Polymerizing In Tubular Or Loop Reactor Patents (Class 526/64)
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Publication number: 20090016939Abstract: A multi-level tubular reactor operable to facilitate a chemical reaction in a reaction medium flowing therethrough. The tubular reactor can include a plurality of horizontally elongated and vertically spaced reactor segments coupled to and extending outwardly from a common header. One or more of the reactor segments can contain a tray that divides the internal volume of the reactor segment into upper and lower chambers. The reaction medium can flow away from the header in the upper chambers and back to the header in the lower chambers.Type: ApplicationFiled: July 12, 2007Publication date: January 15, 2009Applicant: EASTMAN CHEMICAL COMPANYInventors: Thomas Lloyd Yount, Bruce Roger DeBruin, Michael Paul Ekart, Larry Cates Windes, David Allen Sliger
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Publication number: 20090016938Abstract: A sloped tubular reactor operable to facilitate a chemical reaction in a reaction medium flowing therethrough. The reactor can include a plurality of spaced apart internal trays disposed at different elevations in a downwardly sloping elongated tubular member.Type: ApplicationFiled: July 12, 2007Publication date: January 15, 2009Applicant: EASTMAN CHEMICAL COMPANYInventors: Larry Cates Windes, Bruce Roger DeBruin, Michael Paul Ekart
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Publication number: 20090018285Abstract: The invention relates to a method for thermally treating polyester pellets to obtain a partial crystallization, whereby the polyester melt is delivered to an underwater granulating system and granulated; the thus obtained granulates are carried from the underwater granulating system through a water-solids separator over a short conveying distance; the dried granulates are then delivered to a treatment device at a granulate temperature higher than 100 degrees C. without external energy or heat being supplied. The heat treatment leading to partial crystallization results from the intrinsic heat of the granulates, whereby the treatment device is embodied as an at least lightly inclined reactor, into which the granulates are delivered at a temperature higher than 100 degrees C., the granulates passing through said reactor from the loading point to the discharge point under their own weight and leaving the same at a temperature higher than 130 degrees C.Type: ApplicationFiled: March 15, 2006Publication date: January 15, 2009Applicant: BKG BRUCKMANN & KREYENBORG GRANULIERTECHNIK GMBHInventor: Theodor Bruckmann
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Publication number: 20090018283Abstract: A multi-level tubular reactor operable to facilitate a chemical reaction in a reaction medium flowing therethrough. The tubular reactor can include a plurality of horizontally elongated and vertically spaced tubular members coupled to and extending between a pair of horizontally spaced and vertically elongated headers.Type: ApplicationFiled: July 12, 2007Publication date: January 15, 2009Applicant: EASTMAN CHEMICAL COMPANYInventors: Thomas Lloyd Yount, Bruce Roger DeBruin, Michael Paul Ekart, Larry Cates Windes, David Allen Sliger
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Publication number: 20090012245Abstract: The invention relates to formaldehyde-free, carbonyl-hydrogenated ketone-aldehyde resins based on formaldehyde and having a low fraction of crystallizable compounds, low viscosity, very low color number, and very high heat stability and light stability, and also to a process for preparing them.Type: ApplicationFiled: November 28, 2006Publication date: January 8, 2009Applicant: EVONIK DEGUSSA GmbHInventors: Patrick Glockner, Andreas Wenning, Christian Lettmann, Peter Denkinger
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Patent number: 7473744Abstract: A polymer can be prepared using a loop reactor and process including feeding a process stream through the loop reactor and maintaining the loop reactor at a steady state by controlling a flow of coolant fluid to maintain a temperature in the loop reactor at a preset point. The temperature in the loop reactor may be maintained at a preset point by using a coolant fluid flow controller and valve unit having a substantially linear response over the normal operating range of the controller and valve unit. The normal operating range of the controller and valve unit may be sufficient to provide a flow range not limiting to the throughput of the loop reactor.Type: GrantFiled: November 2, 2005Date of Patent: January 6, 2009Assignee: Fina Technology, Inc.Inventors: Harold Chenoweth, Jeffrey Tilley
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Patent number: 7473743Abstract: This invention discloses the use in the production of a polyolefin of a slurry loop reactor wherein all internal parts in contact with the slurry are polished first by a mechanical process to a level of at most 70 RMS roughness value and are subsequently polished by a chemical or electrochemical process, to a final level of at most 40 RMS roughness value.Type: GrantFiled: July 27, 2006Date of Patent: January 6, 2009Assignee: TOTAL Petrochemicals Research FeluyInventors: Louis Fouarge, Marc Van der Auwera
