Polymerization Involving Specified Mixing, Stirring, Agitating, Or Movement Of Material Patents (Class 526/88)
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Patent number: 7687588Abstract: A process for the gas-phase polymerization of ?-olefÊns CH2?CHR, where R is hydrogen or a hydrocarbon radical having 1-12 carbon atoms, carried out in a first and a second interconnected polymerization zones, wherein the growing polymer particles flow through the first of said polymerization zones (riser) under fast fluidization conditions, leave said riser and enter the second of said polymerization zones (downcomer) through which they flow downward in a densified form, leave said downcomer and are reintroduced into said riser, in which process: (a) the gas mixture present in the riser is totally or partially prevented from entering the downcomer, and (b) the gaseous composition inside a portion of the downcomer is maintained substantially similar to the gaseous composition reacting in the riser.Type: GrantFiled: May 9, 2006Date of Patent: March 30, 2010Assignee: Basel Poliolefine Italia s.r.l.Inventors: Gabriele Mei, Joachim T. M. Pater, Gerben Meier, Pietro Baita
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Patent number: 7683143Abstract: A system for processing large quantities of a reaction medium while maintaining the reaction medium in sheets. The system includes a reactor having a plurality of vertically-spaced downwardly-sloped trays over which the reaction medium flows while it is subjected to reaction conditions. The slope of the trays increases downwardly to accommodate for the increased viscosity of the reaction medium while the reaction medium flows downwardly through the reactor. An upper portion of the trays have a uni-directional configuration, while a lower portion of the trays have a bi-directional configuration. Further, the orientation of flow across the uni-directional trays is rotated by 90 degrees in at least one location as the reaction medium flows down the uni-directional trays.Type: GrantFiled: January 7, 2009Date of Patent: March 23, 2010Assignee: Eastman Chemical CompanyInventors: Thomas Llloyd Yount, Larry Cate Windes, Bruce Roger DeBruin
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Patent number: 7683142Abstract: Processes for continuously forming latex emulsions useful in preparing toners are provided.Type: GrantFiled: October 11, 2005Date of Patent: March 23, 2010Assignee: Xerox CorporationInventors: Zhen Lai, Chieh-Min Cheng, Christopher M. Wolfe, Mark A. Jackson
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Publication number: 20100069584Abstract: The present invention provides an apparatus for recovering a polymer from polymer solution, and a method of recovering a polymer using the apparatus. The apparatus includes a polymer solution-storage tank for storing a polymer solution; a polymer solution feeding pump for pumping the polymer solution from the polymer solution storage tank; an antisolvent storage tank for storing an antisolvent; an antisolvent feeding pump for pumping the antisolvent from the antisolvent storage tank; a reaction chamber to which the polymer solution pumped by the polymer solution feeding pump and the antisolvent pumped by the antisolvent feeding pump are supplied; a high-speed mixer that is rotated in the reaction chamber at a speed range of 1000 to 30000 rpm, mixes the polymer solution with the antisolvent under a shearing force corresponding to a tip speed of 5 to 30 m/sec, and precipitates a polymer; and a precipitate storage tank for storing the precipitation mixture of the polymer and the solvent/antisolvent.Type: ApplicationFiled: December 5, 2007Publication date: March 18, 2010Inventors: Sung-Don Hong, In-Su Lee, Jong-Ku Lee, Sung-Ho Chun, Seung-Young Park, Sung-Cheol Yoon
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Patent number: 7678340Abstract: Esterification and transesterification methods, systems and apparatus are disclosed which increase the efficiency of esterification reactions. The methods comprising utilizing an annular gap reactor comprises a rotor rotating within a stator to provide an annular flow passage comprising a flow path containing a high-shear treatment zone in which the passage spacing is smaller than in the remainder of the zone to provide a subsidiary higher-shear treatment zone. In exemplary embodiments, the reactor is modified to include an evaporator portion including an opening in the stator near the end of the reactor and a series of fins placed in the opening. Increase in the rates due to the annular gap reactor allow for the use of less catalyst, poorer catalysts, lower temperature and reduction in unwanted side reactions at more economically favorable conditions.Type: GrantFiled: March 15, 2007Date of Patent: March 16, 2010Assignee: Four Rivers Bioenergy, Inc.Inventors: Philip L. Lichtenberger, Alan McGrevy, Eric Gulliver
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Patent number: 7662900Abstract: The present invention relates to a process for preparing polyisobutene by polymerizing isobutene using an inert diluent and a halogen-containing Lewis acid as a catalyst, wherein the isobutene in the form of droplets is contacted with the Lewis acid in a polymerization apparatus.Type: GrantFiled: October 10, 2006Date of Patent: February 16, 2010Assignee: BASF AktiengesellschaftInventors: Volker Seidl, Carolin Nadine Duecker, Alexandra Wiedemann, Thomas Wettling, Uwe Rachwalsky, Marco-Christian Volland, Martin Karches, Franz Weber, Dieter Stuetzer, Werner Bochnitschek
