Recycling Catalyst Patents (Class 526/69)
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Publication number: 20020123578Abstract: Process for the introduction of liquid into a continuous process for the gas-phase polymerisation of an olefin monomer and one or more other alpha-olefins in a fluidised-bed reactor, characterised in that the liquid is introduced by means of at least one nozzle comprising a feed pipe (1) and a sleeve (2) sliding inside and at the end of the said pipe, the position of the said sleeve along the feed pipe being determined by the pressure of the feed liquid (3) and the return force of a preloaded spring (4) the said spring having one end fixed to the sleeve and the other end to the feed pipe, the sleeve being provided with one or more recesses (10) along its surface for sliding with the feed pipe, the said recesses emerging in a groove (11) around the circumference of the sleeve and below a circular stop (8) integral with the same sleeve, the said stop resting, when the nozzle is not in use, on a rim (9) of the end of the feed pipe, the said rim and the circular stop of the sleeve each being provided with a beariType: ApplicationFiled: October 30, 2001Publication date: September 5, 2002Inventors: Joseph Barraco, Jean-Louis Chamayou, Jean-Claude Chinh, Guillaume Demoustier, Pierre Dugua, Jean-Noel Large, Eric Madrid, Henry Morel, Ronald Sanchez
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Patent number: 6437062Abstract: A process for the polymerization of olefins in a gas phase reactor operating in a non-condensed mode, in which the process is carried out in the presence of a catalyst system containing (a) a metallocene supported on a solid support and (b) an activator, and adding a lower alkane to the gas phase reactor.Type: GrantFiled: July 9, 1999Date of Patent: August 20, 2002Assignee: BP Chemicals LimitedInventors: Peter James Maddox, Peter Sefton Williams
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Publication number: 20020086954Abstract: Petroleum resins are produced using a supported BF3 cocatalyst complex. Preferably the cocatalyst is organic such as an alcohol or a carboxylic acid. Use of the catalyst in supported form together with the cocatalyst enables control over both Bronsted and Lewis acidity leading to better control of resin properties. Waste disposal and catalyst handling problems are also overcome.Type: ApplicationFiled: December 6, 2001Publication date: July 4, 2002Inventors: Kenneth Lewtas, Maria Leonor Garcia, James Hanley Clark, Karen Wilson
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Patent number: 6407186Abstract: A process for preparing low molecular weight, highly reactive polyisobutylene having an average molecular weight Mn of from 500 to 5000 Dalton and a terminal double bond content of more than 80 mol % by polymerization in the liquid phase of isobutene or hydrocarbon streams comprising isobutane [sic] with the aid of a boron trifluoride complex catalyst at from −40 to 20° C. and at from 1 to 20 bar comprises a) polymerizing until the residual isobutene content of the reaction mixture is less than 2% by weight, based on isobutene introduced, or removing residual isobutene towards the end of the polymerization until the residual isobutene content is less than 2% by weight, b) enriching the boron trifluoride complex catalyst which is obtained in the form of droplets in the disperse and/or coherent phase, c) recycling the complex-enriched phases to the polymerization and d) compensating for catalyst losses by adding boron trifluoride and, if necessary, complexing agents.Type: GrantFiled: June 12, 2000Date of Patent: June 18, 2002Assignee: BASF AktiengesellschaftInventors: Hans Peter Rath, Ulrich Kanne, Frans van Deyck
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Patent number: 6407185Abstract: Process for the preparation of a composition containing ethylene polymers comprising a polymer of melt index MI2 of 5 to 1000 g/10 min and a polymer of melt index MI5 of 0.01 to 2 g/10 min, the ratio of these indices being from 500 to 50,000 and the weight ratio of the two polymers being equal to (30 to 70):(70 to 30), according to which part of the ethylene, a catalyst derived from a transition metal having an intrinsic molecular weight distribution defined by an intrinsic Mw/Mn ratio less than or equal to 10 and a deactivation constant less than or equal to 0.5 h−1, and a cocatalyst are introduced into a first reactor, polymerization of the ethylene is carried out therein, a mixture comprising one of the polymers, the catalyst and the cocatalyst is drawn off from this reactor and the mixture and another part of the ethylene are introduced into a second reactor, which ethylene is polymerized to form the other polymer.Type: GrantFiled: April 14, 2000Date of Patent: June 18, 2002Assignee: Solvay (Societe Anonyme)Inventor: Michel Promel
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Patent number: 6355742Abstract: A method of recycling a cocatalyst for olefin polymerization conducted with a metallocene catalyst is provided. In the method, olefinic monomers are polymerized using a supported catalyst and cocatalyst. The supported catalyst is prepared by covalent bonding a catalyst with a support and the cocatalyst is dissolved in a suspension. The cocatalyst is separated from the resulting suspension after polymerization, and the separated cocatalyst is reused for subsequent polymerization.Type: GrantFiled: December 9, 1999Date of Patent: March 12, 2002Assignee: LG Chemical, Ltd.Inventors: Jae-Seung Oh, Bun-Yeoul Lee