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Publication number: 20090005520Abstract: Reactor designs and processes for operating such reactor designs to minimize or eliminate fouling in homogeneous polymerization processes (solution and supercritical). The process includes providing a reactor with one or more feed entry ports, wherein the reactor feed components are fed through each of the one or more feed entry ports at a linear velocity of greater than or equal to 0.3 m/min. The one or more feed entry ports may also be optionally extended beyond the interior reactor wall by greater than or equal to 2% of the internal radius of the reactor to further decrease the propensity for fouling. A stirred reactor may also include a stirrer feed port for purging the stirrer with a stirrer purge stream at a linear velocity of greater than or equal to 0.3 m/min to decrease stirrer fouling.Type: ApplicationFiled: June 13, 2008Publication date: January 1, 2009Inventors: Gabor Kiss, Robert P. Reynolds, JR., Charles K. Morgan, John W. Chu, Megan Meier
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Patent number: 7470767Abstract: Ultrapure olefinic polymeric articles of manufacture can be prepared by a process comprising: providing olefinic polymeric material containing impurities, subjecting the olefinic polymeric material to supercritical CO2 at a pressure of at least about 4000 psi (281.23 kg/cm2) at a temperature of from about 35° C. and above, to extract the impurities from the olefinic polymeric material and produce ultrapure olefinic polymeric material, and molding ultrapure articles of manufacture from the ultrapure, olefinic polymeric material.Type: GrantFiled: July 6, 2005Date of Patent: December 30, 2008Assignee: Mallinckrodt Baker, Inc.Inventors: Nandu Deorkar, Paul Bouis
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Patent number: 7470757Abstract: An olefin polymerisation process carried out in the presence of an anti-fouling agent and a chromium-type catalyst or Ziegler Natta catalyst; characterised in that the anti-fouling agent comprises an anti-fouling polymer having an average molecular weight (Mw) of greater than 1000 daltons and containing: (1) one or more blocks —(CH2—CH2—O)k— where each k is in the range from 1 to 50; and (2) one or more blocks —(CH2—CH(R)—(O)n? where R comprises an alkyl group having from 1 to 6 carbon atoms and each n is in the range from 1 to 50, and terminated by a R? and a R? end groups, wherein R? is OH or an alkoxy having from 1 to 6 carbon atoms and R? is H or an alkyl having from 1 to 6 carbon atoms.Type: GrantFiled: February 8, 2005Date of Patent: December 30, 2008Assignee: Total Petrochemicals Research FeluyInventors: Olivier Miserque, Daniel Siraux, Philippe Bodart
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Patent number: 7470756Abstract: The present invention relates to a process for preparing a propylene random copolymer comprising polymerisation of propylene with a comonomer, said comonomer being ethylene or an ?-olefin comprising at least four carbon atoms, in the presence of a catalyst in a muiltistage process comprising polymerisation of propylene with a comonomer in a first reaction zone including at least one slurry reactor to give a first polymerisation product, transferring said first product to a second reaction zone including at least one gas phase reactor and polymerisations of propylene with a comonomer in said gas phase reactor in the presence of said first polymerisation product, wherein the temperature in the gas phase reactor is at least 10° C. higher than in the slurry reactor and to a polymer obtainable by this process.Type: GrantFiled: June 26, 2002Date of Patent: December 30, 2008Assignee: Borealis Technology OyInventors: Pirjo Jääskeläinen, Norbert Hafner, Päivi Pitkänen, Markus Gahleitner, Olli Tuominen, Wilfried Töltsch
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Patent number: 7465771Abstract: The present invention provides a method for producing a radical polymer having controlled molecular weight distribution or a narrow molecular weight distribution profile, comprising feeding a radical polymerization initiator and a radical-polymerizable monomer into a reaction tube having an inner diameter of 2 mm or less and performing polymerization in the reaction tube in a homogeneous liquid state under flow conditions. Also provided is a microreactor having a jacket for allowing a temperature-regulating fluid to pass therethrough and a plurality of round tubes which are arranged in parallel in the jacket, each having an inner diameter of 2 mm or less, wherein reaction temperature in the round tubes can be regulated through flowing of the temperature-regulating fluid in the jacket.Type: GrantFiled: July 16, 2004Date of Patent: December 16, 2008Assignee: Idemitsu Kosan Co., Ltd.Inventors: Takeshi Iwasaki, Jun-ichi Yoshida
