Abstract: The disclosure relates to a modular waste liquid separator and collector device, comprising component modules. A first module comprises a support structure, a second module comprises a droplet separator connectable to said support structure, and a third module comprises a waste liquid collector. The component modules are individually portable, and are assembled at the point of use.

Abstract: This invention is a method for fabricating fibers by melt-blowing a melt of a molecularly self-assembling material, the melt being at a temperature of from 130° C. to 220° C., thereby forming a fiber set having a distribution of fiber diameters wherein at least 95% of the fibers have a diameter of less than about 3 microns. The invention further comprises collecting the fiber set so as to form a fibrous non-woven web.

Abstract: Filter media suitable for various applications (e.g., hydraulic) and related components, systems, and methods associated therewith are described. The filter media may include a fiber web having a mixture of glass fibers and fibers that are fibrillated. The fibrillated fibers, for example, may be formed of lyocell.

Abstract: A composite fabric formed by depositing a web of nanofibers electroblown from a first polymer onto a first support web comprising fibers of larger average diameter than the nanofibers spun from a compatible material, in the absence of an adhesive between the webs, and solvent-bonding the webs together.

Abstract: Crankcase ventilation arrangements are shown. Preferred wet laid media materials, for use in such arrangements are described. Also described and shown are example crankcase ventilation components, parts for use with a preferred media described and characterized.

Abstract: A web can comprise a substantially continuous fiber mass and a separation means dispersed into the fiber. The web having a preferred thickness resulting from forming a polymer material and a particulate into a fine fiber layer can have a variety of end uses. A filtration media can include a structure comprising such a web of fine fiber and a substantial volume of particulate embodiment of the separation means. The resulting fine fiber structure provides an improved filtration medium having substantial depth, thickness, and a layered structure. The improved properties of the web results from inclusion of the separation or spacer particulate.

Abstract: A filter media product and method of making the same wherein the filter media is pleatable and has at least one support scrim comprised of a melt bonded non-woven material or a fuse bonded non-woven material bonded to a layer of expanded polytetrafluoroethylene. The filter media may have a single support scrim with one or more layers and optionally may have a support scrim on both an upstream and downstream surface where both or neither support scrim is multilayered. The filter media may have an efficiency greater than, equal to, or less than HEPA.

Abstract: An improved air/oil separator assembly for removal of oil from a gaseous stream is disclosed. The air/oil separator includes a head flange and an end plate positioned in a spaced-parallel relationship. A first and a second elongated support member and an outer jacket are concentrically arranged and secured along opposing ends to the head flange and end plate. A first separator element is secured in a position proximate to and outboard of the first support member and a second separator element is secured in a position proximate to and outboard of the second support member. A pre-separator element is secured in a position proximate to and outboard of the second separator element but inboard of the outer jacket. The pre-separator and separator elements are operative to remove oil from the gaseous stream. The pre-separator improves oil removal performance by removing a significant amount of oil before it reaches the separator elements.

Abstract: The present invention relates to a filter composed of a multi-ply filter medium, which comprises at least one non-woven stiffening layer, at least one filtration layer, at least one covering layer and where necessary at least one non-woven microfibre layer, the non-woven stiffening layer comprising fibers of synthetic polymers and the fibers being both partially oriented and oriented fibers.

Abstract: Provided is a method of forming a self supporting fibrous nonwoven filter media comprising dispersing glass fibers, crimped polymer fibers, and cellulosic fibers in a fluid dispersion. The dispersion is subjected to a moving forming wire to form a fibrous web. Binder is applied to the web. The web is dried and cured/melted and later pleated in a subsequent operation. Inclusion of crimped polymer fibers in filter media improves dust holding characteristics of the filter media.

Abstract: First, a mixture of a polytetrafluoroethylene fine powder and a liquid lubricant into a sheet-form body extending in a first direction. Next, the liquid lubricant is removed from the sheet-form body. Then, the sheet-form body is stretched by a factor of 40 to 250 in the longitudinal direction at a temperature equal to or higher than a melting point of polytetrafluoroethylene, and the stretched sheet-form body is further stretched by a factor of 3 to 40 in the width direction. Thus, a highly air-permeable porous polytetrafluoroethylene membrane is obtained.

