Containing Catalyst Of Specified Particle Size Patents (Class 526/908)
  • Patent number: 9040444
    Abstract: A semi-continuous process and system thereof, for the synthesis of a narrow particle size distribution Zeigler Natta procatalyst for use in the manufacture of polyolefins. The process comprises: (a) mixing a reaction mixture containing a titanium compound; (b) charging a first reactor with said reaction mixture; (c) removing excess reactants from said first reactor as a filtrate; (d) feeding said filtrate to at least one further reactor; and continuously removing excess reactants from said at least further reactor.
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: May 26, 2015
    Assignee: Reliance Industries Limited
    Inventors: Kamlesh Singala, Saurabh Singh, Virendrakumar Gupta
  • Patent number: 8916649
    Abstract: The present invention relates to a process of producing an ethylene polymer composition in multiple stages, of which the first stage is preferably a slurry polymerization stage, in the presence of a catalyst system, comprising: a) a solid catalyst precursor, comprising a transition metal selected from titanium and vanadium; magnesium; a halide, optionally an electron donor; and a solid particulate material comprising an inorganic oxide, and wherein the median particle diameter, D50, of the solid catalyst precursor, based upon the total volume of solid catalyst precursor, is from 1 to 13 micrometers; and b) an organoaluminium compound.
    Type: Grant
    Filed: May 3, 2012
    Date of Patent: December 23, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Patrick J. C. Schouterden, Ruddy A. J. Nicasy, Sarat Munjal, Robert J. Jorgesen, Burkhard E. Wagner
  • Patent number: 8546496
    Abstract: The present invention relates to a process for preparing a bimodal polyethylene product in a single loop reactor, comprising polymerizing ethylene monomer and optionally one or more olefin co-monomers in the presence of a single heterogeneous polymerization catalyst consisting of a metallocene-alumoxane catalyst immobilized on a porous support wherein said metallocene comprises only one transition metal. Said polymerization catalyst consists of two physically different fractions of support particles onto which said metallocene-alumoxane catalyst is immobilized.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: October 1, 2013
    Assignee: Total Research & Technology Feluy
    Inventor: Martine Slawinski
  • Patent number: 8445607
    Abstract: The invention relates to a process for the preparation of a particulate bimodal polyethylene product having a median particle diameter of less than 300 ?m in a serially connected double loop reactor, wherein said polymerization catalyst applied in the polymerization process comprises a particulate metallocene-alumoxane catalyst immobilized on a porous silica support, wherein said polymerization catalyst has a median particle diameter of less than 50 ?m; and whereby the ratio of the median particle diameter of the obtained bimodal polyethylene product to the median particle diameter of the applied polymerization catalyst is less than 30.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: May 21, 2013
    Assignee: Total Research & Technology Feluy
    Inventor: Martine Slawinski
  • Patent number: 8022153
    Abstract: A method for producing a polyethylene or polypropylene polymer, or co-polymer thereof, comprises contacting a monomer-containing medium with polymerization catalyst particles in at least one high shear mixing device to form a nanodispersion, wherein the particles have a mean diameter less than 1 micron. The monomer is selected from the group consisting of ethylene, propylene, and combinations thereof. The method further includes subjecting the nanodispersion to polymerization conditions comprising pressure in the range of about 203 kPa to about 6080 kPa (about 2 atm to about 60 atm) and temperature in the range of about 20° C. to about 230° C., whereby at least a portion of the monomer is polymerized. A system for carrying out the method is also disclosed.
    Type: Grant
    Filed: June 18, 2008
    Date of Patent: September 20, 2011
    Inventors: Abbas Hassan, Ebrahim Bagherzadeh, Rayford G. Anthony, Gregory Borsinger, Aziz Hassan
  • Patent number: 7575729
    Abstract: A fuel reforming apparatus includes a reforming catalyst, a filtering member, a raw material supply flow passage and a processed gas flow passage. The filtering member has a plurality of cells. A reforming catalyst is carried on a surface of a partition on the side of the processed gas flow passage. If raw gas including hydrocarbon fuel is supplied to the fuel reforming apparatus and filtered by the filtering member, soot included in the raw gas is trapped by gaps in the partition, and the hydrocarbon fuel is reformed into reformed gas including hydrogen and carbon monoxide on the reforming catalyst. By increasing the amount of air supplied from a blower at intervals of time, the soot trapped by the partition is removed by combustion.
