Polymerizing In Tubular Or Loop Reactor Patents (Class 526/64)
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Patent number: 11961386Abstract: A computer-implemented method for determining an operational state of an industrial plant includes acquiring alarms raised within the plant and adding them to a pool of important alarms, determining whether a physical state of the plant indicated by a first alarm causes a second alarm or meets a predetermined state-dependent condition and, if so, moving the first alarm to a pool of informative alarms; and determining the operational state of the plant and/or a corrective action for improving this operational state based on the alarms in the pool of important alarms.Type: GrantFiled: August 24, 2022Date of Patent: April 16, 2024Assignee: ABB Schweiz AGInventors: Mario Hoernicke, Katharina Stark, Dirk Schulz
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Patent number: 11945938Abstract: Ethylene-based polymers are characterized by a density from 0.92 to 0.955 g/cm3, a HLMI of less than 35 g/10 min, and a ratio of a number of short chain branches (SCBs) per 1000 total carbon atoms at Mz to a number of SCBs per 1000 total carbon atoms at Mn in a range from 11.5 to 22. These polymers can have a higher molecular weight (HMW) component and a lower molecular weight (LMW) component, in which a ratio of a number of SCBs per 1000 total carbon atoms at Mn of the HMW component to a number of SCBs per 1000 total carbon atoms at Mn of the LMW component is in a range from 10.5 to 22. These ethylene polymers can be produced using a dual catalyst system containing an unbridged metallocene compound with an indenyl group having at least one halogen-substituted hydrocarbyl substituent with at least two halogen atoms, and a single atom bridged metallocene compound with a fluorenyl group and a cyclopentadienyl group.Type: GrantFiled: April 20, 2023Date of Patent: April 2, 2024Assignee: Chevron Phillips Chemical Company LPInventors: Graham R. Lief, Qing Yang, Youlu Yu
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Patent number: 11866522Abstract: Methods of adding a catalyst to a bulk polymerization process may include mixing the catalyst with propylene to form a catalyst mixture that is substantially free of any C20 or greater hydrocarbons, feeding the catalyst mixture into a polymerization reactor, activating the catalyst mixture; and performing a polymerization on the catalyst mixture in the polymerization reactor. Polymers may be formed by polymerization processes that are substantially free of any C20 or greater hydrocarbons.Type: GrantFiled: December 27, 2019Date of Patent: January 9, 2024Assignee: Braskem S.A.Inventors: Olavo Martins Junior, Dihogenes Adriano Pozzer, Élita Cavalli
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Patent number: 11779899Abstract: In at least one embodiment, a reactor includes a reactor body. A first internal heat exchanger and a second internal heat exchanger are within the reactor body. One or more slabs of one or more static inserts are disposed between the first internal heat exchanger and the second internal heat exchanger. A plurality of flow paths is defined between the plurality of flow channels of the first internal heat exchanger and the plurality of flow channels of the second internal heat exchanger. Each static insert is configured to rotate or translate a flow path so that on average, the existing boundary layers formed in the first heat exchanger are moved away from the channel walls by a distance of equal or greater than the thickness of the boundary layers at the exit of the first heat exchanger.Type: GrantFiled: October 9, 2020Date of Patent: October 10, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Kevin B. Daly, Jerard T. Smith, Vetkav R. Eswaran
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Patent number: 11752486Abstract: In one embodiment, a reactor includes a reactor body and a reactor head. The reactor head has a reactor head body and one or more inlets disposed tangentially to the reactor head body. In one embodiment, a polymerization process for forming polymer includes introducing in a first direction a stream including a monomer. The stream and a catalyst system are flowed in a second direction through at least one internal heat exchanger. The second direction is substantially orthogonal to the first direction. The reaction zone includes at least one internal heat exchanger. At least a portion of the monomer of the stream is polymerized in the reaction zone to produce a polymer product. The polymer product is recovered from the reaction zone.Type: GrantFiled: October 20, 2020Date of Patent: September 12, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Vetkav Eswaran, Kevin B. Daly, Hari Nair
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Patent number: 11745158Abstract: A method for monitoring and controlling the polymerization in a polymerization vessel by using a camera viewing unit to (a) detect features of the polymer particles, or the particles' environment, (b) compare the features to pre-defined acceptable values of these features or the environment, and (c) if a variation from the pre-defined values is detected, act on process parameters to reduce or eliminate the variation.Type: GrantFiled: January 21, 2020Date of Patent: September 5, 2023Assignee: Basell Poliolefine Italia S.r.l.Inventors: Tiziana Caputo, Antonio Mazzucco, Nicolo Arich De Finetti, Marco Bocchino