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Publication number: 20020013429Abstract: The invention relates to a process and a device that are suitable for the preparation of a polymer based on an olefinic monomer and optionally one or more comonomers that are copolymerisable therewith, in a horizontal reactor, divided into at least two zones and fitted with a stirring mechanism, which is operated under subfluidization conditions, the polymer formed being discharged from the reactor separately from other reactor effluent, it being possible to vary the composition of the overall feed to be supplied to a zone between two zones at least and the reactor effluent separated from polymer leaving the reactor as a single stream, at least part of this stream being returned to the reactor as feed after one or more separating steps.Type: ApplicationFiled: April 12, 2001Publication date: January 31, 2002Inventors: Leo Smit, Frits P. Moens, Stanislaus M. P. Mutsers
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Patent number: 6340728Abstract: Disclosed are catalyst preparation olefin polymerization processes with the recycling of a co-catalyst. According to the olefin polymerization process activated single-site catalysts are prepared by contacting supported single-site pre-catalyst with an organic solvent containing co-catalyst. The activated single-site catalysts are separated from co-catalysts dissolved in an organic solvent and the olefin polymerization is conducted using the separated single-site catalysts with one or more olefinic monomers. The separated co-catalysts is reused by recycling the organic solvent containing the separated co-catalysts and contacting them with the supported single-site pre-catalysts. The olefin polymerization process of the present invention enables recycling expensive co-catalyst for subsequent olefin polymerization and accordingly the total amount of co-catalyst required can be significantly reduced.Type: GrantFiled: January 31, 2000Date of Patent: January 22, 2002Assignee: LC Chemical Ltd.Inventors: Jae-Seung Oh, Bun-Yeoul Lee, Yoon-Hyeun Oum, Tai-Ho Park
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Publication number: 20020004564Abstract: The present invention relates to a process for controlling a continuous fluidized bed reactor (co-)polymerisation process which comprises (1) withdrawing from the reactor a hot recycle stream comprising a principal monomer and at least one other unreacted reactant, (2) cooling part or all of said recycle stream withdrawn from said reactor, and (3) recycling part or all of said cooled recycle stream comprising the principal monomer and the unreacted reactant(s) through the polymerisation zone in said reactor in the presence of a polymerisation catalyst under reactive conditions, characterised in that the said controlling process consists in maintaining at least one of the reactant gradients (Gri) within a range of values outside which sheeting or unstable operations would otherwise occur.Type: ApplicationFiled: May 24, 2001Publication date: January 10, 2002Inventors: Eric Cassisa, Jean-Claude Chinh, Stephen Kevin Lee
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Patent number: 6326442Abstract: The present invention provides a method for substantially continuously polymerizing olefins comprising: introducing into a first reaction zone a fresh olefin polymerization catalyst; contacting said fresh olefin polymerization catalyst in said first reaction zone with a first vent mixture at a first feed rate and under conditions sufficient to form and avoid melting a polyolefin, wherein first vent mixture comprises unreacted olefins and a diluent vented from a second reaction zone; withdrawing a vent product of unreacted olefins and diluent from said first reaction zone; withdrawing from said first reaction zone a first product mixture comprising said catalyst and said polyolefin; passing said first product mixture to said second reaction zone; contacting said first product mixture in said second reaction zone with a second vent mixture at a second feed rate and under conditions sufficient to form and avoid melting said polyolefin, wherein said second vent mixture comprises a material selected from the groupType: GrantFiled: May 15, 2000Date of Patent: December 4, 2001Assignee: Exxon Mobil Chemical, Inc.Inventors: Russell John Koveal, James John McAlpin, Jeffrey Lawrence Brinen
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Patent number: 6326455Abstract: This invention relates to methods and reactor devices for controlling the oxidation of hydrocarbons to dibasic acids, in the presence of a cobalt catalyst and a monobasic acid, such as acetic acid, by treating the catalyst from the reaction mixture, outside the oxidation zone, after the oxidation has taken place at least partially. In one preferred embodiment, the catalyst is reduced to contain, preferably predominantly and more preferably substantially, cobalt ions in valence II, and at least partially precipitated by de-watering and/or thermal treatment. In a different preferred embodiment, the catalyst in the reaction mixture is first oxidized or maintained, preferably predominantly and more preferably substantially, at valence III, the reaction mixture is de-watered, the catalyst is reduced preferably predominantly and more preferably substantially, to valence II, causing precipitation either spontaneously at a predetermined temperature or after further thermal treatment.Type: GrantFiled: April 5, 2001Date of Patent: December 4, 2001Assignee: RPC Inc.Inventors: Eustathios Vassiliou, Mark W. Dassel, Ader M. Rostami, Douglas J. Dudgeon, David C. DeCoster
