With Carding Patents (Class 57/327)
  • Patent number: 8794270
    Abstract: A method for weaving a carpet including tying a row of knots with a yarn and weaving two or more weft strands next to the row of knots, where the weft strands are 100% cotton and the yarn is wool yarn hand-carded and hand-spun into a single strand is described.
    Type: Grant
    Filed: May 18, 2011
    Date of Patent: August 5, 2014
    Assignee: Phoenix Weave, LLC
    Inventor: Nurbu Lama
  • Publication number: 20120137649
    Abstract: A yarn, especially a sewing thread or an embroidery thread, is described, which has the structure of a core yarn with at least one core consisting of multifilament yarns and a spin over of staple fiber yarns. At least one portion of the fibers, which build the staple fiber yarn of the spin over, is bound between the filaments of the at least one multifilament yarn of the core over its total axial fiber length or over a section of its axial fiber length. Furthermore a method to produce this yarn is described.
    Type: Application
    Filed: November 29, 2011
    Publication date: June 7, 2012
    Applicant: AMANN & SOHNE GMBH & CO. KG
    Inventor: Heiko KOCHMANN
  • Publication number: 20100000195
    Abstract: A unique formulation for yarn from a novel combination of fibers of polyester and silver which is made by a special manufacturing process including proprietary individual steps. The formed yarn product is durable and useful and can be used to make various fabrics and/or materials and, most particularly, to make final products that possess highly advanced characteristics, particularly fire retardant properties and antimicrobial properties.
    Type: Application
    Filed: June 26, 2009
    Publication date: January 7, 2010
    Inventor: I. Michael Indiano
  • Publication number: 20090293443
    Abstract: A composite bast fiber and cotton yarn is formed by blending natural bast fibers with cotton fibers which have been regenerated from waste cotton material such as trimmings and cuttings from the apparel manufacturing industry. The regenerated cotton and bast fibers are cleaned and blended, then carded to align the fibers into strands. Depending on the size and texture of the desired yarn, the fibers are stretched and drawn into slivers prior to spinning to join the fibers together. The natural bast fibers are up to two and one half to three time longer than the regenerated cotton fibers, so that the natural bast fibers overlap and braid onto the regenerated cotton fibers during spinning. The resultant yarn is stronger and more absorbent than yarns made solely out of regenerated cotton fibers, a blend of regenerated cotton and acrylic fibers, or regenerated cotton and polyester fibers currently available.
    Type: Application
    Filed: August 13, 2009
    Publication date: December 3, 2009
    Inventor: Scott H. Silver
  • Publication number: 20040067707
    Abstract: The invention provides a spun yarn comprising polyester bicomponent staple fiber and acrylic staple fiber. The invention further provides a method for making spun yarns and fabrics. The spun yarn of the invention comprises at least 30 weight percent acrylic staple fiber and from 17 to 45 weight percent polyester bicomponent staple fiber comprising poly(ethylene terephthalate) and poly(trimethylene terephthalate), based on the total weight of the yarn.
    Type: Application
    Filed: October 4, 2002
    Publication date: April 8, 2004
    Inventors: Lorne M. Hamilton, Geoffrey D. Hietpas, Charles R. Payet, Steven W. Smith
  • Patent number: 6679043
    Abstract: A spinning machine includes a plurality of spinning stations or places. Each spinning place includes a yarn formation mechanism that is supplied with staple fiber material in the form of a longitudinal object. Each spinning place includes a refining mechanism by way of which the longitudinal object is refined prior to the fiber material being supplied to a yarn formation mechanism. Each refining mechanism is independently drivable and controllable with respect to the other refining mechanisms. At least one sensor is disposed at each of the spinning places to detect at least one measurable property correlated with fiber mass per unit of length. A controlling monitoring unit is configured to receive and process data measured by the sensor. A control monitoring unit is configured with the refining mechanism at the associated spinning place for control of the refining mechanism as a function of the property detected and measured by the sensor independent of the refining mechanisms at other spinning places.
    Type: Grant
    Filed: November 8, 2001
    Date of Patent: January 20, 2004
    Assignee: Maschinenfabrik Reiter AG
    Inventors: Christian Griesshammer, Peter Anderegg
  • Publication number: 20030131578
    Abstract: The invention provides a spun yarn comprising cotton and a bicomponent polyester staple. The fiber of the invention exhibits unusually high stretch characteristics and has excellent cardability and uniformity.
    Type: Application
    Filed: November 1, 2002
    Publication date: July 17, 2003
    Inventors: Geoffrey D. Hietpas, Steven W. Smith
  • Patent number: 6385954
    Abstract: A method for making a pure buffalo yarn is disclosed and includes the steps of, scouring a buffalo fleece with detergent and water at a temperature of at least 80 degrees centigrade to clean the fleece, dehairing the buffalo fleece to remove unwanted course hair from the fleece to produce dehaired fine soft fibers, blending the dehaired fine soft fibers with an oil and water emulsion in a mixing picker to produce a mixed fiber, carding the mixed fiber at 50 weight percent of normal to produce a roving of straight and parallel fibers, spinning the roving to produce a yarn and twisting the yarn to increase the bulk and softness of the yarn.