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Patent number: 11713363Abstract: Provided are an apparatus and a method for manufacturing high-pressure method low-density polyethylene, the apparatus and the method having excellent characteristics that the amount of smoke generated during processing of a polyethylene to be obtained is small, and the number of fish eyes contained in a film formed from the polyethylene is small. An apparatus for manufacturing high pressure method polyethylene includes: an ethylene supply line that is a line branched from a high pressure recycle ethylene line and connected to a recycle ethylene holding drum for decompressing high pressure recycle ethylene from the high pressure recycle ethylene line and supplying the decompressed recycle ethylene to the recycle ethylene holding drum; and the recycle ethylene holding drum that is a drum for holding the decompressed recycle ethylene through the ethylene supply line.Type: GrantFiled: November 22, 2021Date of Patent: August 1, 2023Assignee: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Kensuke Naraki, Takayuki Mino
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Patent number: 11667777Abstract: Ethylene-based polymers are characterized by a density from 0.92 to 0.955 g/cm3, a HLMI of less than 35 g/10 min, and a ratio of a number of short chain branches (SCBs) per 1000 total carbon atoms at Mz to a number of SCBs per 1000 total carbon atoms at Mn in a range from 11.5 to 22. These polymers can have a higher molecular weight (HMW) component and a lower molecular weight (LMW) component, in which a ratio of a number of SCBs per 1000 total carbon atoms at Mn of the HMW component to a number of SCBs per 1000 total carbon atoms at Mn of the LMW component is in a range from 10.5 to 22. These ethylene polymers can be produced using a dual catalyst system containing an unbridged metallocene compound with an indenyl group having at least one halogen-substituted hydrocarbyl substituent with at least two halogen atoms, and a single atom bridged metallocene compound with a fluorenyl group and a cyclopentadienyl group.Type: GrantFiled: January 28, 2021Date of Patent: June 6, 2023Assignee: Chevron Phillips Chemical Company LPInventors: Graham R. Lief, Qing Yang, Youlu Yu
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Patent number: 11634565Abstract: Described herein are caps or closures made from a resin composition having at least one polyethylene having a density of at least 0.940 g/cm3 when measured following the ISO 1183-2 method at 23° C.; erucamide; and at least 700 ppm based on the total weight of the resin composition of at least one ultraviolet absorber selected from the hydroxyphenylbenzotriazole class. A process for the production of such caps or closures is also described herein.Type: GrantFiled: August 25, 2017Date of Patent: April 25, 2023Assignee: TOTAL RESEARCH & TECHNOLOGY FELUYInventor: David Ribour
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Patent number: 11578155Abstract: In some embodiments, ethylene-propylene random copolymers as viscosity modifiers were synthesized with pyridyldiamido catalyst systems and a chain transfer agent. In some embodiments, the present disclosure provides for ethylene-propylene random copolymers having an ethylene content between about 45 wt % and about 55 wt %. In some embodiments, the ethylene-propylene random copolymer is used as a viscosity modifier in a lubricating composition and a fuel composition.Type: GrantFiled: March 7, 2019Date of Patent: February 14, 2023Assignee: EXXONMOBIL CHEMICAL PATENTS INC.Inventors: Jingwen Zhang, John R. Hagadorn, Rainer Kolb, Jo Ann M. Canich, Maksim Shivokhin, Peijun Jiang, Britni J. Brobey
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Patent number: 11555084Abstract: Embodiments of methods for producing a trimodal polymer in a solution polymerization process comprise three solution polymerization reactors organized in parallel or in series.Type: GrantFiled: December 19, 2018Date of Patent: January 17, 2023Assignee: Dow Global Technologies LLCInventors: Sarat Munjal, Brian W. Kolthammer, Mehmet Demirors, Michael D. Turner, Joshua B. Gaubert, Yijian Lin
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Patent number: 11512154Abstract: Supported chromium catalysts containing a solid oxide and 0.1 to 15 wt. % chromium, in which the solid oxide or the supported chromium catalyst has a particle size span from 0.5 to 1.4, less than 3 wt. % has a particle size greater than 100 ?m, and less than 10 wt. % has a particle size less than 10 ?m, can be contacted with an olefin monomer in a loop slurry reactor to produce an olefin polymer. Representative ethylene-based polymers produced using the chromium catalysts have a HLMI of 4 to 70 g/10 min, a density from 0.93 to 0.96 g/cm3, from 150 to 680 ppm solid oxide (such as silica), from 1.5 to 6.8 ppm chromium, and a film gel count of less than 15 catalyst particle gels per ft2 of 25 micron thick film and/or a gel count of less than or equal to 50 catalyst particles of greater than 100 ?m per five grams of the ethylene polymer.Type: GrantFiled: April 8, 2022Date of Patent: November 29, 2022Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Carlton E. Ash, Kathy S. Clear, Eric D. Schwerdtfeger, Carlos A. Cruz, Jeremy M. Praetorius
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Patent number: 11512150Abstract: The present invention relates to a process for supply of a polymerization catalyst component to a polymerization reactor which comprises: a. Providing a first stream comprising the catalyst component in a first line, which first line is connected to and downstream of a pump outlet or of a flow control valve, b. Providing a diluent stream in a second line, c. Contacting the first stream and the diluent stream to form a mixed stream and passing the mixed stream to a polymerization reactor, characterised in that the mixing of the first stream and the diluent stream takes place by providing the first stream from the first line and the diluent stream from the second line separately to a mixing chamber which has an enlarged cross-section compared to the first and second lines.Type: GrantFiled: November 17, 2020Date of Patent: November 29, 2022Assignee: INEOS USA LLCInventor: Theo Victor Horemans
