Gas Filling And/or Evacuating And Closing Patents (Class 53/403)
  • Patent number: 7556146
    Abstract: A packing kit for packing a container which contains a fluid together with a first gas, and thereby providing a package including the container, the packing kit including a packing bag which is adapted to fluid-tightly accommodate the container together with a second gas, a non-gas-tight case which accommodates the packing bag together with a third gas and which has a rigidity to restrain an expansion of the packing bag in a low-pressure environment where a portion of the third gas leaks from the non-gas-tight case and accordingly a pressure of the third gas becomes lower than a pressure of the second gas, and a volume-ratio reducing device which is provided inside of at least the non-gas-tight case so as to reduce a ratio of a volume of the third gas to a volume of the second gas.
    Type: Grant
    Filed: February 27, 2006
    Date of Patent: July 7, 2009
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventor: Masayuki Takata
  • Publication number: 20090158691
    Abstract: The present invention concerns a machine and a method for converting a web of preformed pouches to dunnage units. In one exemplary embodiment the machine includes a drive, a blower, and a sealing mechanism. The drive is arranged to move the web of preformed pouches along a path of travel through the machine. The blower is positioned with respect to the path of travel, to inflate the preformed pouches. The sealing mechanism includes a heating element support and a heating element. The heating element support includes a sealing side and a belt preheating side. The heating element is disposed around at least a portion of the heating side and at least a portion of the belt preheating side. The drive includes a belt that is disposed around the heating element. The sealing mechanism is positioned with respect to the path of travel, to provide seals to the pouches to form inflated dunnage units.
    Type: Application
    Filed: February 27, 2009
    Publication date: June 25, 2009
    Applicant: Automated Packaging Systems, Inc.
    Inventor: Rick Wehrmann
  • Patent number: 7540306
    Abstract: The present invention relates to a pressurized gas charging method of charging a gas into the interior of a gas generator which has a pressurized gas chamber having an outer shell formed by a pressurized gas chamber housing, a gas generating chamber having an outer shell formed by a gas generating chamber housing, being connected to an opening portion at one end of the pressurized gas chamber, a diffuser portion having a gas discharge port, being connected to an opening portion at the other end of the pressurized gas chamber, and no charging hole, for charging a pressurized gas, provided in the pressurized gas chamber housing before charging the pressurized gas, comprising: a first step of connecting one of the gas generating chamber housing and the diffuser portion to the opening portion at one end of the pressurized gas chamber housing, which has opening portions at both ends, thereby sealing the opening portion; a second step of disposing the gas generating chamber housing or the diffuser portion, that
    Type: Grant
    Filed: February 13, 2006
    Date of Patent: June 2, 2009
    Assignee: Daicel Chemical Industries, Ltd.
    Inventors: Naoki Matsuda, Masayuki Nakayasu
  • Patent number: 7526904
    Abstract: System, method and material for making pneumatically filled packing cushions in which a plastic film material having two superposed layers joined together along first and second longitudinal edges is prefabricated at a first location by forming longitudinally spaced, transversely extending rows of perforations across it and sealing it together along seal lines which extend from the first edge of the material in a direction generally parallel to the rows of perforations other and terminate a short distance from the second edge to form chambers with open mouths facing the second edge between the rows of perforations. The material is then fan-folded or formed into rolls for storage and shipment. At a second location, gas is introduced into the chambers by passing the material along a tube positioned between the ends of the seals and the second edge of the material and injecting the gas into the open mouths of the chambers through openings in a side wall of the tube.
    Type: Grant
    Filed: October 4, 2007
    Date of Patent: May 5, 2009
    Assignee: Free-Flow Packaging International, Inc.
    Inventors: Gunter G. Fuss, Vladimir Yampolsky
  • Publication number: 20090104442
    Abstract: Gas generating and releasing articles consisting essentially of a polymer and a gas generating solid dispersed therein are described. The article generates a controlled fast and followed by a slow release gas in response to moisture.
    Type: Application
    Filed: October 17, 2007
    Publication date: April 23, 2009
    Applicant: INTELLIPACK QUIMAS S.A.
    Inventors: Peter Kwong, Andres de Witt H.
  • Patent number: 7513090
    Abstract: The present invention concerns a machine and a method for converting a web of preformed pouches to dunnage units. In one exemplary embodiment the machine includes a drive, a blower, and a sealing mechanism. The drive is arranged to move the web of preformed pouches along a path of travel through the machine. The blower is positioned with respect to the path of travel, to inflate the preformed pouches. The sealing mechanism includes a heating element support and a heating element. The heating element support includes a sealing side and a belt preheating side. The heating element is disposed around at least a portion of the heating side and at least a portion of the belt preheating side. The drive includes a belt that is disposed around the heating element. The sealing mechanism is positioned with respect to the path of travel, to provide seals to the pouches to form inflated dunnage units.
    Type: Grant
    Filed: July 11, 2006
    Date of Patent: April 7, 2009
    Assignee: Automated Packaging Systems, Inc.
