Utilizing Material During Polymerization To Prevent Or Remove Reactor Buildup, E.g., Fouling, Clogging, Etc. Patents (Class 526/74)
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Patent number: 6586538Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a metallocene catalyst and dinitrogen monoxide in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also provided is a process for reducing electrostatic charge in the production of polyolefins by introducing dinitrogen monoxide into the polymerization medium.Type: GrantFiled: May 15, 2001Date of Patent: July 1, 2003Assignee: Eastman Chemical CompanyInventors: Randal Ray Ford, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Glenn Edward Moore
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Patent number: 6586540Abstract: The invention relates to a method for the production of copolymer based on ethylene by continuous copolymerization of ethylene and comonomer in a reactor in the presence of a catalyst. In this method, in a first step of the copolymerization, a mixture comprising ethylene and comonomer of such a composition that a copolymer-containing coating deposits in the reactor is metered into the reactor and/or generated in the reactor, and, in a second step, the concentration of the comonomer in the metered-in mixture and/or in the mixture generated in the reactor is reduced sufficiently and/or the concentration of the ethylene in the metered-in mixture and/or in the mixture generated in the reactor is increased sufficiently that the coating is removed from the reactor either partially or completely. The method has the advantage that the production of copolymer does not have to be interrupted during cleaning of the reactor.Type: GrantFiled: July 19, 2001Date of Patent: July 1, 2003Assignee: Basell Polyolefine GmbHInventors: Paulus De Lange, Volker Billert, Bernd Brunner, Werner Ritter, Andreas Deckers
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Publication number: 20030100694Abstract: The present invention provides a method for the preparation of hydrophilic water insoluble, gel-free copolymers of 2-hydroxyethyl methacrylate and at least one of acrylic acid or methacrylic acid, and 2-hydroxyethyl methacrylate, 4-hydroxybutyl acrylate and acrylic or methacrylic acid, where the copolymers are prepared in a solution of water and alcohol using monomeric 2-hydroxyethyl methacrylate containing ethylene glycol dimethacrylate impurities up to about 0.15% by weight and substantially in the absence of a chain transfer agent. The copolymers are convertible to water soluble copolymers by pH adjustment. The invention also provides a method for the preparation of a copolymer of 2-hydroxyethyl methacrylate and 4-hydroxybutyl acrylate, and a homopolymer of 2-hydroxyethyl methacrylate in a solution of water and either a monoalcohol or a polyhydric alcohol.Type: ApplicationFiled: April 26, 2002Publication date: May 29, 2003Applicant: Avery Dennison CorporationInventor: Daniel L. Holguin
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Patent number: 6548610Abstract: The present invention relates to a method and apparatus for controlling static charges in a fluidized bed olefin polymerization reactor. Static charges which develop in the polymer products are measured and, if they fall outside a predetermined range, static charge control agents are introduced into the reactor. By controlling the static charges in the reactor, sheeting and drooling can be controlled.Type: GrantFiled: March 8, 2001Date of Patent: April 15, 2003Assignee: Univation Technologies, LLCInventors: Mark Peter Bartilucci, Ernest Raymond Davis, Jr., Brian J. Egan, Robert Olds Hagerty, Per K. Husby
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Publication number: 20030060576Abstract: Provided is a continuous vapor-phase polymerization method for producing polyolefins. In the method, polymer agglomerates and aggregates are prevented from being formed, and polymer deposition on the wall of reactors and around stirring blades is prevented. The method enables continuous and stable production of high-quality polyolefins, with no pipe line clogging. The method is characterized by a specific supply mode of feeding a catalyst activity retardant such as alcohol into polymerization reactors. Specifically, the retardant is fed into the vapor phase in a polymerization reactor and into the powder phase therein through its side wall. Preferably, the retardant is fed into the powder phase through a plurality of sites of the side wall of the reactor.Type: ApplicationFiled: November 16, 2001Publication date: March 27, 2003Inventors: Tomoo Nambu, Masao Aida, Masatoshi Toda
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Patent number: 6476165Abstract: An olefin polymerization process is described. The process comprises polymerizing an olefin in the presence of a support, a single-site catalyst, an optional activator, and a fatty amine. The support is chemically treated with an organoboron compound. The single-site catalyst contains a polymerization-stable, heteroatomic ligand. The fatty amine is added directly to the reactor. The combination of pre-treating the support with an organoboron compound and the addition of fatty amine to the process unexpectedly increases catalyst activity.Type: GrantFiled: March 8, 2000Date of Patent: November 5, 2002Assignee: Equistar Chemicals, LPInventor: Shaotian Wang