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Patent number: 11505775Abstract: A stirring device of a plug-flow fermentation device includes a shaft rotatable about an axis of rotation which defines an axial direction. The stirring device further includes a boundary stirring element that defines the axial extent of a stirring volume covered by the stirring device. A nearest neighbor of the boundary stirring element in the axial direction has an axial maximum width which is smaller than an axial maximum width of the boundary stirring element and which is larger than an axial maximum width of a next-nearest neighbor of the boundary stirring element.Type: GrantFiled: October 11, 2016Date of Patent: November 22, 2022Assignee: Thöni Industriebetriebe GmbHInventor: Thomas Köll
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Patent number: 11479625Abstract: In some embodiments, ethylene-propylene branched copolymers are synthesized with pyridyldiamido catalysts and a chain transfer agent, and their performance as viscosity modifiers in oil are detailed. In some embodiments, the present disclosure provides for ethylene-propylene branched copolymers having a shear thinning onset of less than about 0.01 rad/s and an HTHS value of less than about 3.3. In some embodiments, the ethylene-propylene branched copolymer is used as a viscosity modifier in a lubricating composition and a fuel composition.Type: GrantFiled: March 7, 2019Date of Patent: October 25, 2022Assignee: EXXONMOBIL CHEMICAL PATENTS INC.Inventors: Jingwen Zhang, John R. Hagadorn, Jo Ann M. Canich, Peijun Jiang, Britni J. Brobey, Maksim Shivokhin
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Patent number: 11478725Abstract: The present invention relates to an olefinic monomer recovery device capable of suppressing fouling and pressure drop in the recovery device in a process of separating and recovering unreacted monomers after production of a polyolefin resin. The olefinic monomer recovery device is used for separating and recovering unreacted olefinic monomers after production of a polyolefin resin, the apparatus comprising a vertical-type heat exchange unit, and a knock-out drum unit.Type: GrantFiled: October 19, 2017Date of Patent: October 25, 2022Inventors: Dae Young Shin, Eun Jung Joo, Joon Ho Shin, Chang Hoe Heo, Sung Keun Jang
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Patent number: 11434309Abstract: A method broadening a molecular weight distribution and/or broadening a chemical composition distribution of the polyolefin product can include: polymerizing a feedstock in the presence of a metallocene catalyst in a loop reactor to produce a polyolefin product, the feedstock comprising two or more monomers; and adjusting a polymerization parameter selected from the group consisting of decreasing a recycle ratio, increasing a polymer concentration, increasing a LRSU number, and any combination thereof.Type: GrantFiled: March 24, 2020Date of Patent: September 6, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Yifeng Hong, Jay L. Reimers, Jun Shi
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Patent number: 11420914Abstract: The present disclosure relates to a catalyst composition for the oligomerization of ethylene comprising a zirconium-containing catalyst and an organoaluminum-containing co-catalyst. The disclosure also relates to a process for oligomerization of ethylene in the presence of the catalyst composition according to the disclosure. The disclosed process results in C4-C20 linear alpha olefins having improved linearity.Type: GrantFiled: March 5, 2020Date of Patent: August 23, 2022Assignee: SABIC GLOBAL TECHNOLOGIES B.V.Inventors: Shahid Azam, Bander Bawareth, Mohammed H. Al-Hazmi, Dafer M. Alshahrani
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Patent number: 11396562Abstract: A method may include polymerizing ethylene in a tubular reactor, where the polymerization is substantially free of a chain transfer agent. A method may include polymerizing ethylene in a tubular reactor, the ethylene having a specific delivery pressure and the polymerization having one or more specific peak temperatures. The molecular weight of the resulting polyethylene may be controlled by the selection of the delivery pressure and the one or more peak temperatures.Type: GrantFiled: March 16, 2020Date of Patent: July 26, 2022Assignee: Braskem S.A.Inventors: Eduardo José Dotti, Omar Wandir Renck, Roger Ribeiro Malmegrim, Marcelo Farah, Antonio Marchi Netto, Cid Miro Neto, Jorge Manuel Jardim da Silva
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Patent number: 11370859Abstract: This disclosure relates to systems and processes for cooling polymer product mixtures manufactured at high pressure. The processes of the invention involve cooling and then subsequently reducing the pressure of the product mixture from the reactor. In the systems of the invention, a product cooler is located downstream of the high pressure reactor and upstream of a high pressure let down valve.Type: GrantFiled: July 22, 2020Date of Patent: June 28, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Henri A. Lammens, Paul J. Clymans, Cindy Dewitte