    Inventor: Rick Wehrmann
  • Publication number: 20090077926
    Abstract: A method for filling a continuous air filling type air enclosure with air comprises moving first an air cylinder film sheet onto a working platform, hot-sealing two outer films of the air cylinder film sheet to form an air filling passageway, moving an air filling head into the air filling passageway and then using a clamping apparatus to press the two outer films tightly to attach onto the air filling head to allow air in the air filling head to be filled into the air filling passageway and enter an air cylinder of the air cylinder film sheet via an air inlet of the air cylinder film sheet to cause the air cylinder to be filled with air and expanded.
    Type: Application
    Filed: March 18, 2008
    Publication date: March 26, 2009
    Inventors: Chieh Hua Liao, Yaw Shin Liao, Yao Chuan Liao
  • Publication number: 20090071100
    Abstract: The invention relates to a packaging machine comprising at least one working station, in which a film is acted upon by means of underpressure or overpressure, characterized in that the pressure and/or the volume flow is regulated by means of a proportional controller.
    Type: Application
    Filed: July 2, 2008
    Publication date: March 19, 2009
    Applicant: Multivac Sepp Haggenmuller GmbH & Go. KG
    Inventors: Elmar Ehrmann, Herbert Kirmse
  • Patent number: 7503156
    Abstract: An apparatus for manufacturing dunnage including a plurality of rollers for pulling a web of material through the machine, a nozzle with at least one port through which gas or liquid flows, a hammer mounted on an ultrasonic frequency converter, and an anvil mounted on the machine in a position such that the web of material can pass between the hammer and anvil while allowing the hammer to strike the anvil. The ultrasonic frequency converter is connected to a power source and generates vibrations at a frequency causing the hammer to vibrate at a frequency that will melt the portion of the material that is passing between the hammer and anvil thereby creating a seam. The ultrasonic frequency converter can be mounted on an arm and cam follower to account for variations in the thickness of the web material. The apparatus may be equipped to manufacture multiple pieces of dunnage simultaneously.
    Type: Grant
    Filed: January 11, 2007
    Date of Patent: March 17, 2009
    Assignees: ML Distributing, LLC
    Inventor: Ralph Eibert
  • Patent number: 7497066
    Abstract: A machine (1) for the production of packaging material in the form of air filled cushions (24) comprises feeding rollers (2) for conveying parallel two films of plastic material (20a and 20b), unwound starting from rolls (30a and 30b), according to a conveying direction. Downstream of the feeding rollers (2) air is supplied between the two films (20a and 20b) by means of a plurality of tubes (6) extending from a collector (5) and parallel to the conveying direction of the films (20a and 20b). Each tube (6) extends between two longitudinal heatsealing elements (10), crosses a couple of dragging rollers (8) and ends at transversal heat-sealing elements (15).
    Type: Grant
    Filed: February 16, 2004
    Date of Patent: March 3, 2009
    Assignee: Fill Teck S.R.L.
    Inventor: Stella Calogero
  • Publication number: 20090049798
    Abstract: An apparatus for cutting gas-filled filling bodies (12) to size, wherein the filling bodies are fed to the apparatus in the form of a string of successive gas-filled filling bodies that are connected by flat connecting sections (13); wherein a cutting device (11) having a cutting element (15) is provided for cutting the gas-filled filling bodies (12) in the connecting section (13) between two filling bodies; wherein at least one catch (21) is provided that is preferably arranged on a wheel (20) and has an engagement area (21a) for receiving a filling body (12); wherein the catch (21), together with the filling body (12) is movably arranged and configured such that the filling body (12) situated in the catch (21) is centered. A counter (23, 24) is provided for receiving a number of filling bodies (12) moved across a reference point. An evaluation and control unit is provided for receiving data of the counter (23, 24) and for triggering the cutting process.
    Type: Application
    Filed: August 25, 2008
    Publication date: February 26, 2009
    Inventor: JOHANNES LORSCH
  • Publication number: 20090045222
    Abstract: The invention relates to a bag of variable volume able to contain fluids and designed to be introduced into a container through the container's neck, said bag consisting of a pouch with one closed end and one open end, the open end being dimensionally stable over temperature ranges of from ?30 to 55° C., to a device incorporating said bag and to a process for filling it.
    Type: Application
    Filed: August 11, 2008
    Publication date: February 19, 2009
    Applicant: POWER CONTAINER CORP.
    Inventors: Chris Nimmo, Olivier Bertaud
  • Patent number: 7490449
    Abstract: An apparatus for manufacturing dunnage including a plurality of rollers for pulling a web of material through the machine, a nozzle with at least one port through which gas or liquid flows, a plurality of ceramic elements in opposing positions such that the web of material can pass between the plurality of ceramic elements. A heating element is routed through each of the plurality of ceramic elements such that heat will radiate through openings in the top surfaces of the ceramic elements that will melt the portion of the material that is passing between the opposing ceramic elements. The apparatus may be equipped to manufacture multiple pieces of dunnage simultaneously.
