Utilizing Material During Polymerization To Prevent Or Remove Reactor Buildup, E.g., Fouling, Clogging, Etc. Patents (Class 526/74)
  • Patent number: 6586538
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a metallocene catalyst and dinitrogen monoxide in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also provided is a process for reducing electrostatic charge in the production of polyolefins by introducing dinitrogen monoxide into the polymerization medium.
    Type: Grant
    Filed: May 15, 2001
    Date of Patent: July 1, 2003
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Glenn Edward Moore
  • Patent number: 6586540
    Abstract: The invention relates to a method for the production of copolymer based on ethylene by continuous copolymerization of ethylene and comonomer in a reactor in the presence of a catalyst. In this method, in a first step of the copolymerization, a mixture comprising ethylene and comonomer of such a composition that a copolymer-containing coating deposits in the reactor is metered into the reactor and/or generated in the reactor, and, in a second step, the concentration of the comonomer in the metered-in mixture and/or in the mixture generated in the reactor is reduced sufficiently and/or the concentration of the ethylene in the metered-in mixture and/or in the mixture generated in the reactor is increased sufficiently that the coating is removed from the reactor either partially or completely. The method has the advantage that the production of copolymer does not have to be interrupted during cleaning of the reactor.
    Type: Grant
    Filed: July 19, 2001
    Date of Patent: July 1, 2003
    Assignee: Basell Polyolefine GmbH
    Inventors: Paulus De Lange, Volker Billert, Bernd Brunner, Werner Ritter, Andreas Deckers
  • Publication number: 20030100694
    Abstract: The present invention provides a method for the preparation of hydrophilic water insoluble, gel-free copolymers of 2-hydroxyethyl methacrylate and at least one of acrylic acid or methacrylic acid, and 2-hydroxyethyl methacrylate, 4-hydroxybutyl acrylate and acrylic or methacrylic acid, where the copolymers are prepared in a solution of water and alcohol using monomeric 2-hydroxyethyl methacrylate containing ethylene glycol dimethacrylate impurities up to about 0.15% by weight and substantially in the absence of a chain transfer agent. The copolymers are convertible to water soluble copolymers by pH adjustment. The invention also provides a method for the preparation of a copolymer of 2-hydroxyethyl methacrylate and 4-hydroxybutyl acrylate, and a homopolymer of 2-hydroxyethyl methacrylate in a solution of water and either a monoalcohol or a polyhydric alcohol.
    Type: Application
    Filed: April 26, 2002
    Publication date: May 29, 2003
    Applicant: Avery Dennison Corporation
    Inventor: Daniel L. Holguin
  • Patent number: 6548610
    Abstract: The present invention relates to a method and apparatus for controlling static charges in a fluidized bed olefin polymerization reactor. Static charges which develop in the polymer products are measured and, if they fall outside a predetermined range, static charge control agents are introduced into the reactor. By controlling the static charges in the reactor, sheeting and drooling can be controlled.
    Type: Grant
    Filed: March 8, 2001
    Date of Patent: April 15, 2003
    Assignee: Univation Technologies, LLC
    Inventors: Mark Peter Bartilucci, Ernest Raymond Davis, Jr., Brian J. Egan, Robert Olds Hagerty, Per K. Husby
  • Publication number: 20030060576
    Abstract: Provided is a continuous vapor-phase polymerization method for producing polyolefins. In the method, polymer agglomerates and aggregates are prevented from being formed, and polymer deposition on the wall of reactors and around stirring blades is prevented. The method enables continuous and stable production of high-quality polyolefins, with no pipe line clogging. The method is characterized by a specific supply mode of feeding a catalyst activity retardant such as alcohol into polymerization reactors. Specifically, the retardant is fed into the vapor phase in a polymerization reactor and into the powder phase therein through its side wall. Preferably, the retardant is fed into the powder phase through a plurality of sites of the side wall of the reactor.
