Carbamate Reactant (i.e., Reactant Contains -o-c(=o)-nh- Group (wherein Substitution May Be Made For Hydrogen Only) Patents (Class 560/345)
  • Patent number: 11306055
    Abstract: An isocyanate production method is characterized by having: a carbamation step in which a carbonic acid ester, an inorganic acid salt of an amino acid derivative, and a basic compound are reacted to obtain a reaction mixture containing a carbamic acid ester derived from the carbonic acid ester, a hydroxy compound derived from the carbonic acid ester, and the carbonic acid ester; and a thermal decomposition step in which the carbamic acid ester is subjected to a thermal decomposition reaction to obtain an isocyanate.
    Type: Grant
    Filed: May 15, 2018
    Date of Patent: April 19, 2022
    Assignee: ASAHI KASEI KABUSHIKI KAISHA
    Inventors: Nobuhisa Miyake, Yuji Kosugi, Yusuke Sakurai, Masaaki Shinohata
  • Patent number: 11174222
    Abstract: Provided is a process for preparing an organic diisocyanate of the formula: OCN—R—NCO (1), wherein R represents a bivalent hydrocarbon radical containing 3 to 20 carbon atoms, the carbon atoms being arranged in a way that the two nitrogen atoms are separated from each other by at least 3 carbon atoms, the process comprising, Step (I) preparing a diurethane of the formula wherein R is the same as in formula (1), R? and R? independently represent organic radicals selected from the group consisting of 4 to 36 carbon atoms, 4 to 74 hydrogen atoms, 0 to 12 oxygen atoms that have the oxidation state ?2, and 0 to 1 halogen atoms from a diarylurethane of the formula, wherein R is the same as in formula (1), Ar and Ar? independently represent a substituted or unsubstituted aryl or heteroaryl radical selected from the group containing a total of 4 to 20 carbon atoms by transesterification, Step (II) subjecting the diurethane of the formula (2) to a cleavage reaction to form the hydroxy compounds R?—OH and R?—O
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: November 16, 2021
    Assignee: Covestro Deutschland AG
    Inventor: Michael Merkel
  • Patent number: 10858310
    Abstract: The invention relates to a method for producing an isocyanate, wherein a carbamate or thiolcarbomate is converted, in the presence of a catalyst, with separation of an alcohol or thioalcohol, at a temperature of at least 150° C., to the corresponding isocyanate, wherein a compound of the general formula (X)(Y)(Z—H) is used as a catalyst, in particular characterized in that the compound has both a proton donor function and a proton acceptor function. In the catalysts according to the invention, a separable proton is bound to a heteroatom, which is more electronegative than carbon. Said heteroatom is either identical to Z or a component thereof. In the catalysts according to the invention, there is additionally a proton acceptor function which is either identical to X or a component thereof. According to the invention, the proton donator and proton acceptor function are connected to each other by the bridge Y.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: December 8, 2020
    Assignee: Coverstro Deutschland AG
    Inventors: Daniela Cozzula, Andreas Ernst, Matthias Leven, Walter Leitner, Thomas Ernst Mueller, Christoph Guertler, Stefan Wershofen, Gernot Jaeger, Franz Beggel, Jens Langanke
  • Patent number: 10618871
    Abstract: The present invention relates to a process for producing isocyanates in process chains, each of which produce an isocyanate end product via at least one intermediate product, wherein the heat energy liberated in a first production plant in a heat-emitting operation of producing an intermediate product, an isocyanate end product or a catalyst required for a substep of the process chain (first chemical product) is at least partly utilized for generating vapour, in particular water vapour, having a pressure of 1.31 bar(abs.) to 1.91 bar(abs.) and a temperature of 107° C. to 119° C. and the thus generated vapour is employed for performing a heat-consuming operation in the preparation of another chemical product (second chemical product) in a second production plant.
    Type: Grant
    Filed: August 15, 2017
    Date of Patent: April 14, 2020
    Assignee: Covestro Deutschland AG
    Inventors: Jürgen Spriewald, Richard Adamson, Thomas Knauf
  • Patent number: 9884810
    Abstract: Disclosed is a method for separating, with a multi-stage distillation column, a mixture containing an active hydrogen-containing compound (A) and a compound (B) that reversibly reacts with the active hydrogen containing compound (A), the method comprising distillation-separating the active hydrogen-containing compound (A) and the compound (B) with the multi-stage distillation column in the presence of an intermediate-boiling-point inactive compound (C) that has a normal boiling point between a normal boiling point of the active hydrogen-containing compound (A) and a normal boiling point of the compound (B) and is chemically inactive for both of the (A) and the compound (B).