    Type: Grant
    Filed: August 13, 2007
    Date of Patent: February 17, 2009
    Inventor: Ralph Eibert
  • Patent number: 7464520
    Abstract: A packing member for packing an article, includes a medium accommodating portion for accommodating medium; a non-return valve for passing the medium to the medium accommodating portion and stopping the medium away from the medium accommodating portion; an introducing portion for introducing the medium into the medium accommodating portion with the non-return valve from an outside of the packing member to balloon the medium accommodating portion; and a sealing region, disposed upstream of the non-return valve with respect to a direction of the introduction of the medium from the introducing portion toward the non-return valve, for sealing against the introduction of the medium to prevent leakage from the introducing portion to an outside of the packing member, the sealing region being sealed to keep the medium in the medium accommodating portion.
    Type: Grant
    Filed: April 26, 2006
    Date of Patent: December 16, 2008
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yasuhiro Nishi, Atsushi Goto, Taiji Watanabe
  • Patent number: 7461860
    Abstract: A combustible gas inflator and a method for filling and sealing the inflator are provided. The inflator includes an enclosure configured to receive and store the combustible gas under pressure. The enclosure has an outer wall comprising an exterior surface, an interior surface, and a fill aperture extending therethrough. The fill aperture has a first aperture portion and a second aperture portion. The first aperture portion is proximate the exterior surface and the second aperture portion is proximate the interior surface, wherein the first aperture portion is larger than the second aperture portion. The inflator further includes a sealing member configured to seal the fill aperture. The sealing member has a first portion and a second portion. The first portion is configured to sealingly engage a portion of the second aperture portion and the second portion is configured to sealingly engage a portion of the first aperture portion.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: December 9, 2008
    Assignee: Delphi Technologies, Inc.
    Inventors: Shawn G. Ryan, Bryan T. Waid, Charles M. Woods
  • Publication number: 20080298724
    Abstract: According to an air packing bag for tightly holding an article and manufacture thereof of the present invention, a first outer film and a second outer film are staked together, in which the first outer film comprises a first side, a second side and a foldable side. The foldable side is positioned between the first side and the second side and an accepting space is formed on the first outer film after the first outer film is folded up along the foldable side.
    Type: Application
    Filed: January 4, 2008
    Publication date: December 4, 2008
    Inventors: Chieh-Hua Liao, Yaw-Shin Liao, Yao-Chuan Liao
  • Publication number: 20080289299
    Abstract: A method of reducing the proportion of oxygen in an at least partly formed package before product is filled into the package in a filling station in a filling machine, where the package comprises a tube-shaped blank of packaging material, the blank being closed in a first end and open in a second end. The method involves, during transport of the package to the filling station from an immediately preceding station in the filling machine, passing the package beneath a supply means for inert gas, and when the package passes the supply means generating a gas pulse in a direction down into the package. An apparatus is provided for reducing the method into practice.
    Type: Application
    Filed: November 9, 2006
    Publication date: November 27, 2008
    Applicant: TETRA LAVAL HOLDINGS & FINANCE S.A.
    Inventors: Carl-Erik Mansson, Hans Hellstrom, Bertil Persson, Monica Jartelius
  • Patent number: 7444795
    Abstract: A method for sealing-in a gas in a gas filling compartment 5 of a bag having a cut-in 6 formed near the upper edge of the gas filling compartment. In the method, two edges of the bag with the contents inserted therein are gripped by grippers and suspended, the blow-in port of a gas (air) blow-in nozzle is brought to contact the cut-in, the back surface side of the bag is supported by a backing member, gas (air) is blown into the gas filling compartment, and the position below the cut-in is held from both sides of the bag by a gas cut-off grippers while the gas blow-in continues, so that the gas inside the gas filling compartment is not allowed to escape from the cut-in, and then the entire bag mouth, including the cut-in, is sealed.
    Type: Grant
    Filed: October 24, 2006
    Date of Patent: November 4, 2008
    Assignee: Toyo Jidoki Co., Ltd.
    Inventor: Masanori Yasuhira
  • Publication number: 20080250753
    Abstract: An apparatus for making inflated containers from a film web having two juxtaposed film plies generally includes (a) a first sealing device for producing a series of transverse seals that bond the film plies together, (b) an inflation assembly for directing gas between the film plies, (c) a second sealing device for producing one or more longitudinal seals that bond the film plies together, the transverse seals and the longitudinal seals intersecting to enclose the gas between the film plies to thereby form one or more inflated containers, and (d) at least one intermediate sealing element for producing one or more intermediate seals within each inflated container, the intermediate seals partitioning the containers into two or more compartments and providing at least one flow passageway between the compartments to allow the compartments to fluidly communicate with one another.