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Publication number: 20100029867Abstract: A gas phase polymerization apparatus 100 of the present invention is configured so as to include: a gas phase polymerization reactor 1; a gas separator 110 into which a mixture of a polymer powder and a gas is introduced; and a transfer tube 3 connecting the polymerization reactor 100 and the separator 110, the separator 110 including: an inlet port 2a through which the mixture is introduced; a replacement gas inlet 4a through which a replacement gas is introduced; an outlet port 2b through which the polymer powder is discharged; and a tank 2 in which the gas contained in the mixture is replaced with the replacement gas, the tank 2 being a columnar tank having one end section which is configured in a conical shape whose cross sectional area decreases toward a tip of the section, and the outlet port 2b being provided at the tip of the conically-shaped section of the tank 2.Type: ApplicationFiled: July 29, 2009Publication date: February 4, 2010Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Shinichi TAKAHASHI, Ryota SASAKI, Hajime KOBAYASHI
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Patent number: 7652108Abstract: Process for the gas-phase polymerization of one or more alpha-olefins in the presence of a catalyst system, the process comprising: contacting in a continuous way one or more of said alpha-olefins with said catalyst system in a prepolymerization reactor, wherein the reaction is carried out in a liquid medium at a temperature ranging from 23° to 50° C.; feeding in continuous the prepolymer obtained in step a) into a gas-phase reactor having interconnected polymerization zones, where the growing polymer particles flow upward through a first polymerization zone (riser) under fast fluidization or transport conditions, leave said riser and enter a second polymerization zone (downcomer) through which they flow downward under the action of gravity, leave said downcomer and are reintroduced into said riser; wherein the prepolymer obtained from step a) is continuously fed at a section of said riser characterized by an upwardly gas velocity higher than 3.0 m/s.Type: GrantFiled: September 19, 2005Date of Patent: January 26, 2010Assignee: Basell Poliolefine Italia s.r.l.Inventors: Gabriele Mei, Massimo Covezzi, Stefano Bertolini
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Publication number: 20100016525Abstract: Installation for the gas-phase polymerisation of at least one olefinic monomer, comprising a horizontal stirred reactor (1) consisting of an undivided space, provided with a number of gas feeds (13a-13) in the bottom section of the reactor (1) and a number of liquid feeds (7a-7) in the top section of the reactor (1) and at least two gas outlets (9, 11) at the top of the reactor (1), the installation being provided with means (43, 45) to regulate the discharge capacities of the gas outlets.Type: ApplicationFiled: February 17, 2009Publication date: January 21, 2010Applicant: Saudi Basic Industries CorporationInventors: Paul J. Diepen, Stanislaus M.P. Mutsers
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Publication number: 20100010176Abstract: A process for preparing water-absorbing polymer beads by polymerizing droplets of a monomer solution in a gas phase surrounding the droplets, the initiator being added to the monomer solution from 0.5 to 60 seconds before the droplets are generated.Type: ApplicationFiled: October 2, 2007Publication date: January 14, 2010Applicant: BASF SEInventors: Dennis Lösch, Marco Krüger, Achim Stammer
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Patent number: 7645843Abstract: Olefins are polymerised in the presence of a solid catalyst component and optionally a cocatalyst. The solid catalyst component is introduced into the polymerisation reactor by suspending the solid component into oil having a viscosity of from 20 to 1500 mPa s. Optionally, the suspension comprises a drag reduction agent dissolved in the oil. The suspension is metered into the polymerisation reactor by using a valveless piston pump.Type: GrantFiled: December 12, 2005Date of Patent: January 12, 2010Assignee: Borealis Technology OyInventors: Erno Elovainio, Marianne Vuorikari, Esa Korhonen, Pauli Leskinen
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Patent number: 7645847Abstract: A novel liquid phase polymerization process for preparing a polyolefin product having preselected properties is disclosed. The process includes the steps of providing a liquid feedstock which contains an olefinic component and a catalyst composition consisting of a stable complex of BF3 and a complexing agent therefor. The feedstock may comprise any one or more of a number of olefins including branched olefins such as isobutylene, C3 to C15 linear alpha olefins and C4 to C15 reactive non-alpha olefins. The feedstock and the catalyst composition are introduced into a residual reaction mixture recirculating in a loop reactor reaction zone provided in the tube side of a shell and tube heat exchanger at a recirculation rate sufficient to cause intimate intermixing of the residual reaction mixture, the added feedstock and the added catalyst composition.Type: GrantFiled: October 12, 2004Date of Patent: January 12, 2010Assignee: Texas Petrochemicals LLCInventors: C. Edward Baxter, Jr., Gilbert Valdez, Christopher Lobue, Timothy Lowry, Armen Abazajian
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Patent number: 7638586Abstract: A process for polymerizing ethylene is disclosed. The process comprises polymerizing ethylene in a slurry reaction in the presence of a catalyst system which comprises an activator and an indenoindolyl transition metal complex on a support material. The catalyst system is slurried with an inert solvent prior to addition to the reactor. The process provides polyethylene with good bulk density.Type: GrantFiled: September 26, 2006Date of Patent: December 29, 2009Assignee: Equistar Chemicals, LPInventors: Shaotian Wang, Kenneth J. Klug