    Type: Application
    Filed: November 16, 2001
    Publication date: March 27, 2003
    Inventors: Tomoo Nambu, Masao Aida, Masatoshi Toda
  • Patent number: 6476165
    Abstract: An olefin polymerization process is described. The process comprises polymerizing an olefin in the presence of a support, a single-site catalyst, an optional activator, and a fatty amine. The support is chemically treated with an organoboron compound. The single-site catalyst contains a polymerization-stable, heteroatomic ligand. The fatty amine is added directly to the reactor. The combination of pre-treating the support with an organoboron compound and the addition of fatty amine to the process unexpectedly increases catalyst activity.
    Type: Grant
    Filed: March 8, 2000
    Date of Patent: November 5, 2002
    Assignee: Equistar Chemicals, LP
    Inventor: Shaotian Wang
  • Patent number: 6469111
    Abstract: &agr;-Olefins are polymerized in the gas phase at from 30 to 150° C. and a pressure of from 5 to 80 bar using a catalyst or a catalyst mixture containing as antistatic agent from 0.1 to 5% by weight of ZnO and/or anhydrous MgO, based on the total amount of the catalyst mixture, except for a process in which the catalyst mixture comprises a chromium catalyst and MgO-supported Ziegler catalyst which is modified with an alkene and with alkylaluminum hydride and also comprises free MgO and the total amount of the MgO is not less than 2% by weight of the catalyst mixture.
    Type: Grant
    Filed: October 13, 1999
    Date of Patent: October 22, 2002
    Assignee: BASF Aktiengesellschaft
    Inventors: Shahram Mihan, Arim Lange, Philipp Rosendorfer, Johannes Hack
  • Publication number: 20020143119
    Abstract: The present invention relates to the use of at least one solid compound that when used with a polymerization catalyst in a polymerization process results in a phase change of the solid compound to a liquid that renders the polymerization catalyst substantially or completely inactive.
    Type: Application
    Filed: February 1, 2002
    Publication date: October 3, 2002
    Inventors: Timothy T. Wenzel, David James Schreck, Thomas H. Peterson
  • Publication number: 20020099151
    Abstract: A protecting tube 51 is disposed inside the mixed phase container 1 with one end fixed to the inside of the mixed phase container 1 and the other end projecting freely into the mixed phase container 1. A detecting rod 60 is inserted into the free end of said protecting tube 51 and fixed to the protecting tube 51 with a part of the detecting rod 60. Magnets 61 are mounted in a uniform magnetic flux on the free end of the detecting rod 60 and is movable about a point F1 of the detecting rod 60 as a fulcrum. Agglomerates 20 in the mixed phase container 1 are detected by measuring magnetic flux fluctuations produced by movement of the magnets 61.
    Type: Application
    Filed: March 6, 2002
    Publication date: July 25, 2002
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Koji Takimiya, Tsutomu Konaka, Mitsuru Tamura
  • Patent number: 6417296
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a Ziegler-Natta catalyst comprising at least one transition metal compound and at least one organometallic co-catalyst compound and tetrahydrofuran in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: July 9, 2002
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
  • Publication number: 20020065377
    Abstract: The present invention relates to a method and apparatus for controlling static charges in a fluidized bed olefin polymerization reactor. Static charges which develop in the polymer products are measured and, if they fall outside a predetermined range, static charge control agents are introduced into the reactor. By controlling the static charges in the reactor, sheeting and drooling can be controlled.
    Type: Application
    Filed: March 8, 2001
    Publication date: May 30, 2002
    Inventors: Mark Peter Bartilucci, Ernest Raymond Davis, Brian J. Egan, Robert Olds Hagerty, Per K. Husby
  • Publication number: 20020056312
    Abstract: Agglomerates 20 in a mixed phase container 1 are detected by measuring strain in a detecting rod 50 disposed in the mixed phase container 1 in which a mixed phase of gas and powders is formed. The detecting rod 50 is disposed at an insertion angle &thgr; in the range from 20 degrees to 70 degrees with relation to the flow of gas and powders.