    Type: Grant
    Filed: June 20, 2001
    Date of Patent: August 18, 2009
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Koichi Numata, Satoshi Iguchi
  • Patent number: 7151146
    Abstract: The present invention relates to a method for preparing neodymium-carbon-nanotube and a process for preparing 1,4-cis-polybutadiene utilizing the same and more particularly, neodymium-carbon-nanotube. Neodymium is introduced by coordination with carboxylic acid, which is formed on the surface of carbon nanotube. In 1,3-butadiene polymerization with the neodymium-catalyst comprising the neodymium-carbon nanotube, a particular halogen compound, and a particular organometallic compound in an appropriate ratio, high 1,4-cis polybutadiene having molecular weight of 10,000 to 2,000,000 is produced, which exhibits excellent mechanical properties such as elasticity and durability.
    Type: Grant
    Filed: December 23, 2005
    Date of Patent: December 19, 2006
    Assignee: Korea Kumho Petrochemical Co., Ltd.
    Inventors: Gwanghoon Kwag, Pilsung Kim, Shin Han, Hyung Kyu Choi, Dong Hwan Kim, Seung Hwa Lee, Sung Hoon Han
  • Patent number: 6855656
    Abstract: A propylene block copolymer with a high proportion of ethylene-propylene copolymer particles (rubber component) well dispersed in a propylene polymer exhibiting well-balanced rigidity and impact resistance can be obtained by using a solid catalyst for polymerization of olefins comprising (a) a solid catalyst component with controlled morphology, comprising magnesium, titanium, and a halogen atom, having an average particle diameter, specific surface area, and pore volume in a specific range, and having a pore size distribution in which an cumulative pore volume with a pore size of 100 ? or less is more than 50%, (b) an organoaluminum compound, and (c) an organosilicon compound. The block copolymer is very useful particularly for the application of vehicle parts such as a bumper and parts for household electric appliances.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: February 15, 2005
    Assignee: Toho Catalyst Co., Ltd.
    Inventors: Motoki Hosaka, Hideo Tsukamoto, Hidetoshi Umebayashi, Makoto Nakano
  • Patent number: 6797794
    Abstract: Olefin polymers produced using components of catalysts obtained by contacting a Ti compound of formula Ti(OR)n-yXy, where n is the valence of titanium and y is a number between 1 and n, with a pre-polymer having a porosity higher than 0.3 cc/g and containing from 0.5 to 100 g of polymer per g of solid catalyst component, the pre-polymer being obtained by (co)polymerizing an olefin or a diolefin in the presence of a catalyst comprising a Ti, V, Zr or Hf compound supported on a Mg dihalide having a mean crystallite dimension lower than 30 nm.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: September 28, 2004
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Licio Zambon, Mario Sacchetti, Gianni Vitale
  • Patent number: 6710144
    Abstract: There is provided a process for producing an olefin polymer, which comprises a step of polymerizing an olefin in a gas phase in the presence of a homogeneous solid catalyst having a content of particles having a particle size of not more than 180 &mgr;m of not more than 15% by weight based on 100% by weight of the total weight of the homogeneous solid catalyst.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: March 23, 2004
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masashi Hamba, Kazuki Wakamatsu, Tomoaki Gotou
  • Publication number: 20030216525
    Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra-high molecular weight ethylene homopolymer.
    Type: Application
    Filed: June 17, 2003
    Publication date: November 20, 2003
    Inventors: Max P. McDaniel, Elizabeth A. Benham
  • Patent number: 6645901
    Abstract: A prepolymerization catalyst for use in a gas phase polymerization of an olefin or combinations of olefins which comprises (A) a solid catalyst component comprising magnesium, halogen, titanium and an electron donor and having a weight-average particle diameter of 15 to 45 &mgr;m, (B) at least one organoaluminum compound and (C) a prepolymer of an ethylene and/or at least one &agr;-olefin, wherein the molar ratio of aluminum to titanium in the prepolymerization catalyst (Al/Ti ratio) is 3 to 11 (mol/mol), the weight ratio of the prepolymerization catalyst to the solid catalyst component (prepolymerization catalyst/solid catalyst component) is 2 to 35 (g/g), the content of volatile materials (VM) in the prepolymerization catalyst is 2.0% by weight or less, and the intrinsic viscosity [&eegr;] measured in tetralin at 135° C. is 2.0 dl/g or less, and a process for a production thereof.
    Type: Grant
    Filed: March 30, 2001
    Date of Patent: November 11, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Tomoaki Goto, Kazuki Wakamatsu, Shinichi Kumamoto
  • Patent number: 6632897
    Abstract: Described is the use of nanoscale metal oxide particles as catalysts for the thermal and/or photochemical polymerization of species having at least one polymerizable carbon-carbon multiple bond and/or at least one carbon containing ring capable of undergoing a ring opening polymerization.