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Publication number: 20010037004Abstract: The present invention relates to a process for continuous gas phase polymerization of olefin(s) in a reactor containing a fluidized bed, consisting of a cylinder with a vertical side wall and of a desurging or disengagement chamber (3) mounted above the said cylinder, characterized in that the fluidized bed occupies at least all of the cylinder with a vertical side wall of the reactor.Type: ApplicationFiled: June 26, 2001Publication date: November 1, 2001Applicant: BP Chemical LimitedInventors: Daniel Durand, Frederic Robert Marie Michel Morterol
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Patent number: 6300633Abstract: An in-line spectrometric method for determining the distillation residue content in an opaque, dark-colored mixture containing an isocyanate and tar-like materials (residue) during the isocyanate production process. A probe capable of directing light at wavelengths of from 1050 to 2150 nm is inserted in a stream of the residue-containing mixture and light is transmitted through the stream. Light absorption data is collected and a near-infrared spectrum is generated. The residue content is then determined using a chemometric model. Knowledge of the residue content makes it possible to control and optimize the distillation process.Type: GrantFiled: July 6, 1998Date of Patent: October 9, 2001Assignee: Bayer CorporationInventors: Robert N. Hunt, Gary F. Allen, Julie A. Jackson, Peter Scharein, Peter J. Ryan, Donald Macnaughton, Jr., Klaus Sommer, Larry E. Philyaw
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Patent number: 6300431Abstract: A process for catalytic recovery in a phase transfer process wherein heterogeneous reactions in a liquid-liquid two phase reaction systems using a phase transfer catalyst is improved by separating the two liquid phases with a membrane which retains the catalyst while passing the aqueous polar liquid thereby allowing easy recovery of the phase transfer catalyst. The reaction is carried out between reactants selectively soluble in the different phases, one of the reactants being transferred into the other phase by means of a phase transfer catalyst which is soluble in said polar liquid phase with the one reactant. The phases are separated after completion of the reactions by adding water to the two-phase reaction system to dissolve out the polar liquid phase containing the phase transfer catalyst into an aqueous phase.Type: GrantFiled: December 17, 1999Date of Patent: October 9, 2001Assignee: ExxonMobil Chemical Patents Inc.Inventors: Hsien-Chang Wang, Chia Shian Chee, W. S. Winston Ho
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Publication number: 20010023285Abstract: This invention relates to methods and reactor devices for controlling the oxidation of hydrocarbons to dibasic acids, in the presence of a cobalt catalyst and a monobasic acid, such as acetic acid, by treating the catalyst from the reaction mixture, outside the oxidation zone, after the oxidation has taken place at least partially. In one preferred embodiment, the catalyst is reduced to contain, preferably predominantly and more preferably substantially, cobalt ions in valence II, and at least partially precipitated by de-watering and/or thermal treatment. In a different preferred embodiment, the catalyst in the reaction mixture is first oxidized or maintained, preferably predominantly and more preferably substantially, at valence III, the reaction mixture is de-watered, the catalyst is reduced preferably predominantly and more preferably substantially, to valence II, causing precipitation either spontaneously at a predetermined temperature or after further thermal treatment.Type: ApplicationFiled: April 5, 2001Publication date: September 20, 2001Inventors: Eustathios Vassiliou, Mark W. Dassel, Ader M. Rostami, Douglas J. Dudgeon, David C. DeCoster
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Publication number: 20010020072Abstract: The present invention relates to an improved catalyst delivery method for introducing a supported bulky ligand metallocene-type catalyst system to a reactor for polymerizing one or more olefin(s). In particular, the invention provides for a method of introducing a supported metallocene-type catalyst system into a polymerization reactor by and in the presence of a carrier solution of an antistatic agent and a liquid diluent. Also, the invention is directed toward a catalyst feeder for use in a polymerization process.Type: ApplicationFiled: March 14, 2001Publication date: September 6, 2001Applicant: Exxon Chemical Patents, Inc.Inventors: Agapios K. Agapiou, Kathryn A. Russell
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Patent number: 6265501Abstract: A process for treatment of metathesis catalysts for olefins comprises sending the particles of catalysts through at least one vibratory helicoidal conveyor, subject the particles over at least a portion of their path and preferably over a large portion of their path to a temperature profile, and bringing the particles into contact with at least one fluid over at least a portion of their path. A vibratory helicoidal lifting device (12) makes it possible to regenerate metathesis catalysts for olefins: it comprises a combustion zone (14) and a calcination zone (15), as well as a preheating zone, a zone for stripping hydrocarbons and a zone for cooling the catalyst.Type: GrantFiled: June 24, 1999Date of Patent: July 24, 2001Assignee: Institut Francais du PetroleInventors: Dominique Commereuc, Hélène Olivier, Lucien Saussine