    Type: Grant
    Filed: October 4, 2011
    Date of Patent: February 6, 2018
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Patent number: 9233918
    Abstract: An object of the present invention is to provide a process that enables isocyanate to be produced stably over a long period of time and at high yield without encountering problems of the prior art during production of isocyanate without using phosgene. The present invention discloses a process for producing an isocyanate by subjecting a carbamic acid ester to a thermal decomposition reaction, including the steps of: recovering a low boiling point component in a form of a gaseous phase component from a thermal decomposition reaction vessel in which the thermal decomposition reaction is carried out; recovering a liquid phase component containing a carbamic acid ester from a bottom of the thermal decomposition reaction vessel; and supplying all or a portion of the liquid phase component to an upper portion of the thermal decomposition reaction vessel.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: January 12, 2016
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Patent number: 9000213
    Abstract: A process for coproducing di- and/or polyisocyanates and glycols, comprising process stages A, B, C and E for preparing glycols and process stages A, C, D, E, F and G for preparing di- and/or polyisocyanates, which comprises accomplishing the material coupling via the separation of the reaction mixture obtained in process stage A into process stages B and C, by in process stage A, reacting an aqueous alkylene oxide with carbon dioxide to give a reaction mixture comprising alkylene carbonate, hydrolyzing a portion of the alkylene carbonate-comprising reaction mixture obtained in process stage A to glycol in process stage B, dewatering the remaining alkylene carbonate-comprising stream of the reaction mixture from process stage A in process stage C, in process stage D, synthesizing amine by hydrogenating an aromatic nitro compound or a nitrile, in process stage E, transesterifying the dewatered alkylene carbonate-comprising mixture from process stage C with a monohydroxy alcohol to give the corresponding dia
    Type: Grant
    Filed: October 27, 2010
    Date of Patent: April 7, 2015
    Assignee: BASF SE
    Inventors: Michael Bock, Robert Baumann, Axel Franzke, Eckhard Stroefer, Gerhard Theis
  • Patent number: 8957241
    Abstract: A method for producing a carbonyl compound of the present invention comprises a step (X) of reacting a specific compound having a urea bond with a carbonic acid derivative having a carbonyl group (—C(?O)—) under heating at a temperature equal to or higher than the thermal dissociation temperature of the urea bond to obtain the carbonyl compound.
    Type: Grant
    Filed: February 21, 2012
    Date of Patent: February 17, 2015
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Patent number: 8940926
    Abstract: A method for producing carbamate including a urea production step; a carbamate-forming step; an ammonia separation step of absorbing the gas with water in the presence of carbonate to produce a gas absorption water, and separating ammonia; an aqueous alcohol solution separation step of separating an aqueous alcohol solution from the gas absorption water; an ammonia/carbon dioxide separation step of separating carbon dioxide gas from the aqueous ammonia solution in the gas absorption water from which the aqueous alcohol solution is separated; an aqueous ammonia solution reusing step of mixing the aqueous ammonia solution and carbonate with the water to be used for production of the gas absorption water.
    Type: Grant
    Filed: May 19, 2011
    Date of Patent: January 27, 2015
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Koji Takamatsu, Satoshi Kato, Takeshi Fukuda, Tetsuya Nakano, Masaaki Sasaki
  • Patent number: 8927763
    Abstract: The present invention relates to a method for preparing an aliphatic diisocyanate by pyrolyzing an aliphatic dicarbamate in liquid phase, using a tin (II) or (IV) compound as a catalyst and a zwitterionic compound as a stabilizer, thereby remarkably inhibiting high-boiling by-products and providing the aliphatic diisocyanate with high yield.
    Type: Grant
    Filed: December 4, 2012
    Date of Patent: January 6, 2015
    Assignee: University-Industry Cooperation Group of Kyung Hee University
    Inventors: Hoon Sik Kim, Heehwan Kim, Ji Young Oh, Seunghoon Shin, Seok Soo Kim, Kyung Sik Lim, Jung Dae Choi
  • Patent number: 8895774
    Abstract: An object of the present invention is to provide a process that enables isocyanate to be produced stably over a long period of time and at high yield without encountering problems of the prior art during production of isocyanate without using phosgene.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: November 25, 2014
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Patent number: 8859805
    Abstract: The invention relates to a multistage process for the continuous preparation of organic, distillable polyisocyanates, preferably diisocyanates, particularly preferably aliphatic or cycloaliphatic diisocyanates, by reaction of the corresponding organic polyamines with carbonic acid derivatives and alcohols to form low molecular weight monomeric polyurethanes and thermal dissociation of the latter, in which the polyisocyanates produced and unusable residues are separated off at particular stages of the reaction and reusable by-products and intermediates are recirculated to preceding stages.