    Type: Grant
    Filed: December 20, 1999
    Date of Patent: October 14, 2003
    Assignee: Institut Für Neue Materialien gemeinnützige
    Inventors: Elisabeth Geiter, Helmut Schmidt
  • Patent number: 6627707
    Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra-high molecular weight ethylene homopolymer.
    Type: Grant
    Filed: August 7, 2001
    Date of Patent: September 30, 2003
    Inventors: Max P. McDaniel, Elizabeth A. Benham
  • Publication number: 20030050185
    Abstract: Components of catalysts for the polymerization of olefins are obtained by contacting a Ti compound of formula Ti(OR)n−yXy, where n is the valence of titanium and y is a number between 1 and n, with a pre-polymer having a porosity higher than 0.3 cc/g and containing from 0.5 to 100 g of polymer per g of solid catalyst component, the pre-polymer being obtained by (co)polymerizing an olefin or a diolefin in the presence of a catalyst comprising a Ti, V, Zr of Hf compound supported on an Mg dihalide having a mean crystallite dimension lower than 30 nm.
    Type: Application
    Filed: July 24, 2002
    Publication date: March 13, 2003
    Inventors: Licio Zambon, Mario Sacchetti, Gianni Vitale
  • Patent number: 6524986
    Abstract: Catalyst support containing an &agr;-olefin polymer which is in the form of particles of mean size from 5 to 350 &mgr;m in which the pore volume generated by the pores of radius from 1,000 to 75,000 Å is at least 0.2 cm3/g. Catalyst usable for the polymerization of &agr;-olefins, including a compound containing at least one transition metal belonging to groups IIIb, IVb, IVb and VIb of the Periodic Table, bound in or on this support.
    Type: Grant
    Filed: March 8, 2001
    Date of Patent: February 25, 2003
    Assignee: Solvay Polyolefins Europe-Belgium
    Inventors: Jean-Louis Costa, Vincent Laurent, Philippe Francois, Dirk Vercammen
  • Patent number: 6451726
    Abstract: Components of catalysts for the polymerization of olefins are obtained by contacting a Ti compound of formula Ti(OR)n−yXy, where n is the valence of titanium and y is a number between 1 and n, with a pre-polymer having a porosity higher than 0.3 cc/g and containing from 0.5 to 100 g of polymer per g of solid catalyst component, the pre-polymer being obtained by (co)polymerizing an olefin or a diolefin in the presence of a catalyst comprising a Ti, V, Zr of Hf compound supported on an Mg dihalide having a mean crystallite dimension lower than 30 nm.
    Type: Grant
    Filed: March 30, 2000
    Date of Patent: September 17, 2002
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Licio Zambon, Mario Sacchetti, Gianni Vitale
  • Patent number: 6395667
    Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. According to the present invention, there can be provided a solid catalyst component for &agr;-olefin polymerization capable of giving a poly-&agr;-olefin having the high bulk density and favorable particle properties with high catalytic activity.
    Type: Grant
    Filed: August 9, 2000
    Date of Patent: May 28, 2002
    Assignee: Sumitomo Chemical Company, Ltd.
    Inventor: Makoto Satoh
  • Patent number: 6384159
    Abstract: The present invention relates to a process to produce polyethylene through homopolymerization or copolymerization of ethylene with alpha-olefins in the presence of a titanium amide catalyst supported by an organic polymer material, for the production of moldings, such as through extrusion, injection molding, film blowing, sintering under pressure or ram extrusion. The catalyst according to the present invention contains a partially chloromethylated styrene divinyl benzene copolymer as the organic polymer material, a complex compound supported by it, which contains Mg, Al and Ti.
    Type: Grant
    Filed: April 21, 2000
    Date of Patent: May 7, 2002
    Assignee: Buna Sow Leuna Olefinverbund GmbH
    Inventors: Jürgen Schellenberg, Heinz-Jürgen Kerrinnes, Gerd Fritzsche, Gerd Lohse
  • Publication number: 20020022706
    Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra-high molecular weight ethylene homopolymer.
    Type: Application
    Filed: August 7, 2001
    Publication date: February 21, 2002
    Applicant: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Elizabeth A. Benham
  • Patent number: 6294494
    Abstract: A novel loop/slurry olefin polymerization process is provided which produces ultra-high molecular weight ethylene homopolymer.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: September 25, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Elizabeth A. Benham
  • Patent number: 6294633
    Abstract: Catalysts for producing methylamines are provided, which comprise mordenite, as the essential component, of spherical fine particles having a crystal diameter of not more than 0.5 &mgr;m. When the catalysts are used for the production of dimethylamine from methanol and ammonia or through a disproportionation of methylamines, they exhibit a high dimethylamine productivity with the formation of few amount of trimethylamine whose demand is very small. The process can be operated for a long period of time without decrease in the catalyst activity.