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Publication number: 20010005740Abstract: Mass-continuous process for the production of vinylaromatic polymers which comprises feeding a reaction mixture containing at least one vinylaromatic monomer to at least one tubular reactor of the PFR type and operating with a recycling ratio, referring to the recycling flow-rate/feeding flow-rate, of less than 4.Type: ApplicationFiled: November 30, 2000Publication date: June 28, 2001Inventor: Aldo Longo
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Patent number: 6252017Abstract: A process for producing polyethylene having improved crack resistance, the process comprising copolymerizing ethylene and an alpha-olefinic comonomer comprising from 3 to 8 carbon atoms, in the presence of a chromium-based catalyst in a first reactor, feeding the polyethylene copolymer thereby produced and the chromium-based catalyst to a second reactor, and in the second reactor copolymerizing ethylene and an alpha-olefinic comonomer comprising from 3 to 8 carbon atoms, in the presence of the chromium-based catalyst thereby to produce a second polyethylene product, the first and second polyethylene products forming a combined polyethylene having a monomodal molecular weight distribution.Type: GrantFiled: September 26, 1998Date of Patent: June 26, 2001Assignee: Fina Research, S.A.Inventors: Guy Debras, Hugo Vandaele
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Patent number: 6225422Abstract: A process for the continuous gas fluidised bed polymerisation of olefins, especially ethylene, propylene, or mixtures of these with other alpha olefins, wherein the monomer containing recycle gas employed to fluidise the bed is passed through a separator. The separator is charged with and maintained at least partially filled with liquid. Entrained catalyst and/or polymer particles are separated from the recycle gas in the separator and these separated particles are maintained in a suspended state in the liquid in the separator. The recycle stream can be cooled to condense out at least some liquid hydrocarbon; the condensed liquid, which can be a monomer or an inert liquid, is separated from the recycle gas in the separator and is fed directly to the bed to produce cooling by latent heat of evaporation. The process reduces fouling of the separator.Type: GrantFiled: August 11, 1997Date of Patent: May 1, 2001Assignee: BP Chemicals LimitedInventors: Michael Bernard Power, Jean-Claude Chinh
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Patent number: 6111034Abstract: Addition of water to a gas phase olefin polymerization reactor in amounts greater than 3 ppmv permits an increase in the level of condensable gas and facilitates operation of the reactor at an elevated dew point by ameliorating electrostatic phenomena in the reactor; the process inhibits sheeting.Type: GrantFiled: December 31, 1998Date of Patent: August 29, 2000Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Mark Gregory Goode, Clark Curtis Williams, Fathi David Hussein, Thomas James McNeil, Kiu Hee Lee
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Patent number: 6096840Abstract: A process for producing polymer in a gas phase reactor by introducing a stream of monomer and gas into a polymerization zone while providing at least one liquid component in the polymerization zone.Type: GrantFiled: October 27, 1998Date of Patent: August 1, 2000Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Robert Joseph Noel Bernier, Robert Lorenz Boysen, Robert Cecil Brown, Mark Gregory Goode, John Henry Moorhouse, Robert Darrell Olson, Leonard Sebastian Scarola, Thomas Edward Spriggs, Duan-Fan Wang, Gary Harry Williams
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Patent number: 6069181Abstract: The present invention relates to a process for obtaining polyarylene sulfide from polyarylene sulfide-containing material. For this purpose, the polyarylene sulfide-containing material is treated with a solvent in which it dissolves, and is subsequently reprecipitated. The invention also relates to the purification of polyarylene sulfide-containing material by separating off extraneous substances, to polyphenylene sulfide particles having a specific surface area of at least 80 m.sup.2 /g and to their use as filter material.Type: GrantFiled: April 20, 1999Date of Patent: May 30, 2000Assignee: Ticona GmbHInventors: Martin Bruck, Andreas Schleicher
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Patent number: 6066701Abstract: The present invention provides a method for substantially continuously polymerizing olefins comprising: introducing into a first reaction zone a fresh olefin polymerization catalyst; contacting said fresh olefin polymerization catalyst in said first reaction zone with a first vent mixture at a first feed rate and under conditions sufficient to form and avoid melting a polyolefin, wherein first vent mixture comprises unreacted olefins and a diluent vented from a second reaction zone; withdrawing a vent product of unreacted olefins and diluent from said first reaction zone; withdrawing from said first reaction zone a first product mixture comprising said catalyst and said polyolefin; passing said first product mixture to said second reaction zone; contacting said first product mixture in said second reaction zone with a second vent mixture at a second feed rate and under conditions sufficient to form and avoid melting said polyolefin, wherein said second vent mixture comprises a material selected from the groupType: GrantFiled: October 29, 1997Date of Patent: May 23, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Russell John Koveal, James John McAlpin, Jeffrey Lawrence Brinen