    Type: Application
    Filed: April 12, 2007
    Publication date: October 16, 2008
    Inventors: Laurence Sperry, James Corliss, Jay Lepine, Brian Murch, Eric Kane, Ross Patterson, Mark Salerno
  • Publication number: 20080190072
    Abstract: A method and apparatus for supplying a gas or gas mixture to the inside of partly formed packages which are ready-to-fill, before a subsequent filling and sealing of the packages in a filling machine. The method involves supplying the gas or gas mixture at any given moment as a flow which is radially outwardly and inwardly defined in relation to the inner wall of the package, with the flow being angled with respect to the geometric major longitudinal axis of the package which intersects its opening so that the flow, since it is defined by the inner wall of the package, is positively controlled for the formation of a helical flow vortex.
    Type: Application
    Filed: July 13, 2006
    Publication date: August 14, 2008
    Applicant: TETRA LAVAL HOLDING & FINANCE S.A.
    Inventors: Ulf Lindblad, Jenny Karolina Olsson, Anders Sundberg
  • Patent number: 7404281
    Abstract: An apparatus for manufacturing a cushioning package containing an article to be packaged, characterized by comprising an article storage space forming unit 3 that forms an article storage space 1c by overlapping a cushioning sheet 1 that includes small cells 11 that inflates with air filled therein, a sheet adhering unit that adheres the overlapped cushioning sheet 1 together and closes an article storage opening 1d, an article disposing unit that disposes an article C to be packaged in the article storage space 1c, and an air-filling unit that fills air in the small cells 11.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: July 29, 2008
    Assignee: Sun A. Kaken Co., Ltd.
    Inventors: Mikio Tanaka, Daisuke Uratani, Shuji Uda
  • Publication number: 20080168746
    Abstract: An apparatus for manufacturing dunnage including a plurality of rollers for pulling a web of material through the machine, a nozzle with at least one port through which gas or liquid flows, a hammer mounted on an ultrasonic frequency converter, and an anvil mounted on the machine in a position such that the web of material can pass between the hammer and anvil while allowing the hammer to strike the anvil. The ultrasonic frequency converter is connected to a power source and generates vibrations at a frequency causing the hammer to vibrate at a frequency that will melt the portion of the material that is passing between the hammer and anvil thereby creating a seam. The ultrasonic frequency converter can be mounted on an arm and cam follower to account for variations in the thickness of the web material. The apparatus may be equipped to manufacture multiple pieces of dunnage simultaneously.
    Type: Application
    Filed: January 11, 2007
    Publication date: July 17, 2008
    Inventor: Ralph Eibert
  • Patent number: 7389626
    Abstract: An apparatus for making inflated articles from a film web having two juxtaposed film plies. One version of the apparatus generally includes a first rotary sealing device for producing transverse seals that bond the film plies together, an inflation assembly for directing gas between the film plies, and a second rotary sealing device for producing a longitudinal seal between the film plies. The longitudinal seal intersects the transverse seals so that the gas is enclosed between the longitudinal seal, transverse seals, and film plies to thereby form an inflated article.
    Type: Grant
    Filed: April 4, 2007
    Date of Patent: June 24, 2008
    Assignee: Sealed Air Corporation (US)
    Inventors: Laurence B. Sperry, Eric A. Kane, Brian A. Murch, Ross Patterson
  • Publication number: 20080097294
    Abstract: An occlusive guidewire system having an ergonomic handheld control mechanism prepackaged in a pressurized gaseous environment and a compatible prepackaged torqueable kink-resistant guidewire with distal occlusive balloon. Convenient structure and overall mechanism for operation of a torqueable kink-resistant guidewire with a distal occlusive balloon, including evacuation and inflation control of the distal occlusive balloon, and sealing and severing of a crimpable inflation tube which is in communication with the occlusive balloon. Torqueable kink-resistant guidewires include centrally located structure which imparts robustness to the torqueable kink-resistant guidewires. An inflation lumen aligns within the torqueable kink-resistant guidewires for inflation of the occlusive balloon.
    Type: Application
    Filed: October 16, 2006
    Publication date: April 24, 2008
    Inventors: Richard Russell Prather, Leif Erik Leirfallom, Eric Joel Thor, Michael John Bonnette, Robert Alan Lambert, Laszlo Trent Farago
  • Patent number: 7350338
    Abstract: A vacuum storage device includes an impermeable shrink-wrap package having an opening formed at one end portion thereof and a transportable vacuum mechanism. The vacuum mechanism includes a housing including a fan disposed therein and at least one outlet. The vacuum mechanism further includes a power cord electrically coupled to the fan and a cylindrical conduit having opposed end portions attachable to the housing and removably positionable through the package. One end portion of the conduit has a flange for assisting to maintain the conduit at a substantially stable position during operating conditions.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: April 1, 2008
    Inventors: Mark A. Watchowski, Loretta S. Watchowski
  • Publication number: 20080072540
    Abstract: A light-weight, elongate plastic bag having a first end and a second end is provided for transferring air into inflatable items. One end of said elongate flexible bag has an opening, while the opposite end of said elongate flexible bag has a nozzle or other similar fitting. Additionally, an optional check valve can be provided on said nozzle. Air or other gas can be easily introduced into said elongate bag at low pressure and, thereafter, transferred at a relatively higher pressure into an inflatable item to be filled.