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Patent number: 6469111Abstract: &agr;-Olefins are polymerized in the gas phase at from 30 to 150° C. and a pressure of from 5 to 80 bar using a catalyst or a catalyst mixture containing as antistatic agent from 0.1 to 5% by weight of ZnO and/or anhydrous MgO, based on the total amount of the catalyst mixture, except for a process in which the catalyst mixture comprises a chromium catalyst and MgO-supported Ziegler catalyst which is modified with an alkene and with alkylaluminum hydride and also comprises free MgO and the total amount of the MgO is not less than 2% by weight of the catalyst mixture.Type: GrantFiled: October 13, 1999Date of Patent: October 22, 2002Assignee: BASF AktiengesellschaftInventors: Shahram Mihan, Arim Lange, Philipp Rosendorfer, Johannes Hack
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Publication number: 20020143119Abstract: The present invention relates to the use of at least one solid compound that when used with a polymerization catalyst in a polymerization process results in a phase change of the solid compound to a liquid that renders the polymerization catalyst substantially or completely inactive.Type: ApplicationFiled: February 1, 2002Publication date: October 3, 2002Inventors: Timothy T. Wenzel, David James Schreck, Thomas H. Peterson
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Publication number: 20020099151Abstract: A protecting tube 51 is disposed inside the mixed phase container 1 with one end fixed to the inside of the mixed phase container 1 and the other end projecting freely into the mixed phase container 1. A detecting rod 60 is inserted into the free end of said protecting tube 51 and fixed to the protecting tube 51 with a part of the detecting rod 60. Magnets 61 are mounted in a uniform magnetic flux on the free end of the detecting rod 60 and is movable about a point F1 of the detecting rod 60 as a fulcrum. Agglomerates 20 in the mixed phase container 1 are detected by measuring magnetic flux fluctuations produced by movement of the magnets 61.Type: ApplicationFiled: March 6, 2002Publication date: July 25, 2002Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Koji Takimiya, Tsutomu Konaka, Mitsuru Tamura
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Patent number: 6417296Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a Ziegler-Natta catalyst comprising at least one transition metal compound and at least one organometallic co-catalyst compound and tetrahydrofuran in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.Type: GrantFiled: March 27, 2001Date of Patent: July 9, 2002Assignee: Eastman Chemical CompanyInventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
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Publication number: 20020065377Abstract: The present invention relates to a method and apparatus for controlling static charges in a fluidized bed olefin polymerization reactor. Static charges which develop in the polymer products are measured and, if they fall outside a predetermined range, static charge control agents are introduced into the reactor. By controlling the static charges in the reactor, sheeting and drooling can be controlled.Type: ApplicationFiled: March 8, 2001Publication date: May 30, 2002Inventors: Mark Peter Bartilucci, Ernest Raymond Davis, Brian J. Egan, Robert Olds Hagerty, Per K. Husby
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Publication number: 20020056312Abstract: Agglomerates 20 in a mixed phase container 1 are detected by measuring strain in a detecting rod 50 disposed in the mixed phase container 1 in which a mixed phase of gas and powders is formed. The detecting rod 50 is disposed at an insertion angle &thgr; in the range from 20 degrees to 70 degrees with relation to the flow of gas and powders.Type: ApplicationFiled: January 9, 2002Publication date: May 16, 2002Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Mitsuru Tamura, Koji Takimiya, Tsutomu Konaka
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Patent number: 6375541Abstract: A polishing fluid comprising a distributed organic phase and a continuous aqueous phase. The distributed phase has at least one complexing agent and the aqueous phase has abrasive particles dispersed therein. Reaction products generated during polishing interact with the complexing agent(s) to form organometallic complexes. Further disclosed is a polishing method, a semiconductor device and semiconductor device fabrication method utilizing the polishing fluid.Type: GrantFiled: January 14, 2000Date of Patent: April 23, 2002Assignee: Lucent Technologies, Inc.Inventors: Sailesh Mansinh Merchant, Sudhanshu Misra, Pradip Kumar Roy, Hem M. Vaidya