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Patent number: 5994416Abstract: The present invention relates to a process for obtaining polyarylene sulfide from polyarylene sulfide-containing material. For this purpose, the polyarylene sulfide-containing material is treated with a solvent in which it dissolves, and is subsequently reprecipitated. The invention also relates to the purification of polyarylene sulfide-containing material by separating off extraneous substances, to polyphenylene sulfide particles having a specific surface area of at least 80 m.sup.2 /g and to their use as filter material.Type: GrantFiled: May 19, 1997Date of Patent: November 30, 1999Assignee: Ticona GmbHInventors: Martin Bruck, Andreas Schleicher
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Patent number: 5977251Abstract: A solution polymerization system for polymerizing a olefin monomer by reacting the monomer with catalyst and solvent has been invented. The system in one aspect including a flow loop with a product polymer outlet, the flow loop forming a recycling reactor, a catalyst inlet on the flow loop through which catalyst and solvent flow into the flow loop, a monomer inlet on the flow loop through which monomer and solvent flow into the flow loop and, with the catalyst, form a reactant materials stream, a first heat exchanger on the flow loop for receiving the reactant materials stream and any formed polymer and for removing heat of reaction or polymerization from the flow loop, and pump apparatus for pumping the reactant materials stream and formed polymer in the flow loop and from the first heat exchanger to the product polymer outlet.Type: GrantFiled: April 1, 1997Date of Patent: November 2, 1999Assignee: The Dow Chemical CompanyInventors: Che I. Kao, R. Bruce Combs, Gary A. Camp, David A. Eversdyk, Pradeep Jain, Greg A. Winter, Jeff H. Stultz
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Patent number: 5929180Abstract: The present invention relates to a process for continuous gas-phase polymerisation of olefin(s) in a fluidized-bed reactor, comprising drawing off the polymer from the vertical side wall of the reactor into a lock hopper via a draw-off conduit so that all flow of the polymer in the draw-off conduit is produced according to a downward direction forming with a horizontal plane an inclination with an angle A at least equal to the angle of repose .beta. of the polymer and not exceeding 90.degree.. The present invention improves the degree of filling of the lock hopper and reduces the amount of gas drawn off with the polymer.Type: GrantFiled: February 12, 1996Date of Patent: July 27, 1999Assignee: BP Chemicals LimitedInventor: Jean-Claude Chinh
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Patent number: 5898053Abstract: The present invention provides a continuous gas fluidised bed process for the polymerisation of olefin monomer selected from (a) ethylene, (b) propylene, (c) mixtures of ethylene and propylene, and (d) one or more other alpha-olefins mixed with (a), (b) or (c), to produce a polymer in a fluidised bed reactor which process comprises:(a) continuously withdrawing from the reactor a gaseous stream comprising unreacted olefin monomer and having entrained therein catalyst and/or polymer particles;(b) continuously recycling said gaseous stream comprising unreacted olefin monomer through a fluidised bed in said reactor in the presence of a polymerisation catalyst under reactive conditions;(c) cooling by means of heat exchanger(s) at least part of said gaseous stream withdrawn from said reactor to a temperature at which liquid condenses out;(d) separating at least part of the condensed liquid from the gaseous stream; and(e) introducing at least part of the separated liquid directly into the fluidised bed, characteriseType: GrantFiled: August 11, 1997Date of Patent: April 27, 1999Assignee: BP Chemicals LimitedInventors: Patrick Leaney, Frederick Morterol
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Patent number: 5859156Abstract: By utilizing the vapor phase polymerization techniques of the present invention, numerous distinct and highly beneficial advantages are realized. For instance, cis-1,4-polyisoprene rubber and high cis-1,4-polybutadiene rubber having a consistent and controllable molecular weight can be easily and practically prepared without utilizing a solvent. The subject invention more specifically discloses a method for vapor phase polymerizing isoprene into cis-1,4-polyisoprene in a process comprising the steps of:(1) charging into a reaction zone said isoprene and a preformed catalyst system which is made by reacting an organoaluminum compound with titanium tetrachloride, preferably in the presence of at least one ether; wherein the isoprene is maintained in the vapor phase in said reaction zone by a suitable combination of temperature and pressure;(2) allowing said isoprene to polymerize into cis-1,4-polyisoprene in said reaction zone at a temperature within the range of about 0.degree. C. to about 100.degree. C.Type: GrantFiled: December 15, 1997Date of Patent: January 12, 1999Assignee: The Goodyear Tire & Rubber CompanyInventors: Nissim Calderon, Joel Muse, Jr., Howard Allen Colvin, Kenneth Floyd Castner
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Patent number: 5837786Abstract: A process for producing a polyester of uniform quality, in which a slurry of powdery aromatic dicarboxylic acid in a liquid diol is prepared and the resulting slurry is processed through an esterification step and a polycondensation step in the presence of a catalyst, is provided by performing the reactions in the esterification and the polycondensation in a stabilized condition, which process comprisesrecycling a liquid containing the unreacted diol and the catalyst separated from the reaction mixture in the polycondensation step back to the esterification step as recycling liquor,detecting the concentrations of diol, diol condensation product, catalyst and water in the recycling liquor in the course of being recycled back to the esterification step by a near infrared spectrophotometer of a noise level of at the highest 50.times.10.sup.-6 Abs with a wave length repeatability of 0.Type: GrantFiled: October 31, 1997Date of Patent: November 17, 1998Assignee: Mitsui Chemicals, Inc.Inventors: Yasuo Miyoshi, Yasuaki Urabe, Toshiharu Mitani