    Type: Application
    Filed: August 14, 2006
    Publication date: March 27, 2008
    Inventors: Marty L. Miller, Michael A. Miller
  • Patent number: 7343723
    Abstract: Method and apparatus which facilitate the tearing of packing materials and the like into desired lengths by pre-tearing them along the rows of perforations which are provided for that purpose. In the disclosed embodiments, a packing material having inflated chambers separated by rows of perforations is fed at a predetermined speed in a direction generally perpendicular to the rows and periodically pulled upon rather abruptly to produce a partial tearing of the material along the rows of perforations.
    Type: Grant
    Filed: January 27, 2004
    Date of Patent: March 18, 2008
    Assignee: Free-Flow Packaging International, Inc.
    Inventor: Andrew Perkins
  • Patent number: 7337592
    Abstract: A process of preparing and a method of storing porous poly (vinyl acetal) resin body. A method of storing the porous body involves keeping the porous body wet and free of contamination with organic substances, dissolved ions, and other fine particles. The storing method also involves keeping the body free of mold and avoiding pre-cleaning after a prolonged period of storage.
    Type: Grant
    Filed: June 3, 2005
    Date of Patent: March 4, 2008
    Assignee: Aion Co., Ltd.
    Inventors: Jun Inoue, Yasuoki Sasaki, Megumi Tanno
  • Patent number: 7325377
    Abstract: System, method and material for making pneumatically filled packing cushions in which a plastic film material having two superposed layers joined together along first and second longitudinal edges is prefabricated at a first location by forming longitudinally spaced, transversely extending rows of perforations across it and sealing it together along seal lines which extend from the first edge of the material in a direction generally parallel to the rows of perforations other and terminate a short distance from the second edge to form chambers with open mouths facing the second edge between the rows of perforations. The material is then fan-folded or formed into rolls for storage and shipment. At a second location, gas is introduced into the chambers by passing the material along a tube positioned between the ends of the seals and the second edge of the material and injecting the gas into the open mouths of the chambers through openings in a side wall of the tube.
    Type: Grant
    Filed: May 11, 2004
    Date of Patent: February 5, 2008
    Assignee: Free-Flow Packaging International, Inc.
    Inventors: Gunter G. Fuss, Vladimir Yampolsky
  • Patent number: 7313901
    Abstract: The present invention provides a packaging apparatus (1) capable of adjusting the thickness of a package with a simple configuration. The packaging apparatus (1) is a packaging apparatus that manufactures a package (B) wherein articles to be packaged, such as foodstuffs, and gas are sealed in a bag, and comprises a cooling unit (6). The cooling unit (6) cools the gas sent to a tubular film (F) formed in a bag shape. The packaging apparatus (1) manufactures the package (B) wherein the gas, having a temperature lower than the outside air, and the articles to be packaged are sealed.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: January 1, 2008
    Assignee: Ishida Co., Ltd.
    Inventors: Yukio Kakita, Yukio Nakagawa, Akira Asahina
  • Publication number: 20070251190
    Abstract: An apparatus for inflating and sealing packing cushions utilizes a controller adapted for acquiring information from preconfigured film material and automatically setting one or more operation parameters suitable for inflating and sealing the film. The controller can avoid or limit the need for user input, thus simplifying use of the apparatus.
    Type: Application
    Filed: April 25, 2007
    Publication date: November 1, 2007
    Applicant: Free-Flow Packaging International, Inc.
    Inventors: Charles Daigle, Michael G. Kaminski, Rob Van Uijen, Vladimir Yampolsky
  • Patent number: 7263814
    Abstract: An apparatus for supplying one or more gases, such as oxygen, to a target area, comprising a top layer and a bottom layer sealed around the perimeter of the layers to form a reservoir between the layers, wherein the top layer is not gas-permeable and the bottom layer is highly gas-permeable, said reservoir containing one or more gases. The present invention also describes methods of using such an apparatus to supply oxygen to a wound for improved wound healing.
    Type: Grant
    Filed: July 15, 2005
    Date of Patent: September 4, 2007
    Assignee: Oxyband Technologies, Inc.
    Inventor: Coni F. Rosati
  • Patent number: 7257952
    Abstract: The methods and apparatus for transporting compressed gas includes a gas storage system having a plurality of pipes connected by a manifold whereby the gas storage system is designed to operate in the range of the optimum compressibility factor for a given composition of gas. The pipe for the gas storage system is preferably large diameter pipe made of a high strength material whereby a low temperature is selected which can be withstood by the material of the pipe. Knowing the compressibility factor of the gas, the temperature, and the diameter of the pipe, the wall thickness of the pipe is calculated for the pressure range of the gas at the selected temperature. The gas storage system may either be modular or be part of the structure of a vehicle for transporting the gas. The gas storage system further includes enclosing the pipes in an enclosure having a nitrogen atmosphere. A displacement fluid may be used to offload the gas from the gas storage system.