    Type: Application
    Filed: January 9, 2002
    Publication date: May 16, 2002
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Mitsuru Tamura, Koji Takimiya, Tsutomu Konaka
  • Patent number: 6375541
    Abstract: A polishing fluid comprising a distributed organic phase and a continuous aqueous phase. The distributed phase has at least one complexing agent and the aqueous phase has abrasive particles dispersed therein. Reaction products generated during polishing interact with the complexing agent(s) to form organometallic complexes. Further disclosed is a polishing method, a semiconductor device and semiconductor device fabrication method utilizing the polishing fluid.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: April 23, 2002
    Assignee: Lucent Technologies, Inc.
    Inventors: Sailesh Mansinh Merchant, Sudhanshu Misra, Pradip Kumar Roy, Hem M. Vaidya
  • Patent number: 6369174
    Abstract: The present invention relates to the use of at least one solid compound that when used with a polymerization catalyst in a polymerization process results in a phase change of the solid compound to a liquid that renders the polymerization catalyst substantially or completely inactive.
    Type: Grant
    Filed: September 9, 1999
    Date of Patent: April 9, 2002
    Assignee: Univation Technologies, LLC
    Inventors: Timothy T. Wenzel, David James Schreck, Thomas H. Peterson
  • Patent number: 6362291
    Abstract: A process for producing a polymer by polymerizing in a polymerization vessel a monomer having an ethylenic double bond is provided. In this process, the polymerization vessel has a polymer scale preventive coating film on its inner wall surfaces and other surfaces with which the monomer comes into contact during polymerization. The coating film is formed by coating a coating liquid containing (A) a compound selected from the group consisting of an aromatic compound having 5 or more conjugated &pgr; bonds and a heterocyclic compound having 5 or more conjugated &pgr; bonds, and (B) a compound selected from the group consisting of an inorganic colloid, a chelate reagent, a metal compound that produces a metal ion capable of forming a complex having at least two coordination numbers, and an acid; the coating liquid being coated by means of steam as a carrier.
    Type: Grant
    Filed: July 13, 2000
    Date of Patent: March 26, 2002
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Toshihide Shimizu, Mikio Watanabe, Genji Noguki
  • Patent number: 6353063
    Abstract: A process for producing a polyolefin in the presence of a transition metal-containing metallocene catalyst that maintains stable operation for long periods of time without suffering from adhesion of the produced polymer to the wall of a reactor or formation of a sheet-like polymer or a massive polymer. The process utilizes a transition metal-containing metallocene catalyst and an organoaluminum compound represented by formula: R1nAl(OR2)3−n, wherein R1 represents a C1-20 alkyl group, an aryl group, hydrogen or halogen; R2 represents a C1-20 alkyl group or an aryl group; and n is a number selected from 0≦n<3, under conditions such that the temperature of the wall of a polymerization reactor, Tw (° C.), and the polymerization temperature, Tr (° C.), satisfy the relationship: 0.5<Tr−Tw<10.
    Type: Grant
    Filed: March 24, 2000
    Date of Patent: March 5, 2002
    Assignee: Japan Polychem Corporation
    Inventors: Masafumi Shimizu, Yoshiyuki Ishihama, Akihira Watanabe
  • Patent number: 6346584
    Abstract: The present invention relates to the use of at least one acid and at least one base and/or at least one reductant and at least one oxidant that when used with a polymerization catalyst in a polymerization process results in the controllable generation of a catalyst inhibitor that renders the polymerization catalyst substantially or completely inactive.
    Type: Grant
    Filed: September 9, 1999
    Date of Patent: February 12, 2002
    Assignee: Univation Technologies, LLC
    Inventors: Timothy T. Wenzel, Dick A. Nagaki, Simon Mawson, David James Schreck, Thomas H. Peterson
  • Publication number: 20020004571
    Abstract: Synthetic polymers having moieties capable of covalent or hydrogen bonding to cellulose and one or more amphiphilic moieties are disclosed. These polymers are capable of providing two distinct properties to paper products, such as tissues, which properties heretofore have been imparted through the use of at least two different molecules. The backbone of these synthetic polymers is based on modified vinyl polymers, such as polyvinyl alcohol, polyacrylamides and polyacrylic acids.