Abstract: The invention relates to a liquid separator, particularly an oil separator for compressed air systems. The liquid separator comprises a housing (15), which can be detachably connected by means of a bayonet-type connector (11) to a counterpart (12). The housing (15) is locked onto the counterpart (12) by axial tensioning forces (F) operable to lock the bayonet connector (11).

Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.

Abstract: Articles such as filter media, which include dendrimers and/or other components, are provided. The filter media may further include a water repellant (e.g., a fluorinated species) to impart desirable properties to the media such as high water repellency. The filter media may also have a high efficiency as a function of pressure drop (i.e., high gamma values). In some embodiments, the filter media includes a fiber web which may be formed of various components such as glass fibers. The fiber web can also include additional components such as synthetic fibers, binder components, as well as other additives. The media may be incorporated into a variety of filter element products.

Abstract: An object of the present invention is to improve a problem of the decrease in the internal tearing strength and water repellency in accordance with the decrease in the basis weight of a filter medium for air filters, and to provide a filter medium for air filters that can also address a demand for flame retardancy. The low-basis-weight filter medium for air filters according to the present invention is characterized by glass short fibers (A) and short fibers of hydrophobic chemical synthetic fibers each having a fiber diameter of 5 ?m or less (B), as raw material fibers of the filter medium, by a mass ratio (A/B) in the range of from 70/30 to 95/5; a hydrophobic synthetic resin-based binder is added to the filter medium by 3 to 10 parts by mass of with respect to 100 parts by mass of the raw material fibers; and the filter medium has a basis weight of from 25 g/m2 or more to 50 g/m2 or less.

Abstract: A system, in certain embodiments, includes a fluid filter that includes a first set of strips of a first filter material having a first density, and a second set of strips of a second filter material having a second density greater than the first density, wherein the first set and second set of strips are arranged in an alternating pattern to define a first filter layer. The system also includes a second filter layer comprising a third filter material having a third density greater than the second density, wherein the first filter layer is coupled to the second filter layer. In other embodiments, the system includes a fluid filter which includes a first filter material having a first density, a second filter material having a second density greater than the first density, and a third filter material having a third density greater than the second density.

Abstract: A method and apparatus for practicing the method are provided for separating droplets of finely aerosolized elemental mercury from a gaseous stream in which the droplets are dispersed. In the method a gold plated metallic capillary surface is contacted with the gaseous stream, causing the aerosolized droplets to deposit on the capillary surface and by capillary action to coalesce with other of such droplets to form increasingly large drops of mercury. The surface is oriented to allow the mercury to flow by gravitational forces and capillary action to the lowermost portions of the surface, at which it accumulates, and is then collected at a suitable vessel.

Abstract: A composite fabric formed by depositing a web of nanofibers electroblown from a first polymer onto a first support web comprising fibers of larger average diameter than the nanofibers spun from a compatible material, in the absence of an adhesive between the webs, and solvent-bonding the webs together.

Abstract: The fiber webs described herein may be incorporated into filter media and filter elements. The webs may exhibit a high permeability and stiffness, at a low thickness. The stiffness can be sufficient for the webs to be pleated to include sharp, well-defined peaks which can be maintained in a stable configuration during use.

Abstract: The objective of the present invention is to provide an air filter medium having a lower pressure drop and higher efficiency as compared to an air filter medium currently in use. This objective is achieved by providing an air filter medium characterized by comprising glass short fibers as its main fibers in which the constituent fibers are dispersed uniformly and, when the constituting fibers at a diluted concentration of 0.04% by mass are allowed to stand for 12 hours, the sedimentation volume is 450 cm3/g or greater.

Abstract: Thermoplastic bicomponent binder fiber can be combined with other media, fibers and other filtration components to form a thermally bonded filtration media. The filtration media can be used in filter units, such as breather caps. Such filter units can be placed in the stream of a mobile fluid and can remove a particulate and/or fluid mist load from the mobile stream. The unique combination of media fiber, bicomponent binder fiber and other filtration additives and components provide a filtration media having unique properties in filtration applications.