    Type: Grant
    Filed: September 9, 2010
    Date of Patent: October 14, 2014
    Assignee: BASF SE
    Inventors: Torsten Mattke, Matthias Kloetzer, Eckhard Stroefer, Bernhard Geissler, Peter Zehner
  • Publication number: 20140303399
    Abstract: The present invention relates to a method for preparing an aliphatic diisocyanate by pyrolyzing an aliphatic dicarbamate in liquid phase, using a tin (II) or (IV) compound as a catalyst and a zwitterionic compound as a stabilizer, thereby remarkably inhibiting high-boiling by-products and providing the aliphatic diisocyanate with high yield.
    Type: Application
    Filed: December 4, 2012
    Publication date: October 9, 2014
    Applicant: UNIVERSITY-INDUSTRY COOPERATION GROUP OF KYUNG HEE UNIVERSITY
    Inventors: Hoon Sik Kim, Heehwan Kim, Ji Young Oh, Seunghoon Shin, Seok Soo Kim, Kyung Sik Lim, Jung Dae Choi
  • Patent number: 8835673
    Abstract: Process for preparing aromatic isocyanates by reacting the corresponding formamides with an oxygen-comprising gas over noble metal catalysts at temperatures of from 300 to 600° C. and a contact time of from 1 to 1000 ms, wherein: a. the formamide is vaporized before entering the reaction zone, b. the reaction mixture obtained is quenched with an alcohol-comprising quenching liquid and c. the urethane formed is dissociated into isocyanate and alcohol.
    Type: Grant
    Filed: December 3, 2010
    Date of Patent: September 16, 2014
    Assignee: BASF SE
    Inventors: Torsten Mattke, Eckhard Stroefer, Julia Leschinski, Radwan Abdallah, Axel Franzke, Michael Bock
  • Patent number: 8822718
    Abstract: A process is proposed for preparing isocyanates by thermally cleaving carbamates to obtain a carbamate cleavage gas comprising the corresponding isocyanate and the corresponding alcohol, which comprises quenching the carbamate cleavage gas in the presence of an ether which functions as an inhibitor for the reverse reaction of the isocyanate with the alcohol.
    Type: Grant
    Filed: November 30, 2010
    Date of Patent: September 2, 2014
    Assignee: BASF SE
    Inventors: Michael Bock, Eckhard Stroefer, Robert Baumann, Axel Franzke, Joachim Pfeffinger
  • Publication number: 20140194650
    Abstract: The present invention is a method for producing an N-substituted carbamic acid ester derived from an organic amine from an organic amine, a carbonic acid derivative and a hydroxy composition containing one or more types of hydroxy compounds, wherein the organic amine, the carbonic acid derivative and the hydroxy composition are reacted using a urethane production reaction vessel provided with a condenser, a gas containing the hydroxy composition, the compound having the carbonyl group derived from the carbonic acid derivative, and an ammonia formed as a by-product in the reaction, is introduced into the condenser provided in the urethane production reaction vessel, and the hydroxy composition and the compound having the carbonyl group derived from the carbonic acid derivative are condensed, and wherein a stoichiometric ratio of a hydroxy compound contained in the condensed hydroxy composition to the condensed compound having the carbonyl group derived from the carbonic acid derivative is 1 or more, and a rati
    Type: Application
    Filed: January 9, 2014
    Publication date: July 10, 2014
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Patent number: 8748654
    Abstract: A method for producing tolylene diisocyanate includes: mixing a first diaminotoluene containing 2,4-diaminotoluene and 2,6-diaminotoluene at a first isomer ratio and a second diaminotoluene containing 2,4-diaminotoluene and/or 2,6-diaminotoluene at a second isomer ratio that is different from the first isomer ratio so as to prepare mixed diaminotoluene; producing tolylene dicarbamate by reaction of the mixed diaminotoluene, urea and/or N-unsubstituted carbamic acid ester and alcohol; and thermally decomposing the tolylene dicarbamate.