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Publication number: 20090318641Abstract: An improved method is provided to prepare reinforced resin nanocomposites without the need of surfactants or coupling agents. The present invention comprises the use of monomers for improving the dispersion of nano-sized materials and enhancing the particle/matrix interaction. One comprises mixing a plurality of nanoparticles with a monomer resin to form a mixture, blending a catalyst and a promoter with the mixture, and curing the blended mixture to form a polymerized nanocomposite. The monomers, which serve to stabilize the nanoparticles, are covalently bound onto the nanoparticle surface and copolymerize with non-bound monomers after introduction of a catalyst and a promoter that initiate polymerization. Without any additional surfactant or coupling agent, the resin is chemically bound onto the nanoparticle surface and protects the iron nanoparticles from agglomeration and oxidation.Type: ApplicationFiled: May 15, 2009Publication date: December 24, 2009Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIAInventors: Zhanhu Guo, H. Thomas Hahn
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Patent number: 7632900Abstract: A lubricating oil suitable for use in ?-olefin compressors and a high-pressure ethylene polymerization process is disclosed. The oil comprises a base fluid and a hindered C6-C30 alkyl 4-hydroxybenzoate. The hindered C6-C30 alkyl 4-hydroxybenzoate stabilizes the lubricating oil and does not interfere with the high-pressure ?-olefin polymerization.Type: GrantFiled: December 18, 2008Date of Patent: December 15, 2009Assignee: Equistar Chemicals, LPInventors: Stephen M. Imfeld, Robert L. Sherman, Jr., Andrew W. Lake
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Patent number: 7622536Abstract: The invention relates to an apparatus for the high pressure polymerisation of ethylene which comprises a high pressure reactor; a conduit for the supply of ethylene to the reactor, the conduit being provided with a preheater for heating the ethylene; a waste heat boiler for the production of medium pressure steam; a source of high pressure steam; and a steam distribution system comprising a medium pressure steam net for the distribution of medium pressure steam from the waste heat boiler, in which the preheater comprises first, second and third sections and the steam distribution system is such that the first section can be supplied with steam from the medium pressure steam net, the second section can be supplied with steam from the medium pressure steam net or with high pressure steam and the third section can be supplied with high pressure steam.Type: GrantFiled: October 26, 2006Date of Patent: November 24, 2009Assignee: ExxonMobil Chemical Patents Inc.Inventors: Tom Van Nuland, Leo E. Reynders
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Patent number: 7619046Abstract: The present invention provides a process for the preparation of polymer which comprises the steps of i) feeding an aqueous mixture comprising a monoethylenically unsaturated monomer or a mixture of monoethylenically unsaturated monomers and an initiator into the top of a reactor ii) polymerizing the monoethylenically unsaturated monomer to form a gel-like aqueous mixture comprising the polymer, iii) squeezing the gel-like aqueous mixture comprising the polymer out of the bottom of the reactor using inert gas, wherein the reactor is either a vertical fully conical reactor having an angle (alpha) between top diameter (d1) of the reactor and inner wall of the reactor of smaller than 90° but larger than 45° or is made up of 2 to 5 connected vertical fully conical parts, which are on top of one another, each having an angle between top diameter of the part and inner wall of the part of smaller than 90° but larger than 45°.Type: GrantFiled: April 19, 2006Date of Patent: November 17, 2009Assignee: Ciba Specialty Chemicals CorporationInventors: Simon Broughton, Gareth Ian Naylor, Anthony Moran
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Publication number: 20090281257Abstract: A synthesis process of trans-1,4-polyisoprene, using bulk precipitation polymerization of isoprene catalyzed by supported titanium catalyst TiCl4/MgCl2. The process includes prepolymerizing carried out in a prepolymerization reactor with an anchor agitator; polymerizing carried out in a polymerization reactor with a helical ribbon agitator; and devolatilizing and drying carried out in a vacuum rake dryer. Not only does the process require lower energy consumption and thus a lower production cost, but it also eliminates the emission of three wastes.Type: ApplicationFiled: April 2, 2007Publication date: November 12, 2009Applicant: Qingdao Qust Fangtai Material Engineering Co., LtdInventors: Baochen Huang, Zhichao Zhao, Wei Yao, Aihua Du, Yongxian Zhao
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Patent number: 7605214Abstract: The present invention provides a process for stopping continuous polymerization in which a raw material monomer is polymerized in a reaction vessel by continuously feeding the raw material monomer and a polymerization initiator in the reaction vessel, which process comprises the steps of, in the midst of the polymerization reaction, stopping feeding of the polymerization initiator to the reaction vessel with keeping stirring in the reaction vessel; and adjusting a feed flow rate of the raw material monomer to the reaction vessel so that a temperature T1 (° C.) in the reaction vessel and a temperature T2 (° C.) of an external wall thereof satisfy a relation represented by the formula: T2?20?T1?T2+20.Type: GrantFiled: November 7, 2005Date of Patent: October 20, 2009Assignee: Sumitomo Chemical Company, LimitedInventors: Kazuhiro Yamazaki, Akira Nishitani