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Patent number: 7459506Abstract: The present invention relates to an apparatus for carrying out chemical and physical processes, wherein flowable substances are mixed together, comprising a vertical, cylindrical vessel with inlets and outlets, as well as a central shaft and radial agitator blades arranged on the said central shaft and extending close to the wall. In this context, viewed in the peripheral direction, the agitator blades are curved and are combined in pairs of agitator elements one above the other to form groups, the blades of one element of the group being curved in a radially concave manner and the blades of the other element being curved in a radially convex manner.Type: GrantFiled: January 10, 2004Date of Patent: December 2, 2008Assignee: Novolen Technology Holdings, C.V.Inventors: Hermann Gebhart, Karl Huber, Christiane Boss, Franz Langhauser
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Publication number: 20080287608Abstract: The present invention relates to a polyethylene composition wherein (i) the composition has an MFR2 of 0.1 to 100 g/10 min, (ii) the shear thinning index SHI(1,100) and the log MFR2 of the composition satisfy the following relation: SHI(1,100)??5.5 log MFR2 [g/10 min]/(g/10 min)+9.66, and (iii) the composition has a Charpy impact strength (23° C.) of 3 kJ/m2 or more. Furthermore, the present invention relates to a process for the production of said polyethylene resin as well as the use of the composition for the production of an injection moulded article, in particular a transport packaging or houseware article.Type: ApplicationFiled: November 2, 2005Publication date: November 20, 2008Applicant: BOREALIS TECHNOLOGY OYInventors: Katrin Nord-Varhaug, Svein Staal Eggen, Tine Rorvik
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Patent number: 7449530Abstract: This invention is directed to processes of making polymer in the presence of a fluorinated hydrocarbon and recovering the polymer. The processes provided enable polymerization processes to be practiced with minimal fouling in the reaction system, and allows for the recovery of the fluorinated hydrocarbon and other hydrocarbons such as hydrocarbons for re-use in the process or hydrocarbon by-products from the polymerization process. The invention is particularly beneficial in the production of propylene-ethylene based copolymers using Ziegler-Natta catalyst systems.Type: GrantFiled: June 20, 2005Date of Patent: November 11, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Robert O. Hagerty, Randall B. Laird, Michael A. Risch, Pradeep P. Shirodkar, Peijun Jiang
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Publication number: 20080275195Abstract: The present invention relates to a process for continuously preparing water-absorbing polymers by mixing a monomer solution with at least one crosslinker and polymerizing the resulting mixture, wherein the residence time of the mixture between the addition of the at least one crosslinker and the entry into the polymerization reactor is less than 180 seconds, and also to an apparatus for performing the process.Type: ApplicationFiled: August 31, 2006Publication date: November 6, 2008Applicant: BASF SEInventors: Matthias Weismantel, Michael de Marco, Andreas Daiss, Dominicus van Esbroeck, Karl J. Possemiers, Ronny De Kaey, Leo Van Miert
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Publication number: 20080275196Abstract: The invention is directed to polyester processes that utilizes a pipe reactor in the esterification, polycondensation, or both esterification and polycondensation processes. Pipe reactor processes of the present invention have a multitude of advantages over prior art processes including improved heat transfer, volume control, agitation and disengagement functions.Type: ApplicationFiled: July 15, 2008Publication date: November 6, 2008Applicant: EASTMAN CHEMICAL COMPANYInventor: Roger Bruce DeBruin
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Publication number: 20080275194Abstract: Organopolysiloxanes having aminoalkyl groups are prepared by (i) reacting (A) linear, cyclic or branched organopolysiloxanes with (B) aminoalkylsilanes which have an SiC-bonded, basic nitrogen-containing hydrocarbon radical and 2 or 3 hydrolyzable groups, ?or the partial or complete hydrolysis products thereof, optionally in the presence of (C) basic catalysts and/or (D) chain-terminating reagents, and (ii) optionally, after the reaction (i) neutralizing the optionally used basic catalysts (c), with the proviso that compounds (A), (B) and, when used, (D) are reacted continuously in a reaction space whose ratio of length to diameter is equal to or greater than four.Type: ApplicationFiled: April 29, 2008Publication date: November 6, 2008Applicant: WACKER CHEMIE AGInventors: Daniel Schildbach, Johann Bindl, Gilbert Geisberger