    Type: Grant
    Filed: August 2, 2000
    Date of Patent: September 25, 2001
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Toshio Hidaka, Katsumi Higuchi
  • Patent number: 6187883
    Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. The catalyst component is obtained by a process which comprises reducing a titanium compound with an organomagnesium compound in the presence of an organosilicon compound and an ester to obtain a solid product, then treating the solid product with: (a) a mixture of titanium tetrachloride and an ether, (b) an organic acid halide, and (c) a mixture of titanium tetrachloride and an ether optionally containing an ester.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: February 13, 2001
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Makoto Satoh, Teruyoshi Kiyota, Akio Imai
  • Patent number: 6114271
    Abstract: Process for the preparation of a catalyst component for the polymerization and copolymerization of ethylene to give ultrahigh-molecular-weight ethylene polymers. Reaction of a Grignard compound with a halogenating agent, a titanium compound, a perhalogen compound and an electron-donor compound and subsequent comminution of the resultant solid to a mean particle size of from 0.5 to 5 .mu.m gives a catalyst component which, together with an organoaluminum compound, results, in the polymerization and copolymerization of ethylene, in ultrahigh-molecular-weight ethylene polymers having a mean particle diameter of from 50 to 200 .mu.m and a viscosity index of greater than 2,000 cm.sup.3 /g. The mean particle diameter can be adjusted by means of the catalyst particle diameter and by means of the catalyst productivity.
    Type: Grant
    Filed: January 22, 1998
    Date of Patent: September 5, 2000
    Assignee: Ticona GmbH
    Inventors: Dieter Bilda, Ludwig Boehm
  • Patent number: 5863854
    Abstract: A catalyst system for olefin polymerization, including a catalytic solid based on chromium deposited on a support containing silica, alumina and aluminium phosphate and a cocatalyst chosen from organoaluminium compounds. One of the essential characteristics of the invention is the combination of an organoaluminium compound as cocatalyst with a catalytic solid based on chromium deposited on a support containing silica, alumina and aluminium phosphate.
    Type: Grant
    Filed: July 24, 1997
    Date of Patent: January 26, 1999
    Assignee: Solvay Polyolefins Europe-Belgium (Societe Anonyme)
    Inventors: Abel Grosjean, Benoit Koch
  • Patent number: 5770744
    Abstract: Maleic anhydride can be hydrogenated with hydrogen to give succinic anhydride by a catalyzed liquid-phase hydrogenation, by carrying out the hydrogenation continuously at a pressure of 50 to 400 bar and a reaction temperature of 60.degree. to 180.degree. C. on oxygen-free and support-free shaped bodies arranged in the fixed bed, which shaped bodies are made of pressed powders of the elements of the iron subgroup of subgroup VIII of the Periodic Table of the Elements or of their alloys with each other or of their alloys with elements of subgroup VI; in addition, hydrogenation-inert elements can be present. The shaped bodies have a compressive strength of 20 to 250N and an internal surface area of 10 to 90 m.sup.2 /g.
    Type: Grant
    Filed: January 11, 1996
    Date of Patent: June 23, 1998
    Assignee: Bayer Aktiengesellschaft
    Inventor: Gerhard Darsow
  • Patent number: 5726260
    Abstract: Process for the production of a microspheroidal powder of low dispersity, according to which a hydrogel is prepared, an aqueous suspension of the ground hydrogel is subjected to atomisation in a stream of gas, gelled particles containing moisture are collected from the atomisation, the particles are brought into contact with an organic liquid in order to remove at least some of the moisture and the particles are then subjected to drying. The process applies to the production of silica powders intended to serve as support for chromium oxide catalysts which may contain titanium oxide and are suitable for the polymerisation of ethylene.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: March 10, 1998
    Assignee: Solvay (Societe Anonyme)
    Inventors: Helmut Derleth, Abel Grosjean
  • Patent number: 5652314
    Abstract: A process is provided for preparing a shape-shifted catalyst component comprising (1) contacting a dihydrocarbyloxide magnesium compound with carbon dioxide in the presence of a slurrying agent to form a slurry of a carboxylated dihydrocarbyloxide magnesium compound; (2) adding a filler to the slurry either before or after the carboxylation of step (1); (3) spray drying the slurry of step (2) to evaporate the slurrying agent and to produce solid particles of the carboxylated dihydrocarbyloxide magnesium compound incorporating the filler; and, optionally, (4) heating the solid particles to remove carbon dioxide to produce a shape-shifted dihydrocarbyloxide magnesium compound component. A catalyst system using the component and a polymerization process employing the catalyst system are also provided.