    Type: Grant
    Filed: April 6, 2012
    Date of Patent: June 10, 2014
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Koji Takamatsu, Kazuhiro Kosumi, Takeshi Fukuda, Masaaki Sasaki
  • Patent number: 8680323
    Abstract: The invention relates to a process for preparing isocyanates by thermal dissociation of carbamates and separation by distillation of the reaction mixture from the carbamate dissociation, comprising the corresponding isocyanate and the corresponding alcohol, by distillation in a column (K) having an enrichment section (V) and a stripping section (A), where the carbamate (1) is introduced between the enrichment section (V) and the stripping section (A) and the isocyanate is taken off as a constituent of the bottom stream (2) and the alcohol is taken off as a constituent of the overhead stream (3) from the column (K), in the presence of an inert solvent, wherein an intermediate boiler having a boiling point between the boiling point of the isocyanate and the boiling point of the alcohol under the operating conditions of the carbamate dissociation is used as inert solvent and is fed as external runback (4) in liquid form in a purity of >95% by weight, based on the total weight of the external runback (4), in t
    Type: Grant
    Filed: January 18, 2011
    Date of Patent: March 25, 2014
    Assignee: BASF SE
    Inventors: Michael Bock, Axel Franzke, Robert Baumann, Eckhard Stroefer
  • Publication number: 20140073811
    Abstract: A method for producing tolylene diisocyanate includes: mixing a first diaminotoluene containing 2,4-diaminotoluene and 2,6-diaminotoluene at a first isomer ratio and a second diaminotoluene containing 2,4-diaminotoluene and/or 2,6-diaminotoluene at a second isomer ratio that is different from the first isomer ratio so as to prepare mixed diaminotoluene; producing tolylene dicarbamate by reaction of the mixed diaminotoluene, urea and/or N-unsubstituted carbamic acid ester and alcohol; and thermally decomposing the tolylene dicarbamate.
    Type: Application
    Filed: April 6, 2012
    Publication date: March 13, 2014
    Applicant: MITSUI CHEMICALS, INC
    Inventors: Koji Takamatsu, Kazuhiro Kosumi, Takeshi Fukuda, Masaaki Sasaki
  • Publication number: 20130317238
    Abstract: The present disclosure generally relates to processes, apparatuses and custom catalysts designed to depolymerize a polymer. In one embodiment, the present invention relates to a de-polymerizing apparatus, catalysts and reaction schemes to obtain useful monomers including fuel products by “in situ” reactions using coupled electromagnetic induction.
    Type: Application
    Filed: December 8, 2011
    Publication date: November 28, 2013
    Inventors: Pravansu S. Mohanty, Swaminathan Ramesh
  • Patent number: 8513453
    Abstract: The invention is directed to a process for preparing aromatic carbamates which comprises the reaction of an aromatic amine with an organic carbonate in the presence of a catalyst characterized in that Zn4O(OAc)6 is used as catalyst.
    Type: Grant
    Filed: March 12, 2010
    Date of Patent: August 20, 2013
    Assignee: Bayer MaterialScience AG
    Inventors: Stefan Wershofen, Stephan Klein, Anton Vidal-Ferran, Elisenda Reixach, Francese Xavier Rius-Ruiz
  • Patent number: 8492580
    Abstract: The invention relates to an improved multistage process for the continuous preparation of diisocyanates by reaction of the corresponding diamines with carbonic acid derivatives and alcohols to form low molecular weight monomeric urethanes and thermal dissociation of the latter.
    Type: Grant
    Filed: August 2, 2010
    Date of Patent: July 23, 2013
    Assignee: BASF SE
    Inventors: Bernhard Geissler, Eckhard Stroefer, Andreas Schmidt, Matthias Kloetzer
  • Publication number: 20130184488
    Abstract: Disclosed is a method for separating, with a multi-stage distillation column, a mixture containing an active hydrogen-containing compound (A) and a compound (B) that reversibly reacts with the active hydrogen containing compound (A), the method comprising distillation-separating the active hydrogen-containing compound (A) and the compound (B) with the multi-stage distillation column in the presence of an intermediate-boiling-point inactive compound (C) that has a normal boiling point between a normal boiling point of the active hydrogen-containing compound (A) and a normal boiling point of the compound (B) and is chemically inactive for both of the (A) and the compound (B).
    Type: Application
    Filed: October 4, 2011
    Publication date: July 18, 2013
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Publication number: 20130178645
    Abstract: A method for producing a carbonyl compound of the present invention comprises a step (X) of reacting a specific compound having a urea bond with a carbonic acid derivative having a carbonyl group (—C(?O)—) under heating at a temperature equal to or higher than the thermal dissociation temperature of the urea bond to obtain the carbonyl compound.