Abstract: A method of improving filtration efficiency of a fibrous nonwoven filter media comprises providing a filter media and incorporating in the filter media one or more additives selected from the group consisting of silicone additives, wax additives, and mixtures thereof. The filter media comprises glass fibers, polymer fibers, and optionally binder. Inclusion of silicone and/or wax additive(s) in a filter media has surprisingly been found to increase filtration efficiency, for example, by 10-15%.

Abstract: In the description and drawings a final fiberglass product is disclosed. The final fiberglass product may have a fiber curl layer, a fiber skin layer, and a fiber loft layer between the fiber curl layer and the fiber skin layer. The fiber curl layer may be on an unfiltered air entry side of the final fiberglass product and have a plurality of generally sinusoidal fiber bundles therein.

Abstract: An inorganic fiber aggregate includes an inorganic material and inorganic fibers on which the inorganic material is provided to fix the inorganic fibers each other.

Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.

Abstract: The invention relates to a liquid separator, particularly an oil separator for compressed air systems. The liquid separator comprises a housing (15), which can be detachably connected by means of a bayonet-type connector (11) to a counterpart (12).

Abstract: In the filtration of fluid materials, the removal of particulate from the moving stream requires substantial pressure to maintain flow and substantial capacity for removing particulate. The filters of the invention are rugged, high wet strength materials having a basis weight, permeability and efficiency suitable to obtain substantial reduction in particulate loading from liquid streams without plugging or mechanical failure. In particular, the filters of the invention permit the removal of substantial proportions of particulate from non-aqueous streams including lubricant oils, hydraulic fluids and other contaminated streams.

Abstract: A filter well suited for paint arrestor usage having a monolithic high loft manmade fiber body with a convoluted flow contact surface. The filter is preferably formed by a convoluter as in one with a roller set and blade cutter to form mirror image fiber filter sheets from a received fiber batt. Provided is a well mixed proper fiber blend, such as one having a set of fibers made of a majority of course fibers joined by way of thermal bonding fibers which facilitate, during convoluting, formation of a crisp cut and high integrity three dimensional surface, as in one of rows of peaks separated by valleys. The projection/recess arrangement over the flow contact surface as well as the thickness and relative projection-to-base dimensions are arranged to provide a high paint holding capacity without too fast a load up of, for example, paint particles and while avoiding too great of a pressure drop within that load up time.

Abstract: A separation module which contains at least one bundle of ceramic capillaries (9), in which, for controlling the material transport and the flow in the separation module, a certain distance is established between the capillaries (9) by joining. The separation module can be used in a variety of ways in the separation of substances by filtration, also in combination with further measures of chemical process engineering.

Abstract: A filter element having multiple formed layers of filtration media is disclosed. The media are layered so as to form a pore size gradient. The filter element is capable of removing both solid and liquid particulates from a moving fluid stream. The filter element has high strength and compressibility. The layers can be supported on a porous or perforate support to provide mechanical stability during filtering operations. The filtration media layers can be formed into various filter element forms such as panels, cartridges, inserts, and the like.

Abstract: The invention relates to a filter mat, which is used in applications where it filters the flows of contaminated air that pass through it. In such mats, there are points where aerosols collect. This is disadvantageous as it lowers the efficiency of the mat. The present invention overcomes this by having, at these points, wicks (2) that absorb said collections.

Abstract: A method for removing particulates from a gas stream includes providing a gas-permeable filter layer having subregions with a parameter of differing magnitudes in the direction of the layer thickness. This parameter relates at least to the porosity, the fiber diameter of fibers or the fiber type content of the filter layer. The gas stream is divided into partial gas streams which are each passed through different subregions of the filter layer. Fiber layers, particulate filters, exhaust systems and vehicles based on this method are also provided.