    Type: Grant
    Filed: April 2, 2001
    Date of Patent: May 14, 2002
    Inventor: Ruth Huffman
  • Publication number: 20010039789
    Abstract: A method for making a pure buffalo yarn is disclosed and includes the steps of, scouring a buffalo fleece with detergent and water at a temperature of at least 80 degrees centigrade to clean the fleece, dehairing the buffalo fleece to remove unwanted course hair from the fleece to produce dehaired fine soft fibers, blending the dehaired fine soft fibers with an oil and water emulsion in a mixing picker to produce a mixed fiber, carding the mixed fiber at 50 weight percent of normal to produce a roving of straight and parallel fibers, spinning the roving to produce a yarn and twisting the yarn to increase the bulk and softness of the yarn.
    Type: Application
    Filed: April 2, 2001
    Publication date: November 15, 2001
    Inventor: Ruth Huffman
  • Patent number: 6237315
    Abstract: A method for making a pure buffalo yarn is disclosed and includes the steps of, scouring a buffalo fleece with detergent and water at a temperature of at least 80 degrees centigrade to clean the fleece, dehairing the buffalo fleece to remove unwanted course hair from the fleece to produce dehaired fine soft fibers, blending the dehaired fine soft fibers with an oil and water emulsion in a mixing picker to produce a mixed fiber, carding the mixed fiber to produce a roving of straight and parallel fibers, spinning the roving to produce a yarn and twisting the yarn to increase the bulk and softness of the yarn.
    Type: Grant
    Filed: April 14, 2000
    Date of Patent: May 29, 2001
    Inventor: Ruth Huffman
  • Patent number: 5555714
    Abstract: A combing roller for use in a singling-out device of an open-end spinning machine includes a cylindrical body having a plurality of teeth formed on its outer circumference. Each of the teeth is formed by the intersection of at least one spiral circumferential groove with a number of recesses. The recesses are disposed on the circumference of the cylindrical body at an angle of up to 45 degrees relative to the direction of a force generating line which is parallel to a rotational axis of the cylindrical body.
    Type: Grant
    Filed: June 3, 1994
    Date of Patent: September 17, 1996
    Assignee: Rieter Elitex
    Inventors: Milos Mladek, Oldrich Tesar, Jaroslav Kaplan, Ladislav Pirkl, Dobroslav Musil
  • Patent number: 5155989
    Abstract: A method of and an apparatus for producing a blended yarn from cotton fibers and man-made or synthetic fibers. According to conventional methods the blending of cotton fibers and man-made fibers has been hitherto effected subsequent to a cotton combing process. In order to obtain an appropriate yarn quality, it is necessary to comb out the cotton and thereby separate the short fibers thereof. With the prior art method of bringing together or combining the blend constituents subsequent to the cotton combing process, there have been problems with regard to a homogeneous blending of cotton and man-made fibers. A great number of machines is thereby required and the corresponding constructional expenditure is high. Therefore, a method and an apparatus are suggested and according to which the two blend constituents, namely cotton fibers and man-made fibers, are already brought together or combined prior to the combing process.
    Type: Grant
    Filed: February 23, 1990
    Date of Patent: October 20, 1992
    Assignee: Reiter Machine Works Ltd.
    Inventors: Manfred Frey, Reto Thom, Ludwig Lacher
  • Patent number: 4771596
    Abstract: A fine heterogeneous hybrid spun yarn is blended from electrostatically conductive staple fibers and electrostatically non-conductive staple fibers so that the yarn is electrostatically conductive only over short discrete lengths. When used in pile fabrics, such as carpets, the fine yarn is introduced with at least some of the carpet facing yarns during the carpet making operations. The resultant carpet structure substantially eliminates electrostatic shock to a human walking across the carpet and approaching a ground such as a light switch, radio, or another person. Such a carpet does not constitute a dangerous floor covering.The unique heterogeneous hybrid spun blended yarn is achieved by process techniques completely contrary to accepted blending practices.
    Type: Grant
    Filed: June 12, 1972
    Date of Patent: September 20, 1988
    Assignee: Brunswick Corporation
    Inventor: William G. Klein
  • Patent number: 4700538
    Abstract: Textile slivers tend to loose their cohesion when travelling over long distances from one piece of storage or processing equipment to another such piece of equipment. This problem is overcome by subjecting the sliver to a false twisting process during its travel, desirably by a pneumatic false twister located immediately adjacent to the sliver-receiving equipment.