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Patent number: 7446156Abstract: A method for polymerizing olefins in a fluidized-bed reactor is provided. The method involves introducing a fluid into the fluidized-bed reactor at an angle and amount sufficient to induce one or more swirls in the fluidized bed in the reactor.Type: GrantFiled: October 23, 2006Date of Patent: November 4, 2008Assignee: Westlake Longview CorporationInventor: Kenneth Alan Dooley
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Patent number: 7446167Abstract: A method of deactivating a polymerization catalyst system comprising contacting the catalyst system with a catalyst deactivation agent wherein the catalyst system comprises an alkyl aluminum cocatalyst and the reaction of the catalyst system and catalyst deactivation agent produces reaction products that are noncorrosive, nongelatinous, or both. A method of inhibiting the polymerization of propylene comprising contacting a polymerization catalyst system with a catalyst deactivation agent wherein the catalyst system comprises an alkyl aluminum cocatalyst and the reaction of the cocatalyst and the catalyst deactivation agent produces reaction products that are noncorrosive, nongelatinous, or both. A method of deactivating a polymerization catalyst system having an alkyl aluminum cocatalyst, comprising contacting the catalyst system with an alcohol, a carboxylic acid, an alkylene glycol, or combinations thereof.Type: GrantFiled: April 13, 2006Date of Patent: November 4, 2008Assignee: Fina Technology, Inc.Inventors: Kenneth P. Blackmon, Joseph L. Thorman
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Publication number: 20080269421Abstract: An ethylene polymer composition having a density of 935 to 950 kg/m3, a dynamic Viscosity ?0.05 measured at a frequency of 0.05 rad/s of 2000 to 7000 Pa-s and a shear thinning index SHI1/100 of 4 to 15 is provided. Due to said combination of properties the composition of the invention can be processed with high production rates to end products with good properties, e.g. in terms of appearance and transparency, which are very desirable in many application areas such as moulding including film applications.Type: ApplicationFiled: September 22, 2006Publication date: October 30, 2008Applicant: BOREALIS TECHNOLOGY OYInventors: Jorunn Nilsen, Arno Johansen, Jari Aarila
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Publication number: 20080269431Abstract: The invention relates to an apparatus and a process for carrying out equilibrium reactions continuously.Type: ApplicationFiled: August 16, 2006Publication date: October 30, 2008Applicant: EVONIK ROEHM GMBHInventors: Dirk Sarcinelli, Hermann Siegert
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Publication number: 20080269432Abstract: Device for injecting fluid in successive layers into a rotating fluidized bed and methods for catalytic polymerization, drying or other treatments of solid particles or for catalytic conversion of fluids, in which a succession of injectors (12), distributed around the fixed circular wall (2) of a circular reaction chamber, inject along this wall, in successive layers, one or more fluids (13), which entrain the solid particles (17), passing through this chamber, in a movement of rapid rotation whereof the centrifugal force concentrates these particles along this wall, thereby forming a fluidized bed rotating around a central duct (3), through which the fluids are removed.Type: ApplicationFiled: September 15, 2006Publication date: October 30, 2008Applicant: TOTAL PETROCHEMICALS RESEARCH FELUYInventor: Alex de Broqueville
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Patent number: 7442743Abstract: The present invention relates to a process for the production of a propylene polymer in a multistage polymerization process comprising the polymerisation of propylene in the presence of a catalyst in a first reaction zone comprising at least one slurry reactor to give a first polymerisation product, transferring said first product to a second reaction zone comprising at least one gas phase reactor and continuing polymerisation of propylene in the gas phase in the presence of said first polymerisation product which is characterised in that the temperature in both the slurry and the gas phase reactor is at least 75° C. and the product of at least one reactor is having an ethylene content in the range of 0.05 to 0.5 wt %. Furthermore, the invention relates to a propylene polymer obtainable by the inventive process, to a propylene polymer which is characterised in that it comprises ethylene comonomer in an amount of 0.05 to 0.5 wt. %, is having a xylene solubles contents of 3.0 wt.Type: GrantFiled: June 26, 2002Date of Patent: October 28, 2008Assignee: Borealis Technology OyInventors: Pirjo Jääskeläinen, Marijke Verpoest, Bert Broeders, Helge Grande