    Type: Application
    Filed: February 21, 2012
    Publication date: July 11, 2013
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Patent number: 8455679
    Abstract: A prepolymer system has a monomeric isocyanate content of no greater than about 10% by weight based on 100 parts by weight of the prepolymer system. The prepolymer system comprises a diluent component and a prepolymer component different than and separate from the diluent component. The diluent component has an excess of isocyanate (NCO) functional groups, and comprises the reaction product of a monohydric isocyanate-reactive component and an excess of a first isocyanate component. The first isocyanate component comprises monomeric isocyanates reactive with the monohydric isocyanate-reactive component. The prepolymer component also has an excess of NCO functional groups, and comprises the reaction product of a polyol component and an excess of a second isocyanate component. The prepolymer system can be used to prepare foams via reaction with water. The foams have low density and have excellent adhesion and sound dampening properties for use in cavities of automobile bodies.
    Type: Grant
    Filed: December 12, 2008
    Date of Patent: June 4, 2013
    Assignee: BASF SE
    Inventors: Thomas G. Savino, Nikolay Lebedinski, Rajesh Kumar, Calvin T. Peeler
  • Publication number: 20130109881
    Abstract: A method for producing toluenedicarbamate includes a carbamate production process of producing toluenedicarbamate by reaction between toluenediamine, urea, and/or N-unsubstituted carbamic acid ester, and alcohol; and a benzoyleneurea reduction process of reducing a disubstituted benzoyleneurea and a derivative thereof to 10 mol or less relative to 100 mol of toluenedicarbamate, wherein the disubstituted benzoyleneurea is represented by formula (1) below and has a methyl group and an amino group:
    Type: Application
    Filed: May 19, 2011
    Publication date: May 2, 2013
    Inventors: Koichi Murayama, Yoshiki Shimokawatoko, Takashi Kanno, Koji Takamatsu, Hiroshi Takeuchi, Masaaki Sasaki, Yasushi Kotaki
  • Publication number: 20130079486
    Abstract: In a method for producing 1,5-pentamethylenediamine, a lysine decarboxylase-expressing microorganism that is subjected to a treatment is used.
    Type: Application
    Filed: February 25, 2011
    Publication date: March 28, 2013
    Inventors: Tomonori Hidesaki, Akiko Natsuji, Toshihiko Nakagawa, Goro Kuwamura, Daisuke Hasegawa, Satoshi Yamasaki, Kuniaki Sato, Hiroshi Takeuchi
  • Publication number: 20130079546
    Abstract: A method for producing carbamate including a urea production step; a carbamate-forming step: an ammonia separation step of absorbing the gas with water in the presence of carbonate to produce a gas absorption water, and separating ammonia; an aqueous alcohol solution separation step of separating an aqueous alcohol solution from the gas absorption water; an ammonia/carbon dioxide separation step of separating carbon dioxide gas from the aqueous ammonia solution in the gas absorption water from which the aqueous alcohol solution is separated; an aqueous ammonia solution reusing step of mixing the aqueous ammonia solution and carbonate with the water to be used for production of the gas absorption water.
    Type: Application
    Filed: May 19, 2011
    Publication date: March 28, 2013
    Applicant: MITSUI CHEMICALS, INC
    Inventors: Koji Takamatsu, Satoshi Kato, Takeshi Fukuda, Tetsuya Nakano, Masaaki Sasaki
  • Publication number: 20130079542
    Abstract: A preparation of aryl carbamates can be achieved readily by carbonylation of an aromatic polyamine compound with diphenyl carbonate (DPC) using a combination of an organic acid and a tertiary amine as a catalyst. Aryl carbamate can be converted into 4,4?-diphenylmethane diisocyanate (MDI) by heating it at about 200 to about 230° C. in a non-polar solvent containing inhibitor such as benzoyl chloride. In another application, trans-ureation of biscarbamates with an amine or mixed amines is found to be extremely facile in a polar solvent such as dimethyl sulfoxide (DMSO) and tetramethylene sulfone (TMS) in absence of any catalyst to make polyurea polymers of high molecular weights. Thus, efficient green-chemistry processes based on biscarbamates in making isocyanate products as well as urea prepolymers, urea elastomers and urea plastics have been developed in all in excellent yields without using reactive phosgene or 4,4?-diphenylmethane diisocyanate separately in the trans-ureation polymerizations.
    Type: Application
    Filed: September 22, 2011
    Publication date: March 28, 2013
    Applicants: National Chung Hsing University, Great Eastern Resins Industrial Co., Ltd.
