini, Viviano Banzi, Illaro Cuffiani
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Patent number: 5096986Abstract: The subject invention relates to a process for preparing a polymer substantially formed from ethylene modified with at least one linear .alpha.,.omega.-diene. In particular, the process involves reacting ethylene with the at least one diene in an inert dispersant. The reaction is carried out in the presence of a magnesium, aluminum, and titanium- and/or vanadium-containing catalyst at a polymerization temperature of at least 135.degree. C. The at least one diene utilized has at least 7 carbon atoms, two non-conjugated double bonds, and is at least 0.001 mole % but less than 0.1 mole % of the total polymer. Furthermore, the at least one diene must be present in an amount small enough such that the activation energy of the viscous flow of the polymer formed is not significantly influenced by the presence of the diene.Type: GrantFiled: June 2, 1989Date of Patent: March 17, 1992Assignee: Stamicarbon B.V.Inventors: Georges G. Evens, Johannes Tijssen, Luc M. C. Coosemans
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Patent number: 5086135Abstract: An olefin polymerization catalyst composition contains:(1) a zirconium compound, containing pi-bonded organic ligands of the formula:Cp.sub.m ZrA.sub.n X.sub.qwherein Cp is unsubstituted or substituted cyclopentadienyl, m is 1, 2 or 3, A is a halogen, hydrogen, a C.sub.1 -C.sub.6 alkyl group, a metalloalkyl or a group of the following general formula: ##STR1## where R is a C.sub.1 -C.sub.10 alkyl group, hydrogen, a halogen or a metalloalkyl group and n is 0, 1 or 2, X is a halogen, hydrogen or a C.sub.1 -C.sub.6 alkyl group, providing that q+m+n=valence or Zr; and(2) a catalyst activator which contains a mixture of(i) an organoaluminum compound having the formula:R.sub.p 'AlX.sub.(k-p) ' or R.sub.3 'Al.sub.2 X.sub.3 'where R' is a C.sub.1 -C.sub.6 alkyl group, p is 1 or 2, X' is a halogen and k is the valence of aluminum; and(ii) a dialkylmagnesium compound, preferably soluble in hydrocarbons, having the formula:MgR.sub.t " or MgR.sub.r "R.sub.(t-r) "where R" is a C.sub.2 -C.sub.Type: GrantFiled: December 26, 1989Date of Patent: February 4, 1992Assignee: Mobil Oil CorporationInventor: Yury V. Kissin
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Patent number: 5051484Abstract: A solid catalyst component for .alpha.-olefin polymerization containing as catalyst components at least titanium, magnesium and chlorine which are impregnated into an organic porous polymer carrier having a mean particle diameter of 5 to 1,000 .mu.m and a pore volume of 0.1 ml/g or above at a pore radius of 100 to 5,000 .ANG., a catalyst system comprising at least said solid catalyst component (A) and an organoaluminum compound (B), as well as a process for producing .alpha.-olefin polymers using said catalyst system.Type: GrantFiled: December 4, 1989Date of Patent: September 24, 1991Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Takeshi Ebara, Hiroyuki Kora, Kiyoshi Kawai, Mituharu Yamasaki, Syozo Kawamata
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Patent number: 4983694Abstract: An olefin, particularly alpha-olefin, supported catalyst composition, containing a transition metal or a compound thereof and an activator, has an average pore diameter of about 20 to about 300 Angstroms, at a substantially constant catalyst particle size for a given range of average pore diameters. The catalyst produces polymers having gradually decreasing molecular weight distribution with decreasing pore size of the catalyst at a constant particle size.Type: GrantFiled: September 8, 1989Date of Patent: January 8, 1991Assignee: Mobil Oil CorporationInventor: Allan B. Furtek
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Patent number: 4634752Abstract: Alpha-olefin polymerization catalysts are prepared by heating a solid porous carrier having reactive OH groups in the atmosphere of an oxygen-containing gas. The resulting catalysts exhibit higher productivity and produce ethylene polymers or ethylene/C.sub.3 -C.sub.10 copolymers having higher bulk density than similar catalysts prepared with the carriers heated in an atmosphere of nitrogen.Type: GrantFiled: September 3, 1985Date of Patent: January 6, 1987Assignee: Mobil Oil CorporationInventors: Robert O. Hagerty, Irena B. Petsche, Kenneth G. Schurzky
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Patent number: 4611038Abstract: A process is provided for the polymerization of olefins in the gas phase wherein olefins are contacted with a catalyst system consisting of an active solid hydrocarbon having been prepared by forming a pulverulent composition by mixing a transition metal component, a porous organic or inorganic solid support and an organometallic compound of the organo-Al, organo-Mg or organo-Zn type, and polymerizing a controlled amount of one or more C.sub.2 to C.sub.12 olefins in the gas phase in contact with the pulverulent composition with a specific hourly conversion of the olefins to produce the active solid hydrocarbon.Type: GrantFiled: July 18, 1985Date of Patent: September 9, 1986Assignee: AtochemInventors: Claude Brun, Auguste Cheux, Robert Pelletier
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Patent number: 4438019Abstract: The invention is addressed to solid catalysts comprising essentially compounds of magnesium and of transition metals selected from the sub-groups IVa, Va and VIa of the periodic table, applicable to the polymerization of olefins and particularly ethylene, in which the catalyst is obtained by first preparing a solid compound of magnesium, monohalogenated hydrocarbon and halogen and/or organic derivatives of the transition metal in a state of valency of at least 4 and then reacting the solid compound of magnesium and transition metal with an oxidizing compound.Type: GrantFiled: March 10, 1981Date of Patent: March 20, 1984Assignee: BP ChimieInventors: Daniel C. Durand, Pierre M. Mangin
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Patent number: 4056668Abstract: Olefins are polymerized and copolymerized in the presence of a solid catalyst which contains an organometallic compound and a solid material having at the surface thereof catalytic complexes containing a divalent metal, halogen, oxygen and a transition metal having halogenated substituents. The solid material of the catalyst is obtained by reacting a liquid halogenated derivative of a transition metal, such as TiCl.sub.4 or VOCl.sub.3 with a solid support which is a oxygenated compound of a divalent metal and which is substantially anhydrous and also substantially free of hydroxyl groups; examples of such a solid support include calcium, magnesium and zinc oxides and oxygenated salts such as nitrates, sulfates and silicates and organic carboxylate salts including salts of mono- and acetates polycarboxylic acids.Type: GrantFiled: April 29, 1976Date of Patent: November 1, 1977Assignee: Solvay & CieInventors: Eugene Berger, Pol Gerard, Andre Delbouille, Jean-Louis Deroitte
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Patent number: 3962375Abstract: A method of preparing polybutadiene polymers utilizing a three-component system consisting of an organoaluminum compound, an organonickel compound and a fluoride compound selected from the group of hydrogen fluoride and its complexes and boron trifluoride and its compounds, the improvement being mixing the catalyst components in the presence of a preforming agent selected from the group of monoolefins, nonconjugated diolefins, cyclic nonconjugated multiolefins, acetylenic hydrocarbons, triolefins, vinyl ethers and aromatic nitriles.Type: GrantFiled: April 11, 1975Date of Patent: June 8, 1976Assignee: The Goodyear Tire & Rubber CompanyInventors: Morford C. Throckmorton, Ken W. Donbar, Karl C. Kauffman