Abstract: An apparatus for producing a textile product generally includes a feeding section for providing a starting material to facilitate producing a textile product derived from the starting material; a drafting section operably coupled to the feeding section for gripping, pulling, stretching and breaking at least one strand of the starting material into at least one continuous and cohesive network of an intermediate product; and a spinning section operably coupled to the drafting section for winding and twisting the at least one continuous and cohesive network of an intermediate product onto a removable receiving member to form the textile product; the feeding section, the drafting section, and the spinning section are configured to form the textile product in a continuous operation.

Abstract: A fire retardant fabric is manufactured from oxidized polyacrylonitrile fibers having a fineness of about 0.5 to about 1.5 denier per fiber.

Abstract: An applicator head for cutting yarn into segments of yarn and depositing the segments of yarn on a deposition surface. The applicator head includes a single mechanism that moves the yarn towards said deposition surface and also cuts the yarn into segments.

Abstract: The present invention relates to a device and a method for providing cut-to-length rovings having a defined length from an endless roving, in particular in the aviation and aerospace sector, and also to a machine with a device of this type. The device comprises a loop shape setting arrangement, a loop bracing arrangement and a cutting arrangement. An endless roving can be braced by means of the loop bracing arrangement onto the loop shape setting arrangement, thus forming a loop which can be cut to length by means of the cutting arrangement in order to produce the cut-to-length roving.

Abstract: A method and apparatus for forming yarn provides a feeding component that feeds one or more ribbons of tow starting material, a drafting component that includes at least two pairs of rollers through which the feed materials pass and which stretch-breaks the starting material into a cohesive elongated network of fibers formed from the filaments of the tow material. The stretch-broken intermediate product may be a blended cohesive network formed form multiple feed materials. The intermediate product may be spun directly into yarn in one winding/twisting operation or it may be combined with other simultaneously produced intermediate products. Various yarns may be used as produced or otherwise combined to form various fabrics and other materials used in fire-retardant and heat resistant products. The starting materials may be PAN, para- and meta-aramid fibers, viscose rayon, and stainless steel and other suitable materials.

Abstract: A method for forming yarn provides for forming an intermediate product being a fire retardant and heat resistant cohesive elongated network of fibers in a single operation by stretching and breaking filaments of a ribbon like tow starting material of longitudinally aligned filaments. The intermediate product may be wool-like with wavy and randomly oriented fibers formed by from the fragmented filaments. The single drafting operation includes directing the tow through first and second pairs of rollers, the second pair rotating faster than the first. The intermediate product may be spun directly into yarn in one spinning/twisting operation. The fire retardant and heat resistant yarn so produced may include 100% oxidized polyacrylonitrile fibers having an average length greater than about 15 cm. The yarn may be knitted or otherwise formed into fire-retardant and heat resistant fabrics or other products used in various applications.

Abstract: Composite Alpaca yarn and a process for making same. The composite Alpaca yarn comprises special and unique characteristics created by blending long natural irregular Camelid fibers, such as Alpaca, with short synthetic fibers, or other natural fibers, in a combination determined by homogenization of fibers. The homogenization of fibers takes into account fiber lengths for twisting them with the use of high-pressure air blown nozzles, wherein Alpaca fiber is wrapped around an internal core. The face and surface of the composite Alpaca yarn, exhibit the fine characteristics of the Camelid fibers, including thermal isolation and impermeability, along with exceptional softness, wherein the Camelid fibers can be as fine as 18 microns.

Abstract: The present invention is a staple-fiber yarn, an apparatus for producing the yarn, and a process for stretch breaking filament yarns to produce the staple yarn. The process enables the production of a plurality of products of lot size smaller than a large denier tow product. The process includes a draw zone, a tension control zone, a stretch-break zone and a consolidation zone to form a yarn of staple fibers.