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Patent number: 5834571Abstract: A process for producing polymer in a gas phase reactor by introducing a stream of monomer and gas into a polymerization zone while providing at least one liquid component in the polymerization zone.Type: GrantFiled: August 2, 1995Date of Patent: November 10, 1998Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Robert Joseph Noel Bernier, Robert Lorenz Boysen, Robert Cecil Brown, Mark Gregory Goode, John Henry Moorhouse, Robert Darrell Olson, Leonard Sebastian Scarola, Thomas Edward Spriggs, Duan-Fan Wang, Gary Harry Williams
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Patent number: 5789501Abstract: The present invention relates to a process for continuously manufacturing ethylene (co-)polymer in a gaseous phase in a polymerization zone through which passes an essentially gaseous reaction mixture comprising the (co-)monomers(s). In addition the process comprises transferring a mixture (A) formed by the gaseous reaction mixture and the solid (co-)polymer in a depressurization zone, and separating the mixture (A) into a solid phase (B) and a gaseous phase (C) returned into the polymerization zone. The solid phase (B) is subjected to (1) at least one non-deactivating flushing with respect to the active catalytic residues, and subsequently (2) a deactivating flushing with a gaseous mixture of nitrogen, water and oxygen. The (co-)polymer thus obtained has very low contents of unreacted (co-)monomer(s) and volatile organic compounds, and exhibits a high whiteness index and a long thermal stability with time.Type: GrantFiled: January 15, 1997Date of Patent: August 4, 1998Assignee: BP Chemicals LimitedInventors: Geoffrey Chapman, Stephen Kevin Lee, Michael Bernard Power, Bruno Grenouiller
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Patent number: 5756604Abstract: An industrially advantageous process described below has been established wherein tetrahydrofuran and a cyclic ether copolymerizable therewith are copolymerized by the use of a very small amount of a commercially available heteropolyacid as it is untreated, the heteropolyacid of the catalyst is recovered, recycled and reused in a simple way, and a high quality polyether substantially free from catalyst contaminants is obtained.Type: GrantFiled: August 28, 1996Date of Patent: May 26, 1998Assignee: Hodogaya Chemical Co., Ltd.Inventors: Hiroshi Nakaoka, Hideyuki Ishii, Masami Suganami
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Patent number: 5744555Abstract: A process for the production of elastomeric polypropylene is disclosed. The process entails contacting the propylene monomer neat or in an unreactive hydrocarbon solvent, with a catalyst in a recirculated, stirred reactor at a temperature of about 60.degree. to 80.degree. C. thereby producing elastomeric polypropylene. The reactor contents are in the slurry/solution phase and are essentially free of catalyst poisons. The reactor is capable of recirculating contents that are very viscous such that the reactor contents are well mixed while a portion of the contents of the reactor containing propylene, any solvent, and elastomeric polypropylene are continually removed by the use of a high viscosity pump to recover the elastomeric polypropylene.Type: GrantFiled: November 25, 1994Date of Patent: April 28, 1998Assignee: Eastman Chemical CompanyInventors: William A. Ames, Robert E. Holliday, Timothy J. McKeon, Luis A. Pagan, James H. Scott, Horst K. Seeger, Gregory T. Slemons, Max Statman, Jeffrey J. Vanderbilt
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Patent number: 5705577Abstract: An improved process for the copolymerization of ethylene and .alpha.-olefins utilizing highly dilute .alpha.-olefin feedstreams to effect high conversions and catalyst productivities. The instant invention is particularly adaptable to copolymerizing the .alpha.-olefin content of commercially available refinery feedstreams such as Raffinate-2.Type: GrantFiled: May 23, 1996Date of Patent: January 6, 1998Assignee: Exxon Chemical Patents Inc.Inventors: Albert Rossi, Salvatore Rea, Jon Edmond Stanat, Linda Kay Wright, Kenneth Lee Kaufman, Harold Wilbur Margo, Jeffery William Frederick, Robert Martin Koros
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Patent number: 5681908Abstract: A process for rejecting reactor byproduct from the polymerization reactor in an olefins polymerization process wherein reactor waste gas stream(s) comprising unreacted monomers, reactor byproduct and light components are treated in an absorption process to additionally recover the monomers. The absorption process comprises contacting the reactor waste gas stream(s) with an absorption solvent in an absorption zone to produce a gas stream comprising the light components, and a liquid stream comprising the absorption solvent, absorbed reactor byproduct and absorbed monomers. The liquid stream is fractionated in a distillation column to produce a distillation column bottoms stream that is the absorption solvent which is conveyed to the absorption zone, and an overhead stream comprising the monomers and reactor byproduct which is further fractionated in a splitter column to reject the reactor byproduct as a bottoms stream. The recovered monomers from the splitter overhead can be conveyed to the reactor.Type: GrantFiled: January 25, 1996Date of Patent: October 28, 1997Assignee: Advanced Extraction Technologies, Inc.Inventors: Yuv R. Mehra, Robert H. Stodghill
