Fixed Bed Catalyst Utilized Patents (Class 570/245)
  • Patent number: 11806707
    Abstract: A method for carrying out catalytic gas phase reactions including providing a tube bundle reactor which has a bundle of reaction tubes that are filled with a catalyst charge and are cooled by a heat transfer medium, conveying a reaction gas through the catalyst charge, the reaction gas flowing into each reaction tube divided into two part flows introduced in the axial direction of the reaction tube at different points in the catalyst charge the catalyst charge has at least two catalyst layers of different activity, wherein the activity of the first catalyst layer, in the flow direction of the reaction gas, is lower than the activity of the at least one other catalyst layer and in step a first part flow is introduced into the first catalyst layer and each further part flow is introduced past the first catalyst layer into the at least one further catalyst layer.
    Type: Grant
    Filed: April 24, 2019
    Date of Patent: November 7, 2023
    Assignee: MAN ENERGY SOLUTIONS SE
    Inventors: Christian Schuhbauer, Dieter Verbeek, Rolf Bank
  • Patent number: 8431512
    Abstract: A catalyst for oxychlorination according to the present invention contains alumina and copper, and a content of copper is in the range from 5 to 20% by weight calculated as that of CuO, while a content of halogen is not more than 5% by weight. The catalyst is produced by the following steps (a) to (c): (a) preparing a slurry for spray-drying by adding an acid and an aqueous solution of cupric nitrate in a pseudo-boehmite alumina slurry; (b) spray-drying the slurry; and (c) burning the particles obtained in step (b).
    Type: Grant
    Filed: May 17, 2007
    Date of Patent: April 30, 2013
    Assignee: JGC Catalysts and Chemicals Ltd.
    Inventor: Kazutaka Egami
  • Patent number: 8415512
    Abstract: Improvements in previously disclosed methods of and apparatuses for converting alkanes, alkenes, and aromatics to olefins, alcohols, ethers, and aldehydes includes: safety improvements, use of alternative feedstocks, process simplification, improvements to the halogenation step, improvements to the reproportionation step, improvements to the solid oxide reaction, improvements to solid oxide regeneration, improvements in separations, maintenance, start-up, shut-down, and materials of construction.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: April 9, 2013
    Assignee: GRT, Inc.
    Inventors: Jeffrey H. Sherman, Eric W. McFarland, Michael J. Weiss, Ivan Marc Lorkovic, Leroy E. Laverman, Shouli Sun, Dieter J. Schaefer, Galen D. Stucky, Peter C. Ford, Philip Grosso, Ashley W. Rreed, Michael F. Doherty
  • Publication number: 20100145104
    Abstract: Modular reactor panel (1) for catalytic processes, comprising a feed header (5), a product header (7) and adjacent channels (3), each channel (3) having a length, running from an entrance end to an exit end, and wherein the entrance ends are directly connected to and open into the feed header (5) and the exit ends are directly connected to and open into the product header (7) and wherein the feed header (5) has at least one connection (9) to a feed line (51) and the product header (7) has at least one connection to a product line (55) and wherein part (21) of at least one of the feed header (5) and the product header (7) is detachable giving access to the channel ends and reactor comprising a housing (47) containing one or more of said reactor panels (1, 29), the reactor further comprising a feed line (51) and a product line (55), the panels (29) being connected to the feed line (51) and to product line (55).
    Type: Application
    Filed: June 25, 2008
    Publication date: June 10, 2010
    Applicant: SAUDI BASIC INDUSTRIES CORPORATION
    Inventor: Peter Hubertus Kosters
  • Patent number: 7687429
    Abstract: Catalysts for oxychlorination of ethylene to 1,2-dichlorethane, comprising compounds of copper and magnesium supported on gamma alumina, wherein the copper, expressed as metal, is present in a quantity from 7 to 12% by weight and the Mg/Cu ratio is from 0.05 to 1, wherein the distribution of copper in the catalyst particle is such that the ratio X/Y between the concentration of the copper atoms on the surface given by the Al/Cu ratio (X) on the surface (20-30 nm layer) and the concentration given by the Al/Cu ratio (Y) referred to the entire particle is greater than 1.3 and can reach 3.