    Type: Application
    Filed: May 14, 2001
    Publication date: January 10, 2002
    Inventors: Wen Zyo Schroeder, Daniel Arthur Clarahan, Mike Thomas Goulet, Thomas Gerard Shannon
  • Patent number: 6335403
    Abstract: A process for producing a polymer by polymerizing in a polymerization vessel a monomer having an ethylenic double bond is provided. In this process, the polymerization vessel has a polymer scale preventive coating film on its inner wall surfaces and other surfaces with which the monomer comes into contact during polymerization. The coating film is formed by coating a first coating liquid containing a compound selected from the group consisting of an aromatic compound having 5 or more conjugated bonds and a heterocyclic compound having 5 or more conjugated bonds and a second coating liquid containing at least one hydrophilic compound selected from the group consisting of a water-soluble polymeric compound, an inorganic colloid, an inorganic salt and an acid; the first coating liquid and the second coating liquid being simultaneously coated by means of steam as a carrier.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: January 1, 2002
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Toshihide Shimizu, Mikio Watanabe, Genji Noguki
  • Patent number: 6335402
    Abstract: The inner wall of a solids reactor for carrying out reactions in the gas phase is coated with an antistatic layer having a thickness of 0.1-800 &mgr;m and consisting essentially of a poly-&agr;-olefin and a nonvolatile antistatic agent.
    Type: Grant
    Filed: January 24, 2001
    Date of Patent: January 1, 2002
    Assignee: Basell Polyolefine
    Inventors: Shahram Mihan, Armin Lange, Wolfgang Rohde
  • Patent number: 6328633
    Abstract: A polishing fluid comprising a distributed organic phase and a continuous aqueous phase, each phase comprising at least one complexing agent. The aqueous phase also having abrasive particles dispersed therein. Reaction products generated during polishing interact with the aqueous phase complexing agent to form water soluble metallic complexes, the water soluble metallic complexes diffuse to an organic/water interface where they release complexing agent molecules in the aqueous phase and generate metal ions which interact with the organic phase complexing agent to form organometallic complexes. Further disclosed is a polishing method, a semiconductor device and semiconductor device fabrication method utilizing the polishing fluid.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: December 11, 2001
    Assignee: Agere Systems Guardian Corp.
    Inventors: Sudhanshu Misra, Pradip Kumar Roy, Sundar Srinivasaan Chetlur, Vivek Saxena
  • Publication number: 20010049423
    Abstract: There is provided a bulk handling method for maintaining granular material in a free-flowing state in a vessel during storing, transporting, or while in an idle mode in a fluidized-bed reactor or purger.
    Type: Application
    Filed: May 18, 1999
    Publication date: December 6, 2001
    Inventors: DUAN-FAN WANG, RONALD STEVEN EISINGER
  • Publication number: 20010047064
    Abstract: Disclosed herein are methods for producing polymeric materials which are normally tenacious in their character to such degree that their processing by conventional means is not possible, for example substantially-amorphous polyolefins. By introducing a second catalyst capable of producing a powdery polymer into the polymerization system during production of the sticky polymers, these normally sticky, tenacious polymers are rendered into a form which may be processed using conventional means and equipment.
    Type: Application
    Filed: May 17, 2001
    Publication date: November 29, 2001
    Applicant: Huntsman Polymers Corporation
    Inventor: Lixin Sun
  • Publication number: 20010044505
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a metallocene catalyst and dinitrogen monoxide in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also provided is a process for reducing electrostatic charge in the production of polyolefins by introducing dinitrogen monoxide into the polymerization medium.
    Type: Application
    Filed: May 15, 2001
    Publication date: November 22, 2001
    Inventors: Randal Ray Ford, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Glenn Edward Moore
  • Patent number: 6320001
    Abstract: An improved process for producing a polymer by polymerizing a monomer having an ethylenic double bond in a polymerization vessel having a polymer scale preventive coating film on its inner wall surfaces, etc. is provided. The coating film is formed by coating a first coating liquid containing a compound selected from the group consisting of an aromatic compound having 5 or more conjugated &pgr; bonds and a heterocyclic compound having 5 or more conjugated &pgr;bonds, and then coating a second coating liquid a dye and/or pigment on the first layer. The first and second coating liquids are applied by means of steam as a carrier. The second layer has a surface having a contact angle to water of less than 60° after its surface has been kept in contact with a solution of mixture of water and a vinyl chloride monomer in a weight ratio of 1:1 at 50° C. for 1 hour.