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Patent number: 11319417Abstract: Methods of manufacturing highly crosslinked polymer particulate. The methods include positioning a granular polymeric material within a crosslinking apparatus and crosslinking the granular polymeric material with the crosslinking apparatus to form a highly crosslinked polymeric material. The methods also include forming a plurality of crosslinked polymer granules from the highly crosslinked polymeric material.Type: GrantFiled: July 24, 2020Date of Patent: May 3, 2022Assignee: ExxonMobil Upstream Research CompanyInventors: Alan A. Galuska, Pavlin B. Entchev, William Handy, Robert M. Shirley
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Patent number: 11292857Abstract: Processes and systems for preparing copolymers of ethylene and a polar comonomer include contacting an initial feed comprising ethylene and a polar comonomer with a first polymerization initiator in a continuous stirred tank reactor to form a first polymer, which may then be contacted with second polymerization initiator in a plug flow reactor to form a second polymer. The process yields a second polymer having a lower melt flow index (and higher molecular weight) with high polar comonomer content. The polar comonomer may be, for example, vinyl acetate to prepare a poly(ethylene-vinyl acetate) copolymer having a vinyl acetate content of up to about 33% while maintaining the melt flow rate less than about 10 g/10 minutes without the use of fillers.Type: GrantFiled: September 3, 2020Date of Patent: April 5, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventor: William J. Zafian
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Patent number: 11254761Abstract: A process and system for pre-polymerizing propylene are disclosed. A first catalyst suspension is formed by mixing catalyst particles with a hydrocarbon that is a saturated hydrocarbon or propylene. Various other catalyst components are added to the first catalyst suspension, and the first catalyst suspension is then pre-polymerized under pre-polymerization conditions to form a pre-polymerized catalyst suspension that is introduced to a polymerization reactor or a storage tank. The saturated hydrocarbon can be propane, mixed butanes, or mixture thereof.Type: GrantFiled: October 15, 2020Date of Patent: February 22, 2022Assignee: Chevron Phillips Chemical Company LPInventors: Reza Khankal, Joel A. Mutchler, Bryan M. Garner, James E. Hein
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Patent number: 11242414Abstract: The present invention provides a method for manufacturing a polymer by a flow-type reaction. The method includes introducing a liquid A of an anionic polymerizable monomer, a liquid B of an anionic polymerization initiator, and a polymerization terminator into different flow paths, allowing the liquids to flow in the flow paths, allowing the liquid A and the liquid B to join together, subjecting the monomer to anionic polymerization while the liquids having joined together are flowing to downstream in a reaction flow path, and allowing a solution, which is obtained by the polymerization reaction and flows in the reaction flow path, and the polymerization terminator to join together so as to terminate the polymerization reaction and to obtain a polymer having a number-average molecular weight of 5,000 to 200,000. A static mixer is disposed in the reaction flow path, and a polymer having a number-average molecular weight equal to or greater than 2,000 is introduced into an inlet port of the mixer.Type: GrantFiled: August 12, 2020Date of Patent: February 8, 2022Assignee: FUJIFILM CorporationInventors: Kenji Wada, Kei Harada
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Patent number: 11208504Abstract: The present invention relates to an injection-molded article, comprising at least one metallocene-catalyzed polyethylene resin comprising at least two metallocene-catalyzed polyethylene fractions A and B, wherein the at least one metallocene-catalyzed polyethylene resin comprises: at least 40% to at most 50% by weight of polyethylene fraction A based on the total weight of the at least one metallocene-catalyzed polyethylene resin, wherein fraction A has a melt index MI2 of at least 100.0 g/10 min as determined according to ISO 1133, condition D, at 190° C. and under a load of 2.16 kg; and wherein the at least one metallocene-catalyzed polyethylene resin has a density of at least 0.940 g/cm3 to at most 0.950 g/cm3 as measured on pellets according to ISO 1183 at 23° C.; a melt index MI2 of at least 1.4 g/10 min to at most 2.5 g/10 min as measured on pellets according to ISO 1133, condition D, at 190° C. and under a load of 2.16 kg.Type: GrantFiled: July 11, 2018Date of Patent: December 28, 2021Assignee: Total Research & Technology FeluyInventors: Aurélien Vantomme, Jean-Léon Gielens, Armelle Sigwald, Christopher Willocq
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Patent number: 11180587Abstract: Disclosed are a method and system for propylene polymerization utilizing a loop slurry reactor. The method can include polymerizing propylene in a loop slurry reactor under bulk polymerization conditions to produce polypropylene. The propylene polymerization system can include i) a loop slurry reactor and a heat exchange system that is configured to cool the legs of the loop slurry reactor and/or ii) an inlet manifold that is configured to connect flashline heaters to a separator.Type: GrantFiled: December 13, 2019Date of Patent: November 23, 2021Assignee: Chevron Phillips Chemical Company LPInventors: Bryan M. Garner, Anthony O. Parker