    Type: Grant
    Filed: November 23, 2005
    Date of Patent: March 30, 2010
    Assignee: Sud Chemie - Catalysts Italia S.R.L.
    Inventors: Francesco Casagrande, Carlo Orsenigo
  • Publication number: 20100010238
    Abstract: A process for producing a ringlike oxidic shaped body by mechanically compacting a pulverulent aggregate introduced into the fill chamber of a die, wherein the outer face of the resulting compact corresponds to that of a frustocone.
    Type: Application
    Filed: June 30, 2009
    Publication date: January 14, 2010
    Applicant: BASF SE
    Inventors: Knut Eger, Jens Uwe Faust, Holger Borchert, Ralf Streibert, Klaus Joachim Muller-Engel, Andreas Raichle
  • Patent number: 7309804
    Abstract: A process for the preparation of 1,2-dichloroethane that is very pure with respect to chloral or/and chloral hydrate and carbon dioxide is described herein. The process comprises oxychlorination of ethylene, using hydrogen chloride and an oxygen-containing gas, and alkali treatment of the 1,2-dichloroethane produced. In the process, the carbon dioxide present in the 1,2-dichloroethane-containing organic phase is, in accordance with the invention, substantially separated out from the 1,2-dichloroethane-containing organic phase before the alkali treatment.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: December 18, 2007
    Assignees: Vinnolit Technologie GmbH & Co., Vintron GmbH
    Inventors: Helmut Grumann, Manfred Stoger, Jurgen Eichler, Dieter Jaculi, Winfried Lork, Arend Greve, Jan Wilkens, Peter Kammerhofer, Hermann Tropp
  • Patent number: 7141708
    Abstract: A hollow catalyst pellet for use in selective gas phase exothermic reactions in a tubular fixed bed reactor, having a parallelogram shaped external cross-section.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: November 28, 2006
    Assignee: Ineos Vinyls UK Ltd.
    Inventors: Andrea Marsella, Sandro Vidotto, Barbara Cremaschi
  • Patent number: 6900363
    Abstract: A process for preparing 1,2-dichloroethane which comprises (A) feeding an ethane-containing feed gas stream into a dehydrogenation zone and dehydrogenating ethane to ethane to give a product gas stream comprising ethane, ethane and secondary constituents, (B) feeding the ethan- and ethene-containing dehydrogenation product gas stream as a single stream or a plurality of substreams, optionally after having separated off secondary constituents, into one or more chlorination zones, chlorinating ethene to 1,2-dichloroethane to give one or more product gas streams comprising 1,2-dichloroethane, ethane and possibly further secondary constituents, isolating 1,2-dichloroethane and one or more ethane-containing circulating gas streams and recirculating the ethane-containing circulating gas stream or streams to the ethane dehydrogenation.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: May 31, 2005
    Assignee: BASF Aktiengesellschaft
    Inventors: Klaus Harth, Götz-Peter Schindler, Christian Walsdorff, Christian Kuhrs, Falk Simon
  • Patent number: 6872684
    Abstract: Catalysts for oxychlorination of ethylene to 1,2-dichloroethane, comprising compounds of copper and magnesium supported on alumina, in which the copper, expressed as metal, is present in an amount of 7 to 12% by weight and the Mg/Cu ratio is 0.05 to 1, and wherein the ratio between the concentration of copper provided by the Al/Cu ratio at the surface and that provided by the Al/Cu ratio in the entire particle of the catalyst is from 0.8 to 1.3.
    Type: Grant
    Filed: March 3, 2004
    Date of Patent: March 29, 2005
    Assignee: Sud Chemie MT S.R.I.