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Patent number: 6369174Abstract: The present invention relates to the use of at least one solid compound that when used with a polymerization catalyst in a polymerization process results in a phase change of the solid compound to a liquid that renders the polymerization catalyst substantially or completely inactive.Type: GrantFiled: September 9, 1999Date of Patent: April 9, 2002Assignee: Univation Technologies, LLCInventors: Timothy T. Wenzel, David James Schreck, Thomas H. Peterson
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Patent number: 6362291Abstract: A process for producing a polymer by polymerizing in a polymerization vessel a monomer having an ethylenic double bond is provided. In this process, the polymerization vessel has a polymer scale preventive coating film on its inner wall surfaces and other surfaces with which the monomer comes into contact during polymerization. The coating film is formed by coating a coating liquid containing (A) a compound selected from the group consisting of an aromatic compound having 5 or more conjugated &pgr; bonds and a heterocyclic compound having 5 or more conjugated &pgr; bonds, and (B) a compound selected from the group consisting of an inorganic colloid, a chelate reagent, a metal compound that produces a metal ion capable of forming a complex having at least two coordination numbers, and an acid; the coating liquid being coated by means of steam as a carrier.Type: GrantFiled: July 13, 2000Date of Patent: March 26, 2002Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Toshihide Shimizu, Mikio Watanabe, Genji Noguki
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Patent number: 6353063Abstract: A process for producing a polyolefin in the presence of a transition metal-containing metallocene catalyst that maintains stable operation for long periods of time without suffering from adhesion of the produced polymer to the wall of a reactor or formation of a sheet-like polymer or a massive polymer. The process utilizes a transition metal-containing metallocene catalyst and an organoaluminum compound represented by formula: R1nAl(OR2)3−n, wherein R1 represents a C1-20 alkyl group, an aryl group, hydrogen or halogen; R2 represents a C1-20 alkyl group or an aryl group; and n is a number selected from 0≦n<3, under conditions such that the temperature of the wall of a polymerization reactor, Tw (° C.), and the polymerization temperature, Tr (° C.), satisfy the relationship: 0.5<Tr−Tw<10.Type: GrantFiled: March 24, 2000Date of Patent: March 5, 2002Assignee: Japan Polychem CorporationInventors: Masafumi Shimizu, Yoshiyuki Ishihama, Akihira Watanabe
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Patent number: 6346584Abstract: The present invention relates to the use of at least one acid and at least one base and/or at least one reductant and at least one oxidant that when used with a polymerization catalyst in a polymerization process results in the controllable generation of a catalyst inhibitor that renders the polymerization catalyst substantially or completely inactive.Type: GrantFiled: September 9, 1999Date of Patent: February 12, 2002Assignee: Univation Technologies, LLCInventors: Timothy T. Wenzel, Dick A. Nagaki, Simon Mawson, David James Schreck, Thomas H. Peterson
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Publication number: 20020004571Abstract: Synthetic polymers having moieties capable of covalent or hydrogen bonding to cellulose and one or more amphiphilic moieties are disclosed. These polymers are capable of providing two distinct properties to paper products, such as tissues, which properties heretofore have been imparted through the use of at least two different molecules. The backbone of these synthetic polymers is based on modified vinyl polymers, such as polyvinyl alcohol, polyacrylamides and polyacrylic acids.Type: ApplicationFiled: May 14, 2001Publication date: January 10, 2002Inventors: Wen Zyo Schroeder, Daniel Arthur Clarahan, Mike Thomas Goulet, Thomas Gerard Shannon
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Patent number: 6335403Abstract: A process for producing a polymer by polymerizing in a polymerization vessel a monomer having an ethylenic double bond is provided. In this process, the polymerization vessel has a polymer scale preventive coating film on its inner wall surfaces and other surfaces with which the monomer comes into contact during polymerization. The coating film is formed by coating a first coating liquid containing a compound selected from the group consisting of an aromatic compound having 5 or more conjugated bonds and a heterocyclic compound having 5 or more conjugated bonds and a second coating liquid containing at least one hydrophilic compound selected from the group consisting of a water-soluble polymeric compound, an inorganic colloid, an inorganic salt and an acid; the first coating liquid and the second coating liquid being simultaneously coated by means of steam as a carrier.Type: GrantFiled: June 23, 2000Date of Patent: January 1, 2002Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Toshihide Shimizu, Mikio Watanabe, Genji Noguki
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Patent number: 6335402Abstract: The inner wall of a solids reactor for carrying out reactions in the gas phase is coated with an antistatic layer having a thickness of 0.1-800 &mgr;m and consisting essentially of a poly-&agr;-olefin and a nonvolatile antistatic agent.Type: GrantFiled: January 24, 2001Date of Patent: January 1, 2002Assignee: Basell PolyolefineInventors: Shahram Mihan, Armin Lange, Wolfgang Rohde