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Patent number: 11168163Abstract: An ethylene-(meth)acrylic acid copolymer has a polydispersity index (PDI) in a range from 3.5 to 8.0, and has a melt flow index (MFI) measured at 190° C. and 2.16 kg in a range from 350 g/10 min to 1800 g/10 min A water-dispersive composition includes the ethylene (meth)acrylic acid copolymer, a neutralizing agent and an aqueous medium.Type: GrantFiled: January 25, 2019Date of Patent: November 9, 2021Assignees: SK Innovation Co., Ltd., SK Global Chemical Co., Ltd., SKGC Americas Inc.Inventors: Yong Zheng, Doh Yeon Park, Mark Jasek, Suk Joon Kim, Hai Jin Shin, Ju Eun Jung, Byoung Cheon Jo, Christopher Balhoff, Du Youn Ka
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Patent number: 11155649Abstract: A process for the preparation of ethylene homopolymers or copolymers in a facility having a high-pressure tubular reactor and a preheater, wherein a reaction fluid introduced into the reactor at a reactor inlet is heated in the preheater and the average velocity of the reaction fluid in the preheater is lower than the average velocity of the reaction fluid in the tubular reactor and the ratio of the average velocity in the tubular reactor to the average velocity of the reaction fluid in the preheater is in the range from 1.5 to 5.Type: GrantFiled: August 16, 2018Date of Patent: October 26, 2021Assignee: Basell Polyolefine GmbHInventors: Christoph Wolf, Dieter Littmann, Michael Deuerling, Andre-Armand Finette, Danir Khayrullin, Juergen Mohrbutter
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Patent number: 11117979Abstract: Processes and apparatus for preparing bimodal polymers are provided. In some embodiments, processes include introducing a monomer, a first diluent, a catalyst, hydrogen, at a first hydrogen concentration, and optional comonomer, to a first loop reactor to produce, under polymerization conditions, a first slurry of polymer solids. Processes may also include continuously discharging the first slurry of polymer solids from the loop reactor as a first polymerization effluent to a first flash tank; separating the first polymerization effluent in the first flash tank to provide a first concentrated polymer slurry with significantly lower hydrogen concentration; and transferring the first concentrated polymer slurry from the flash tank to a re-slurry mixer. Processes may further include introducing a re-slurry mixer diluent to the first concentrated polymer slurry to form a second concentrated polymer slurry in the re-slurry mixer that can be pumped to a second slurry loop reactor.Type: GrantFiled: August 20, 2020Date of Patent: September 14, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Keith W. Trapp, Scott T. Roger, James A. Kendrick, Edward F. Smith
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Patent number: 11110428Abstract: A system and method including providing a feed having alkyl-bridged multi-aromatic compounds to a tubular reactor, heating the tubular reactor, and cleaving an alkyl bridge of the alkyl-bridged multi-aromatic compounds.Type: GrantFiled: October 9, 2019Date of Patent: September 7, 2021Assignee: Saudi Arabian Oil CompanyInventors: Omer Refa Koseoglu, Robert Peter Hodgkins
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Patent number: 11098143Abstract: A process for the polymerization of olefins in gas phase carried out in a reactor having two interconnected polymerization zones, a first zone (riser) and a second zone (downcomer), wherein growing polymer particles: a) flow through the riser under fast fluidization conditions established by feeding a mixture of gas and liquid; b) leave the riser and enter the downcomer, through which the growing polymer particles flow downward in a densified form; and c) leave the downcomer and are reintroduced into the riser, thereby establishing a circulation of polymer between the riser and the downcomer; the reactor is operated at a temperature between 0° C. and 5° C. above the dew point of the riser gas at the operating pressure, and in the riser, besides the growing polymer particles and gas flow, an amount of liquid is present.Type: GrantFiled: September 13, 2018Date of Patent: August 24, 2021Assignee: Basell Poliolefine Italia S.r.l.Inventors: Antonio Mazzucco, Enrico Balestra, Roberto Pantaleoni, Davide Tartari, Riccardo Rinaldi
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Patent number: 11078301Abstract: A high pressure polymerization, as described herein, to form an ethylene-based polymer, comprising the following steps: polymerizing a reaction mixture comprising ethylene, using a reactor system comprising at least three ethylene-based feed streams and a reactor configuration that comprises at least four reaction zones, and at least one of the following a) through c), is met: (a) up to 100 wt % of the ethylene stream to the first zone comes from a high pressure recycle, and/or up to 100 wt % of the last ethylene stream to a zone comes from the output from a Primary compressor system; and/or (b) up to 100 wt % of the ethylene stream to first zone comes from the output from a Primary compressor system, and/or up to 100 wt % of the last ethylene stream to a zone comes from a high pressure recycle; and/or (c) the ethylene stream to the first zone, and/or the last ethylene stream to a zone, each comprises a controlled composition; and wherein each ethylene stream to a zone receives an output from two or more cyliType: GrantFiled: June 22, 2017Date of Patent: August 3, 2021Assignee: Dow Global Technologies LLCInventors: Cornelis J F Hosman, Nhi T. Y. Dang, Otto J. Berbee, Joaquin Flores