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Patent number: 7601786Abstract: A process of preparing a liquid reaction product in a column reactor, which reactor comprises a space between coaxial tubular interior surfaces comprising an inner interior surface and an outer interior surface, comprising the steps, a) feeding the liquid precursor reactant material through an inlet port in the outer interior surface, b) flowing the liquid precursor material through the space between the outer interior surface and the inner interior surface, c) subjecting the liquid precursor material in step (b) to reaction conditions to form the liquid reaction product, d) passing the liquid polymer composition through an outlet port in the outer interior surface, characterised in that the distance of the inner internal surface and the outer interior surface is less than 20 mm and the ratio of the cross-sectional diameter (D?) of the inner interior surface to the cross-sectional diameter (D?) of the outer interior surface is at least 0.8:1.Type: GrantFiled: December 10, 2001Date of Patent: October 13, 2009Assignee: Ciba Specialty Chemicals Water Treatments Ltd.Inventors: Christopher Robert Gillett, Gareth Ian Naylor
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Patent number: 7601409Abstract: Stretch films are disclosed, the films having at least one layer formed of or including a polyethylene copolymer and having a natural draw ratio of at least 250%, a tensile stress at the natural draw ratio of at least 22 MPa, and a tensile stress at second yield of at least 12 MPa. In some embodiments, the polyethylene copolymer can have a CDBI of at least 70%, a melt index I2.16 of from 0.1 to 15 g/10 min., a density of from 0.910 to 0.940 g/cm3, a melt index ratio I21.6/I2.16 of from 30 to 80, and an Mw/Mn ratio of from 2.5 to 5.5. The stretch films are particularly useful in bundling and packaging applications.Type: GrantFiled: August 22, 2003Date of Patent: October 13, 2009Assignee: ExxonMobil Chemical Patents Inc.Inventor: Stefan Bertil Ohlsson
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Publication number: 20090247442Abstract: The invention is directed to a process for the preparation of high viscosity lubricant base stocks by contacting alphaolefin feedstocks with single-site metallocene catalysts in a mixed flow or continuous stirred tank reactors.Type: ApplicationFiled: February 19, 2009Publication date: October 1, 2009Inventors: Mark Paul Hagemeister, Peijun Jiang, Margaret M. Wu, Norman Yang
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Publication number: 20090240007Abstract: Polyesters such as polyethylene, polypropylene and polybutylene terephthalate are made from melts of precondensates of polyesters by first conducting vapors comprising precondensate components distributed in the form of an aerosol through a polycondensation reactor in which precondensate components are deposited on the reactor wall and in an outlet chamber of the reactor on a separator. Then the deposits are conducted to the unstirred discharge sump. Upper layers of the discharge sump are continuously recirculated in the stirred reactor area and thus subjected to reconversion and further polycondensation.Type: ApplicationFiled: June 2, 2009Publication date: September 24, 2009Inventors: Fritz WILHELM, Michael Reisen, Ludwig Holting, Peter Siedel, Peter Reichwein
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Publication number: 20090214395Abstract: A method and apparatus are disclosed for controlling product discharge from a fluidized bed reactor and for minimizing the loss of the unreacted monomer in the fluidizing gas upon removing the solid polymer product from the reactor. The method and apparatus utilize at least one detector in the product tank or its vent line and a control system in communication with the detector and the product tank fill valve, along with certain algorithms, to adjust by an iterative process, the product discharge time, thereby maximizing resin fill in the product tank and minimizing the lost reactor gas volume.Type: ApplicationFiled: February 27, 2008Publication date: August 27, 2009Applicant: THE DOW CHEMICAL COMPANYInventors: John R. Parrish, Jeffrey B. Drabish, Oscar M. Longoria, JR., James L. Swecker, II
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Publication number: 20090131612Abstract: A microchannel polymerization reactor comprising: (a) a first microchannel adapted to carry a reactant stream; (b) a fluid conduit adapted to carry a fluid in thermal communication with the first microchannel; and (c) a static mixer in fluid communication with the first microchannel adapted to provide a mixing zone operative to change the cross-sectional fluid flow profile at a predetermined point along the first microchannel without changing the primary direction of the reactant stream through the first microchannel.Type: ApplicationFiled: October 21, 2008Publication date: May 21, 2009Inventors: Sean P. Fitzgerald, David J. Hesse, Anna Lee Y. Tonkovich, Laura J. Silva