    Inventors: Shenghong A. Dai, Xue-Yong Chen, Chao-Hsing Lin, Chun-Ying Huang, Wen-Chen Pan
  • Patent number: 8378139
    Abstract: A process for oligomerizing isocyanates includes a step of continuous conversion of an isocyanate monomer into polyisocyanate containing carbamate and/or allophanate groups, in the presence of a catalyst, wherein the conversion step is carried out in a reactor having a specific heat exchange coefficient of greater than or equal to approximately 200 kW/m3/° C.
    Type: Grant
    Filed: April 2, 2009
    Date of Patent: February 19, 2013
    Assignees: Centre National de la Recherche Scientifique (C.N.R.S.), Institut National Polytechnique de Toulouse, Perstorp France
    Inventors: Hocine Kabir, Johannes Schwarz, Christophe Gourdon, Sébastien Elgue
  • Patent number: 8367794
    Abstract: The invention relates to liquid polyisocyanate mixtures, to a process for their preparation and to their use in single- and two-component polyurethane coating compositions.
    Type: Grant
    Filed: September 12, 2008
    Date of Patent: February 5, 2013
    Assignee: Bayer MaterialScience AG
    Inventor: Christian Wamprecht
  • Patent number: 8362293
    Abstract: An object of the present invention is to provide a process allowing long-term, stable production of isocyanates at a high yield without the various problems found in the prior art during production of isocyanates without using phosgene. The present invention discloses a process for producing an isocyanate by subjecting a carbamic acid ester to a decomposition reaction in the presence of a compound having an active proton and a carbonic acid derivative.
    Type: Grant
    Filed: January 10, 2008
    Date of Patent: January 29, 2013
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Publication number: 20130023691
    Abstract: The present invention relates to a method of producing a carbamate compound, comprising reacting a fluorine-containing carbonic diester compound represented by formula (1) and a non-aromatic diamine compound represented by formula (2) without using a catalyst, to thereby produce a carbamate compound represented by formula (3), and a method of producing an isocyanate compound represented by formula (20) from the carbamate compound without using a catalyst, wherein R represents a fluorine-containing monovalent aliphatic hydrocarbon group, and A represents a divalent aliphatic hydrocarbon group, a divalent alicyclic hydrocarbon group or a divalent aromatic-aliphatic hydrocarbon group.
    Type: Application
    Filed: September 28, 2012
    Publication date: January 24, 2013
    Inventors: Takashi Okazoe, Yuko Nagasaki, Hidekazu Okamoto
  • Publication number: 20120245377
    Abstract: A process is proposed for preparing isocyanates by thermally cleaving carbamates to obtain a carbamate cleavage gas comprising the corresponding isocyanate and the corresponding alcohol, which comprises quenching the carbamate cleavage gas in the presence of an ether which functions as an inhibitor for the reverse reaction of the isocyanate with the alcohol.
    Type: Application
    Filed: November 30, 2010
    Publication date: September 27, 2012
    Applicant: BASF SE
    Inventors: Michael Bock, Eckhard Stroefer, Robert Baumann, Axel Franzke, Joachim Pfeffinger
  • Publication number: 20120209024
    Abstract: A process for coproducing di- and/or polyisocyanates and glycols, comprising process stages A, B, C and E for preparing glycols and process stages A, C, D, E, F and G for preparing di- and/or polyisocyanates, which comprises accomplishing the material coupling via the separation of the reaction mixture obtained in process stage A into process stages B and C, by in process stage A, reacting an aqueous alkylene oxide with carbon dioxide to give a reaction mixture comprising alkylene carbonate, hydrolyzing a portion of the alkylene carbonate-comprising reaction mixture obtained in process stage A to glycol in process stage B, dewatering the remaining alkylene carbonate-comprising stream of the reaction mixture from process stage A in process stage C, in process stage D, synthesizing amine by hydrogenating an aromatic nitro compound or a nitrile, in process stage E, transesterifying the dewatered alkylene carbonate-comprising mixture from process stage C with a monohydroxy alcohol to give the corresponding di
    Type: Application
    Filed: October 27, 2010
    Publication date: August 16, 2012
    Applicant: BASF SE
    Inventors: Michael Bock, Robert Baumann, Axel Franzke, Eckhard Stroefer, Gerhard Theis
  • Publication number: 20120203022
    Abstract: The content of the invention is a process for preparing urethanes by reaction of aromatic amines with a dialkyl carbonate, wherein the alkyl radical of the organic dialkyl carbonate comprises 4-18 carbon atoms and is branched in the 2 position, and the reaction is performed in the presence of a substoichiometric amount of base, based on the amino groups.