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Patent number: 11072669Abstract: A process to form an ethylene-based polymer in a reactor system, said process comprising at least the following steps: a) injecting a first initiator mixture into the tubular reactor at location L along the reactor, b) injecting a compressed make-up CTA system at the location L1, at a distance (L?L1) from 145*Dprehehater to 1000*Dpreheater, upstream from L, and wherein Dpreheater=the inner diameter of the pre-heater in meter (m); and wherein L1 is located in the preheater, and c) optionally, injecting one or more additional compressed make-up CTA system(s) into the preheater, at one or more location: LiLi+1, Ln (2?i and 2?n), upstream from L1, and each location is, independently, at a distance from 145*Dprehehater to 1000*Dpreheater, and wherein n equals the total number of injection locations of the make-up CTA system(s) injected into the preheater, upstream from L1, and wherein (L?L1) is less than each (L?Li), (L?Li+1), (L?Ln); and d) polymerizing a reaction mixture comprising at least ethylene, the first iType: GrantFiled: June 26, 2018Date of Patent: July 27, 2021Assignee: Dow Global Technologies LLCInventors: Cornelis J F Hosman, Nhi T. Y. Dang
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Patent number: 10968291Abstract: A process for preparing an ethylene polymer including the step of homopolymerizing ethylene or copolymerizing ethylene with one or more comonomers in a gas-phase polymerization reactor including a riser unit wherein growing polymer particles flow upwards under fluidization, fast fluidization or transport conditions and a downcomer wherein growing polymer particles flow downward in a densified form, wherein the hold-up of polymer particles in the downcomer is from 55 wt. % to 80 wt. % of the total hold-up of polymer particles in the gas-phase polymerization reactor.Type: GrantFiled: November 9, 2017Date of Patent: April 6, 2021Assignee: Basell Polyolefine GmbHInventors: Gerhardus Meier, Ulf Schueller, Gabriele Mei, Massimo Covezzi, Pietro Baita, Lorella Marturano
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Patent number: 10961331Abstract: Disclosed herein are ethylene homopolymers generally characterized by a density of less than 0.94 g/cm3 and an inverse short chain branch distribution. These homopolymers can be further characterized by a ratio of Mw/Mn from 2 to 100, a number of short chain branches from 2 to 20 short chain branches per 1000 total carbon atoms, and wherein at least 50% of the short chain branches are methyl branches.Type: GrantFiled: December 19, 2018Date of Patent: March 30, 2021Assignee: Chevron Phillips Chemical Company LPInventors: Brooke L. Small, Max P. McDaniel, Matthew F. Milner, Paul J. DesLauriers
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Patent number: 10961334Abstract: A polyethylene composition comprising a base resin is disclosed herein. The base resin includes an ethylene homo- or copolymer fraction (A1), and an ethylene homo- or copolymer fraction (A2). Fraction (A1) has a lower weight average molecular weight than fraction (A2). The base resin has a melt flow rate MFR21 of equal to or less than 8.0 g/10 min and a density of 930 to 950 kg/m3. The polyethylene composition has a melt flow rate MFR5 of 0.01 to 0.3 g/10 min, a flow rate ratio FRR21/5 of equal to or more than 20 and a ratio of the weight average molecular weight and the number average molecular weight (Mw/Mn) of equal to or less than 30. Also the polyethylene composition has a tensile modulus of less than 1000 MPa. Also a process for the production of a polyethylene composition comprising polyethylene base resin is disclosed herein.Type: GrantFiled: May 29, 2017Date of Patent: March 30, 2021Assignee: BOREALIS AGInventors: Yi Liu, Victor Sumerin, Ravindra Tupe
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Patent number: 10927217Abstract: The present disclosure relates to a process for preparing polymers using a plug flow reactor. The process includes providing an aqueous monomer solution comprising amide monomers; evaporating the aqueous monomer solution to form a concentrated monomer solution; and polymerizing the concentrated monomer solution in a plug flow reactor comprising a shell side and a tube side to form a first process fluid comprising polymers. The concentrated monomer solution flows on the shell side from the inlet to the outlet.Type: GrantFiled: February 22, 2019Date of Patent: February 23, 2021Assignee: Ascend Performance Materials Operations LLCInventors: James P. Sutton, John M. Zabcik, Chris Schwier, Cihan Uzunpinar, Shahram Akbari
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Patent number: 10889533Abstract: A process for selectively producing 1-butene comprises combining at least one antifouling agent and at least one aluminum alkyl compound to form an antifouling feed stream, wherein bringing the antifouling agent into contact with the aluminum alkyl compound forms at least one antifouling agent co-catalyst in a first step. The antifouling agent co-catalyst may comprise a structure comprising a central aluminum molecule bound to an R1 group, an R2 group, and an R3 group. The process further comprises feeding the antifouling feed stream, a catalyst comprising at least one titanate compound, and ethylene into a reactor dimerize ethylene in a second step. The catalyst is fed as a stream separated from the antifouling feed stream. The feeds may be varied in real-time to adjust a ratio of the formed antifouling agent co-catalyst and residual aluminum alkyl compound or antifouling agent in the antifouling feed stream.Type: GrantFiled: September 18, 2018Date of Patent: January 12, 2021Assignee: Saudi Arabian Oil CompanyInventors: Faisal M. Melibari, Hussain M. Yami, Sohel K. Saikh, Zhonglin Zhang, Wei Xu