    Type: Grant
    Filed: September 21, 2005
    Date of Patent: August 21, 2007
    Assignee: EnerSea Transport LLC
    Inventors: William M. Bishop, Charles N. White, David J. Pemberton
  • Patent number: 7257935
    Abstract: A system for providing dunnage to packages as the packages are formed is disclosed. The system includes a dunnage forming machine having a work station for inflating and sealing plastic pouches to form dunnage units. An accumulator is positioned below the station for receiving and collecting such units as they are formed. The accumulator includes an outlet opening laterally offset from the station. A pair of counter rotating brushes having axes journaled in spaced relationship are mounted at the outlet. Each of the brushes includes circumferentially spaced bristle sets defining unit receiving spaces between adjacent sets. A motor drive is operably connected to the brushes for causing counter rotation. A unit volume sensor is provided for emitting a machine start signal when the volume of units in the accumulator reaches a predetermined low volume. A process for providing dunnage in packages being formed is also disclosed.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: August 21, 2007
    Assignee: Automated Packaging Systems, Inc.
    Inventor: Rick Steven Wehrmann
  • Patent number: 7254932
    Abstract: A multi-purpose air-packing method and system enables to pack a product having an irregular shape easily at low cost. The air-packing method includes the steps of placing a product to be protected in a container box; applying a first air-packing device having a plurality of air containers to side surfaces of the product in a manner to surround the product in the container box where each of the air containers has a check valve to maintain compressed air therein independently from one another; and inflating the air-packing device by supplying compressed air to securely hold the product within the container box. Two or more consecutive air containers at one end of the first air-packing device have a cross sectional size smaller than that of other air containers.
    Type: Grant
    Filed: November 18, 2004
    Date of Patent: August 14, 2007
    Assignee: Air-Paq, Inc.
    Inventors: Yasuzumi Tanaka, Katsutoshi Yoshifusa
  • Patent number: 7252014
    Abstract: An instrument and method for measuring the volume of a hermetically sealed, variable volume, pressure conforming container. The instrument includes a needle, a vacuum pump, a mass flow rate sensor and an integrator. The needle has a lumen operable for sealingly perforating a container and thereby placing the lumen of the needle in fluid communication with a retention chamber defined by the container. The vacuum pump evacuates the gaseous content from the retention chamber through the lumen defined by the needle and past a mass flow rate sensor for sensing mass flow rates pulled through the lumen and transmitting corresponding mass flow rate signals over time to the integrator. The integrator is programmed to integrate the received mass flow rate signals over time through achievement of an evacuated retention chamber to generate a total mass value, and calculate a volume from the total mass value employing the Ideal Gas Law.
    Type: Grant
    Filed: April 17, 2006
    Date of Patent: August 7, 2007
    Assignee: Mocon, Inc.
    Inventors: Daniel W. Mayer, Timothy A. Ascheman
  • Patent number: 7240468
    Abstract: A method and apparatus for manufacturing a cushioning package containing an article to be packaged. The apparatus includes a cushioning sheet forming unit to form a cushioning sheet by heat-sealing flexible elongated resin sheets which are continuously fed in a longitudinal direction and placed one on another in advance in a width direction of the sheet, the cushioning sheet including small sacs. Downstream from the cushioning sheet forming unit, an article storage space forming unit is provided for forming an article storage space by folding the cushioning sheet along a longitudinal centerline. A sheet adhering unit adheres the overlapped cushioning sheets. An article disposing unit inserts the article to be packaged into the article storage space, and an air filling unit fills the small sacs with air. Sequential performance of the above steps achieves efficient manufacturing of cushioning package.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: July 10, 2007
    Assignee: Sun A. Kaken Co., Ltd.
    Inventors: Mikio Tanaka, Daisuke Uratani, Shuji Uda
  • Patent number: 7231749
    Abstract: The invention is an under-filled cushion detector that is capable of conveying a string of packaging cushions and detecting whether the string of packaging cushions may be under-filled. The detector includes an upper driven belt that is movably suspended above a lower belt. The belts cooperate together to define a longitudinal cushion pathway between the belts. The distance between the upper and lower belts may vary depending upon the thickness of the string of packaging cushions. If a string of under-filled cushions travels between the upper and lower belts, the upper belt can move downwardly in the direction of the lower belt. A switch stops the upper and lower belts if the height of the cushion pathway decreases below a predetermined threshold. The detector can be used in a system for manufacturing and transporting packaging cushions to a desired location.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: June 19, 2007
    Assignee: Sealed Air Corporation (US)
    Inventors: Mark Garceau, Paul Van Huis
  • Patent number: 7225599
    Abstract: An apparatus for making inflated articles from a film web having two juxtaposed film plies. One version of the apparatus generally includes a first rotary sealing device for producing transverse seals that bond the film plies together, an inflation assembly for directing gas between the film plies, and a second rotary sealing device for producing a longitudinal seal between the film plies. The longitudinal seal intersects the transverse seals so that the gas is enclosed between the longitudinal seal, transverse seals, and film plies to thereby form an inflated article.