    Type: Grant
    Filed: August 21, 1996
    Date of Patent: July 29, 1997
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Burkhard Eric Wagner, Daniel Paul Zilker, Jr., Robert James Jorgensen
  • Patent number: 5641842
    Abstract: A process is provided comprising copolymerizing, under copolymerizing conditions, ethylene with one or more alpha-olefins, using a catalyst system, where said catalyst system has been sized, to produce a lower-density-copolymer, where said lower-density-copolymer has a density lower than a similar copolymer produced by copolymerizing, under said copolymerizing conditions, ethylene with said one or more alpha-olefins, using said catalyst system, where said catalyst system has not been sized, where said catalyst system that has been sized has had substantially all particles removed that produce, under said copolymerizing conditions, a higher-density-copolymer, where said higher-density-copolymer has a density higher than said similar copolymer.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: June 24, 1997
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Rickey D. Badley, Bruce E. Kreischer, Joseph S. Shveima
  • Patent number: 5604172
    Abstract: A process is provided for preparing a shape-shifted catalyst component comprising (1) contacting a dihydrocarbyloxide magnesium compound with carbon dioxide in the presence of a slurrying agent to form a slurry of a carboxylated dihydrocarbyloxide magnesium compound; (2) adding a filler to the slurry either before or after the carboxylation of step (1); (3) spray drying the slurry of step (2) to evaporate the slurrying agent and to produce solid particles of the carboxylated dihydrocarbyloxide magnesium compound incorporating the filler; and, optionally, (4) heating the solid particles to remove carbon dioxide to produce a shape-shifted dihydrocarbyloxide magnesium compound component. A catalyst system using the component and a polymerization process employing the catalyst system are also provided.
    Type: Grant
    Filed: February 2, 1996
    Date of Patent: February 18, 1997
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Burkhard E. Wagner, Daniel P. Zilker, Jr., Robert J. Jorgensen
  • Patent number: 5567665
    Abstract: A process is provided for preparing a shape-shifted catalyst component comprising (1) contacting a dihydrocarbyloxide magnesium compound with carbon dioxide in the presence of a slurrying agent to form a slurry of a carboxylated dihydrocarbyloxide magnesium compound; (2) adding a filler to the slurry either before or after the carboxylation of step (1); (3) spray drying the slurry of step (2) to evaporate the slurrying agent and to produce solid particles of the carboxylated dihydrocarbyloxide magnesium compound incorporating the filler; and, optionally, (4) heating the solid particles to remove carbon dioxide to produce a shape-shifted dihydrocarbyloxide magnesium compound component. A catalyst system using the component and a polymerization process employing the catalyst system are also provided.
    Type: Grant
    Filed: May 23, 1995
    Date of Patent: October 22, 1996
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Burkhard E. Wagner, Daniel P. Zilker, Jr., Robert J. Jorgensen
  • Patent number: 5432236
    Abstract: According to the present invention, in a vapor phase polymerization of olefins, there is provided an efficient polyolefin manufacturing process capable of preventing the formation of a sheet-like polymer and allowing an olefin polymerization reaction to be started stably.
    Type: Grant
    Filed: February 18, 1994
    Date of Patent: July 11, 1995
    Assignee: Nippon Oil Company, Limited
    Inventors: Akira Sano, Kunimichi Kubo, Kazuo Matsuura
  • Patent number: 5349033
    Abstract: It is possible to obtain globular polymers in the polymerization of alpha-olefins by means of a highly active, spherical Ziegler catalyst. The polymers have a high bulk density and can be processed very easily.
    Type: Grant
    Filed: September 7, 1993
    Date of Patent: September 20, 1994
    Assignee: Hoechst Aktiengesellschaft
    Inventor: Gerhard Thum
  • Patent number: 5264506
    Abstract: A process for producing sticky polymers at polymerization reaction temperatures in excess of the softening temperatures of the sticky polymers in a fluidized bed reactor in the presence of an inert particulate material which comprises utilizing as a support material for the catalyst, a support which includes silica having an average particle size of from about 60 to about 200 microns.
    Type: Grant
    Filed: December 30, 1992
    Date of Patent: November 23, 1993
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Ronald S. Eisinger, Fathi D. Hussein, David N. Edwards, Kiu H. Lee
  • Patent number: 5213895
    Abstract: Disclosed is a particle-bearing composite comprising a solid carrier and polymer-protected particles adsorbed thereon, wherein the polymer has a number average molecular weight of 3,000 to 300,000 and the particles are of a metal and/or a metal compound. The particle-bearing composite of the present invention is produced by a method in which a polymer-protected colloidal dispersion, which is comprised of a dispersion medium, colloidal metallic particles and/or metal compound particles dispersed in the dispersion medium and a protective polymer having a number average molecular weight of 3,000 to 300,000 and serving as a protective colloid for protecting the colloidal particles, is contacted with a solid carrier.