    Inventors: Francesco Casagrande, Carlo Orsenigo
  • Patent number: 6821924
    Abstract: An oxidative halogenation process involving contacting a hydrocarbon, for example, ethylene, or a halogenated hydrocarbon with a source of halogen, such as hydrogen chloride, and a source of oxygen in the presence of a catalyst so as to form a halocarbon, preferably a chlorocarbon, having a greater number of halogen substituents than the starting hydrocarbon or halogenated hydrocarbon, for example, 1,2-dichloroethane. The catalyst is a novel composition comprising copper dispersed on a porous rare earth halide support, preferably, a porous rare earth chloride support. A catalyst precursor composition comprising copper dispersed on a porous rare earth oxyhalide support is disclosed. Use of the porous rare earth halide and oxyhalide as support materials for catalytic components is disclosed.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: November 23, 2004
    Assignee: Dow Global Technologies Inc.
    Inventors: Robert J. Gulotty, Jr., Mark E. Jones, Daniel A. Hickman
  • Patent number: 6803342
    Abstract: Catalytic composition comprising copper chloride, magnesium chloride and potassium chloride deposited on an alumina, which may be used in particular for the oxychlorination of ethylene into 1,2-dichloroethane. In the processes for the oxychlorination of ethylene in oxygen in a fluid bed, this catalytic composition makes it possible to obtain an excellent yield of 1,2-dichloroethane without causing the deposition of soiling material on the surface of the bundle of tubes of the heat exchanger located in the reactor.
    Type: Grant
    Filed: March 29, 1996
    Date of Patent: October 12, 2004
    Assignee: Solvay (Societe Anonyme)
    Inventors: Helmut Derleth, Deniz Adem, Michel Strebelle
  • Patent number: 6680416
    Abstract: A process for preparing 1,2-dichloroethane by reacting about 2 mols of ethylene, about 4 mols of hydrogen chloride and about 1 mol of oxygen in the presence of a fixed bed of supported catalyst based on copper(II) chloride in only one reaction zone at a pressure of from 2 to 10 bar and at from 220 to 280° C.
    Type: Grant
    Filed: September 11, 2000
    Date of Patent: January 20, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Werner Hebgen, Christopher William Rieker, Ruprecht Meissner
  • Patent number: 6680415
    Abstract: An oxidative halogenation process involving contacting a hydrocarbon, for example, ethylene, or a halogenated hydrocarbon with a source of halogen, such as hydrogen chloride, and a source of oxygen in the presence of a catalyst so as to form a halocarbon, preferably a chlorocarbon, having a greater number of halogen substituents than the starting hydrocarbon or halogenated hydrocarbon, for example, 1,2-dichloroethane. The catalyst is a novel composition comprising copper dispersed on a porous rare earth halide support, preferably, a porous rare earth chloride support. A catalyst precursor composition comprising copper dispersed on a porous rare earth oxyhalide support is disclosed. Use of the porous rare earth halide and oxyhalide as support materials for catalytic components is disclosed.
    Type: Grant
    Filed: May 14, 2002
    Date of Patent: January 20, 2004
    Assignee: Dow Global Technologies Inc.
    Inventors: Robert J. Gulotty, Jr., Mark E. Jones, Daniel A. Hickman
  • Patent number: 6593269
    Abstract: Catalysts for exothermic reactions conducted in a fixed bed, comprising an inert diluent constituted by metal granules in which the metal has a thermal conductivity of more than 0.5 W/cm/K, particularly catalysts for the oxychlorination of ethylene to 1,2-dichloroethane.
    Type: Grant
    Filed: January 3, 2000
    Date of Patent: July 15, 2003
    Assignee: Sud Chemie MT S.R.L.
    Inventors: Carlo Rubini, Marinella Malentacchi
  • Patent number: 6465701
    Abstract: The present invention provides a cylindrical hollow moulded catalyst having an outer diameter ranging from about 4 mm to about 7 mm, an inner diameter ranging from about 2 mm to about 2.8 mm, length ranging from about 6.1 mm to about 6.9 mm, and the ratio of the outer diameter to the inner diameter ranging from about 2 to about 2.5. The molded catalyst of the present invention is effective in the oxychlorination process, has a low resistance to flow, allows for good heat exchange with the wall of an industrial reactor and, with a suitable active phase based on copper and such additives as alkali metals, alkaline earth metals, group IIIB metals and lanthanides, is a good catalyst for fixed bed oxychlorination processes.
