Abstract: A sealing jaw for producing sealed packages of a food product from a tube of packaging material fed along a path, the jaw having a first work surface which interacts with a second work surface on a counter-jaw to grip the packaging material and form a sealing strip crosswise to the path. One of the jaw and counter-jaw defines an anvil, and the other defines a heating device which interacts with the anvil to form the strip. The first surface has at least two projections elongated along respective first axes, and which, when forming the strip, compress respective areas of the packaging material against the second surface; and at least one cavity which extends along one of the first axes, is interposed between the projections along a second axis crosswise to the first axis, and is located laterally with respect to a central plane of the first work surface.

Abstract: A split crimper for use in a crimping assembly for engaging and heat sealing overlapping layers of a packaging material includes a first crimper portion having a crimping surface and a second crimper portion that is secured to the first crimper portion to form a crimper. Portions of the first and second crimper portions cooperate to define an interior cavity, and a heating element is disposed completely within the interior cavity.

Abstract: A split crimper for use in a crimping assembly for engaging and heat sealing overlapping layers of a packaging material includes a first crimper portion having a crimping surface and a second crimper portion that is secured to the first crimper portion to form a crimper. Portions of the first and second crimper portions cooperate to define an interior cavity, and a heating element is disposed completely within the interior cavity.

Abstract: A heat sealing jaw for use in cooperation with an opposing backing jaw for sealing layers of film together is described. The heat sealing jaw may be suitable for forming an easy-open feature on a packaging pouch used to contain flowable material. In certain embodiments the heat sealing jaw comprises a jaw body, a heat sealing element secured to the jaw body, a support surface for clamping the layers of film together against the opposing backing jaw, and, a heat sink coupled to the heat sealing element for inducing a temperature gradient along a sealing face of the heat sealing element. The sealing face may have a protrusion for forming a notch within the layers of film. Related apparatuses and methods are also described.

Abstract: A split crimper for use in a crimping assembly for engaging and heat sealing overlapping layers of a packaging material includes a first crimper portion having a crimping surface and a second crimper portion that is secured to the first crimper portion to form a crimper. Portions of the first and second crimper portions cooperate to define an interior cavity, and a heating element is disposed completely within the interior cavity.

Abstract: New and improved seal jaws and methods for creating a seal on a package containing a high-profile product therein are described herein. The seal jaws are configured to seal overlapping wrapping film segments together adjacent the product in a seal zone where the height of the product results in additional film width. The height of the product creates an inward pull that can prevent the additional film width from being taut, which can result in folds or wrinkles in a subsequently formed seal. Advantageously, the seal jaws described herein have a non-linear configuration that provides extra sealing surface area as compared to linear surfaces over the same lateral distance. The extra sealing surface is provided by an array of curvilinear peaks and valleys, where the peaks tension the overlapping film segments in the seal zone to substantially prevent the additional film width from forming folds in a subsequently formed seal.

Abstract: A method and system for ultrasonic sealing of food product packaging is provided. The ultrasonic sealing system preferably includes a food product packaging-positioning system that delivers food product packaging and food product into direct on-item-packaging forming box. The direct on-item-packaging forming box then receives the food product packaging and forms it directly around the supplied food product forming a partially packaged food product. The partially packaged food product is then ultrasonically edge sealed around the food product by an ultrasonic food product packaging fin-sealing unit forming a partially sealed food product packaging. The partially sealed food product packaging then enters a food product packaging end-sealing unit which ultrasonically seals and crimps the ends of the food product packaging resulting in a fully packaged and ultrasonically sealed food product.

Abstract: An ultrasonic sealing device for a top fin of a gable-topped carton includes two jaws consisting of a jaw (2) with a planar active face and constituting the outer end portion of an ultrasonic horn (A1) and a jaw (6) constituting an anvil and having an active surface (10) which is planar except for upper and lower linear ribs (12) and (14) each extending the length of the surface (10). The lower rib (14) is linear and horizontal except for an upwardly bowed middle portion (16). The two jaws (2) and (6) serve to render gas-and-liquid tight a top fin of a conventional, plastics-coated paperboard, gable-top carton. The ribs (12) and (14) produce, in the outer surface of one of the outer sealing panels of the fin, corresponding furrows which extend over the whole length of the fin at levels where the inner sealing panels are sandwiched between the outer sealing panels, so as to seal the top fin in a gas- and liquid-tight manner along its whole length.