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Publication number: 20090108501Abstract: A fluoropolymer [polymer (F)], a polymerisation process for its manufacture, and a moulding process using such fluoropolymer [polymer (F)]. The polymerisation process comprises polymerising at least one fluorinated monomer in a polymerization medium, in which the polymerization medium is mixed by means of a stirring system comprising at least two counter-rotating impellers. Surprisingly and advantageously, the polymerization occurs without fouling or deposit formation on the reactor walls, and moreover, occurs with improved homogeneity, without composition, pressure or temperature gradients, thus enabling obtaining homogeneous polymer composition with no risk of local overheating. A polymer (F) obtained from such process has improved morphology (percentage of organized structures, i.e.Type: ApplicationFiled: April 6, 2007Publication date: April 30, 2009Applicant: SOLVAY SOLEXIS S.P.A.Inventors: Vincenzo Arcella, Valeri Kapeliouchko, Stefano Ferrero, Aniello Gargiulo
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Patent number: 7524903Abstract: A process for preparing heterophasic propylene copolymers by polymerizing propylene in the presence of a polymerization catalyst and hydrogen as a molecular weight regulator, the process comprising the following steps: a) polymerizing in gas- or liquid-phase propylene to prepare a crystalline polymer fraction; b) copolymerizing ethylene with propylene and/or 1-butene, and optionally one or more alpha-olefin comonomers C5-C12, in a gas-phase reactor having interconnected polymerization zones, wherein the growing polymer particles flow upward through a first polymerization zone (riser) under fast fluidization or transport conditions, leave said riser and enter a second polymerization zone (downcomer) through which they flow downward under the action of gravity.Type: GrantFiled: December 9, 2005Date of Patent: April 28, 2009Assignee: Basell Poliolefine Italia s.r.l.Inventors: Gabriele Mei, Joachim T. M. Pater, Stefano Bertolini
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Publication number: 20090105431Abstract: The present invention relates to a single-stage batch process for preparation of pastable polymers, in particular of vinyl chloride homo- and copolymers, by the microsuspension process, where these in a blend with plasticizers give PVC pastes, also termed plastisols, with very low viscosities and with very low emulsifier contents.Type: ApplicationFiled: February 17, 2006Publication date: April 23, 2009Applicant: VESTOLIT GMBH & CO. KGInventors: Heinz Bankholt, Jan-Stephan Gehrke, Kurt Muller, Axel Stieneker, Michael Trager
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Publication number: 20090098263Abstract: The invention concerns a device and a method for rotary fluidized bed for catalytic polymerization, drying and other treatments of solid particles or for catalytic transformation of fluids, wherein a cylindrical reactor (1), in which the fluids are injected (7) tangentially to its cylindrical wall, is divided into a succession of cylindrical chambers (Z1, Z2, Z3) by hollow discs (3), which are fixed to its cylindrical wall, which have central openings through which the fluids circulating in rotation inside the cylindrical chambers are sucked (10), which have lateral openings through which said fluids are evacuated through the cylindrical wall of the reactor and which have passages (27) for transferring the suspended solid particles in the rotary fluidized bed from one chamber to the next through said discs (3).Type: ApplicationFiled: December 9, 2005Publication date: April 16, 2009Inventor: Axel de Broqueville
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Patent number: 7514508Abstract: Process for preparing a broad molecular weight polyethylene by polymerizing ethylene in the presence of a polymerization catalyst, the process comprising the following steps, in any mutual order: a) polymerizing ethylene, optionally together with one or more ?-olefinic comonomers having from 3 to 12 carbon atoms, in a gas-phase reactor in the presence of hydrogen, b) copolymerizing ethylene with one or more ?-olefinic comonomers having from 3 to 12 carbon atoms in another gas-phase reactor in the presence of an amount of hydrogen less than step a), where in at least one of said gas-phase reactors the growing polymer particles flow upward through a first polymerization zone under fast fluidization or transport conditions, leave said first polymerization zone and enter a second polymerization zone through which they flow downward under the action of gravity.Type: GrantFiled: July 19, 2004Date of Patent: April 7, 2009Assignee: Basell Poliolefine Italia s.r.l.Inventors: Gerben Meier, Massimo Covezzi, Pietro Baita, Gabriele Mei
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Patent number: 7504462Abstract: Disclosed is to provide a process for producing an olefin polymer by continuous polymerization according to which the transition metal compound and the co-catalyst component promptly contact after they are fed to the polymerization reaction tank. The above process for producing an olefin polymer comprises continuously polymerizing an olefinic monomer in the presence of a polymerization catalyst obtained by contact treatment of a transition metal compound and a co-catalyst component in a polymerization reaction tank in which an agitation shaft having an agitating blade is suspended in the central part of the tank.Type: GrantFiled: January 29, 2008Date of Patent: March 17, 2009Assignee: Sumitomo Cheimcal Company, LimitedInventor: Hisakatsu Hama