    Type: Grant
    Filed: September 11, 1991
    Date of Patent: May 25, 1993
    Assignee: Daiso Co., Ltd.
    Inventors: Hidefumi Hirai, Hironobu Hashimoto
  • Patent number: 5208109
    Abstract: The present invention relates to a process for polymerizing or copolymerizing alpha-olefins comprising, on the one hand, a prepolymerization stage by contacting one or more alpha-olefins with a Ziegler catalyst system consisting of a solid catalyst containing essentially atoms of halogen, magnesium and transition metal, and a co-catalyst consisting of an organometallic compound, and, on the other hand, a polymerization or copolymerization stage in a gas phase process by means of a fluidized bed, by contacting one or more alpha-olefins with the prepolymer produced in the first stage, process characterized in that the alpha-olefin prepolymer and polymer or copolymer are in the form of a powder consisting of particles having specific values for the transition metal content and the mean diameter by mass, and characterized in that the particle size distribution of the prepolymer is narrow and easily controlled.
    Type: Grant
    Filed: December 9, 1991
    Date of Patent: May 4, 1993
    Assignee: BP Chemicals Limited
    Inventors: Jean C. Bailly, Laszlo Havas, Stylianos Sandis, Alain Blaya, Pierre Crouzet
  • Patent number: 5087522
    Abstract: The present invention relates to a process for polymerizing or copolymerizing alpha-olefins comprising, on the one hand, a prepolymerization stage by contacting one or more alpha-olefins with a Ziegler catalyst system consisting of a solid catalyst containing essentially atoms of halogen, magnesium and transition metal, and a co-catalyst consisting of an organomatellic compound, and, on the other hand, a polymerization or copolymerization stage in a gas phase process by means of a fluidized bed, by contacting one or more alpha-olefins with the prepolymer produced in the first stage, process characterized in that the alpha-olefin prepolymer and polymer or copolymer are in the form of a powder consisting of particules having specific values for the transition metal content and the mean diameter by mass, and characterized in that the particle size distribution of the prepolymer is narrow and easily controlled.
    Type: Grant
    Filed: February 27, 1990
    Date of Patent: February 11, 1992
    Assignee: BP Chemicals Limited
    Inventors: Jean C. Bailly, Laszlo Havas, Stylianos Sandis, Alain Blaya, Pierre Crouzet
  • Patent number: 5063110
    Abstract: A process for (co)polymerizing alpha-olefins in the gas phase in a fluidized bed or mechanically stirred bed reactor using a Ziegler-Natta type catalyst or a heat activated chromium oxide/refractory oxide catalyst wherein the (co)polymerization is carried out in the presence of 0.005 to 0.2 weight %, based on the weight of the (co)polymer bed, of an inert pulverulent inorganic substance (e.g. silica) having a mean particle diameter between 0.5 and 20 microns. The process is capable of being operated at temperatures closer to the softening point of the produced polyolefin than in the absence of the pulverulent solid.
    Type: Grant
    Filed: July 2, 1990
    Date of Patent: November 5, 1991
    Assignee: BP Chemicals Limited
    Inventors: Jean-Claude A. Bailly, Joelle Collomb
  • Patent number: 5051484
    Abstract: A solid catalyst component for .alpha.-olefin polymerization containing as catalyst components at least titanium, magnesium and chlorine which are impregnated into an organic porous polymer carrier having a mean particle diameter of 5 to 1,000 .mu.m and a pore volume of 0.1 ml/g or above at a pore radius of 100 to 5,000 .ANG., a catalyst system comprising at least said solid catalyst component (A) and an organoaluminum compound (B), as well as a process for producing .alpha.-olefin polymers using said catalyst system.
    Type: Grant
    Filed: December 4, 1989
    Date of Patent: September 24, 1991
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Toshio Sasaki, Takeshi Ebara, Hiroyuki Kora, Kiyoshi Kawai, Mituharu Yamasaki, Syozo Kawamata
  • Patent number: 4972035
    Abstract: Ultra-high-molecular-weight polyolefin fine powder characterized in that said fine powder has an intrinsic viscosity measured in decalin at 135.degree. C. of at least 10 dl/g and an average particle diameter in the range of 1-80 .mu.m, at least 20 weight % of the powder passing through 350 Tyler mesh screen.