Abstract: A nonwoven fabric for exhaust-gas treatment includes a multiplicity of metallic filaments having at least two types of different contours of the metallic filaments. An exhaust-gas purification device includes a channel structure through which exhaust gas can at least partially flow. The channel structure is made at least partially with such a nonwoven fabric. A method for producing a nonwoven fabric for exhaust-gas treatment is also provided.

Abstract: The present invention relates to a filter composed of a multi-ply filter medium, which comprises at least one non-woven stiffening layer, at least one filtration layer, at least one covering layer and where necessary at least one non-woven microfiber layer, the non-woven stiffening layer comprising fibers of synthetic polymers and the fibers being both partially oriented and oriented fibers.

Abstract: A composite filter media for a vacuum cleaner comprising a first filtration layer comprising a slit film having a plurality of continuous electrostatically-charged polyolefin filaments disposed substantially parallel to each other along their lengths; and a second filtration layer comprising a high-efficiency filtration media selected from wet-laid filter paper, dry-laid filter paper, and nonwoven filter media; wherein said first filtration layer is disposed in series with said second filtration layer, with respect to an air flow direction through said vacuum cleaner, to form a composite.

Abstract: A water non-dispersible polymer microfiber is provided comprising at least one water non-dispersible polymer wherein the water non-dispersible polymer microfiber has an equivalent diameter of less than 5 microns and length of less than 25 millimeters. A process for producing water non-dispersible polymer microfibers is also provided, the process comprising: a) cutting a multicomponent fiber into cut multicomponent fibers; b) contacting a fiber-containing feedstock with water to produce a fiber mix slurry; wherein the fiber-containing feedstock comprises cut multicomponent fibers; c) heating the fiber mix slurry to produce a heated fiber mix slurry; d) optionally, mixing the fiber mix slurry in a shearing zone; e) removing at least a portion of the sulfopolyester from the multicomponent fiber to produce a slurry mixture comprising a sulfopolyester dispersion and water non-dispersible polymer microfibers; and f) separating the water non-dispersible polymer microfibers from the slurry mixture.

Abstract: An air filter material includes a laminate of an air inlet layer and an air outlet layer, and has a mean flow pore size of 20 ?m to 40 ?m, a minimum pore size of 2.4 ?m to 3.8 ?m, and a maximum pore size of 80 ?m or less. The air inlet layer is a needle punched nonwoven fabric layer having an areal fiber weight of 55 g/m2 to 100 g/m2. The air outlet layer is a laminated spunlace nonwoven fabric made by laminating at least two or more spunlace nonwoven fabric layers having an areal fiber weight of 20 g/m2 to 60 g/m2, a mean flow pore size of 50 ?m to 90 ?m, a minimum pore size of 3.0 ?m to 10.0 ?m, and a maximum pore size of 180 ?m or less.

Abstract: Filter media are provided having improved conductivity to enhance filtration efficiency and/or dissipate static charge, and methods for making the same. In one exemplary embodiment, the filter media can include a filtration substrate, and at least one conductive coating disposed on at least a portion of the filtration substrate. In use, the conductive coating is coupled to an energy source and it is effective to emit ions when energy is delivered thereto to increase the efficiency of the filtration substrate and/or to dissipate or eliminate static charge generated during filtration.

Abstract: A filter media product and method of making the same wherein the filter media is pleatable and has at least one support scrim comprised of a melt bonded non-woven material or a fuse bonded non-woven material bonded to a layer of expanded polytetrafluoroethylene. The filter media may have a single support scrim with one or more layers and optionally may have a support scrim on both an upstream and downstream surface where both or neither support scrim is multilayered. The filter media may have an efficiency greater than, equal to, or less than HEPA.

Abstract: A filter made of specifically arranged filaments. The filter has an upstream side where fluid enters and a downstream side where fluid exits. The filaments are greatest in diameter near the upstream side wherein the filaments continuously and gradually decrease in thickness toward the downstream side. The pores or spaces between the filaments are largest near the upstream side and decrease gradually toward the downstream side. This allows various size particles to become entrained in the filter in an evenly distributed manner.