Abstract: A process of making a pigmented shaped article comprising: (a) providing polytrimethylene terephthalate chips and two or more colored pigmented chips each containing at least one different color pigment; (b) heating the polytrimethylene terephthalate chips and colored pigmented chips to a temperature of about 200-about 280° C. to melt the chips and form a polymer composition comprising the polytrimethylene terephthalate and at least one color pigment; and (c) forming a shaped article from the polymer composition.

Abstract: Denim fabric and articles of clothing having a “washed” or heather look/effect are produced in a manner that retains color intensity and substantially avoids the waste of chemicals and/or water inherent in conventional washing processes. A first coarse feeder yarn of cotton and/or other natural fiber by ring or open end spinning, and then is continuously dyed (such as by indigo rope dyeing, slasher dyeing, or sheet dyeing). The dyed yarn is dried and then cut up into lengths of about four inches long or less (and opened if necessary) into individual fibers. The fibers are blended with other fibers (e.g. about 10-90% greige fibers) to produce a blended composite. The blended composite is then carded, spun into yarn, and woven into denim fabric having a washed look, or a heather effect, which then can be made into any suitable article. A second coarse yarn made similar to the first coarse yarn may be added to the blending station.

Abstract: A double-covered yarn based on a spandex core having a heat set of at least 50% and two sheath yarns wound in the same direction, a process for the preparation of such yarn and fabrics produced therefrom, are provided.

Abstract: A process for producing dyed spun cotton yarns having a reduced number of irregularities and increased luster is described. The process involves dyeing at least a portion of the cotton fibers which are to form the yarn, then combing the dyed fibers subsequent to the dyeing process. The dyed and combed fibers are then optionally blended with fibers having a visually distinct appearance, and spun into a yarn using conventional spinning methods. The resulting yarns having a dramatically reduced number of thick and thin places and improved yarn properties including improved luster and hand. Furthermore, when the thus-dyed fibers are blended with differently-colored fibers prior to the combing operation, the resultant yarns match the visual colors of like-colored yarns produced by conventional processes, while the color is more intimately blended and the yarns have a markedly increased uniformity, luster and tenacity.

Abstract: A colored yarn is made in an inexpensive manner that allows a wide variety of different colors or hues within the product line, and also allows a wide variety of different effects to be produced including yarns with minimal leather effect, or yarns with a distinct and desired heather effect. A first coarse feeder yarn, e.g. a 1/1 semi worsted yarn, is ring or open end spun with about 2.5 turns per inch. The coarse feeder yarn is dyed, dried, and then cut and opened up into individual fibers about four inches long or less (preferably two inches long or less). The individual fibers are blended with differently colored or hued fibers produced in the same way, and/or with greige or colored staple fibers, to produce a blended composite of fibers. The blended composite is then spun, for example ring spun or open end spun, into a final colored yarn. Rayon fibers may especially effectively and uniquely be utilized, although almost any fiber or mix of fibers can be used.

Abstract: A yarn is spun by dividing a traveling fiber assembly into a plurality of fiber sub-assemblies, causing the sub-assemblies to traverse different paths and then recombining them, wherein the paths are sufficiently proximate for fibers to continuously transfer from one or more of the sub-assemblies and be drawn onto or into another or other sub-assemblies. Also disclosed is a method for forming a yarn comprising twisting a plurality of fiber sub-assemblies together at a convergence point to form a fiber assembly being a yarn, and further including cyclically altering the relative twist propagation in and/or into the sub-assemblies upstream of the convergence point. Still further disclosed are alternative methods involving cyclic variation of paths traversed by the sub-assemblies, and cyclic alteration of the relative positions of the sub-assemblies. Apparatus is described for carrying out each method.