    Type: Application
    Filed: October 20, 2010
    Publication date: August 9, 2012
    Applicant: BASF SE
    Inventors: Axel Franzke, Robert Baumann, Michael Bock
  • Patent number: 8193385
    Abstract: The invention relates to a multistage process for the continuous preparation of organic, distillable isocyanates, preferably diisocyanates, particularly preferably aliphatic or cycloaliphatic diisocyanates, by reaction of the corresponding organic amines with urea and alcohols to liberate ammonia and form low molecular weight monomeric urethanes and thermal dissociation of the latter, in which by-products formed are at least partly utilized.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: June 5, 2012
    Assignee: BASF SE
    Inventors: Matthias Kloetzer, Heinrich-Josef Blankertz, Gunter Georgi, Eckhard Stroefer, Volker Krase, Gerhard Schulz, Andreas Warzecha
  • Patent number: 8158818
    Abstract: Isocyanate-functional silanes, particularly isocyanate-functional ?-silanes, are prepared in good yield by a liquid phase thermolysis conducted in the presence of a catalyst at a pressure of >100 mbar, or >80 mbar when a thin-film evaporator is used.
    Type: Grant
    Filed: November 28, 2007
    Date of Patent: April 17, 2012
    Assignee: Wacker Chemie AG
    Inventors: Volker Stanjek, Frank Baumann, Thomas Frey
  • Publication number: 20120041223
    Abstract: The invention is directed to a process for preparing aromatic carbamates which comprises the reaction of an aromatic amine with an organic carbonate in the presence of a catalyst characterized in that Zn4O(OAc)6 is used as catalyst.
    Type: Application
    Filed: March 12, 2010
    Publication date: February 16, 2012
    Applicant: Bayer Materialscience AG
    Inventors: Stefan Wershofen, Stephan Klein, Anton Vidal-Ferran, Elisenda Reixach, Francese Xavier Rius-Ruiz
  • Publication number: 20120010427
    Abstract: A method for producing urethane compounds includes allowing a primary amine, a urea and/or an N-unsubstituted carbamate, and an alcohol to react in the presence of a compound containing a noncoordinating anion and a metal atom as a catalyst.
    Type: Application
    Filed: March 17, 2010
    Publication date: January 12, 2012
    Inventors: Tetsuya Hamada, Mitsuaki Chida, Souta Itou, Yoshiki Shimokawatoko, Koichi Murayama, Hiroshi Takeuchi
  • Publication number: 20110313192
    Abstract: Proposed is a process for preparing isocyanates by dissociating the corresponding carbamates, which comprises dissociating the carbamates in the presence of a heterogeneous Lewis-acidic catalyst.
    Type: Application
    Filed: June 20, 2011
    Publication date: December 22, 2011
    Applicant: BASF SE
    Inventors: Tobias ROSENDAHL, Torsten Mäurer, Eckhard Stroefer, Axel Franzke
  • Patent number: 8053595
    Abstract: An object of the present invention is to provide a process that enables isocyanates to be stably produced over a long period of time at high yield without encountering various problems as found in the prior art when producing isocyanates without using phosgene.
    Type: Grant
    Filed: November 16, 2007
    Date of Patent: November 8, 2011
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Publication number: 20110207961
    Abstract: The invention relates to an improved multistage process for the continuous preparation of diisocyanates by reaction of the corresponding diamines with carbonic acid derivatives and alcohols to form low molecular weight monomeric urethanes and thermal dissociation of the latter.
    Type: Application
    Filed: August 2, 2010
    Publication date: August 25, 2011
    Applicant: BASF SE
    Inventors: Bernhard Geissler, Eckhard Stroefer, Andreas Schmidt, Matthias Kloetzer
  • Publication number: 20110178329
    Abstract: The invention relates to a process for preparing isocyanates by thermal dissociation of carbamates and separation by distillation of the reaction mixture from the carbamate dissociation, comprising the corresponding isocyanate and the corresponding alcohol, by distillation in a column (K) having an enrichment section (V) and a stripping section (A), where the carbamate (1) is introduced between the enrichment section (V) and the stripping section (A) and the isocyanate is taken off as a constituent of the bottom stream (2) and the alcohol is taken off as a constituent of the overhead stream (3) from the column (K), in the presence of an inert solvent, wherein an intermediate boiler having a boiling point between the boiling point of the isocyanate and the boiling point of the alcohol under the operating conditions of the carbamate dissociation is used as inert solvent and is fed as external runback (4) in liquid form in a purity of >95% by weight, based on the total weight of the external runback (4), in t
    Type: Application
    Filed: January 18, 2011
    Publication date: July 21, 2011
    Applicant: BASF SE
    Inventors: Michael BOCK, Axel Franzke, Robert Baumann, Eckhard Stroefer
  • Publication number: 20110160476
    Abstract: The present invention provides a method for producing N-substituted carbamic acid-O-aryl ester derived from a compound having an ureido group, the method comprising the step of carrying out esterification or esterification and transesterification from the compound having the ureido group and a hydroxy composition containing one type or a plurality of types of hydroxy compounds.