    Type: Grant
    Filed: February 24, 2000
    Date of Patent: November 20, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Toshihide Shimizu, Mikio Watanabe, Genji Noguki
  • Patent number: 6313236
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with an olefin polymerization catalyst and at least one ether comprising at least one carbon-oxygen-carbon linkage (C—O—C) of the formula R1—O(—R2—O)m—R3 in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: November 6, 2001
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
  • Patent number: 6303712
    Abstract: In a process for producing a vinyl chloride polymer by suspension polymerization in a polymerization vessel having a coating film of a polymer scale preventive agent on the polymerization vessel inner wall and other inner surfaces, the polymerization is initiated by introducing an oil-soluble polymerization initiator having 10-hour half-life temperature of from 30° C. to 55° C., at a particular position of the interior of the liquid phase of polymerization materials charged. The position satisfys the following expression: H≦0.7H0 wherein H represents a height from the bottom of the polymerization vessel to the position where the polymerization initiator is introduced, and H0 represents a height from the bottom of the polymerization vessel to the liquid surface of the liquid phase.
    Type: Grant
    Filed: August 20, 1999
    Date of Patent: October 16, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Kazuhiro Kumakura, Makoto Ooura, Tadashi Amano
  • Patent number: 6300432
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with at least one Ziegler-Natta catalyst comprising a component comprising at least one transition metal and a co-catalyst comprising at least one organometallic compound and at least one compound comprising at least one carbon-oxygen-carbon linkage (C—O—C) of the formula R1—O(—R2—O)m—R3 in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: October 9, 2001
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
  • Patent number: 6300429
    Abstract: A falling film of water is applied around the periphery of a fluid bed olefin polymerization reactor to cool the wall and reduce the temperature in the fluid bed near the inside surface of the wall. Cooling has the effect of reducing static in the reactor, which in turn ameliorates a sheeting problem and can enhance production by facilitating control of the relation of the reactor temperature and the dew point of recycled gas. The process may be used concurrently with a gas cooling and condensing recycle system wherein at least some of the condensed recycle gas is injected in the vicinity of the internal wall surface.
    Type: Grant
    Filed: December 31, 1998
    Date of Patent: October 9, 2001
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Thomas Edward Spriggs, James Laurence Riley, Jr., James Daniel Madden, George William Schwarz, Jr., Mark Gregory Goode
  • Publication number: 20010025089
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a Ziegler-Natta catalyst comprising at least one transition metal compound and at least one organometallic co-catalyst compound and tetrahydrofuran in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.
    Type: Application
    Filed: March 27, 2001
    Publication date: September 27, 2001
    Inventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
  • Patent number: 6288177
    Abstract: There is provided a process for producing a vinyl chloride polymer wherein in a polymerization vessel, vinyl chloride monomer or a vinyl monomer mixture comprised mainly of vinyl chloride monomer is polymerized by the aid of a polymerization initiator in an aqueous medium, comprising previously forming a coating film comprised of a polymer scale deposition preventive agent prior to the polymerization on the inner wall surface of the polymerization vessel and the other areas, to which said monomer contacts during the polymerization, by coating thereon a coating solution containing the polymer scale deposition preventive agent by the aid of steam as a carrier; and carrying out said polymerization in the presence of a chelating agent capable of forming a Fe(II) or Fe(III) complex in said aqueous medium.
    Type: Grant
    Filed: October 30, 1998
    Date of Patent: September 11, 2001
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Makoto Ooura, Tadashi Amano
  • Patent number: 6288181
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a metallocene catalyst and at least one ether comprising at least one carbon-oxygen-carbon linkage (C—O—C) of the formula R1—O(—R2—O)m—R3 in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: September 11, 2001
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
  • Publication number: 20010020072
    Abstract: The present invention relates to an improved catalyst delivery method for introducing a supported bulky ligand metallocene-type catalyst system to a reactor for polymerizing one or more olefin(s). In particular, the invention provides for a method of introducing a supported metallocene-type catalyst system into a polymerization reactor by and in the presence of a carrier solution of an antistatic agent and a liquid diluent. Also, the invention is directed toward a catalyst feeder for use in a polymerization process.