Abstract: A short fiber and continuous filament composite yarn having a high grade cotton spun yarn-like soft touch, satisfactory resilience, and uniform appearance, including a core portion formed by a plurality of cold drawn, non-crimped individual filaments substantially in the form of a bundle and a peripheral portion formed around the core portion and comprising a plurality of cold drawn-cut, non-crimped short fibers having a smaller shrinkage in boiling water, and optionally, a lower denier than those of the individual filaments, random portions of the short fibers being penetrated into the bundle of the individual filaments and intertwined with the individual filaments, and other portions of the short fibers forming a plurality of loops projecting in the form of waves having different wave heights, from the core portion toward the outside thereof to form multilayered loop structures around the core portion.

Abstract: A yarn/tow composed of continuous thermoplastic filaments and discontinuous structural filaments wherein the discontinuous structural filaments are intermingled with the continuous thermoplastic filaments. Groups of discontinuous structural filaments have cut ends which are staggered with those of neighboring groups to allow a continuous structural path along the yarn or tow when the thermoplastic is melted to form the matrix of a composite structure. This hybrid continuous/discontinuous (CD) yarn or tow can be "stretched" as the thermoplastic filaments are melted, allowing the structural filaments to slip relative to one another. Woven forms of this CD precursor can then be molded into complex shapes starting from simple preform shapes.

Abstract: An shock-absorbing air bag for an automobile or aircraft, has a high heat and flame resistance and satisfactory mechanical strength and comprises a high density woven fabric composed of warps and wefts each comprising (a) 0 to 90% by weight of thermoplastic synthetic fibers, for example, polyester fibers, having a denier or 5 or less and a Young's modulus of 1300 kg/mm.sup.2 or less, and (b) 10 to 100% by weight of heat resistant organic fibers, for example, aramid fibers, having a denier of 2 or less and a thermal decomposition temperature of 300.degree. C. or more, the woven fabric preferably having a high cover factor of 1900 or more.

Abstract: Staple yarns of cotton and high modulus fiber are wet and then dried under tension to provide warp yarn for durable, abrasion resistant fabrics.

Abstract: A stretch broken fiber reinforced resin tow is formed from resin reinforced with continuous filaments by tensioning the two while heating it to a temperature sufficient to soften the resin in the tensioning zone to break all of the filaments in a random manner.

Abstract: Vacuum spinning of yarn produces yarns having good properties, and which may have a wide variety of different effects and constructions. A core filament yarn may be fed into operative association with a nipped sliver or roving, and then fed to a perforated rotating hollow shaft operatively connected to the vacuum. The core filament yarn may be a full stretched textured yarn, which is placed under tension and while under tension is dragged over a sharp edge of nonconductive material, and after the tension is relieved develops crimp. This causes individual fibers to be repelled, and provides for intermixing of the nipped sliver or roving fibers and the core filament yarn fibers. Alternatively the filament yarn may be acted upon by draft rollers before the entrance to, and after the exit from, the hollow rotating shaft, to apply a force that breaks up to about 20% of the fibers. The yarns produced utilizing the broken fibers has a spun-like appearance.

Abstract: A coating of a viscous lubricant applied prior to stretch-breaking permits forming slivers of stretch-broken carbon fibers. When an anti-static ingredient is added to the viscous lubricant cohesive slivers of stretch-broken glass fibers can be formed. Composites of matrix resin reinforced with these slivers exhibit high strength, tensile stiffness, and good formability.

Abstract: A coating of a viscous lubricant applied prior to stretch-breaking permits forming slivers of stretch-broken carbon fibers. When an anti-static ingredient is added to the viscous lubricant cohesive slivers of stretch-broken glass fibers can be formed. Composites of matrix resin reinforced with these slivers exhibit high strength, tensile stiffness, and good formability.

Abstract: A coating of a viscous lubricant applied prior to stretch-breaking permits forming slivers of stretch-broken carbon fibers. When an anti-static ingredient is added to the viscous lubricant cohesive slivers of stretch-broken glass fibers can be formed. Composites of matrix resin reinforced with these slivers exhibit high strength, tensile stiffness, and good formability.

Abstract: A glass fiber bulk strand roving that is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another for form a composite entangled structure. The roving of the present invention is made by a process that uses a finger wheel to form axially extending loops in strands and a co-axial spinner with an inlet that is positioned above or below the finger wheel.