Abstract: A filter device has a filter element made from a filter hose that has a filter wall separating an unfiltered side from a clean side of the filter device in a radial direction. In preferred embodiments the filter wall of the filter hose is provided with a very fine particle filtration layer comprised of nanofibers. The diameter of the nanofibers is less than one micrometer. The nanofiber layer can be applied to a green filter material and the filter element can be produced subsequently from the filter material with applied nanofiber layer. Alternatively, the nanofiber layer can be applied to a finished filter element.

Abstract: A filter element and filter apparatus, and a method for fabricating a filter element, include a filter element having alternating layers of a face sheet material and a convoluted filter material, with the alternating layers forming substantially longitudinally oriented flutes that extend axially along, or past, a radially acting seal, into previously unused portions of the cavity of a filter housing. In some embodiments, structures such as struts extending partially across an outlet end of the filter element, or a rigid web formed by a layer of resin extending axially a potted length into pome of the flutes from the outlet end resist axially oriented pressure forces on the alternating layers.

Abstract: A web can comprise a substantially continuous fiber mass and a separation means dispersed into the fiber. The web having a preferred thickness resulting from forming a polymer material and a particulate into a fine fiber layer can have a variety of end uses. A filtration media can include a structure comprising such a web of fine fiber and a substantial volume of particulate embodiment of the separation means. The resulting fine fiber structure provides an improved filtration medium having substantial depth, thickness, and a layered structure. The improved properties of the web results from inclusion of the separation or spacer particulate.

Abstract: Disclosed are improved polymer materials. Also disclosed are fine fiber materials that can be made from the improved polymeric materials in the form of microfiber and nanofiber structures. The microfiber and nanofiber structures can be used in a variety of useful applications including the formation of filter materials.

Abstract: A preformed insulation mat is provided for use between the inner and outer end cone housing of a pollution control device. The preformed insulation includes a frustum-shaped mat. The mat is formed of primarily heat moldable, silica based glass fibers containing Al2O3 and is molded at a selected temperature and for a selected time duration to heat set the fibers, whereby the frustum-shaped mat is seamless and self-supporting, requiring no shape no shape retaining elements or chemical binders.

Abstract: This invention is to provide a sheet product that is excellent in moisture absorption amount, moisture absorption speed and moisture release speed and is capable of keeping a powder from falling off and that can have a large content of a moisture adsorbent, and the sheet product of this invention contains (a) a moisture adsorbent formed of a tubular or fibrous metal oxide, (b) a cellulosic fibrillated fiber, and (c) an organic fiber having a fineness of 0.01 dtex to 0.45 dtex and is characteristically produced by a paper-making method.

Abstract: A catalyst carrier includes a honeycomb structure where cells extending in a longitudinal direction are divided by cell walls; and a coating layer provided at a peripheral part of the honeycomb structure. The honeycomb structure and the coating layer contain at least one of inorganic fibers and whiskers. At least one of the inorganic fiber and whisker contained in the honeycomb structure is oriented mainly in a first direction. At least one of the inorganic fiber and whisker contained in the coating layer is oriented mainly in a second direction. The first direction and the second direction cross at substantially right angles to each other.

Abstract: The fiber webs described herein may be incorporated into filter media and filter elements. The fiber webs may exhibit a high dust holding capacity. The fiber webs may also exhibit a low thickness. The fiber webs may be sufficiently flexible and/or deformable so that they may be processed to include a series of waves (also known as flutes) that extend along the cross-machine direction.

Abstract: The fiber webs described herein may be incorporated into filter media and filter elements. The webs may exhibit a high permeability and stiffness, at a low thickness. The stiffness can be sufficient for the webs to be pleated to include sharp, well-defined peaks which can be maintained in a stable configuration during use.

Abstract: A filter membrane includes a substrate, a polymer layer provided on the substrate and a plurality of filter openings each having a width of from about 2 nanometers to about 5 nanometers provided in the polymer layer. A method of controlling pore size of a filter membrane and a method of decontaminating a filter membrane are also disclosed.