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Patent number: 10828860Abstract: The present invention relates to the use of a polyethylene material in liquid containers that are sterilisable at a temperature of ?100° C. during a period of >15 minutes, wherein the polyethylene material has a density >928 kg/m3 as determined according to ISO 1183-1, method A, and a melt mass flow rate of ?0.50 and 51.00 g/10 min as determined according to ISO 1133-1 at a temperature of 190° C. and a load of 2.16 kg; wherein the polyethylene material produced in a high-pressure free-radical polymerisation process at a pressure of ?1600 bar.Type: GrantFiled: June 17, 2016Date of Patent: November 10, 2020Assignee: SABIC GLOBAL TECHNOLOGIES B.V.Inventors: Marnik Vaes, Bernardus Aldegonda Josephus Raven
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Patent number: 10787564Abstract: Described is a polyethylene composition comprising at least one polyethylene having a crystallinity of less than 60, or 55, or 50% and within a range from 0.2 wt % to 15 wt % of cyclic-olefin copolymer and within a range from 0.2 wt % to 15 wt % of hydrocarbon resin, by weight of the polyethylene composition. The polyethylene compositions can be formed into useful articles such as films and injection molded and thermoformed articles.Type: GrantFiled: December 4, 2018Date of Patent: September 29, 2020Assignee: ExxonMobil Chemical Patents Inc.Inventors: Gregory K. Hall, Stefan B. Ohlsson, Yong Yang
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Patent number: 10774159Abstract: A process to form an ethylene-based polymer comprising polymerizing a mixture comprising ethylene, in the presence of a free-radical initiator, and in a tubular reactor system comprising at least two ethylene-based feed streams, and a reactor configuration that comprises at least three reaction zones; and the inlet pressure of the first zone is <3200 Bar; and the ethylene conversion >28%, and an m value from 20 mole % to 70 mole %, where m=mol % of ethylene-based feed stream to the first zone, based on total moles of ethylene-based feed streams fed to the reactor configuration; and the ratio (Q) of a “MWDB of a broad polymer polymerized, to a “MWDN of a narrow polymer polymerized, is as follows: {(T)*(?2.3×log(m)+7)}?Q?{(T)*(?13.0×log(m)+29.8)}; at the same melt index; and “T” is the “chain transfer activity ratio” as described herein.Type: GrantFiled: June 22, 2017Date of Patent: September 15, 2020Assignee: Dow Global Technologies LLCInventors: Otto J. Berbee, Nhi T. Y. Dang, Cornelis J F Hosman, Joaquin Flores
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Patent number: 10767036Abstract: A polyolefinic fiber made from or containing from 2 wt % to 20 wt % relative to the total weight of the fiber of a polyolefin composition made from or containing: A) 5-35% by weight of a propylene homopolymer or a propylene ethylene copolymer; B) 20-50% by weight of a copolymer of ethylene and a C3-C8 alpha-olefin containing from 0.1% to 20% by weight of alpha-olefin units and containing 25% by weight or less of a fraction soluble in xylene at 25° C.; and C) 30-60% by weight of a copolymer of ethylene and propylene containing from 25% to 75% by weight of ethylene units and containing from 40% to 95% by weight of a fraction soluble in xylene at 25° C.; the amounts of (A), (B) and (C) being referred to the total weight of (A)+(B)+(C), the sum of the amount of (A)+(B)+(C) being 100.Type: GrantFiled: June 20, 2018Date of Patent: September 8, 2020Assignee: Basell Poliolefine Italia S.r.l.Inventors: Monica Galvan, Claudio Cavalieri, Jaume Marti Porqueres, Renaud Lemaire, Roberto De Palo
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Patent number: 10730977Abstract: A process to form an ethylene-based polymer comprises polymerizing a reaction mixture comprising ethylene, at least one symmetrical polyene and at least one chain transfer agent system comprising at least one chain transfer agent (CTA) in the presence of at least one free-radical initiator and in a reactor configuration comprising at least two reaction zones, reaction zone 1 and reaction zone i (i?2), wherein reaction zone i is downstream from reaction zone 1. The ratio of “the activity of the CTA system of the feed to the first reaction zone” to the “activity of the CTA system of the cumulative feed to the reaction zone i,” (Z1/Zi), is less than or equal to (0.8?0.2*log(Cs)), wherein Cs is from 0.0001 to 10.Type: GrantFiled: June 23, 2016Date of Patent: August 4, 2020Assignee: Dow Global Technologies LLCInventors: Otto J. Berbee, Stefan Hinrichs, Sean W. Ewart, John O. Osby
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Patent number: 10710877Abstract: The present invention provides a hydrogen generating apparatus and a hydrogen generating method, wherein the hydrogen generating apparatus generates hydrogen by dehydrating formic acid, and comprises: a reactor for containing water and a heterogeneous catalyst; a formic acid feeder for feeding formic acid into the reactor; and a moisture remover for removing moisture generated from the reactor.Type: GrantFiled: January 27, 2015Date of Patent: July 14, 2020Assignee: KOREA INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Chang Won Yoon, Suk Woo Nam, Yeong Cheon Kim, Jonghee Han, Sung Pil Yoon, Hyoung-Juhn Kim, Taekhyun Oh, Tae Hoon Lim, Jin Young Kim, Sun-Hee Choi, Hyung Chul Ham