Abstract: A method and apparatus for the manufacture of a glass fiber bulk strand roving which is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another to form a composite entangled structure. The roving which is produced by the method and apparatus of the present invention is made by a process that uses an array of inwardly projecting fingers to form axially extending loops in the strands and a spinner with an inlet that is positioned adjacent the fingers.

Abstract: A fine heterogeneous hybrid spun yarn is blended from electrostatically conductive staple fibers and electrostatically non-conductive staple fibers so that the yarn is electrostatically conductive only over short discrete lengths. When used in pile fabrics, such as carpets, the fine yarn is introduced with at least some of the carpet facing yarns during the carpet making operations. The resultant carpet structure substantially eliminates electrostatic shock to a human walking across the carpet and approaching a ground such as a light switch, radio, or another person. Such a carpet does not constitute a dangerous floor covering.The unique heterogeneous hybrid spun blended yarn is achieved by process techniques completely contrary to accepted blending practices.

Abstract: A coating of a viscous lubricant applied prior to stretch-breaking permits forming slivers of stretch-broken carbon fibers. When an anti-static ingredient is added to the viscous lubricant cohesive slivers of stretch-broken glass fibers can be formed. Composites of matrix resin reinforced with these slivers exhibit high strength, tensile stiffness, and good formability.

Abstract: A glass fiber bulk strand roving that is made up of a multiplicity of strands, each of which is made up of a plurality of individual fibers, for example, 200 of such fibers. Each strand of the roving has a multiplicity of rather long, axially extending loops, for example, axially extending loops with a calculated length of at least 6 inches, and a multiplicity of shorter, unbroken, cross-axially extending loops that are formed in the axially extending loops of such strands. The axially extending loops and the cross-axially extending loops interengage and intertwine with one another to form a composite entangled structure. The roving of the present invention is made by a process that uses a finger wheel to form axially extending loops in strands and a spinner downstream of the finger wheel.

Abstract: Improved yarn for manufacturing artificial fur, having underfur and guard hairs. The guard hairs have a multiplicity of staple fibers having tapered ends. The underfur fibers are shorter and of less denier. The guard hairs and underfur fibers are relatively longitudinally slidable to separate at least some of the fibers from others of the fibers.Temporary binding means may be connected to maintain the respective fibers in continuity and resistant to longitudinal sliding separation during one or more fabrication operations.Inactivation of the binding means breaks the continuity of said pile fibers whereupon at least some of the fibers may be longitudinally slidingly separated without being broken.

Abstract: Vacuum spinning of yarn produces yarns having good properties, and which may have a wide variety of different effects and constructions. A core filament yarn may be fed into operative association with a nipped sliver or roving, and then fed to a perforated rotating hollow shaft operatively connected to the vacuum. The core filament yarn may be a full stretched textured yarn, which is placed under tension and while under tension is dragged over a sharp edge of nonconductive material, and after the tension is relieved develops crimp. This causes individual fibers to be repelled, and provides for intermixing of the nipped sliver or roving fibers and the core filament yarn fibers. Alternatively, the filament yarn may be acted upon by draft rollers before the entrance to, and after the exit from, the hollow rotating shaft, to apply a force that breaks up to about 20% of the fibers. The yarns produced utilizing the broken fibers has a spun-like appearance.

Abstract: A continuous process of making a blended yarn of staple fiber and long-fiber or filamentary material in which the long-fiber or filamentary material is passed through a rupture zone to produce lengths thereof which are fed directly into an air stream with the staple fibers to produce an intimate blend which is conveyed by the air stream directly to an open end spinning device which produces the yarn.

Abstract: The present invention pertains to a process and product thereof, and an apparatus, for converting a twisted, continuous filament, multifilament yarn into a staple-like yarn. The process is carried out by needling the yarn with a barbed needle in order to break yarn filaments. The broken yarn filaments protrude from the yarn after the needling process. The protruding filament ends give the resulting yarn the appearance of a spun yarn.