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Patent number: 7491775Abstract: A process for preparing a polymer comprising selecting temperatures and amounts of a polymerization medium, a surfactant, a monomer or polymer seed, and any desired additives to achieve an initial temperature in a polymerization reactor; adding the polymerization medium and surfactant as contents to the polymerization reactor whereby the surfactant is added within 1.5 times a time period required for polymerization medium addition; and introducing the monomer or polymer seed and the any desired additives as contents to the polymerization reactor, wherein the temperatures and amounts of the contents are selected such that when the additions are completed, the resulting temperature of the contents of the polymerization reactor is within about 5° C. of a temperature at which polymerization is initiated, and wherein less than about 5 kcal of energy is removed or added per liter of contents in the reactor; and initiating polymerization.Type: GrantFiled: March 20, 2006Date of Patent: February 17, 2009Assignee: Rohm and Haas CompanyInventor: Owen C. Hallerud
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Patent number: 7488780Abstract: The present invention relates to a process for preparing a vinyl chloride copolymer resin by copolymerizing a vinyl chloride type monomer and a macromonomer having a polymer comprising an ethylenically unsaturated monomer containing a double bond in a main chain, which generates only a few scales and shows excellent polymerization stability. The present invention is achieved by the process for preparing a vinyl chloride copolymer resin by copolymerizing a vinyl chloride type monomer and a macromonomer having a polymer comprising an ethylenically unsaturated monomer containing a double bond in a main chain, wherein the vinyl chloride type monomer and the macromonomer having a polymer comprising an ethylenically unsaturated monomer containing a double bond in a main chain are dispersed and mixed at a temperature from 20° C. to 60° C. for at least 1 minute, and then copolymerization reaction thereof is initiated.Type: GrantFiled: December 14, 2004Date of Patent: February 10, 2009Assignee: Kaneka CorporationInventors: Kisaburo Noguchi, Toshihito Kawauchi, Mitsuyoshi Kuwahata, Yukio Higashiyama
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Publication number: 20090018286Abstract: A method for producing a polyethylene or polypropylene polymer, or co-polymer thereof, comprises contacting a monomer-containing medium with polymerization catalyst particles in at least one high shear mixing device to form a nanodispersion, wherein the particles have a mean diameter less than 1 micron. The monomer is selected from the group consisting of ethylene, propylene, and combinations thereof. The method further includes subjecting the nanodispersion to polymerization conditions comprising pressure in the range of about 203 kPa to about 6080 kPa (about 2 atm to about 60 atm) and temperature in the range of about 20° C. to about 230° C., whereby at least a portion of the monomer is polymerized. A system for carrying out the method is also disclosed.Type: ApplicationFiled: June 18, 2008Publication date: January 15, 2009Applicant: H R D CORPORATIONInventors: Abbas HASSAN, Ebrahim BAGHERZADEH, Rayford G. ANTHONY, Gregory BORSINGER, Aziz HASSAN
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Publication number: 20090005521Abstract: A method is disclosed for producing polyvinyl chloride which includes mixing a vinyl chloride solution with an initiator solution in at least one high shear mixing device comprising at least one rotor/stator set producing a rotor tip speed of at least 5.1 m/sec (1000 ft/min), to form a polymerization mixture; and allowing the mixture to polymerize by free radical polymerization to form polyvinyl chloride. The polymerization mixture may be subjected to free radical polymerization conditions comprising a temperature in the range of about 20° C. to about 230° C. In some embodiments, the high shear mixing device produces a shear rate of at least 20,000 s?1. A system for carrying out the method is also disclosed.Type: ApplicationFiled: June 18, 2008Publication date: January 1, 2009Applicant: H R D CORPORATIONInventors: Abbas HASSAN, Ebrahim BAGHERZADEH, Rayford G. ANTHONY, Gregory BORSINGER, Aziz HASSAN
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Publication number: 20090005520Abstract: Reactor designs and processes for operating such reactor designs to minimize or eliminate fouling in homogeneous polymerization processes (solution and supercritical). The process includes providing a reactor with one or more feed entry ports, wherein the reactor feed components are fed through each of the one or more feed entry ports at a linear velocity of greater than or equal to 0.3 m/min. The one or more feed entry ports may also be optionally extended beyond the interior reactor wall by greater than or equal to 2% of the internal radius of the reactor to further decrease the propensity for fouling. A stirred reactor may also include a stirrer feed port for purging the stirrer with a stirrer purge stream at a linear velocity of greater than or equal to 0.3 m/min to decrease stirrer fouling.Type: ApplicationFiled: June 13, 2008Publication date: January 1, 2009Inventors: Gabor Kiss, Robert P. Reynolds, JR., Charles K. Morgan, John W. Chu, Megan Meier