    Type: Application
    Filed: March 14, 2001
    Publication date: September 6, 2001
    Applicant: Exxon Chemical Patents, Inc.
    Inventors: Agapios K. Agapiou, Kathryn A. Russell
  • Patent number: 6268442
    Abstract: A process for the reduction of reactor fouling at radical initiated high pressure polymerisation of ethylene (co)polymers is described. The process is characterised in that an adhesion reducing silicon containing compound is added to the polymerisation reactor, preferably in an amount of 0.001-3% by weight, based on the amount of polymer produced. Preferably the silicon containing compound is hexadecyl trimethoxy silane.
    Type: Grant
    Filed: September 8, 1999
    Date of Patent: July 31, 2001
    Assignee: Borealis A/S
    Inventors: Bill Gustafsson, Ruth Dammert, Jussi Laurell, Erik van Praet
  • Patent number: 6268441
    Abstract: Vinyl monomers are polymerized in the aqueous phase in the presence of at least one N-oxyl compound of a secondary amine, having no hydrogen atoms bonded to the &agr; carbon atoms. This process substantially eliminates deposits on reactor surfaces.
    Type: Grant
    Filed: May 27, 1999
    Date of Patent: July 31, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: John Lynch, Heinz Friedrich Sutoris, Jürgen Zubiller, Alexander Aumüller
  • Patent number: 6255412
    Abstract: There is provided a polymerization of a sticky polymer in the presence of a catalyst under polymerization conditions using carbon black as the inert particulate material, the improvement comprises conducting said polymerization in the presence of a carbon black that has been treated with a sulfur donor and/or an oxidizing agent.
    Type: Grant
    Filed: June 29, 1999
    Date of Patent: July 3, 2001
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Weidong Wang, Kevin Joseph Cann
  • Patent number: 6252015
    Abstract: A process, particularly a gas phase fluidised bed process, for the production of polymers avoids formation of sheets or chunks within the reactor, without the need to use antistatic agents, which can reduce the activity of the catalyst or alter the characteristics of the yielded product. According to the invention, a device generates a corona discharge in the polymerisation reactor during the polymerisation process; an AC voltage difference is applied between the elements which constitute the discharging pair of the device.
    Type: Grant
    Filed: February 22, 2000
    Date of Patent: June 26, 2001
    Assignee: Montell Technology Company BV
    Inventors: Paolo Vincenzi, Arrigo Arletti
  • Patent number: 6245868
    Abstract: The present invention relates to an improved catalyst delivery method for introducing a supported bulky ligand metallocene-type catalyst system to a reactor for polymerizing one or more olefin(s). In particular, the invention provides for a method of introducing a supported metallocene-type catalyst system into a polymerization reactor by and in the presence of a carrier solution of an antistatic agent and a liquid diluent. Also, the invention is directed toward a catalyst feeder for use in a polymerization process.
    Type: Grant
    Filed: May 29, 1998
    Date of Patent: June 12, 2001
    Assignee: Univation Technologies
    Inventors: Agapios K. Agapiou, Kathryn A. Russell
  • Patent number: 6232412
    Abstract: The invention relates to build-up agents which comprise a condensation product among an aldehyde, a phenol compound and an aromatic carboxylic acid, hydroxy-substituted on the aromatic nucleus. The products are particularly effective in reducing or suppressing the build-up formation in the polymerization of vinyl chloride or vinyl acetate, other copolymerizable substances being optionally present. Further objects of the invention are compositions containing the above agents, their use as build-up agents, methods for their preparation and the products obtained therefrom, the polymerization processes carried out in reactors whose inner walls are coated with these agents and polymers obtained from these process.
    Type: Grant
    Filed: June 3, 1999
    Date of Patent: May 15, 2001
    Assignee: 3V Inc.