Abstract: High strength, high modulus, continuous filament aromatic polyamide yarns are stretch broken under high tension while being sharply deflected in a lateral direction by mechanical means to provide a sliver which is processed by conventional means to a high strength, high modulus spun yarn. The broken ends of the fibers are highly fibrillated to fibrils having lengths of 50-350 times the diameter of the unfibrillated portion of each fiber.

Abstract: Textile yarn having a staple yarn character and including continuous filaments with each continuous filament being formed into coils, loops or whorls at random intervals along its length, each continuous filament having a main body section with a portion thereof along the length of the main body section being intermittently separated from the main body section and a fraction of the intermittently separated portion being broken and providing free ends extending from the main body section.

Abstract: A yarn having variable denier filaments with thick and thin regions is drawn at a draw ratio selected to break filaments in the thin regions. This may be done while false-twist texturing. The resulting broken ends protrude from the yarn, giving a spun-like yarn.

Abstract: A method is disclosed for drawing and blending textile fiber and conductive metal filaments. The method is characterized by feeding at least one bundle of a first textile material through draw rollers of a drawing frame, unwinding at least one roll of a bundle of second material in the form of conductive fibers adjacent the first pair of rollers of the drawing frame, feeding the conductive fiber bundle into the back rollers of the drawing frame simultaneously with the textile material fiber bundle, and guiding the textile material fiber bundle and the conductive fiber bundle relative to each other such that the latter continuously cushions the textile material fiber bundle with respect to the draw rollers when passing therethrough.

Abstract: A filament yarn of greater than 60 percent extensibility is combined with a carrier yarn. The combined yarn is false-twisted under tension in a unit employing rotary friction elements so that the filaments of the extensible yarn break intermittently while the carrier yarn remains intact to produce a spun-like textured yarn. The tension during false-twisting may be increased to a level at which the broken filaments snarl and form slubs in the yarn. The process may be carried out with no heat setting of the false-twist to form crimps. Suitable extensible yarns include undrawn and partially-orientated yarns, polyamide and polyester yarns, and suitable carrier yarns include fully-drawn filament yarns and spun yarns.

Abstract: Disclosed is a textured composite yarn composed of a first multifilament yarn having a lower extensibility and a second multifilament yarn having a higher extensibility, as well as a process for manufacturing such textured composite yarn. The first multifilament yarn forms a core yarn, while the second multifilament yarn is wrapped at least partially around the core yarn. Some individual filaments of the second multifilament yarn are entangled and interlaced with some filaments of the first multifilament yarn in the boundary region between the core yarn and the wrapping yarn.

Abstract: Multifilament feed yarns in drawable state made from fiber-forming polyester are provided which in accordance with the invention can be processed in a combined draw and false twist process to voluminous filament yarns having individual protruding filament ends. The feed yarns must consist at least in part of filaments having a flex abrasion resistance of less than 1500 cycles and a crack index of more than 5. By using suitable spin finishes, the crack index can be varied and thus the hairiness of the voluminous filament yarns manufactured can be adjusted independently from the crimp values and the pilling behavior.

Abstract: A three-dimensioned crimp filament is prepared by twisting a bundle of large denier filaments into a single twist while said filaments are stretched between a freely-rotatable first roller with a peripheral groove having 10-500 mm of diameter at a grooved portion and at least one other freely-rotatable second roller in a total denier of 50,000-3,000,000 denier by means of twisting action in a subsequent double twist step, double twisting said single-twisted filaments into a double twist up to said first roller and heating the filaments thus twisted into a double twist while passing them through a tubular guide means, cooling said double-twisted filaments to effect a heat-set while maintaining the twisting action; untwisting said double-twisted filaments thus heat-set to form three-dimensioned crimp filaments, and cutting said untwisted three-dimensioned crimp filaments into stable lengths.