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Patent number: 7442748Abstract: A process for the continuous polymerization of monomer, the process comprising (a) adding monomer and catalyst to an annulus within an annular reactor to form a polymerization medium within the annulus, where the annulus includes the space between an outer casing wall and an inner tubular wall, (b) allowing the polymerization medium a sufficient residence time within the annulus to provide a living polymer product, and (c) removing the polymer product from the annulus.Type: GrantFiled: March 1, 2005Date of Patent: October 28, 2008Assignee: Bridgestone CorporationInventors: William M. Cole, David M. Roggeman
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Publication number: 20080262171Abstract: A process comprising polymerising an olefin monomer optionally together with an olefin comonomer in the presence of a polymerisation catalyst in a diluent in a loop reactor which comprises at least 2 horizontal sections and at least 2 vertical sections to produce a slurry comprising solid particulate olefin polymer and the diluent wherein the Froude number in at least 20% of the length of the vertical sections of the reactor loop is less than 85% of the Froude number in at least 20% of the length of the horizontal sections of the loop is disclosed.Type: ApplicationFiled: November 22, 2005Publication date: October 23, 2008Applicant: INEOS MANUFACTURING BELGIUM NVInventors: Stephen Kevin Lee, Brent R. Walworth, Daniel Marissal
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Publication number: 20080255323Abstract: The present invention discloses the use of a chromium-based catalyst system in two serially connected loop reactors for copolymerising ethylene and a comonomer, at reduced productivity, the final polyethylene having a reduced amount of gel.Type: ApplicationFiled: February 8, 2005Publication date: October 16, 2008Applicant: TOTAL PETROCHEMICALS RESEARCH FELUYInventors: Philippe Bodart, Philippe Marechal, Eric Damme
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Patent number: 7435784Abstract: A method for continuous ethylene polymerization under high pressure using a polymerization reaction zone comprises a primary reaction zone and a secondary reaction zone wherein the secondary reaction zone has a length of 1.5-6.5 times the length of the primary reaction zone and a cross-sectional area of 1.2-4 times the cross-sectional area of the primary reaction zone. Ethylene is fed continuously into the primary reaction zone at the starting point of the primary reaction zone. Low temperature initiator alone, or an initiator mixture containing mainly low temperature initiator is introduced into the primary reaction zone at the starting point of the primary reaction zone. Initiator alone or an initiator mixture is introduced into the secondary reaction zone at two or more different points of the secondary reaction zone. Ethylene polymer products of various physical properties are produced with high productivity, while the pressure drop is minimized.Type: GrantFiled: November 2, 2005Date of Patent: October 14, 2008Assignee: Samsung Total Petrochemicals Co., Ltd.Inventors: Jin-Suk Lee, Byoung-Yong Chung, Myung-Jae Lee, Kun Lo
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Publication number: 20080249261Abstract: The present invention provides a method of preparing polymethylene-polyphenyl-polyamine (briefly referred to as polyamine, DAM), in which a high gravity rotating bed is used as the mixing reactor of formaldehyde and aniline hydrochloride, the mixing solution of aniline hydrochloride and circulation solution and the formaldehyde are fed into the high gravity rotating bed reactor proportionally to carry out mixing and condensation reaction under a condition of a very high gravity; the materials leaving the high gravity rotating bed reactor is introduced into a stirred vessel to proceed with the pre-condensation reaction and obtain a condensation solution; and the process steps of heating, molecular rearrangement, neutralization, water washing and purification, etc. are completed to obtain the refined DAM.Type: ApplicationFiled: October 16, 2007Publication date: October 9, 2008Inventors: Jiansheng Ding, Jianfeng Chen, Hongke Zhang, Haikui Zou, Weiqi Hua, Pengyuan Zhang, Shuchang Sun, Guangwen Chu, Limin Xu
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Publication number: 20080242808Abstract: The present invention describes a reactor comprising two interconnected loops wherein the growing polymer flows continuously in circuit from the first loop to the second loop through a First pipe and back to the first loop through a second pipe. It also discloses process for polymerising olefins in two interconnected loop reactors.Type: ApplicationFiled: February 8, 2005Publication date: October 2, 2008Inventor: Eric Damme
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Publication number: 20080242809Abstract: The invention relates to a process for the preparation of a copolymer of ethylene and a monomer copolymerisable therewith. The polymerisation takes place in a tubular reactor at a peak temperature between 290° C. and 350° C., the co monomer is a di- or higher functional (meth)acrylate and the co monomer is applied in an amount between 0.008 mol % and 0.200 mol % relative to the amount of ethylene copolymer.Type: ApplicationFiled: February 27, 2006Publication date: October 2, 2008Inventors: Peter Neuteboom, Geert Imelda Valerie Bonte, Jacobus Christinus Josephus Franciscus Tacx, Marcellinus Guilliame Marie Neilen