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Patent number: 7465771Abstract: The present invention provides a method for producing a radical polymer having controlled molecular weight distribution or a narrow molecular weight distribution profile, comprising feeding a radical polymerization initiator and a radical-polymerizable monomer into a reaction tube having an inner diameter of 2 mm or less and performing polymerization in the reaction tube in a homogeneous liquid state under flow conditions. Also provided is a microreactor having a jacket for allowing a temperature-regulating fluid to pass therethrough and a plurality of round tubes which are arranged in parallel in the jacket, each having an inner diameter of 2 mm or less, wherein reaction temperature in the round tubes can be regulated through flowing of the temperature-regulating fluid in the jacket.Type: GrantFiled: July 16, 2004Date of Patent: December 16, 2008Assignee: Idemitsu Kosan Co., Ltd.Inventors: Takeshi Iwasaki, Jun-ichi Yoshida
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Patent number: 7465772Abstract: An apparatus and method for continuous polymerization of olefin(s), and a method for transferring a polymer powder from one reactor to another in the apparatus are disclosed. The apparatus includes a plurality of serially disposed gas-phase polymerization reactors including a combination of an upstream and downstream reactors and a gas exchange vessel disposed between both reactors. The gas exchange vessel is connected to the upstream and downstream reactors by a first and second transfer conduits, respectively. The gas exchange vessel has a gas distributor plate therein which partitions the gas exchange vessel into an upper section having a gas exchange chamber and a lower section. In the gas exchange chamber, the gas transferred from the upstream reactor together with a polymer powder is exchange at least partly with fresh gas introduced through the gas distributor plate via the lower section. The polymer powder is then transferred to the downstream reactor.Type: GrantFiled: July 14, 2005Date of Patent: December 16, 2008Assignee: Sumitomo Chemical Company, LimitedInventors: Kazuyuki Takemura, Yoichi Konno, Kazuki Wakamatsu
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Patent number: 7459508Abstract: A microchannel polymerization reactor comprising: (a) a first microchannel adapted to carry a reactant stream; (b) a fluid conduit adapted to carry a fluid in thermal communication with the first microchannel; and (c) a static mixer in fluid communication with the first microchannel adapted to provide a mixing zone operative to change the cross-sectional fluid flow profile at a predetermined point along the first microchannel without changing the primary direction of the reactant stream through the first microchannel.Type: GrantFiled: March 2, 2005Date of Patent: December 2, 2008Assignee: Velocys, Inc.Inventors: Sean P. Fitzgerald, David J. Hesse, Anna Lee Y. Tonkovich, Laura J. Silva
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Patent number: 7459506Abstract: The present invention relates to an apparatus for carrying out chemical and physical processes, wherein flowable substances are mixed together, comprising a vertical, cylindrical vessel with inlets and outlets, as well as a central shaft and radial agitator blades arranged on the said central shaft and extending close to the wall. In this context, viewed in the peripheral direction, the agitator blades are curved and are combined in pairs of agitator elements one above the other to form groups, the blades of one element of the group being curved in a radially concave manner and the blades of the other element being curved in a radially convex manner.Type: GrantFiled: January 10, 2004Date of Patent: December 2, 2008Assignee: Novolen Technology Holdings, C.V.Inventors: Hermann Gebhart, Karl Huber, Christiane Boss, Franz Langhauser
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Publication number: 20080275195Abstract: The present invention relates to a process for continuously preparing water-absorbing polymers by mixing a monomer solution with at least one crosslinker and polymerizing the resulting mixture, wherein the residence time of the mixture between the addition of the at least one crosslinker and the entry into the polymerization reactor is less than 180 seconds, and also to an apparatus for performing the process.Type: ApplicationFiled: August 31, 2006Publication date: November 6, 2008Applicant: BASF SEInventors: Matthias Weismantel, Michael de Marco, Andreas Daiss, Dominicus van Esbroeck, Karl J. Possemiers, Ronny De Kaey, Leo Van Miert
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Patent number: 7446156Abstract: A method for polymerizing olefins in a fluidized-bed reactor is provided. The method involves introducing a fluid into the fluidized-bed reactor at an angle and amount sufficient to induce one or more swirls in the fluidized bed in the reactor.Type: GrantFiled: October 23, 2006Date of Patent: November 4, 2008Assignee: Westlake Longview CorporationInventor: Kenneth Alan Dooley
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Patent number: 7423099Abstract: A process for producing a polyolefin comprising a combination of liquid phase polymerization of ?-olefin conducted in one or more liquid phase polymerization reactors and gas phase polymerization of ?-olefin conducted in one or more gas phase polymerization reactors after the liquid phase polymerization in a material flow.Type: GrantFiled: October 10, 2006Date of Patent: September 9, 2008Assignee: Sumitomo Chemical Company, LimitedInventors: Hitoshi Kimoto, Ryouji Kanita, Yoichi Konno