Abstract: A polyester yarn composed of a plurality of individual fibrous materials such as endless filaments or fibers. Each of these fibrous material is provided with cross-sectional thicker portions, thinner cross sectional portions and intermediate thickness-size portions randomly distributed along the axial direction thereof in a particular condition of distribution of cross-sections of these fibrous material. The above-mentioned polyester yarn involved a textured yarn applied to a drawn polyester multifilament yarn having the above-mentioned basic condition. To produce the polyester yarn according to the present invention, it is the basic condition that the undrawn polyester multifilament yarn should be drawn under a condition of a drawing ratio below a natural draw ratio of undrawn filaments of said undrawn multifilament yarn and a drawing temperature above a crystallizing initiating temperature of said undrawn filaments.

Abstract: Herein disclosed is an apparatus for producing a bulky yarn like natural fibers. The apparatus comprises a twist mechanism provided on a yarn travelling path for twisting and untwisting a yarn; a rubbing mechanism provided on the yarn travelling path of the yarn which is twisted by the twist mechanism and having a rough surface so as to rub filaments constituting the yarn for imparting scratches thereto; and a stretching mechanism provided on the downstream of the rubbing mechanism along the yarn travelling path of the untwisted yarn to stretch the yarn so that the filaments are severed at their scratches to produce a bulky yarn.

Abstract: This invention relates to a novel spun yarn composed of staple fibers only and having the average number of fibers in cross section and the rate of yarn evenness being within a limited range, and a process for manufacturing the same directly from continuous multi-filament yarn.

Abstract: A zero twist, staple fiber yarn of good strength, outstanding cleanness and good uniformity is produced from continuous filaments by a direct spinning process followed by entangling to a pin count of less than 50 millimeters. Filaments of less than 70 percent break elongation are stretch broken to fibers having an average length of 18 to 60 centimeters with at least 5 percent short fibers, at least 1.5 percent long fibers, and 50 to 93.5 percent fibers of lengths between 12.7 and 76 centimeters.

Abstract: This invention relates to a novel spun yarn composed of staple fibers only and having the average number of fibers in cross section and the rate of yarn evenness being within a limited range, and a process for manufacturing the same directly from continuous multi-filament yarn.

Abstract: A yarn comprising thermoplastic synthetic staple fibers or thermoplastic synthetic staple fibers and continuous filaments, in which the individual fibers constituting the yarn contain twisted crimps and having cross-sectional surfaces with a markedly flattened portion, in which the staple fibers contained therein have broken ends comprising mainly portions flattened to a lesser degree, a plurality of fibers having this structure uniformly and alternately forming the surface and inner layers of the yarn and being intertwined in a truly twisted state or in a substantially non-twisted state at fluffs formed of the broken ends of the individual fibers, and a process for producing a yarn which comprises drawing an undrawn yarn comprising multifilaments of a thermoplastic synthetic polymer and having substantially the same break elongation, in a twisted state at an elevated temperature thereby to remarkably flatten portions of the individual filaments which appear on the outer layer of the yarn, and immediately det

Abstract: A multifilament yarn of improved bulkiness is provided. The yarn is composed of two portions, i.e., a relatively dense portion and a blooming, relatively sparse portion, alternately occurring along the length of the yarn. The relatively dense portion is in a partially twisted state and individual filaments in this portion are irregularly entangled and cohere to a greater extent than in the relatively sparse portion. The relatively dense portion has protruding filament ends on the yarn surface in a larger number than the relative sparse portion.The yarn is prepared by first passing a multifilament yarn through a high velocity fluid jet nozzle and then subjecting it to a combination of the steps of false twisting and frictional contact.

Abstract: Method of spinning threads consisting at least partially of synthetic fibers comprising stretch-breaking continuous filaments to obtain fibers having staple length distribution similar to that of natural fibers, crimping said fibers, and open-end spinning them into thread. The invention includes machinery for carrying out this process and its product.