    Inventors: Giuseppe Raspanti, Matteo Zanotti Russo
  • Patent number: 6221983
    Abstract: The present invention is a process of preparing copolymers of vinyl aromatic and olefinic monomers wherein the polymerization is carried out in a dispersion in the presence of a metallocene catalyst and a dispersion aid. The dispersion aid is a styrene-diene two-block copolymer or a styrene-diene three-block copolymer. The resultant polymer is useful as a fiber, film or molding.
    Type: Grant
    Filed: May 7, 1998
    Date of Patent: April 24, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Michael Geprägs, Josef Wünsch, Joachim Rösch
  • Patent number: 6201076
    Abstract: An olefin polymerization process is described. The process comprises polymerizing an olefin in the presence of a supported single-site catalyst, an optional activator, and a fatty amine. The fatty amine is added at a concentration in the range from about 10 to about 75 weight percent based on the weight of the supported catalyst. The fatty amine helps to reduce fouling and sheeting during the polymerization process and enhances catalyst activity.
    Type: Grant
    Filed: April 29, 1999
    Date of Patent: March 13, 2001
    Assignee: Equistar Chemicals, L.P.
    Inventors: Bradley P. Etherton, Gregory G. Hlatky, James H. Meas, Jr.
  • Patent number: 6191238
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a Ziegler-Natta catalyst and dinitrogen monoxide in an amount sufficient to reduce the electrostatic charge in the polymerization medium. Also provided is a process for reducing electrostatic charge in the polymerization of an olefin by adding dinitrogen monoxide.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: February 20, 2001
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Glenn Edward Moore
  • Patent number: 6187879
    Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with an olefin polymerization catalyst and dinitrogen monoxide in an amount sufficient to reduce the electrostatic charge in the polymerization medium. Also provided is a process for reducing electrostatic charge in the polymerization of an olefin by adding dinitrogen monoxide.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: February 13, 2001
    Assignee: Eastman Chemical Company
    Inventors: Randal Ray Ford, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Glenn Edward Moore
  • Patent number: 6187853
    Abstract: A process for producing a water-soluble polymer dispersion comprising polymerizing water-soluble monomers having double bonds in an aqueous salt solution that dissolves the monomers but does not dissolve the formed polymer while stirring in the presence of a dispersant composed of a polymer electrolyte soluble in this aqueous salt solution to obtain fine polymer particles dispersed in the aqueous salt solution, characterized by adding at least one viscosity-increase suppressor selected from the group consisting of: (A) a polyvalent carboxylic acid or a salt thereof, (B) a polyvalent phenol, (C) a cyclic compound containing a hydroxyl group and a carboxyl group or a salt thereof, (D) gluconic acid or a salt thereof, (E) a reaction product obtained by reacting methoxyhydroquinone and/or (meth)acrylic cationic monomer with a compound that generates radicals in an oxidizing atmosphere, (F) a reaction product obtained by reacting (meth)acrylic cationic polymer with a compound that generates radicals in an oxidizin
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: February 13, 2001
    Assignee: Hymo Corporation
    Inventors: Hisao Takeda, Takumi Ohara, Mika Suzuki, Kenji Sakai
  • Patent number: 6180729
    Abstract: In a continuous gas-phase polymerization process for preparing ethylene and propene homopolymers and copolymers, in which ethylene, propene or a mixture of ethylene or propene and C3-C8-&agr;-monoolefins is polymerized in the polymerization zone of a gas-phase polymerization reactor at from 30 to 125° C. and a pressure of from 1 to 100 bar in the gas phase in a bed of finely divided polymer in the presence of a catalyst, where the reactor gas is circulated to remove the heat of polymerization, polymer deposits in the circulating gas line are prevented by metering a catalyst poison having a boiling point above the maximum temperature within the circulating gas line into this circulating gas line in at most such an amount that it does not significantly impair the productivity of the catalyst in the reactor.