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Publication number: 20080214751Abstract: A process and apparatus for the (co) polymerization of styrene. The process is carried out by employing a liquid polymerization reaction mixture that includes styrene, in a mechanically stirred reactor in the form of a vessel comprising a side wall having the shape of a cylinder of revolution with a vertical axis (A), a bottom head and a top head that are joined to the side wall, the vessel being provided with a mechanical stirring device comprising (i) a central shaft of vertical axis coincident with the axis (A), connected to a drive system comprising a motor for rotating the central shaft, (ii) at least one baffle attached to the vessel, which process is characterized in that the baffle is away from the side wall of the vessel and takes the form of a cylinder of vertical axis and of rhomboidal cross section.Type: ApplicationFiled: November 10, 2005Publication date: September 4, 2008Applicants: INEOS EUROPE LIMITED, INEOS EUROPE LIMITEDInventor: Jean-Marc Galewski
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Publication number: 20080194777Abstract: A transfer method and system (8) to discharge overflow slurry from a polymerization reactor (10) to a tank (14). The method includes thermally isolating a conduit extension (28) at a distal end of a transfer line (20) from a quench fluid inlet (42) to a quench chamber (12). The transfer system (8) is characterized by an annular thermal barrier around the conduit extension (28) that can include insulation (34) and/or thermally resistant support ring (36), and a trap-free conduit (20) in fluid communication between the reactor (10) and the conduit extension (28). The transfer method and system can reduce or eliminate incidents of transfer line (20) plugging in the manufacture of isoolefin polymers and copolymers.Type: ApplicationFiled: January 25, 2008Publication date: August 14, 2008Inventors: E. Baud Richard, F. McDonald Michael, T. Milner Scott, D. Shaffer Timothy, H. Schatz Ralph, N. Webb Robert, J. Wright Pamela, Courseaux Jean-Pierre
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Patent number: 7405260Abstract: A method for controlling the flowability of polymer particles flowing downward in a densified form inside a polymerization reactor, in which one or more monomers are gas-phase polymerized in the presence of a polymerization catalyst, the density of solid (Kg of polymer per m3 of reactor occupied by the polymer) being higher than 80% of the “poured bulk density” of the polymer, the method being characterized in that a liquid stream is continuously fed into the polymerization reactor at a mass flow rate per unity of reactor surface higher than 30 Kg/h m2.Type: GrantFiled: January 31, 2005Date of Patent: July 29, 2008Assignee: Basell Poliolefine Italia s.r.l.Inventors: Gabriele Mei, Stefano Bertolini
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Patent number: 7399811Abstract: The present invention relates to novel materials particularly useful for ophthalmic applications and methods for making and using the same. More particularly, the present invention relates to relatively soft, optically transparent, foldable, high refractive index materials particularly suited for use in the production of intraocular lenses, contact lenses, and other ocular implants and to methods for manufacturing and using the same.Type: GrantFiled: November 19, 2007Date of Patent: July 15, 2008Assignee: Key Medical Technologies, Inc.Inventors: Khalid Mentak, Anthony Keslinke, Kevin Phan
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Patent number: 7396889Abstract: A method for preparing a diene elastomer, such as a butadiene homopolymer or copolymer, in particular, a polybutadiene, with a high level of cis-1,4 linkages that has both a Mooney viscosity greater than or equal to 40 and a polydispersity index of less than 2.1. The method comprises a reaction of a catalyst system with at least one conjugated diene monomer to be polymerized and the catalyst system is based on at least: optionally one preforming conjugated diene; one salt of one or more rare earth metals; an inert hydrocarbon-based solvent; an alkylating agent comprising an allyl derivative of aluminum of formula R?nAlR?3-n, where R? is a saturated or unsaturated alkyl group or else a hydride, where R? is an allyl group and where n is an integer inclusively between 1 and 3; and a halogen donor that belongs to the family of alkylaluminum halides, excluding alkylaluminum sesquihalides.Type: GrantFiled: April 11, 2007Date of Patent: July 8, 2008Assignee: Michelin Recherche et Technique S.A.Inventor: Pierre Robert
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Publication number: 20080153997Abstract: This invention relates to a process to polymerize olefins comprising contacting, at a temperature of 60° C.Type: ApplicationFiled: March 6, 2007Publication date: June 26, 2008Inventors: Gary L. Casty, Raymond A. Cook, Gabor Kiss, Patrick Brant
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Patent number: 7378473Abstract: Monodisperse colored spherical particles each having two separated color regions of two hues, that is, two-colored spherical particles, useful, for example, for displays of characters, graphics, images and the like, the two hues being for reverse display in terms of electricity and magnetism from the viewpoint of good suitability for display are provided. In the production process and the apparatus for producing the colored spherical polymer particles, microchannels are utilized including a first microchannel through which a colored continuous phase comprising a color dye/pigment dispersed in a fluid dispersing medium containing a polymerizable resin component and having colored phases of different hues is transferred, and a second microchannel through which a spheroidizing disperse phase flows.Type: GrantFiled: December 5, 2003Date of Patent: May 27, 2008Assignees: Soken Chemical & Engineering Co., Ltd.Inventors: Toru Torii, Toshiro Higuchi, Takasi Nisisako, Youichi Takizawa, Takanori Takahashi