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Patent number: 5599885Abstract: A process for the preparation of polyolefin which comprises polymerizing or copolymerizing olefin in the presence of a catalyst for olefin polymerization comprising (A) a metallocene compound of a transition metal selected from the Group IVB of the periodic table, and (B) an organoaluminum oxy-compound; wherein the organoaluminum oxy-compound (B) is added to the polymerization system in the form of a slurry in an aliphatic hydrocarbon or alicyclic hydrocarbon, and the polymerization is carried out in the presence of the aliphatic hydrocarbon diluent or an alicyclic hydrocarbon diluent having a boiling point below 100.degree. C.Type: GrantFiled: June 5, 1995Date of Patent: February 4, 1997Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Masaaki Kawasaki, Yoshio Miyake, Tomoko Sueyoshi, Atsuo Kobata
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Patent number: 5521264Abstract: A process for gas phase polymerization of olefins wherein reactor vent gas stream(s) comprising unreacted monomers and light components are treated in an absorption process to recover the monomers. The absorption process comprises contacting the reactor vent gas stream(s) with an absorption solvent in an absorption zone to produce a gas stream comprising the light components, and a liquid stream comprising the absorption solvent and absorbed monomers. The liquid stream is fractionated in a distillation column to produce a distillation column bottoms stream that is the absorption solvent which is conveyed to the absorption zone, and an overhead stream comprising the monomers which can be conveyed to the reactor. In a preferred embodiment, the absorption solvent consists essentially of components derived from the reactor vent gas stream(s) so that no external solvent is required.Type: GrantFiled: August 3, 1995Date of Patent: May 28, 1996Assignee: Advanced Extraction Technologies, Inc.Inventors: Yuv R. Mehra, Robert H. Stodghill
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Patent number: 5521263Abstract: A process for the production of amorphous polyolefins is disclosed. The process entails contacting the olefin monomer, in an unreactive hydrocarbon solvent, with a catalyst in a recirculated, stirred reactor thereby producing amorphous polyolefin. The reactor is capable of recirculating contents that are very viscous.Type: GrantFiled: October 18, 1994Date of Patent: May 28, 1996Assignee: Eastman Chemical CompanyInventors: Horst K. Seeger, Robert E. Holliday
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Patent number: 5387660Abstract: A process for the polymerization of ethylene and/or one or more alpha-olefins comprising contacting ethylene, and/or the alpha-olefin(s) with a catalyst comprising a first component which is a bis(cyclopentadienyl) Group IVA metal compound containing a substituent capable of reacting with a cation, and a second component which is a compound having a bulky anion containing one or more boron atoms and which is substantially non-coordinating under the reaction conditions and a cation, in which process additional first component is added.Type: GrantFiled: March 1, 1993Date of Patent: February 7, 1995Assignee: Shell Oil CompanyInventors: Michael J. Doyle, Willem Terlouw
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Patent number: 5328666Abstract: In a polymerizing apparatus which comprises a polymerization vessel and a circulating line comprising a heat exchanger installed outside said polymerization vessel and a circulating pipeline extending from said polymerization vessel and returning to said polymerization vessel through said heat exchanger, the improvement comprising a strainer installed in the course of said circulating pipeline. Since polymer scale and a polymer in the form of blocks formed in the circulating line can be trapped, the circulating pipeline and tubes of the heat exchanger can be prevented from being blocked up. Further, since they can be prevented from mixing with a reaction mixture in the polymerization vessel, when the obtained polymer is worked into a molded item such as a sheet, fish eyes can be prevented from increasing. Therefore, a polymer can be produced efficiently with high productivity.Type: GrantFiled: January 14, 1993Date of Patent: July 12, 1994Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Tadashi Amano, Shuji Ohnishi
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Patent number: 5243026Abstract: An improved, continuous, gas-phase process for the production of linear alternating polymers of carbon monoxide and at least one ethylenically unsaturated hydrocarbon in the presence of a supported catalyst composition, the catalyst composition being formed from a compound of palladium, a Lewis acid and a bidentate ligand of phosphorus, includes return to the polymerization reactor of relatively small particles of polyketone polymer products after catalyst composition has been supplied to the particles.Type: GrantFiled: September 14, 1992Date of Patent: September 7, 1993Assignee: Shell Oil CompanyInventors: Pieter A. Gautier, Johannes J. Keijsper, Rudolf J. Wijngaarden
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Patent number: 5200502Abstract: A method is disclosed for controlling the activity of or deactivating a transition element olefin polymerization catalyst by contacting the catalyst with a 1,2-diether organic compound.Type: GrantFiled: August 26, 1992Date of Patent: April 6, 1993Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Sun-Chueh Kao, Frederick J. Karol