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Patent number: 10696757Abstract: A process is provided to form an ethylene-based polymer, in the presence of at least one free-radical, said process comprises at least the following: polymerizing a mixture comprising ethylene, in a reactor configuration comprising at least three reaction zones, and comprising two ethylene feed streams, and wherein the ratio (RLCBf40%), in percent, of the “LCB content of the first 40 wt % of the total polymer formed” to “the total LCB content in the final polymer” is ?22.5%; and wherein the amount of ethylene, and optionally one or more comonomers, and optionally one or more CTAs, fed to the first reaction zone, is from 40 mole % to 80 mole %, based on the total moles of ethylene, and optionally one or more comonomers, and optionally one or more CTAs, fed to the polymerization.Type: GrantFiled: November 10, 2016Date of Patent: June 30, 2020Assignee: Dow Global Technologies LLCInventors: Otto J. Berbee, Joaquin Flores, Cornelis J F Hosman, Nhi Dang
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Patent number: 10688482Abstract: A method for olefin oligomerization comprising i) injecting an olefin monomer and a solvent into a continuous stirred tank reactor; ii) injecting an oligomerization catalyst system comprising a ligand compound, a transition metal compound, and a co-catalyst into the continuous stirred tank reactor; and iii) performing a multimerization reaction of the olefin monomer, wherein a ratio of the flowing rates of the olefin monomer and the solvent is from 1:1 to 2:1.Type: GrantFiled: February 5, 2016Date of Patent: June 23, 2020Assignee: LG CHEM, LTD.Inventors: Yoon Ki Hong, Yong Ho Lee, Eun Ji Shin, Ki Soo Lee, Jin Young Park, Seok Pil Sa, Seul Ki Im
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Patent number: 10689469Abstract: A method of reactive extrusion copolymerization of vinyl monomer consisting of (1) feeding vinyl monomer or at least one vinyl monomer together with an initiator into the first screw of twin-screw extruder, and modified resin into the subsequent screw section; (2) feeding the above monomer into the screw segment after auto-acceleration zone and feeding the initiator corresponding to the temperature of barrel and micro/nano inorganic modified fillers after the half-life period of the initiator; (3) feeding the antioxidant and anti-UV agent at the end of the polymerization, and then removing unpolymerized monomer and by-products by devolatilization of screw segment; (4) obtaining vinyl copolymer resin with a anticipated molecular weight of 5×102 to 6×105 from the reactive extrusion polymerization by controlling the temperature of different screw segments.Type: GrantFiled: October 11, 2018Date of Patent: June 23, 2020Assignees: EAST CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY, SHANGHAI FUYUAN RUBBER AND PLASTIC TECHNOLOGY LTD.Inventors: Anna Zheng, Yong Guan, Dafu Wei, Xiang Xu, Pengfei Zhan, Weixing Liu, Han Shi
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Patent number: 10689333Abstract: A process comprising reacting, in a reactor having a fixed bed containing a solid catalyst which contains a zeolite, hydrogen sulfide and an oxirane in the presence of the solid catalyst to yield a reaction product with contains a mercapto-alcohol. A reactor system includes the reactor, an oxirane feed stream, a hydrogen sulfide feed stream, a fixed bed containing the solid catalyst placed inside the reactor, and an effluent stream containing the reaction product. The hydrogen sulfide and the oxirane are present in a mole ratio in a range of about 5:1 to 50:1.Type: GrantFiled: February 22, 2019Date of Patent: June 23, 2020Assignee: Chevron Phillips Chemical Company LPInventors: Jason L. Kreider, Daniel M. Hasenberg, Alex Pauwels
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Patent number: 10661540Abstract: The disclosure provides a multilayer blown film for stretch hood made from or containing a layer made from or containing a first polyolefin composition made from or containing from 20 wt % to 80 wt %, based upon the total weight of the first polyolefin composition, of Component A) and from 20 wt % to 80 wt %, based upon the total weight of the first polyolefin composition, of Component B); wherein Component A) is an ethylene copolymer and Component B) is a polyolefin composition made from or containing: (i) 5-35% by weight, based upon the total weight of Component B, of a propylene homopolymer or a propylene ethylene copolymer (ii) 20-50% by weight, based upon the total weight of Component B, of a copolymer of ethylene and a C3-C8 alpha-olefin; and (iii) 30-60% by weight, based upon the total weight of Component B, of a copolymer of ethylene and propylene.Type: GrantFiled: May 9, 2017Date of Patent: May 26, 2020Assignee: Basell Poliolefine Italia S.r.l.Inventors: Monica Galvan, Gianni Perdomi, Claudio Cavalieri
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Patent number: 10640590Abstract: Methods of making polyisobutylene and catalyst systems are described. Polyisobutylene compositions and catalyst system compositions are also described. In some embodiments, a method of making a catalyst system includes: providing a support material; calcining the support material; and forming a catalyst system by adding to the support material (a) a mixture comprising BF3, (b) a mixture comprising BF3 and a complexing agent, or (c) both. In some embodiments, a method of making a polymer composition includes providing a catalyst system comprising: (a) a support material selected from the group consisting of Al2O3, ZrO2, TiO2, SnO2, CeO2, SiO2, SiO2/Al2O3, and combinations thereof; and (b) BF3; providing a feedstock comprising isobutylene; forming a reaction mixture comprising the feedstock and the catalyst system; contacting the isobutylene with the catalyst system; and obtaining a polymer composition.Type: GrantFiled: February 20, 2018Date of Patent: May 5, 2020Assignee: NTP Tec, LLCInventor: Clyde Edward Baxter, Jr.