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Patent number: 6328633Abstract: A polishing fluid comprising a distributed organic phase and a continuous aqueous phase, each phase comprising at least one complexing agent. The aqueous phase also having abrasive particles dispersed therein. Reaction products generated during polishing interact with the aqueous phase complexing agent to form water soluble metallic complexes, the water soluble metallic complexes diffuse to an organic/water interface where they release complexing agent molecules in the aqueous phase and generate metal ions which interact with the organic phase complexing agent to form organometallic complexes. Further disclosed is a polishing method, a semiconductor device and semiconductor device fabrication method utilizing the polishing fluid.Type: GrantFiled: January 14, 2000Date of Patent: December 11, 2001Assignee: Agere Systems Guardian Corp.Inventors: Sudhanshu Misra, Pradip Kumar Roy, Sundar Srinivasaan Chetlur, Vivek Saxena
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Publication number: 20010049423Abstract: There is provided a bulk handling method for maintaining granular material in a free-flowing state in a vessel during storing, transporting, or while in an idle mode in a fluidized-bed reactor or purger.Type: ApplicationFiled: May 18, 1999Publication date: December 6, 2001Inventors: DUAN-FAN WANG, RONALD STEVEN EISINGER
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Publication number: 20010047064Abstract: Disclosed herein are methods for producing polymeric materials which are normally tenacious in their character to such degree that their processing by conventional means is not possible, for example substantially-amorphous polyolefins. By introducing a second catalyst capable of producing a powdery polymer into the polymerization system during production of the sticky polymers, these normally sticky, tenacious polymers are rendered into a form which may be processed using conventional means and equipment.Type: ApplicationFiled: May 17, 2001Publication date: November 29, 2001Applicant: Huntsman Polymers CorporationInventor: Lixin Sun
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Publication number: 20010044505Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a metallocene catalyst and dinitrogen monoxide in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also provided is a process for reducing electrostatic charge in the production of polyolefins by introducing dinitrogen monoxide into the polymerization medium.Type: ApplicationFiled: May 15, 2001Publication date: November 22, 2001Inventors: Randal Ray Ford, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Glenn Edward Moore
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Patent number: 6320001Abstract: An improved process for producing a polymer by polymerizing a monomer having an ethylenic double bond in a polymerization vessel having a polymer scale preventive coating film on its inner wall surfaces, etc. is provided. The coating film is formed by coating a first coating liquid containing a compound selected from the group consisting of an aromatic compound having 5 or more conjugated &pgr; bonds and a heterocyclic compound having 5 or more conjugated &pgr;bonds, and then coating a second coating liquid a dye and/or pigment on the first layer. The first and second coating liquids are applied by means of steam as a carrier. The second layer has a surface having a contact angle to water of less than 60° after its surface has been kept in contact with a solution of mixture of water and a vinyl chloride monomer in a weight ratio of 1:1 at 50° C. for 1 hour.Type: GrantFiled: February 24, 2000Date of Patent: November 20, 2001Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Toshihide Shimizu, Mikio Watanabe, Genji Noguki
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Patent number: 6313236Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with an olefin polymerization catalyst and at least one ether comprising at least one carbon-oxygen-carbon linkage (C—O—C) of the formula R1—O(—R2—O)m—R3 in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.Type: GrantFiled: August 31, 1999Date of Patent: November 6, 2001Assignee: Eastman Chemical CompanyInventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
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Patent number: 6303712Abstract: In a process for producing a vinyl chloride polymer by suspension polymerization in a polymerization vessel having a coating film of a polymer scale preventive agent on the polymerization vessel inner wall and other inner surfaces, the polymerization is initiated by introducing an oil-soluble polymerization initiator having 10-hour half-life temperature of from 30° C. to 55° C., at a particular position of the interior of the liquid phase of polymerization materials charged. The position satisfys the following expression: H≦0.7H0 wherein H represents a height from the bottom of the polymerization vessel to the position where the polymerization initiator is introduced, and H0 represents a height from the bottom of the polymerization vessel to the liquid surface of the liquid phase.Type: GrantFiled: August 20, 1999Date of Patent: October 16, 2001Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Kazuhiro Kumakura, Makoto Ooura, Tadashi Amano