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Publication number: 20080241510Abstract: The present invention relates to a polyethylene resin comprising A) a first ethylene homo- or copolymer fraction, and B) a second ethylene homo- or copolymer fraction, wherein fraction (A) has a lower molecular weight than fraction (B), characterized in that the polymer resin powder obtained directly after the final polymerisation step has a particle size distribution PSD95/5 equal to or smaller than 12. Furthermore, the invention relates to a process for the production of a polymer composition comprising: (i) a step in which ethylene monomers, and optionally further alpha-olefin-comonomers, are polymerised in liquid phase in the presence of a polymerisation catalyst, (ii) a step in which ethylene monomers, and optionally further alpha-olefin comonomers, are polymerised in the gas phase in the presence of a polymerisation catalyst, and (iii) obtaining a polymer resin powder after the final polymerisation step wherein the powder has a particle size distribution PSD95/5 equal to or smaller than 12.Type: ApplicationFiled: April 27, 2006Publication date: October 2, 2008Applicant: BOREALIS TECHNOLOGY OYInventors: Remko Van Marion, Bill Gustafsson
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Patent number: 7429634Abstract: This invention relates to a process to polymerize olefins comprising contacting, in a polymerization system, olefins having three or more carbon atoms with a catalyst compound, activator, optionally comonomer, and optionally diluent or solvent, at a temperature above the cloud point temperature of the polymerization system and a pressure no lower than 10 MPa below the cloud point pressure of the polymerization system, where the polymerization system comprises any comonomer present, any diluent or solvent present, the polymer product, where the olefins having three or more carbon atoms are present at 40 weight % or more.Type: GrantFiled: May 12, 2006Date of Patent: September 30, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Patrick Brant, Gerhard Franz Luft, John Richard Shutt, Lawrence Carl Smith, Douglas J. McLain, Terry J. Burkhardt
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Publication number: 20080234443Abstract: A process for fluid phase in-line blending of polymers.Type: ApplicationFiled: December 17, 2007Publication date: September 25, 2008Inventors: Gabor Kiss, Patrick Brant, Robert Patrick Reynolds, Robert Charles Portnoy, David B. Dunaway
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Publication number: 20080227931Abstract: The invention is directed to polyester processes that utilizes a pipe reactor in the esterification, polycondensation, or both esterification and polycondensation processes. Pipe reactor processes of the present invention have a multitude of advantages over prior art processes including improved heat transfer, volume control, agitation and disengagement functions.Type: ApplicationFiled: August 17, 2006Publication date: September 18, 2008Inventor: Bruce Roger DeBruin
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Publication number: 20080221280Abstract: Provided is a method for polymerising olefins in a double loop reactor, which method comprises the addition of fresh catalyst system into both the first and the second loop reactors thereby retrieving in a single stream, a final product consisting of two polymer components.Type: ApplicationFiled: May 21, 2008Publication date: September 11, 2008Inventor: Eric Damme
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Publication number: 20080221282Abstract: The invention relates to a process for continuously preparing water-absorbing polymer particles by mixing a monomer solution with a redox initiator consisting of at least one oxidizing agent and at least one reducing agent and polymerizing it, wherein the monomer solution is mixed with at least one oxidizing agent upstream of the polymerization reactor and the at least one reducing agent is metered into the polymerization reactor, and also to an apparatus for performing the process.Type: ApplicationFiled: August 31, 2006Publication date: September 11, 2008Applicant: BASF SEInventors: Matthias Weismantel, Michael de Marco, Andreas Daiss, Dominicus van Esbroeck, Karl J. Possemiers, Ronny De Kaey, Leo Van Miert