    Type: Grant
    Filed: August 15, 1985
    Date of Patent: October 20, 1987
    Assignee: Carding Specialists Ltd
    Inventors: Andre Varga, Henry Cripps
  • Patent number: 4574582
    Abstract: A spinning device for producing an at least partially twisted spun thread formed of spinning fibers, includes a perforated drum having a given axis of rotation about which the drum rotates in a given direction, a suction device disposed at least partially in the drum having at least one suction opening formed therein extended substantially parallel to the given axis of the drum, a device disposed opposite the at least one suction opening outside the drum for forming a wedge-shaped path for the spinning fibers, a device for conducting flying spinning fibers to the wedge-shaped path, and a device for withdrawing a spun thread substantially parallel to the axis of the drum, the wedge-shaped path forming device including an endless transport belt moving in a direction opposite the given direction at a distance from the drum during spinning.
    Type: Grant
    Filed: March 23, 1984
    Date of Patent: March 11, 1986
    Assignee: W. Schlafhorst & Co.
    Inventor: Josef Derichs
  • Patent number: 4519201
    Abstract: The present invention relates to an improved process for blending together textile like fibers exhibiting a relatively high modulus of elasticity together with textile fibers exhibiting a relatively low modulus of elasticity which blend can further be converted into a high quality blended yarn structure. When the textile fibers exhibiting the relatively high modulus of elasticity are also electrically conductive, such as e.g. metal or carbon fibers, then the resulting yarns and fabrics can be designed with a predetermined level of electrical conductivity.
    Type: Grant
    Filed: September 8, 1982
    Date of Patent: May 28, 1985
    Inventor: John J. Toon
  • Patent number: 4324095
    Abstract: Slub yarns are prepared by adding 10-50% by weight 0.25 to 1 in. long bicomponent acrylic fibers having a density of about 1.0 to 1.17 g/cm.sup.3 and an equilibrium crimp reversibility of at least about 20% with staple fibers during or before carding and processing to a slub containing spun yarn in a conventional manner.
    Type: Grant
    Filed: January 11, 1978
    Date of Patent: April 13, 1982
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Arthur Lulay, Charles E. Lynch
  • Patent number: 4274250
    Abstract: A process and arrangement for the covering of a spinning carrier or foundation, in particular yarn, threads, filaments with fiber material, in particular wool, cotton, synthetic fibers, in which the spinning carrier is pulled past a collector drum for the fiber material at a spacing therefrom and into rotation. As the collector drum there is directly employed the pickup of a carding device, and the spinning carrier is pulled past in an axial direction at a distance from the surface of a pickup carrying the fiber nap of the fiber material.
    Type: Grant
    Filed: July 11, 1979
    Date of Patent: June 23, 1981
    Inventor: Peter Lippmann
  • Patent number: 4257221
    Abstract: A method for producing chemically untreated fire resistant fiber blends includes the steps of separately blowing and carding bundles of selected matrix and staple fibers, respectively, to form separate slivers of each of the two fibers. Given proportions of each fiber are then combined during a common drawing step to form a bulky blended sliver which is then conventionally processed to produce a fire resistant yarn. The yarn is suitable for knitting or weaving to provide fabrics which far exceed current government fire resistant standards.
    Type: Grant
    Filed: July 12, 1979
    Date of Patent: March 24, 1981
    Inventor: Arthur L. Feinberg
  • Patent number: 4209965
    Abstract: The present invention provides a process and apparatus for manufacturing yarn products comprised of an inner core of fibers and an outer layer of fibers. In the process, first fibers have a pre-twist imparted thereto to form a strand which becomes the inner core of the yarn and the pre-twist is retained by passing the yarn between two pinch points. While between the two pinch points, second fibers are juxtaposed to the strand and any untwisting tendency by the inner strand will tend to twist the outer layer of fibers. Optionally, the yarn may undergo a further twisting operation while between the two pinch points after the second fibers have been deposited.
    Type: Grant
    Filed: May 3, 1978
    Date of Patent: July 1, 1980
    Inventor: Emilian Bobkowicz
  • Patent number: 4202163
    Abstract: Process and apparatus for spinning fibers into a yarn in a yarn forming zone in the gap between air permeable surfaces of two rollers or on a single, air permeable roller surface while drawing a current of air adjacent said zone through said surface or surfaces by suction means, a feed channel with a narrow mouth adjacent the yarn forming zone for feeding an air stream and individual, separated fibers therein to the yarn forming zone from a carding roller rotating in a carding chamber to which a sliver or tow of fibers is fed, a casing about the rollers and the mouth of the channel with means for maintaining a desired subatmospheric to superatmospheric pressure in the casing and especially in the free flight interval of the fibers from the channel mouth to the yarn forming zone, a pressurizable casing about the carding unit and at least one air passage from the casing to the carding chamber, and using sequential, cascade-type, pressure decreases in the carding chamber, the feed channel, the free flight interv
    Type: Grant
    Filed: March 28, 1978
    Date of Patent: May 13, 1980
    Assignee: Barmag Barmer Maschinenfabrik Aktiengesellschaft
    Inventors: Herbert Turk, Herbert Schiminski, Erich Lenk