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Patent number: 5134208Abstract: In an ongoing process for the production of polypropylene polymer, propylene monomer is contacted with a polypropylene polymerization catalyst under polymerization conditions in the presence of molecular hydrogen to control polymer molecular weight and polymer properties such as melt flow. Production of polymer having increased or decreased melt flow is achieved by contacting at least a portion of the recycle gas with a metal hydride or metal hydride precursor under conditions whereby the hydrogen concentration of the recycle gas and thus the polymerization reactor is increased or decreased, respectively. The increase or decrease in hydrogen concentration in the polymerization reactor results in production of polypropylene polymer product of higher or lower melt flow.Type: GrantFiled: September 27, 1991Date of Patent: July 28, 1992Assignee: Shell Oil CompanyInventor: Israel G. Burstain
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Patent number: 5034479Abstract: A process for reducing sheeting during gas phase polymerization of alpha-olefins utilizing catalysts prone to cause sheeting wherein the gaseous feed stream containing monomer comonomer hydrogen and inert gas is introduced into the reactor through the recycle stream to the reactor at a point prior to cooling the recycle stream.Type: GrantFiled: July 30, 1990Date of Patent: July 23, 1991Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventors: Ronald S. Eisinger, Mark G. Goode, Daniel M. Hasenberg, Kiu H. Lee
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Patent number: 5001221Abstract: In the process for the production of a linear alternating polymer of carbon monoxide and at least one ethylenically unsaturated hydrocarbon, the liquid portion of the product mixture is suitable for recycle as the catalyst composition mixture in subsequent polymerizations when the linear alternating polymer produced has a limiting viscosity number, measured in m-cresol at 60.degree. C., of from about 0.5 dl/g to about 2.5 dl/g and a melting point of at least 225.degree. C.Type: GrantFiled: July 28, 1989Date of Patent: March 19, 1991Assignee: Shell Oil CompanyInventor: Johannes A. M. Van Broekhoven
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Patent number: 4880909Abstract: The invention is a process for reducing catalyst residues from a Group VIII metal compound-containing polymer of CO, ethylene and optionally at least one olefinically unsaturated hydrocarbon. The process comprises contacting the polymer with an effective amount of a bidentate phsophine ligand having the general formula ##STR1## wherein R.sup.1, R.sup.2, R.sup.3 and R.sup.4 represent hydrocarbon groups which may contain polar or non-polar substituents and R represents a bivalent organic bridging group containing at least two carbon atoms in the bridge, recovering a Group VIII metal compound-containing organic liquid, contacting said Group VIII metal compound-containing liquid with an effective oxidant for the Group VII metal and recycling the resulting oxidized Group VIII metal compound to a process for preparing polymers of carbon monoxide and ethylene.Type: GrantFiled: September 6, 1988Date of Patent: November 14, 1989Assignee: Shell Oil CompanyInventors: Johannes A. M. Van Broekhoven, Michael J. Doyle
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Patent number: 4871523Abstract: Solutions of VCl.sub.4 in inert organic solvent are stabilized by incorporation of decomposition retardants being halogenated organic compounds having at least two halogen atoms attached to the same carbon atom and activated by adjacent electron donor groups or carbon-carbon double bonds. One of the especially preferred stabilizers is butyl perchlorocrotonate. The solutions are useful in polymerization processes.Type: GrantFiled: May 15, 1987Date of Patent: October 3, 1989Assignee: Exxon Chemical Patents Inc.Inventors: Sudhin Datta, Trazollah Ouhadi
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Patent number: 4786716Abstract: The invention is a process for reducing catalyst residues from a Group VIII metal compound-containing polymer of CO, ethylene and optionally at least one of olefinically unsaturated hydrocarbon. The process comprises contacting the polymer with an effective amount of a bidentate phosphine ligand having the general formula ##STR1## wherein R.sup.1, R.sup.2, R.sup.3 and R.sup.4 represent hydrocarbon groups which may contain polar or non-polar substituents and R represents a bivalent organic bridging group containing at least two carbon atoms in the bridge.Type: GrantFiled: November 26, 1986Date of Patent: November 22, 1988Assignee: Shell Oil CompanyInventors: Johannes A. M. Van Broekhoven, Michael J. Doyle
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Patent number: 4754004Abstract: Amorphous ethylene/alphaolefin copolymer (optionally additionally containing nonconjugated polyene) is purified by contacting a reaction mass comprising such polymer and live, soluble polymerization catalyst composition with an effective amount of a liquid wash solution comprising at least one member selected from the group consisting of ethane, propane, butane, isobutane, neopentane, propylene, 1-butene 2-butene and isobutene.Type: GrantFiled: September 26, 1986Date of Patent: June 28, 1988Assignee: Uniroyal Chemical Company, Inc.Inventors: Walter Nudenberg, Edward R. Grandbois, Jamil A. Khan, Robert A. Yates