Abstract: A split crimper for use in a crimping assembly for engaging and heat sealing overlapping layers of a packaging material includes a first crimper portion having a crimping surface and a second crimper portion that is secured to the first crimper portion to form a crimper. Portions of the first and second crimper portions cooperate to define an interior cavity, and a heating element is disposed completely within the interior cavity.

Abstract: A split crimper for use in a crimping assembly for engaging and heat sealing overlapping layers of a packaging material includes a first crimper portion having a crimping surface and a second crimper portion that is secured to the first crimper portion to form a crimper. Portions of the first and second crimper portions cooperate to define an interior cavity, and a heating element is disposed completely within the interior cavity.

Abstract: A split crimper for use in a crimping assembly for engaging and heat sealing overlapping layers of a packaging material includes a first crimper portion having a crimping surface and a second crimper portion that is secured to the first crimper portion to form a crimper. Portions of the first and second crimper portions cooperate to define an interior cavity, and a heating element is disposed completely within the interior cavity.

Abstract: A pillow packaging bag, a pillow type packaging body, a heat seal bar for pillow packaging machine, and a pillow packaging machine. The pillow packaging bag enabling the suppression of the occurrence of pin holes in a handling step and a transportation course after packaging comprises two lateral seal parts positioned roughly parallel with each other and a contents filling part held by the two lateral seal parts. Damping portions connected to the contents filling portion are formed near both side end parts of the lateral seal part from the border line thereof with the contents filling part near the center part of the lateral seal part toward the lateral seal part.

Abstract: A heat sealing jaw for use in cooperation with an opposing backing jaw for sealing layers of film together is described. The heat sealing jaw may be suitable for forming an easy-open feature on a packaging pouch used to contain flowable material. In certain embodiments the heat sealing jaw comprises a jaw body, a heat sealing element secured to the jaw body, a support surface for clamping the layers of film together against the opposing backing jaw, and, a heat sink coupled to the heat sealing element for inducing a temperature gradient along a sealing face of the heat sealing element. The sealing face may have a protrusion for forming a notch within the layers of film. Related apparatuses and methods are also described.

Abstract: A method of sealing a liquid container, including filling a liquid into a liquid containing bag including a cylindrical inlet; and sandwiching the cylindrical inlet with a pair of heat-sealing heads upon application of heat such that the cylindrical inlet is sealed with the liquid therein, wherein at least one of the pair of heat-sealing heads comprises a concave edge.

Abstract: The sealing apparatus comprises (a) a heat seal jaw, (b) a heat seal bar having two heaters arranged in parallel, being provided in a front edge of said heat seal jaw and having a working surface, (c) a counter jaw disposed oppositely to the heat seal jaw, (d) a counter rail provided to said counter jaw and having the working surface, (e) a drive means for advancing/retracting the heat seal jaw and counter jaw relatively, (f) a heating means for actuating the heaters while clamping a packaging material by the working surface of the heat seal bar and the working of the counter rail and, (g) a cutter section comprising of a cutter disposed at the position between the two heaters and a resilient counter cutter, and is characterized in that the counter cutter is held by a holding section provided on the working surface of the heat seal bar or the counter rail and projecting from the holding working surface. The seal apparatus can improve hygiene and the flap formation of the packaging container.

Abstract: A heating element for a film-sealing apparatus comprises a heating wire segment formed of a first metal having a first reflectance to laser radiation of a predetermined wavelength. The heating element further comprises a first conductor lead comprising a wire having one end joined to a first end of the heating wire segment, and a second conductor lead comprising a wire having one end joined to a second end of the heating wire segment. The first and second conductor leads have a lower electrical resistance than the heating wire segment, and are formed of a second metal having a second reflectance to laser radiation of the predetermined wavelength, the second reflectance being higher than the first reflectance. Each of the first and second conductor leads is lap-welded to the respective end of the heating wire segment using laser radiation of the predetermined wavelength.