    Type: Grant
    Filed: May 8, 2000
    Date of Patent: October 15, 2002
    Assignee: EVC Technology AG
    Inventors: Andrea Marsella, Pierluigi Fatutto, Diego Carmello
  • Patent number: 6452059
    Abstract: A catalyst for the oxi-chlorination of ethylene to 1,2-dichloroethane which comprises cupric oxychloride (CuOHCl) as an active component. CuOHCl is preferably supported on a porous support such as alumina and used in fixed-bed oxi-chlorination processes.
    Type: Grant
    Filed: October 26, 1999
    Date of Patent: September 17, 2002
    Assignee: Sud Chemie M.T. S.r.l.
    Inventors: Francesco Casagrande, Marinella Malentacchi
  • Patent number: 6452058
    Abstract: An oxidative halogenation process involving contacting a reactant hydrocarbon selected from methane, a halogenated C1 hydrocarbon, or a mixture thereof with a source of halogen and, preferably, a source of oxygen in the presence of a rare earth halide or rare earth oxyhalide catalyst, so as to form a halogenated C1 hydrocarbon having a greater number of halogen substituents as compared with the reactant hydrocarbon. Preferably, the product is a monohalogenated methane, more preferably, methyl chloride. The oxidative halogenation process to form methyl halide can be integrated with downstream processes to produce valuable commodity chemicals, for example, methyl alcohol and/or dimethyl ether; light olefins, including ethylene, propylene, and butenes; higher hydrocarbons, including gasolines; vinyl halide monomer, and acetic acid. Hydrogen halide, which is a co-product of these downstream processes, can be recycled to the oxidative halogenation process.
    Type: Grant
    Filed: May 21, 2001
    Date of Patent: September 17, 2002
    Assignee: Dow Global Technologies Inc.
    Inventors: Albert E. Schweizer, Mark E. Jones, Daniel A. Hickman
  • Patent number: 6191329
    Abstract: A process for specific energy saving, especially in processes involving the oxychlorination of ethylene, facilitates recovery of as much sensible heat to be used for other purposes. In the process the gas mixture leaving the oxychlorination reactor is cooled before it enters the quenching column and the heat recovered is then used to preheat the ethylene recycle gas feed stream.
    Type: Grant
    Filed: July 29, 1999
    Date of Patent: February 20, 2001
    Assignee: Krupp Uhde GmbH
    Inventor: Michael Benje
  • Patent number: 6177599
    Abstract: An improved process is disclosed for manufacturing chlorinated hydrocarbon by way of oxychlorination which yields reduced levels of environmental toxins such as, chlorobenzenes, polychlorinated biphenyls, polychlorinated dibenzodioxins and polychlorinated dibenzofurans. The process involves fixed bed or fluid bed catalyzed oxychlorination of a hydrocarbon reactant containing from 1 to 3 carbon atoms. The oxychlorination process consists of contacting the hydrocarbon reactant with oxygen or oxygenated gas and at least a portion of externally obtained hydrogen chloride in the presence of the oxychlorination catalyst in a heated reaction zone operated at from 150° C. to 600° C. and recovering chlorinated hydrocarbon from the effluents of the reaction zone.
    Type: Grant
    Filed: November 17, 1995
    Date of Patent: January 23, 2001
    Assignee: Oxy Vinyls, L.P.
    Inventors: Joseph Allen Cowfer, Victor James Johnston, Lawrence Popiel
  • Patent number: 5905177
    Abstract: In a method for producing 1,2-dichloroethane by an oxychlorination reaction of ethylene, hydrogen chloride and oxygen, a continuous method for producing 1,2-dichloroethane, which comprises cooling a gas discharged from an oxychlorination reactor to condense and separate 1,2-dichloroethane and water therefrom, further removing hydrogen chloride and carbon dioxide therefrom, then mixing oxygen and nitrogen thereto so that the oxygen concentration becomes from 20 to 30 vol % and the ethylene concentration becomes from 1 to 3 vol % and supplying the gas mixture thus adjusted to an oxychlorination reactor.