    Type: Grant
    Filed: November 30, 1998
    Date of Patent: January 30, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Armin Lange, Wolfgang Micklitz, Rainer Karer, Kaspar Evertz, Shahram Mihan, Hans-Jacob Feindt, Manfred Hecker, Peter Bauer, Philipp Rosendorfer
  • Patent number: 6096837
    Abstract: A method for preventing sheeting problems in a gas phase reactor in such multi-phase polymerization process, which comprises at least one loop reactor followed by a gas phase reactor, where the polymerization is continued in the presence of added monomers, and in which process a fouling preventive agent is used to prevent fouling or sheeting in the reactors. According to the invention 30-70% of the end product is polymerized in the loop reactor, where the whole amount of the fouling preventive agent is added, the amount of the fouling preventive agent being higher than necessary to prevent the fouling in the loop reactor.
    Type: Grant
    Filed: January 9, 1998
    Date of Patent: August 1, 2000
    Inventors: Ari Palmroos, Arno Avela, Auli Nummila-Pakarinen, Kari Matilainen
  • Patent number: 6096840
    Abstract: A process for producing polymer in a gas phase reactor by introducing a stream of monomer and gas into a polymerization zone while providing at least one liquid component in the polymerization zone.
    Type: Grant
    Filed: October 27, 1998
    Date of Patent: August 1, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Robert Joseph Noel Bernier, Robert Lorenz Boysen, Robert Cecil Brown, Mark Gregory Goode, John Henry Moorhouse, Robert Darrell Olson, Leonard Sebastian Scarola, Thomas Edward Spriggs, Duan-Fan Wang, Gary Harry Williams
  • Patent number: 6037426
    Abstract: An improved process for producing a polymer by polymerizing a monomer having an ethylenic double bond in a polymerization vessel having a polymer scale preventive coating film on its inner wall surfaces, etc. is provided. The coating film is formed by coating a first coating liquid containing a compound selected from the group consisting of an aromatic compound having 5 or more conjugated .pi. bonds and a heterocyclic compound having 5 or more conjugated .pi. bonds, and then coating a second coating liquid on the first layer. The first and second coating liquids are applied by means of steam as a carrier. The second layer has a surface having a contact angle to water of less than 60.degree. after its surface has been brought into contact with a solution of mixture of water and a vinyl chloride monomer in a weight ratio of 1:1, at 50.degree. C. for 1 hour.
    Type: Grant
    Filed: February 4, 1999
    Date of Patent: March 14, 2000
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Toshihide Shimizu, Mikio Watanabe, Genji Noguki
  • Patent number: 6022935
    Abstract: Polymers of C.sub.2 -C.sub.12 -alk-1-enes are prepared at from -50 to 300.degree. C. and from 0.5 to 3000 bar in the presence of a catalyst system by a process in which the catalyst system used is one which containsA) an inorganic or organic carrier,B) a metallocene complex,C) a compound forming metallocenium ions andD) if required, a metal compound of the general formula IM.sup.1 (R.sup.1).sub.r (R.sup.2).sub.s (R.sup.3).sub.t IwhereM.sup.1 is an alkali metal, an alkaline earth metal or a metal of main group III of the Periodic Table,R.sup.1 is hydrogen, C.sub.1 -C.sub.10 -alkyl, C.sub.6 -C.sub.15 -aryl, alkylaryl or arylalkyl, each having 1 to 10 carbon atoms in the alkyl radical and 6 to 20 carbon atoms in the aryl radical,R.sup.2 and R.sup.3 are each hydrogen, halogen, C.sub.1 -C.sub.10 -alkyl, C.sub.6 -C.sub.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: February 8, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: David Fischer, Helmut Frank, Martin Lux, Roland Hingmann, Gunther Schweier
  • Patent number: 6001937
    Abstract: Disclosed is a method of inhibiting the formation of scale on reactor surfaces in contact with a polymerizing vinyl monomer. The reactor surfaces are contacted with a composition that contains, as a scale reducing agent, an acidic hydrazone condensate or a salt thereof. The scale reducing agent can be added to the polymerizing monomer or it can be placed in a composition containing a surfactant and an inorganic binder and the composition can be applied to the reactor surfaces or added to the monomer.
    Type: Grant
    Filed: November 17, 1998
    Date of Patent: December 14, 1999
    Assignee: Occidental Chemical Corporation
    Inventors: Ramesh Krishnamurti, Sandor M. Nagy, Habib Hichri, Thomas F. Smolka