Abstract: An apparatus is provided for forming bag edges in a layered plastic film. The apparatus includes a heated seal bar and a seal bar anvil. The seal bar anvil has a resilient tube configured to deform as the seal bar is driven into the tube to seal and sever a bag edge therebetween. According to one construction, the resilient tube is pressurized pneumatically from the inside so as to impart a specific, desired resilience to the tube as the tube and seal bar co-act on either side of the layered plastic film.

Abstract: An ultrasonic sealing apparatus is provided for transversely ultrasonically sealing a packing material comprised of a laminated body including at least a thermoplastic resin layer having a tubular form and containing a fluid. The apparatus includes a horn having an elongated and flat sealing face and an opposing jaw with an action face including a pressing portion for pressing the packing material in cooperation with the sealing face of the horn to a define at least one transverse sealing zone of the tubular packing material. At least one groove is disposed on the action face of the opposing jaw for forming a molten thermoplastic resin bulge in a vicinal area of the at least one sealing zone on a side in contact with the fluid in the tubular packing material.

Abstract: A heat-sealing device moves a tube-shaped packaging material through operation of a seal jaw and counter jaw under the liquid surface of liquid food, and heat-seals a seal zone containing a cutting predetermined zone in the tube transverse direction. The tube-shaped packaging material is formed from the packaging material web, and is filled up with liquid food. The operation surface of the seal jaw facing the seal zone has a substantially flat surface. The heat-sealing device has a removal/mixture mechanism on the operation surface of the counter jaw. The removal/mixture mechanism removes seal prevention impurity from this seal zone and/or mixes the impurity with the melting/softening packaging material in this seal zone. Thus, even if the packaging laminated material is covered with an oxide, residual substances, or impurities, the heat-sealing device reduces the bad influence of the seal prevention impurity.

Abstract: An ultrasonic sealing apparatus prevents a sealing failure by preventing a tunnel (through passage) to form in the step portions in the vicinity of both end portions of longitudinally sealed portions, when the tubular laminated packaging material is transversely ultrasonically sealed. An ultrasonic sealing apparatus, in which a laminated packaging material containing a thermoplastic resin layer and a paper layer is formed into a tubular form and the tubular laminated packaging material is transversely ultrasonic sealed, includes a horn having an elongated and flat sealing face and an opposing jaw having an elongated pressing face which presses the laminated packaging material in cooperation with the sealing face of the horn, wherein the center portion in longitudinal direction of the pressing face of the opposing jaw is narrower than both end portions of the pressing face. Further, at a center portion in longitudinal direction of a pressing face of the opposing jaw, a recess having an arc shape, etc.

Abstract: A sealed composite container for products is provided having a paperboard body ply with a liner ply adhered on the inner surface thereof. One end of the container is rolled outwardly to form a rim and exposing the inner surface of the liner ply, which comprises a heat sealable composition. A lid for the container, also having a layer of heat sealable composition, is placed adjacent to the exposed heat sealable composition of the container liner and heat sealed thereto. The heat seal has both an inner and an outer bead formed on either side of the heat sealed area, wherein the inner bead comprises a larger amount of the heat seal compositions than the outer bead. A method and apparatus for forming the heat seal is also provided.

Abstract: In order to reduce the percentage of leaks in sealed packages, the sealing jaws contain one or more raised regions that correspond to problem areas for leaks, i.e., adjacent to back seals and folds in the package design. The raised regions are raised approximately 4-20 mils above the regions that seal the normal two layers of material.

Abstract: A heat sealing and cutting mechanism to form a heat seal and a cut across a tube of flexible packaging material includes a carrier to contact the tube. A pair of closely spaced heat sealing bands are disposed on the carrier and are energizable to form closely spaced heat seals across the tube when the carrier is in contact with the tube. The heat sealing bands are configured to define temperature gradients along the heat sealing bands. A cutting wire is also disposed on the carrier and is positioned between the heat sealing bands. The cutting wire is energizable to cut the tube when the carrier is in contact with the tube.

Abstract: To provide a heat-sealing apparatus capable of achieving an excellent heat-sealing wherein no generation of defective sealing is found even when heat-sealing under severe conditions with a fluid, such as when filling/packing a vegetable juice abundant in water-insoluble vegetable fiber, without providing a ridge on the action face of a high-frequency coil.