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Patent number: 6300432Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with at least one Ziegler-Natta catalyst comprising a component comprising at least one transition metal and a co-catalyst comprising at least one organometallic compound and at least one compound comprising at least one carbon-oxygen-carbon linkage (C—O—C) of the formula R1—O(—R2—O)m—R3 in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.Type: GrantFiled: August 31, 1999Date of Patent: October 9, 2001Assignee: Eastman Chemical CompanyInventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
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Patent number: 6300429Abstract: A falling film of water is applied around the periphery of a fluid bed olefin polymerization reactor to cool the wall and reduce the temperature in the fluid bed near the inside surface of the wall. Cooling has the effect of reducing static in the reactor, which in turn ameliorates a sheeting problem and can enhance production by facilitating control of the relation of the reactor temperature and the dew point of recycled gas. The process may be used concurrently with a gas cooling and condensing recycle system wherein at least some of the condensed recycle gas is injected in the vicinity of the internal wall surface.Type: GrantFiled: December 31, 1998Date of Patent: October 9, 2001Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Thomas Edward Spriggs, James Laurence Riley, Jr., James Daniel Madden, George William Schwarz, Jr., Mark Gregory Goode
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Publication number: 20010025089Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a Ziegler-Natta catalyst comprising at least one transition metal compound and at least one organometallic co-catalyst compound and tetrahydrofuran in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.Type: ApplicationFiled: March 27, 2001Publication date: September 27, 2001Inventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
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Patent number: 6288177Abstract: There is provided a process for producing a vinyl chloride polymer wherein in a polymerization vessel, vinyl chloride monomer or a vinyl monomer mixture comprised mainly of vinyl chloride monomer is polymerized by the aid of a polymerization initiator in an aqueous medium, comprising previously forming a coating film comprised of a polymer scale deposition preventive agent prior to the polymerization on the inner wall surface of the polymerization vessel and the other areas, to which said monomer contacts during the polymerization, by coating thereon a coating solution containing the polymer scale deposition preventive agent by the aid of steam as a carrier; and carrying out said polymerization in the presence of a chelating agent capable of forming a Fe(II) or Fe(III) complex in said aqueous medium.Type: GrantFiled: October 30, 1998Date of Patent: September 11, 2001Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Makoto Ooura, Tadashi Amano
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Patent number: 6288181Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a metallocene catalyst and at least one ether comprising at least one carbon-oxygen-carbon linkage (C—O—C) of the formula R1—O(—R2—O)m—R3 in amounts sufficient to reduce the electrostatic charge in the polymerization medium. Also disclosed is a process for reducing electrostatic charge in an olefin polymerization medium.Type: GrantFiled: August 31, 1999Date of Patent: September 11, 2001Assignee: Eastman Chemical CompanyInventors: Randal Ray Ford, Kenneth Alan Dooley, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Alan George Wonders
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Publication number: 20010020072Abstract: The present invention relates to an improved catalyst delivery method for introducing a supported bulky ligand metallocene-type catalyst system to a reactor for polymerizing one or more olefin(s). In particular, the invention provides for a method of introducing a supported metallocene-type catalyst system into a polymerization reactor by and in the presence of a carrier solution of an antistatic agent and a liquid diluent. Also, the invention is directed toward a catalyst feeder for use in a polymerization process.Type: ApplicationFiled: March 14, 2001Publication date: September 6, 2001Applicant: Exxon Chemical Patents, Inc.Inventors: Agapios K. Agapiou, Kathryn A. Russell