    Type: Application
    Filed: September 29, 2009
    Publication date: June 30, 2011
    Inventors: Nobuhisa Miyake, Masaaki Shinohata, Atsushi Okubo
  • Publication number: 20110133121
    Abstract: The present invention is a method for producing an N-substituted carbamic acid ester derived from an organic amine from an organic amine, a carbonic acid derivative and a hydroxy composition containing one or more types of hydroxy compounds, wherein the organic amine, the carbonic acid derivative and the hydroxy composition are reacted using a urethane production reaction vessel provided with a condenser, a gas containing the hydroxy composition, the compound having the carbonyl group derived from the carbonic acid derivative, and an ammonia formed as a by-product in the reaction, is introduced into the condenser provided in the urethane production reaction vessel, and the hydroxy composition and the compound having the carbonyl group derived from the carbonic acid derivative are condensed, and wherein a stoichiometric ratio of a hydroxy compound contained in the condensed hydroxy composition to the condensed compound having the carbonyl group derived from the carbonic acid derivative is 1 or more, and a rati
    Type: Application
    Filed: September 29, 2009
    Publication date: June 9, 2011
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Publication number: 20110124902
    Abstract: Carbamate preparation process comprising, the reaction between at least: an amine or polyamines, an organic carbonate of formula (OR)(OR?)C?O, a catalyst which is formed by at least a support selected from at least a metal oxide, a microporous material, a mesoporous material, an anionic laminar compound of hydrotalcite type or their derivatives or an organic polymer and which may further contain a metal from groups 8, 9, 10 and 11 of the periodical system. The carbonates obtained can be transformed in their corresponding isocyanates.
    Type: Application
    Filed: December 16, 2008
    Publication date: May 26, 2011
    Applicants: Consejo Superior De Investigaciones Cientificas C/Serrano, 117, Universidad Politeecnica de Valencia
    Inventors: Avelino Corma Canós, Raquel Juarez Marin, Hermenegildo Garcia Gomez
  • Publication number: 20110092731
    Abstract: An object of the present invention is to provide a process that enables isocyanate to be produced stably over a long period of time and at high yield without encountering problems of the prior art during production of isocyanate without using phosgene. The present invention discloses a process for producing an isocyanate by subjecting a carbamic acid ester to a thermal decomposition reaction, including the steps of: recovering a low boiling point component in a form of a gaseous phase component from a thermal decomposition reaction vessel in which the thermal decomposition reaction is carried out; recovering a liquid phase component containing a carbamic acid ester from a bottom of the thermal decomposition reaction vessel; and supplying all or a portion of the liquid phase component to an upper portion of the thermal decomposition reaction vessel.
    Type: Application
    Filed: May 15, 2008
    Publication date: April 21, 2011
    Applicant: Asahi Kasei Chemicals Corporation
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Publication number: 20110054211
    Abstract: An object of the present invention is to provide a process that enables isocyanate to be produced stably over a long period of time and at high yield without encountering problems of the prior art during production of isocyanate without using phosgene.
    Type: Application
    Filed: May 15, 2008
    Publication date: March 3, 2011
    Inventors: Masaaki Shinohata, Nobuhisa Miyake
  • Publication number: 20100274047
    Abstract: An object of the present invention is to provide a process for producing isocyanates, which are industrially useful compounds, without using phosgene, and to provide a process for chemically recycling waste polycarbonate resin. The present invention discloses a process enabling isocyanate compounds to be produced without using phosgene as a raw material by subjecting a carbamic acid ester compound obtained by a reaction between an aromatic polycarbonate resin and an amine compound to a thermal decomposition reaction, while at the same time disclosing a process enabling chemical recycling of aromatic polycarbonate resin by recovering a divalent aromatic hydroxy compound forming aromatic polycarbonates.
    Type: Application
    Filed: November 14, 2008
    Publication date: October 28, 2010
    Inventors: Masaaki Shinohata, Nobuhisa Miyake