Abstract: An apparatus for closing packages made from a heat-sealable material has sealing jaws, which are subdivided by a recess or by slits into two zones. What is essential is that the two zones are eastically joined together by means of a connecting web, so that when a transverse seam is sealed, it is possible to compensate for a different number of layers of packaging material along the transverse seam. The apparatus according to the invention is relatively simple in structure and makes high sealing qualities attainable.

Abstract: An apparatus and method for sealing a sealing area of a packaging container in which the sealing area has a predetermined exterior shape. The apparatus includes a generator, a horn and an anvil. The anvil has an abutting portion that conforms to the exterior shape of the sealing area of the packaging container. The plurality of slidable plates may be composed of a ferromagnetic material, a paramagnetic material or a ceramic material. The plurality of slidable plates are supported on an elastic sleeve that allows for the inward movement of the plates when the force exerted by the horn on the sealing area exceeds the elastic force of the sleeve thereby allowing the corresponding plurality of slidable plates to conform to the exterior shape of the sealing area of the packaging container. An electromagnet may be used to restrict the movement of the slidable plates subsequent to their conforming to the exterior shape of the sealing area.

Abstract: To provide a heat-sealing apparatus capable of achieving an excellent heat-sealing wherein no generation of defective sealing is found even when heat-sealing under severe conditions with a fluid, such as when filling/packing a vegetable juice abundant in water-insoluble vegetable fiber, without providing a ridge on the action face of a high-frequency coil.

Abstract: A high-frequency heat-sealing apparatus is provided which is capable of achieving a satisfactory seal in which a sealed zone is narrower in its width than at its central portion and in which contaminants such as liquid beverages are not present between thermoplastic material layers over the longitudinal direction of the sealed zone. The apparatus transversely heat-seals a tubular packing material made of a laminate including a synthetic resin layer and a conductive material layer in the presence of a fluid. A ridge shaped to contain an arcuate partial curve in its transverse contour is formed on the action face of a high-frequency coil flush with the flat action face of one of the pressing members for pressing the central portion of a sealed zone having two rounded and narrowed right and left sides. A flash portion for a molten thermoplastic resin is formed adjacent to the outer side of the high-frequency on the cutting side of the coil.

Abstract: A pressure pad for sealing a carton made from paperboard. The pressure pad comprises a top surface having a variety of components lying in a first plane, and a variety of recesses being formed within the pressure pad, on a base lower surface of the pressure pad all lie within a third plane. A remainder of the pressure pad components lies in an intermediate plane. The pressure sealing surfaces of the pressure pad arrange to form an H-shaped sealing configuration in the paperboard carton to be sealed. The pressure pad, according to the present invention, provides an improved seal for the carton, manufactured from paperboard, to prevent the exposed raw edges of the paperboard of wicking moisture either into or out of a container. The improved sealing design, achieved by the pressure pad, according to the present invention, increases the shelf life of products being stored in containers manufactured from the improved pressure pad.

Abstract: The device (1) for heat sealing a tube (3) of packaging sheet material filled with a pourable food product, has first and second jaws (8, 9) movable towards each other to grip the tube (3) under pressure and heat seal the tube. The first jaw (8) has a heating element (14) having a pair of substantially straight active surfaces (17), which extend on opposite sides of and parallel to an intermediate plane (&pgr;). The second jaw (9) has a pair of pressure pads (22), which are housed in respective seats (23) and cooperate with the active surfaces (17) of the heating element (14). Each of the pads has a first longitudinal portion (24) supported rigidly in a seat (23), and a second longitudinal portion (25) supported pliably in the seat (23) and located adjacent to and on the opposite side of the first longitudinal portion (24) with respect to the intermediate plane (&pgr;).

Abstract: A sealing apparatus is provided with a sealing block and inductors embedded in the sealing block. Each of the inductors is partially exposed above the surface of the sealing block and is provided with a first pressing portion for pressing the packaging material. The sealing apparatus also includes counter elements, each of which is disposed in opposing relation to the inductors so that packaging material can be squeezed between the counter elements and the inductors. In addition, a voltage applying device is provided for inductors and the counter elements are provided with a second pressing portion at a position corresponding to the portion of the packaging material that is nearer to a liquid food than to the sealing zone.