    Type: Grant
    Filed: February 24, 1989
    Date of Patent: November 20, 1990
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Michiharu Suga, Mamoru Kioka, Toshio Kobayashi, Akifumi Kato, Michio Endo
  • Patent number: 4946914
    Abstract: A modified supported catalyst for polymerizing alpha-olefins, for example, ethylene, is prepared by combining a chromium compound-containing catalyst with a modifier which is an oxide of an element of Group II A of the Periodic Chart of the Elements. The resulting modified catalyst composition, when used to polymerize alpha-olefins, produces polymer resins having higher values of High Load Melt Index (I.sub.21) than catalyst compositions without the modifier.There is also disclosed a process for polymerizing alpha-olefins, at relatively lower temperatures than was heretofore possible, to obtain resins of relatively high HLMI, using the above-identified modified catalyst composition. The resulting polymers can be used for the fabrication of blow-molded products, e.g., household and industrial containers.
    Type: Grant
    Filed: October 24, 1988
    Date of Patent: August 7, 1990
    Assignee: Mobile Oil Corporation
    Inventor: J. T. T. Hsieh
  • Patent number: 4910271
    Abstract: The present invention relates to a process for the polymerisation of ethylene or copolymerisation of ethylene and at least one other alpha-olefin, in the gas phase in a fluidised bed reactor, in the presence of a catalyst comprising chromium compounds associated with a granular support comprising a refractory oxide and activated by thermal treatment, which process is characterised in that the catalyst is used in the form of active particles of prepolymer, obtained by bringing the said catalyst in contact with ethylene, alone, or in a mixture with at least one higher alpha-olefin, in such a way that the prepolymer contains from 4.times.10.sup.-5 to 3 milligram atoms of chromium in the catalyst per gram.
    Type: Grant
    Filed: September 16, 1985
    Date of Patent: March 20, 1990
    Assignee: BP Chemicals Limited
    Inventors: Jean-Claude A. Bailly, John G. Speakman
  • Patent number: 4894424
    Abstract: The present invention relates to a process for the polymerisation or copolymerisation of alpha-olefins in the presence of a Ziegler-Natta catalyst system comprising on the one hand a catalyst solid comprising compounds of halogens, transition metals of Groups IV, V, VI of the Periodic Table of Elements, magnesium and optionally aluminum, free from a metal/carbon bond and on the other hand a catalyst consisting of organometallic compounds of metals of Group II or III of the said Table. This process is characterised in that before its use in polymerisation or copolymerisation, the catalyst solid is treated by water in a given quantity, this treatment making it possible to improve the conditions for obtaining polymers, particularly in a process of polymerisation or copolymerisation in the gas phase.
    Type: Grant
    Filed: June 8, 1988
    Date of Patent: January 16, 1990
    Assignee: BP Chemicals Limited
    Inventor: Dominique Lassalle
  • Patent number: 4845176
    Abstract: Ethene homopolymers and ethene copolymers with minor amounts of higher .alpha.-monoolefins are prepared by polymerization of the monomer or monomers using a chromium trioxide catalyst which is obtained by a method in which (1) a finely divided, porous, silicate carrier is laden with (2) chromium trioxide or a chromium compound which is converted to chromium trioxide under the conditions of stage (3), and then (3) the intermediate resulting from stage (2) is heated in an oxygen-containing gas stream. In this process, a cocatalyst which consists of a lithiumalkyl used in addition to the chromium trioxide catalyst.
    Type: Grant
    Filed: October 8, 1987
    Date of Patent: July 4, 1989
    Assignee: BASF Aktiengsellschaft
    Inventors: Rainer Konrad, Rainer Hemmerich, Rudolf Mueller-Mall, Guenther Schweier
  • Patent number: 4721763
    Abstract: The present invention relates to a process for polymerizing or copolymerizing alpha-olefins comprising, on the one hand, a prepolymerization stage by contacting one or more alpha-olefins with a Ziegler catalyst system consisting of a solid catalyst containing essentially atoms of halogen, magnesium and transition metal, and a co-catalyst consisting of an organomatellic compound, and, on the other hand, a polymerization or copolymerization stage in a gas phase process by means of a fluidized bed, by contacting one or more alpha-olefins with the prepolymer produced in the first stage, process characterized in that the alpha-olefin prepolymer and polymer or copolymer are in the form of a powder consisting of particles having specific values for the transition metal content and the mean diameter by mass, and characterized in that the particle size distribution of the prepolymer is narrow and easily controlled.