    Type: Grant
    Filed: April 5, 2005
    Date of Patent: June 5, 2007
    Assignee: Sealed Air Corporation
    Inventors: Laurence B. Sperry, Eric A. Kane, Brian A. Murch, Ross Patterson
  • Patent number: 7219480
    Abstract: A capping and nitrogen dosing apparatus for containers includes a rotary capping machine which is configured to serially receive filled containers, and apply closures to respective ones of the containers. The present apparatus includes a dosing system for injecting an inert gas, typically nitrogen in liquid form, into the head space of each container to enhance the integrity and rigidity of the package, and to improve the freshness and flavor of the container's contents. Notably, the dosing system is configured to effect nitrogen injection close to or at the so-called transfer point of the capping machine, thus desirably abating nitrogen dissipation, and enhancing consistent and efficient product dosing.
    Type: Grant
    Filed: August 6, 2003
    Date of Patent: May 22, 2007
    Assignee: Alcoa Closure Systems International, Inc.
    Inventors: Bernard A. Winters, William A. Moll, IV, Larry W. Ellis
  • Patent number: 7185474
    Abstract: Machine for inflating and sealing a preconfigured cushioning material which is wound in a roll on a hollow cylindrical core and has superposed layers of plastic film sealed together to form rows of interconnected, inflatable cells, a longitudinally extending channel near one edge of the material and inlet passageways interconnecting the channel and the rows of cells. The machine includes a rotatively mounted roll support shaft, a hub mounted on the shaft for engagement with the core at the end of the roll near the channel, a circumferentially expandable roll gripper for locking engagement with the inner wall of the cylindrical core, a feed mechanism for drawing the material and feeding it along a predetermined path, an inflator for injecting air into the cells, a nip roller, a pressing mechanism for pressing the nip roller against the roll of material, and a sealing mechanism for sealing the inlet passageways to retain the air in the cells.
    Type: Grant
    Filed: March 8, 2006
    Date of Patent: March 6, 2007
    Assignee: Free Flow Packaging International, Inc.
    Inventors: Andrew Perkins, Oliver M. Reyes, William Robinson
  • Patent number: 7174696
    Abstract: Machine and method for making air-filled packing cushions from a roll of prefabricated film material having a longitudinally extending inflation channel near one edge of the material and chambers which communicate with the channel through laterally extending passageways. The roll rests on a pair of spaced apart, horizontally extending rollers. The film material is fed from the roll to an inflation tube which extends into the inflation channel, air is introduced into the chambers through the inflation tube to inflate the cushions, and a longitudinally extending seal is formed across the passageways between the channel and the chambers after the cushions are inflated.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: February 13, 2007
    Assignee: Free-Flow Packaging International, Inc.
    Inventors: Andrew Perkins, Oliver M. Reyes
  • Patent number: 7162851
    Abstract: A stopper change device (10) includes an airtight chamber body (21) detachably mountable on a head of a bottle, a gas supply port (19) for supplying N gas to the chamber body, an air vent valve (57) for discharging air from the chamber body, a first supporting structure (28) movable upward and downward for supporting a corkscrew, and a second supporting structure (34) movable upward and downward for containing a substitute stopper. The first and second supporting structures are mutually position changeable, and one of them is selectively placed above an opening of the bottle. When the first supporting structure (28) is placed above the opening, a bottle stopper can be pulled in N gas atmosphere. On the other hand, when the second supporting structure (34) is placed above the opening, the substitute stopper is mountable on the head of the bottle in N gas atmosphere.
    Type: Grant
    Filed: May 10, 2005
    Date of Patent: January 16, 2007
    Assignee: Eiji Yoshida
    Inventors: Eiji Yoshida, Keiichi Yahagi, Hiroyuki Matsunaga, Satoshi Otake, Hiroki Matsumoto, Tatsuro Ishimatsu, Yusuke Yoshida, Kagenori Nagao, Satomi Kudo, Eri Kawaguchi, Ikuo Andreas Nakayama, Yuta Ogino, Syotaro Nakajima
  • Patent number: 7150136
    Abstract: Machine and method for making air-filled packing cushions from a roll of prefabricated film material having a longitudinally extending inflation channel near one edge of the material and chambers which communicate with the channel through laterally extending passageways. The roll rests on a pair of spaced apart, horizontally extending rollers. The film material is fed from the roll to an inflation tube which extends into the inflation channel, air is introduced into the chambers through the inflation tube to inflate the cushions, and a longitudinally extending seal is formed across the passageways between the channel and the chambers after the cushions are inflated.
    Type: Grant
    Filed: February 3, 2006
    Date of Patent: December 19, 2006
    Assignee: Free-Flow Packaging International Inc.