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Publication number: 20080221283Abstract: Method of emulsion polymerisation wherein a reactor comprising a closed reactor loop is continuously charged with fresh monomers and water phase at substantially the same rate as the rate of an overflow of reactor charge discharged into a secondary line section. The reactor charge is continuously recirculated within the reactor loop. The discharge rate and the circulation rate in the loop are balanced such as to result in a monomer content in the loop of less than 12 wt. %. The secondary line section has a volume of less than twice the volume of the reactor loop.Type: ApplicationFiled: September 11, 2006Publication date: September 11, 2008Inventor: David Charles Adams
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Publication number: 20080221281Abstract: A continuous process and system for producing polyether polyols that allows for continuously adding an unreacted oxide to a loop reactor while adding at least one thermally deactivating catalyst capable of thermally deactivating prior to decomposition of polyether polyol which can allow for greater concentrations of unreacted oxides and/or a rate of reaction in the loop reactor is at a rate at least two times faster than a rate of reaction in a loop reactor containing less than 14 weight percent unreacted oxide. In a preferred embodiment, the catalyst is a double metal cyanide catalyst and a plug flow reactor is formed in series with the loop reactor wherein neither reactor contains a vapor space.Type: ApplicationFiled: March 25, 2008Publication date: September 11, 2008Applicant: Dow Global Technologies Inc.Inventors: Jan W. Verwijs, Walter J. S. Papadopulos, John W. Weston, Richard J. Elwell, Carlos M. Villa
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Patent number: 7423109Abstract: The invention is directed to polyester processes that utilizes a pipe reactor in the esterification, polycondensation, or both esterification and polycondensation processes. Pipe reactor processes of the present invention have a multitude of advantages over prior art processes including improved heat transfer, volume control, agitation and disengagement functions.Type: GrantFiled: August 17, 2006Date of Patent: September 9, 2008Assignee: Eastman Chemical CompanyInventor: Bruce Roger DeBruin
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Patent number: 7420026Abstract: The invention is directed to polyester processes that utilizes a pipe reactor in the esterification, polycondensation, or both esterification and polycondensation processes. Pipe reactor processes of the present invention have a multitude of advantages over prior art processes including improved heat transfer, volume control, agitation and disengagement functions.Type: GrantFiled: August 17, 2006Date of Patent: September 2, 2008Assignee: Eastman Chemical CompanyInventor: Bruce Roger DeBruin
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Publication number: 20080207851Abstract: The present invention relates to a process for preparing polymers by polycondensation catalysed by transition metals. These polymers are of great importance in, in particular, the fast-growing field of organic semiconductors. The polymers obtained by the process of the invention can be prepared with greater reproducibility and in higher purity than polymers obtained according to the prior art.Type: ApplicationFiled: December 24, 2005Publication date: August 28, 2008Applicant: Merck Patent GmbHInventors: Niels Schulte, Esther Breuning, Hubert Spreitzer
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Publication number: 20080194777Abstract: A transfer method and system (8) to discharge overflow slurry from a polymerization reactor (10) to a tank (14). The method includes thermally isolating a conduit extension (28) at a distal end of a transfer line (20) from a quench fluid inlet (42) to a quench chamber (12). The transfer system (8) is characterized by an annular thermal barrier around the conduit extension (28) that can include insulation (34) and/or thermally resistant support ring (36), and a trap-free conduit (20) in fluid communication between the reactor (10) and the conduit extension (28). The transfer method and system can reduce or eliminate incidents of transfer line (20) plugging in the manufacture of isoolefin polymers and copolymers.Type: ApplicationFiled: January 25, 2008Publication date: August 14, 2008Inventors: E. Baud Richard, F. McDonald Michael, T. Milner Scott, D. Shaffer Timothy, H. Schatz Ralph, N. Webb Robert, J. Wright Pamela, Courseaux Jean-Pierre
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Patent number: 7411026Abstract: Polymers comprising units derived from ethylene, said polymer having: a) a Melt Index of from 0.05 to 20 g/10 min. as determined by ASTM-1238 Condition E; b) at least 10 per 1000 C-atoms of short chain branches, containing five carbon atoms or less, as determined by C13 NMR, and less than 3.5 mol %, of units derived from a copolymerizable ethylenically unsaturated ester; c) a density of from 0.90 to 0.94 g/cm3, preferably 0.91 to 0.935 g/cm3, especially 0.92 to 0.93 g/cm3 as determined by ASTM D1505; and d) a relaxation time as described herein of at least 10 s. Such polymers can be obtained by free radical polymerization using a chain transfer agent that incorporates into the polymer chain such as an alpha-olefin, preferably propylene, as a chain transfer agent, preferably in a tubular reactor under circumstances to favor LCB formation in a down stream part of the tubular reactor.Type: GrantFiled: July 28, 2004Date of Patent: August 12, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stefan Bertil Ohlsson, Bart Lauwers, Jan C. Donck, Jef Vaes