    Type: Grant
    Filed: October 17, 1986
    Date of Patent: January 26, 1988
    Assignee: BP Chemicals Limited
    Inventors: Jean C. Bailly, Laszlo Havas, Stylianos Sandis, Alain Blaya, Pierre Crouzet
  • Patent number: 4650842
    Abstract: Novel high pore volume, high purity alumina gels and catalysts prepared therefrom are provided by a unique alumina gel preparation comprising hydrolyzing an aluminum alcoholate in a medium of a mixture of water and acetone, aging the resultant product and thereafter washing with acetone. Processes for the polymerization of olefins utilizing the afore-described alumina gels are also included herein.
    Type: Grant
    Filed: April 15, 1985
    Date of Patent: March 17, 1987
    Assignee: National Distillers and Chemical Corporation
    Inventors: Anthony N. Speca, Roger D. Laib
  • Patent number: 4617360
    Abstract: Catalyst systems for the polymerization of .alpha.-olefins, as well as process for making and using the same, which comprises an organometallic compound, like an organoaluminum compound, and a solid catalyst complex formed by reacting together at least one compound selected from organic oxygen-containing and halogen-containing compounds of each of the metals of magnesium and titanium and at least one aluminum halide selected from organoaluminum chlorides of formula AlR.sub.n Cl.sub.3-n wherein R is an alkyl radical featuring at least 4 carbon atoms and 1.ltoreq.n.ltoreq.2. Particles of polyolefins of higher average dimension are recoverable, when polymerized in the presence of such catalyst systems.
    Type: Grant
    Filed: June 25, 1982
    Date of Patent: October 14, 1986
    Assignee: Solvay & Cie.
    Inventor: Charles Bienfait
  • Patent number: 4542198
    Abstract: Highly active catalysts for the polymerization of olefins are disclosed. The catalysts are prepared by mixing a hydride or organometallic compound of a metal belonging to Groups I, II or III of the Mendelyeev Periodic Table with the product obtained by contacting an oxygenated Ti compound in which one or more Ti atoms are bound through oxygen atoms to organic radicals with an activated anhydrous Mg dihalide. The polymerization of ethylene by means of said catalysts is also disclosed.
    Type: Grant
    Filed: November 23, 1983
    Date of Patent: September 17, 1985
    Assignee: Montedison S.p.A.
    Inventors: Adolfo Mayr, Umberto Giannini, Ermanno Susa, Paolo Longi, Ettore Giachetti, Domenico DeLuca
  • Patent number: 4521573
    Abstract: Film grade ethylene copolymers are prepared by copolymerizing ethylene with at least one C.sub.3 to C.sub.8 alpha olefin employing a catalyst formed from an organo aluminum activator compound and a precursor composition impregnated in very fine particle sized porous silica, said precursor composition having the formulaMG.sub.m Ti.sub.1 (OR).sub.n X.sub.p [ED.sub.q ]wherein R is a C.sub.1 to C.sub.14 aliphatic or aromatic hydrocarbon radical, or COR' wherein R' is a C.sub.1 to C.sub.14 aliphatic or aromatic hydrocarbon radical; X is selected from the group consisting of Cl, Br, I or mixtures thereof; ED is an electron donor compound; m is .gtoreq.0.5 to .ltoreq.56; n is 0, 1 or 2; p is .gtoreq.2 to .ltoreq.116; and q is .gtoreq.2 to .ltoreq.85; and said organo aluminum activator compound having the formulaAl(R").sub.c X'.sub.d H.sub.ewherein X' is Cl or OR'"; R" and R'" are the same or different and are C.sub.1 to C.sub.14 saturated hydrocarbon radicals; d is 0 to 1.5; e is 1 or 0; and c+d+e=3.
    Type: Grant
    Filed: July 25, 1983
    Date of Patent: June 4, 1985
    Assignee: Union Carbide Corporation
    Inventors: Kiu H. Lee, Gary S. Cieloszyk
  • Patent number: RE35346
    Abstract: The present invention relates to a process for the polymerisation of ethylene or copolymerisation of ethylene and at least one other alpha-olefin, in the gas phase in a fluidised bed reactor, in the presence of a catalyst comprising chromium compounds associated with a granular support comprising a refractory oxide and activated by thermal treatment, which process is characterised in that the catalyst is used in the form of active particles of prepolymer, obtained by bringing the said catalyst in contact with ethylene, alone, or in a mixture with at least one higher alpha-olefin, in such a way that the prepolymer contains from 4.times.10.sup.-5 to 3 milligram atoms of chromium in the catalyst per gram.
    Type: Grant
    Filed: March 14, 1995
    Date of Patent: October 1, 1996
    Assignee: BP Chemicals Limited
    Inventors: Jean-Claude A. Bailly, John G. Speakman