    Inventors: Andrew Perkins, Oliver M. Reyes
  • Patent number: 7089714
    Abstract: A method and apparatus for forming void-fill packaging wherein a tubular plastics material (11) is periodically fed via driver rollers (15) along a longitudinal guide path (12), first and second transverse spaced parallel heat seals are formed substantially across the plastics material via a transverse heat sealer (36, 38) to define a chamber (104) between the seals, a fluid is discharged into the chamber via a nozzle (20) positioned along the guide path and adapted to extend inside the tubular plastics material adjacent to one longitudinal edge of the plastic material, a third heat seal is formed via a longitudinal heat sealer (78) to seal the chamber (104), and the longitudinal edge of the tubular plastic material is cut via a cutting element (22) so that the movement of the tubular plastics material is not hindered by the nozzle.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: August 15, 2006
    Assignee: Green Light Packaging Limited
    Inventor: Keith Frederick Thomas
  • Patent number: 7067025
    Abstract: This machine comprises a frame, spacing means arranged in the interior (3) of the tubular film (1) to separate the walls, traction means (8) to draw the tubular film and an inflating and welding device (5, 6, 7, 12). The inflating and welding means is provided with at least one hollow needle (5) for inflation, means (2, 2a, and 2b) to prevent the air escaping toward said reel, that is to say, upstream. Said means (2) to prevent the escape of air are placed between the means (3) provided within the said film and the reel. The inflating and welding device (5, 6, 7, 12) is located after the means (3) provided within said film and before the traction means (8) for drawing said tubular film (1) through the inflating and welding device.
    Type: Grant
    Filed: January 14, 2003
    Date of Patent: June 27, 2006
    Inventor: Guy Borgeat
  • Patent number: 7059097
    Abstract: A machine which inflates and seals pillows in packaging is compact in overall size, can be conveniently operated to produce varied lengths of strips of inflated pillow-type packaging as needed, can begin production of inflated pillow-type strip packaging immediately after being held out of a production cycle for some period of time, and applies a heated sealing element directly to and in sliding contact with a web of film to securely seal the inlet port of an inflated pillow while the pillow is under pressure and as the web of film is continuously and uninterruptedly advanced through the machine.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: June 13, 2006
    Assignee: Free-Flow Packaging International Inc.
    Inventors: Andrew Perkins, Oliver M. Reyes, Philipp Borchard, Nicholas P. De Luca
  • Patent number: 7040073
    Abstract: Machine for inflating and sealing a preconfigured cushioning material which includes a rotatively mounted roll support shaft having a fixed end and a free end, a hub mounted on the shaft near the fixed end for engagement with a cylindrical core at the end of a roll of film material, a circumferentially expandable roll gripper at the free end of the shaft for locking engagement with the inner wall of the core, an inflator having a conically tapered tip and a plurality of outlet openings for injecting air into cells of the film material, a nip roller pressing against the roll of film material to limit the flow of air into the cells of the film material on the roll, and sealer for sealing the inlet passageways to retain the air in the cells.
    Type: Grant
    Filed: August 30, 2004
    Date of Patent: May 9, 2006
    Assignee: Free-Flow Packaging International
    Inventors: Andrew Perkins, Oliver Reyes, William Robinson
  • Patent number: 7040074
    Abstract: A combined cutting blade and heat bar for use with a vacuum packaging device having a lid for sealing over the cavity of a base is disclosed. The cutting blade and heat bar are connected to one another and movable via a single actuating mechanism mounted to the lid. In use, in one step the combined mechanism is lowered with the heat bar unheated and the cutting element cuts slits in the bag for evacuation of the air. After air evacuation, the combined mechanism is lowered with the heat bar heated, melting the bag closed behind the slitted area of the bag.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: May 9, 2006
    Assignee: Koch Equipment LLC
    Inventors: Scott Knowlton, Timothy A. Grove
  • Patent number: 7032364
    Abstract: A stopper change device (10) includes an airtight chamber body (21) detachably mountable on a head of a bottle, a gas supply port (19) for supplying N gas to the chamber body, an air vent valve (57) for discharging air from the chamber body, a first supporting structure (28) movable upward and downward for supporting a corkscrew, and a second supporting structure (34) movable upward and downward for containing a substitute stopper. The first and second supporting structures are mutually position changeable, and one of them is selectively placed above an opening of the bottle. When the first supporting structure (28) is placed above the opening, a bottle stopper can be pulled in N gas atmosphere. On the other hand, when the second supporting structure (34) is placed above the opening, the substitute stopper is mountable on the head of the bottle in N gas atmosphere.
    Type: Grant
    Filed: May 23, 2003
    Date of Patent: April 25, 2006
    Inventors: Eiji Yoshida, Keiichi Yahagi, Hiroyuki Matsunaga, Satoshi Otake, Hiroki Matsumoto, Tatsuro Ishimatsu, Yusuke Yoshida, Kagenori Nagao, Satomi Kudo, Eri Kawaguchi, Ikuo Andreas Nakayama, Yuta Ogino, Syotaro Nakajima