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Patent number: 6268442Abstract: A process for the reduction of reactor fouling at radical initiated high pressure polymerisation of ethylene (co)polymers is described. The process is characterised in that an adhesion reducing silicon containing compound is added to the polymerisation reactor, preferably in an amount of 0.001-3% by weight, based on the amount of polymer produced. Preferably the silicon containing compound is hexadecyl trimethoxy silane.Type: GrantFiled: September 8, 1999Date of Patent: July 31, 2001Assignee: Borealis A/SInventors: Bill Gustafsson, Ruth Dammert, Jussi Laurell, Erik van Praet
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Patent number: 6268441Abstract: Vinyl monomers are polymerized in the aqueous phase in the presence of at least one N-oxyl compound of a secondary amine, having no hydrogen atoms bonded to the &agr; carbon atoms. This process substantially eliminates deposits on reactor surfaces.Type: GrantFiled: May 27, 1999Date of Patent: July 31, 2001Assignee: BASF AktiengesellschaftInventors: John Lynch, Heinz Friedrich Sutoris, Jürgen Zubiller, Alexander Aumüller
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Patent number: 6255412Abstract: There is provided a polymerization of a sticky polymer in the presence of a catalyst under polymerization conditions using carbon black as the inert particulate material, the improvement comprises conducting said polymerization in the presence of a carbon black that has been treated with a sulfur donor and/or an oxidizing agent.Type: GrantFiled: June 29, 1999Date of Patent: July 3, 2001Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Weidong Wang, Kevin Joseph Cann
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Patent number: 6252015Abstract: A process, particularly a gas phase fluidised bed process, for the production of polymers avoids formation of sheets or chunks within the reactor, without the need to use antistatic agents, which can reduce the activity of the catalyst or alter the characteristics of the yielded product. According to the invention, a device generates a corona discharge in the polymerisation reactor during the polymerisation process; an AC voltage difference is applied between the elements which constitute the discharging pair of the device.Type: GrantFiled: February 22, 2000Date of Patent: June 26, 2001Assignee: Montell Technology Company BVInventors: Paolo Vincenzi, Arrigo Arletti
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Patent number: 6245868Abstract: The present invention relates to an improved catalyst delivery method for introducing a supported bulky ligand metallocene-type catalyst system to a reactor for polymerizing one or more olefin(s). In particular, the invention provides for a method of introducing a supported metallocene-type catalyst system into a polymerization reactor by and in the presence of a carrier solution of an antistatic agent and a liquid diluent. Also, the invention is directed toward a catalyst feeder for use in a polymerization process.Type: GrantFiled: May 29, 1998Date of Patent: June 12, 2001Assignee: Univation TechnologiesInventors: Agapios K. Agapiou, Kathryn A. Russell
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Patent number: 6232412Abstract: The invention relates to build-up agents which comprise a condensation product among an aldehyde, a phenol compound and an aromatic carboxylic acid, hydroxy-substituted on the aromatic nucleus. The products are particularly effective in reducing or suppressing the build-up formation in the polymerization of vinyl chloride or vinyl acetate, other copolymerizable substances being optionally present. Further objects of the invention are compositions containing the above agents, their use as build-up agents, methods for their preparation and the products obtained therefrom, the polymerization processes carried out in reactors whose inner walls are coated with these agents and polymers obtained from these process.Type: GrantFiled: June 3, 1999Date of Patent: May 15, 2001Assignee: 3V Inc.Inventors: Giuseppe Raspanti, Matteo Zanotti Russo
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Patent number: 6221983Abstract: The present invention is a process of preparing copolymers of vinyl aromatic and olefinic monomers wherein the polymerization is carried out in a dispersion in the presence of a metallocene catalyst and a dispersion aid. The dispersion aid is a styrene-diene two-block copolymer or a styrene-diene three-block copolymer. The resultant polymer is useful as a fiber, film or molding.Type: GrantFiled: May 7, 1998Date of Patent: April 24, 2001Assignee: BASF AktiengesellschaftInventors: Michael Geprägs, Josef Wünsch, Joachim Rösch
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Patent number: 6201076Abstract: An olefin polymerization process is described. The process comprises polymerizing an olefin in the presence of a supported single-site catalyst, an optional activator, and a fatty amine. The fatty amine is added at a concentration in the range from about 10 to about 75 weight percent based on the weight of the supported catalyst. The fatty amine helps to reduce fouling and sheeting during the polymerization process and enhances catalyst activity.Type: GrantFiled: April 29, 1999Date of Patent: March 13, 2001Assignee: Equistar Chemicals, L.P.Inventors: Bradley P. Etherton, Gregory G. Hlatky, James H. Meas, Jr.