    Type: Grant
    Filed: March 15, 1996
    Date of Patent: May 18, 1999
    Assignee: Toshoh Corporation
    Inventors: Ikuya Seo, Terumasa Yoshida
  • Patent number: 5905054
    Abstract: Catalysts for the oxichlorination of ethylene to 1,2-dichlorethane, comprising copper chloride as a main component, in the form of hollow cylindrical granules having at least three through holes, obtained by compression forming by using, for lubrication, a lubricant placed on the walls of the forming chamber and on the plungers of the mold.
    Type: Grant
    Filed: November 19, 1996
    Date of Patent: May 18, 1999
    Assignee: Montecatini Tecnologie S.r.l.
    Inventors: Luigi Cavalli, Carlo Rubini
  • Patent number: 5841009
    Abstract: In the oxychlorination of ethylene to produce 1,2-dichloroethane (EDC), in which ethylene, a chlorine source and an oxygen source are reacted in a fixed-bed oxychlorination reactor in the presence of a catalyst, a twin reactor system is used and the catalyst is a cupric chloride catalyst whose activity profile is arranged such that the reagent flow first comes into contact with a first layer of high activity catalyst, than a second layer of low activity catalyst and finally a third layer of high activity catalyst.
    Type: Grant
    Filed: October 22, 1997
    Date of Patent: November 24, 1998
    Assignee: EVC Technology AG
    Inventors: Diego Carmello, Pierluigi Fatutto, Andrea Marsella
  • Patent number: 5750812
    Abstract: An improved process is disclosed for manufacturing chlorinated hydrocarbon by way of a once-through air-based oxychlorination process which yields reduced levels of environmental toxins such as chlorobenzenes, polychlorinated biphenyls, polychlorinated dibenzodioxins and polychlorinated dibenzofurans. The process involves fixed bed or fluid bed catalyzed oxychlorination of a hydrocarbon reactant containing from 1 to 3 carbon atoms. The oxychlorination process consists of contacting the hydrocarbon reactant with air or oxygen enriched air and hydrogen chloride in the presence of the oxychlorination catalyst in a heated reaction zone operated at from 150.degree. C. to 600.degree. C. and recovering chlorinated hydrocarbon from the effluents of the reaction zone. The improvement consists of the use of air which is pretreated before use in the operated oxychlorination process by a means for removal of the aromatic hydrocarbons.
    Type: Grant
    Filed: December 28, 1995
    Date of Patent: May 12, 1998
    Assignee: The Geon Company
    Inventors: Joseph Allen Cowfer, Victor James Johnston, Lawrence Popiel
  • Patent number: 5600043
    Abstract: The subject invention relates to a process for oxychlorination of ethylene to produce 1,2-dichloroethane. The process comprises contacting a mixture of ethylene, oxygen or oxygen containing gas and hydrogen chloride with a fixed or fluidized catalyst composition in a reaction zone and recovering 1,2-dichloroethane from the effluents of the reaction zone.The invention is embodied in a process for the oxychlorination of ethylene to produce 1,2-dichloroethane by contacting a mixture of ethylene, oxygen containing gas and hydrogen chloride with a catalyst composition in a reaction zone and recovering 1,2-dichloroethane from the effluents of the reaction zone the process comprising introducing ethylene, HCl and oxygen containing gas into said reaction zone in a ratio of 1.8 and 2.2 moles of HCl per mole of ethylene and from 0.5 to 1 mole of oxygen per mole of ethylene, the oxychlorination process taking place at a temperature of from 215.degree. C. to 230.degree. C.
    Type: Grant
    Filed: March 27, 1995
    Date of Patent: February 4, 1997
    Assignee: The Geon Company
    Inventors: Victor J. Johnston, Joseph A. Cowfer
  • Patent number: 5527754
    Abstract: Catalytic composition comprising copper chloride, magnesium chloride and caesium chloride deposited on an alumina, which may be used in particular for the oxychlorination of ethylene into 1,2-dichloroethane. In the processes for the oxychlorination of ethylene in oxygen in a fluid bed, this catalytic composition makes it possible to obtain an excellent yield of 1,2-dichloroethane without causing the deposition of soiling material on the surface of the bundle of tubes of the heat exchanger located in the reactor.