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Patent number: 7402636Abstract: The disclosure provides a slurry polymerization system and method to decrease polymer deposition on reactor surfaces using an oxygenate such as alcohol (16) supplied to the polymerization medium (32) separate from the catalyst feed (34).Type: GrantFiled: March 23, 2007Date of Patent: July 22, 2008Assignee: ExxonMobil Chemical Patents IncInventors: Timothy D. Shaffer, Michael F. McDonald, David Y. Chung, Robert N. Webb, Deborah J. Davis, Pamela J. Wright
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Patent number: 7402635Abstract: Disclosed is process for producing polyethylene using a slurry loop reactor. The process includes using a mathematical model to predict a plurality of process control parameters based on the desired product properties and reactor characteristics and controlling the process using the predicted process control parameters. Also disclosed is a process controller programmed with the model and a method for optimizing the configuration of a loop reactor using the model.Type: GrantFiled: July 22, 2003Date of Patent: July 22, 2008Assignee: Fina Technology, Inc.Inventor: Patrick Noll
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Low-Viscosity Uretdion Group-Containing Polyaddition Compounds, Method Of Production And Use Thereof
Publication number: 20080171816Abstract: The invention relates to low-viscosity polyaddition compounds containing uretdione groups, preparation process, and use.Type: ApplicationFiled: January 27, 2006Publication date: July 17, 2008Applicant: DEGUSSA GMBHInventors: Emmanouil Spyrou, Thomas Weihrauch, Lutz Mindach -
Publication number: 20080171838Abstract: The present invention relates to a polymerization process for producing olefin polymers in a loop reactor comprising two or more settling legs, comprising the steps of: —introducing into the loop reactor one or more olefin reactants, polymerization catalysts and diluents, and while circulating said reactants, catalysts and diluents; —polymerizing said one or more olefin reactants to produce a polymer slurry comprising essentially liquid diluent and solid olefin polymer particles; said process further comprising one or more cycles of: (a) allowing said polymer slurry to settle into said setting legs, and (b) sequentially discharging said settled polymer slurry from said two or more settling legs out of the reactor, whereby the aggregate time of discharge of all the legs is more than 50%, preferentially more than 80% and most preferably more than 95% of the time interval between two triggerings of the same settling leg.Type: ApplicationFiled: August 7, 2006Publication date: July 17, 2008Inventor: Louis Fouarge
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Publication number: 20080167439Abstract: Process for preparation of polyoxymethylenes via polymerization of the monomers a) in the presence of cationic initiators b), and also, if appropriate, in the presence of regulators c), and subsequent deactivation and isolation of the polymer, which comprises undertaking the polymerization in a tubular reactor with static mixing elements and with a mixing zone, a polymerization zone, and a deactivation zone, the diameter of the tubular reactor in the mixing zone being <90% of the diameter in the polymerization zone.Type: ApplicationFiled: November 28, 2005Publication date: July 10, 2008Applicant: BASF AKTIENGESELLSCHAFTInventors: Jens Assmann, Knut Zollner, Johannes Heinemann, Elmar Stockelmann, Achim Stammer
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Publication number: 20080161509Abstract: The invention provides a process for preparing polyether alcohols by adding alkylene oxides onto H-functional starter substances using DMC catalysts, which comprises, in a first step, adding propylene oxide or a mixture of propylene oxide and ethylene oxide onto H-functional starter substances and, in a second step, transferring the product thus formed into a tubular reactor in which mixtures of ethylene oxide and propylene oxide are metered in at least two metering points, the proportions of ethylene oxide and propylene oxide in the mixtures metered in in the first and in the second step being different, the proportions of ethylene oxide and propylene oxide in the mixtures metered in at least two metering points in the second step being different, and the mixture metered in in the second step, at least at the last metering point, comprising at least 40% by weight of ethylene oxide.Type: ApplicationFiled: August 21, 2006Publication date: July 3, 2008Applicant: BASF SEInventors: Thomas Ostrowski, Achim Loffler, Raimund Ruppel