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Patent number: 6191238Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with a Ziegler-Natta catalyst and dinitrogen monoxide in an amount sufficient to reduce the electrostatic charge in the polymerization medium. Also provided is a process for reducing electrostatic charge in the polymerization of an olefin by adding dinitrogen monoxide.Type: GrantFiled: August 31, 1999Date of Patent: February 20, 2001Assignee: Eastman Chemical CompanyInventors: Randal Ray Ford, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Glenn Edward Moore
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Patent number: 6187879Abstract: A novel process for producing homopolymers and interpolymers of olefins which involves contacting an olefin and/or an olefin and at least one or more other olefin(s) under polymerization conditions with an olefin polymerization catalyst and dinitrogen monoxide in an amount sufficient to reduce the electrostatic charge in the polymerization medium. Also provided is a process for reducing electrostatic charge in the polymerization of an olefin by adding dinitrogen monoxide.Type: GrantFiled: August 31, 1999Date of Patent: February 13, 2001Assignee: Eastman Chemical CompanyInventors: Randal Ray Ford, Jeffrey James Vanderbilt, Roxanna Lea Whitfield, Glenn Edward Moore
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Patent number: 6187853Abstract: A process for producing a water-soluble polymer dispersion comprising polymerizing water-soluble monomers having double bonds in an aqueous salt solution that dissolves the monomers but does not dissolve the formed polymer while stirring in the presence of a dispersant composed of a polymer electrolyte soluble in this aqueous salt solution to obtain fine polymer particles dispersed in the aqueous salt solution, characterized by adding at least one viscosity-increase suppressor selected from the group consisting of: (A) a polyvalent carboxylic acid or a salt thereof, (B) a polyvalent phenol, (C) a cyclic compound containing a hydroxyl group and a carboxyl group or a salt thereof, (D) gluconic acid or a salt thereof, (E) a reaction product obtained by reacting methoxyhydroquinone and/or (meth)acrylic cationic monomer with a compound that generates radicals in an oxidizing atmosphere, (F) a reaction product obtained by reacting (meth)acrylic cationic polymer with a compound that generates radicals in an oxidizinType: GrantFiled: July 6, 1999Date of Patent: February 13, 2001Assignee: Hymo CorporationInventors: Hisao Takeda, Takumi Ohara, Mika Suzuki, Kenji Sakai
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Patent number: 6180729Abstract: In a continuous gas-phase polymerization process for preparing ethylene and propene homopolymers and copolymers, in which ethylene, propene or a mixture of ethylene or propene and C3-C8-&agr;-monoolefins is polymerized in the polymerization zone of a gas-phase polymerization reactor at from 30 to 125° C. and a pressure of from 1 to 100 bar in the gas phase in a bed of finely divided polymer in the presence of a catalyst, where the reactor gas is circulated to remove the heat of polymerization, polymer deposits in the circulating gas line are prevented by metering a catalyst poison having a boiling point above the maximum temperature within the circulating gas line into this circulating gas line in at most such an amount that it does not significantly impair the productivity of the catalyst in the reactor.Type: GrantFiled: November 30, 1998Date of Patent: January 30, 2001Assignee: BASF AktiengesellschaftInventors: Armin Lange, Wolfgang Micklitz, Rainer Karer, Kaspar Evertz, Shahram Mihan, Hans-Jacob Feindt, Manfred Hecker, Peter Bauer, Philipp Rosendorfer
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Patent number: 6096837Abstract: A method for preventing sheeting problems in a gas phase reactor in such multi-phase polymerization process, which comprises at least one loop reactor followed by a gas phase reactor, where the polymerization is continued in the presence of added monomers, and in which process a fouling preventive agent is used to prevent fouling or sheeting in the reactors. According to the invention 30-70% of the end product is polymerized in the loop reactor, where the whole amount of the fouling preventive agent is added, the amount of the fouling preventive agent being higher than necessary to prevent the fouling in the loop reactor.Type: GrantFiled: January 9, 1998Date of Patent: August 1, 2000Inventors: Ari Palmroos, Arno Avela, Auli Nummila-Pakarinen, Kari Matilainen
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Patent number: 6096840Abstract: A process for producing polymer in a gas phase reactor by introducing a stream of monomer and gas into a polymerization zone while providing at least one liquid component in the polymerization zone.Type: GrantFiled: October 27, 1998Date of Patent: August 1, 2000Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Robert Joseph Noel Bernier, Robert Lorenz Boysen, Robert Cecil Brown, Mark Gregory Goode, John Henry Moorhouse, Robert Darrell Olson, Leonard Sebastian Scarola, Thomas Edward Spriggs, Duan-Fan Wang, Gary Harry Williams
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Patent number: 6037426Abstract: An improved process for producing a polymer by polymerizing a monomer having an ethylenic double bond in a polymerization vessel having a polymer scale preventive coating film on its inner wall surfaces, etc. is provided. The coating film is formed by coating a first coating liquid containing a compound selected from the group consisting of an aromatic compound having 5 or more conjugated .pi. bonds and a heterocyclic compound having 5 or more conjugated .pi. bonds, and then coating a second coating liquid on the first layer. The first and second coating liquids are applied by means of steam as a carrier. The second layer has a surface having a contact angle to water of less than 60.degree. after its surface has been brought into contact with a solution of mixture of water and a vinyl chloride monomer in a weight ratio of 1:1, at 50.degree. C. for 1 hour.Type: GrantFiled: February 4, 1999Date of Patent: March 14, 2000Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Toshihide Shimizu, Mikio Watanabe, Genji Noguki
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Patent number: 6022935Abstract: Polymers of C.sub.2 -C.sub.12 -alk-1-enes are prepared at from -50 to 300.degree. C. and from 0.5 to 3000 bar in the presence of a catalyst system by a process in which the catalyst system used is one which containsA) an inorganic or organic carrier,B) a metallocene complex,C) a compound forming metallocenium ions andD) if required, a metal compound of the general formula IM.sup.1 (R.sup.1).sub.r (R.sup.2).sub.s (R.sup.3).sub.t IwhereM.sup.1 is an alkali metal, an alkaline earth metal or a metal of main group III of the Periodic Table,R.sup.1 is hydrogen, C.sub.1 -C.sub.10 -alkyl, C.sub.6 -C.sub.15 -aryl, alkylaryl or arylalkyl, each having 1 to 10 carbon atoms in the alkyl radical and 6 to 20 carbon atoms in the aryl radical,R.sup.2 and R.sup.3 are each hydrogen, halogen, C.sub.1 -C.sub.10 -alkyl, C.sub.6 -C.sub.Type: GrantFiled: April 18, 1997Date of Patent: February 8, 2000Assignee: BASF AktiengesellschaftInventors: David Fischer, Helmut Frank, Martin Lux, Roland Hingmann, Gunther Schweier
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Patent number: 6001937Abstract: Disclosed is a method of inhibiting the formation of scale on reactor surfaces in contact with a polymerizing vinyl monomer. The reactor surfaces are contacted with a composition that contains, as a scale reducing agent, an acidic hydrazone condensate or a salt thereof. The scale reducing agent can be added to the polymerizing monomer or it can be placed in a composition containing a surfactant and an inorganic binder and the composition can be applied to the reactor surfaces or added to the monomer.Type: GrantFiled: November 17, 1998Date of Patent: December 14, 1999Assignee: Occidental Chemical CorporationInventors: Ramesh Krishnamurti, Sandor M. Nagy, Habib Hichri, Thomas F. Smolka