    Type: Grant
    Filed: November 29, 1994
    Date of Patent: June 18, 1996
    Assignee: Solvay (Societe Anonyme)
    Inventors: Helmut Derleth, Deniz Adem, Michel Strebelle
  • Patent number: 5382726
    Abstract: The subject invention relates to catalyst compositions for oxychlorination of ethylene to produce 1,2-dichloroethane. The catalysts comprise copper chloride, at least one alkali metal, at least one rare earth metal, and at least one Group IIA metal on a high surface area support for fluid bed applications or on a high or low surface area support for fixed bed applications. The catalyst compositions are prepared by depositing the metals on a support. The use of the catalyst compositions of the invention in the oxychlorination of ethylene to EDC results in high percent ethylene efficiency, high EDC product purity and high percent HCl conversion without exhibiting catalyst stickiness. A process for oxychlorination of ethylene to produce 1,2-dichloroethane is also disclosed.
    Type: Grant
    Filed: November 22, 1993
    Date of Patent: January 17, 1995
    Assignee: The Geon Company
    Inventors: George H. Young, Joseph A. Cowfer, Victor J. Johnston
  • Patent number: 5315051
    Abstract: The invention relates to a process for the oxychlorination of ethylene by means of a catalyst composition comprising an alumina support impregnated with cupric chloride, magnesium chloride and a chloride of an alkali metal chosen from sodium and lithium. The oxychlorination performed in this manner makes it possible to obtain an excellent yield without the reactor being corroded by the catalyst composition employed.
    Type: Grant
    Filed: October 27, 1989
    Date of Patent: May 24, 1994
    Assignee: Solvay (Societe Anonyme)
    Inventors: Helmut Derleth, Robert Walter, Gunter Weidenbach, Michel Strebelle
  • Patent number: 5227548
    Abstract: A process for the oxychlorination of ethylene to 1,2-dichloroethane using an oxychlorination catalyst composition comprising a mixture of copper chloride, magnesium chloride and potassium chloride carried on a support therefor.
    Type: Grant
    Filed: January 16, 1991
    Date of Patent: July 13, 1993
    Assignee: Imperial Chemical Industries PLC
    Inventor: John D. Scott
  • Patent number: 5202511
    Abstract: Alumina is used as a support for the CuCl2 catalyst and as a diluent in the oxychlorination of ethylene. When a low surface area alumina, e.g. high purity alpha-alumina, is used as diluent for the reaction, reduced oxidation and less chlorinated by-products are achieved. Alternatively, the alumina used as the catalyst support, e.g. a gamma-alumina which has a high surface area and higher amounts of impurities, can be used as diluent if it is impregnated with an alkali metal ion, e.g K+ ion, which is usually employed as a salt.
    Type: Grant
    Filed: August 16, 1989
    Date of Patent: April 13, 1993
    Assignee: The Dow Chemical Company
    Inventors: Leopoldo Salinas, III, Thomas E. Morris, Arnold D. Harley
  • Patent number: 5175382
    Abstract: 1,2-Dichloroethane is prepared by reacting ethylene, hydrogen chloride and oxygen or an oxygen-containing gas in the presence of a copper-containing catalyst by a process in which first hydrogen chloride and oxygen or an oxygen-containing gas are reacted in the presence of the catalyst, then ethylene is added, and the mixture is reacted in the presence of the said catalyst.
    Type: Grant
    Filed: January 5, 1988
    Date of Patent: December 29, 1992
    Inventors: Werner Hebgen, Gerd Krome, Erhard Stahnecker
  • Patent number: 5157174
    Abstract: Hydrocarbons are oxychlorinated by reaction with gaseous HCl and an oxygen-containing gas, in the presence of a catalytically effective amount of a ternary copper/molybdenum chalcogenide having the formula:Cu.sub.x Mo.sub.6 Ch.sub.8wherein x is a number ranging up to 4 and Ch is sulfur, selenium or tellurium, advantageously, in the added presence of a known oxychlorination catalyst and, optionally, a proportion of inert particulate solids; the ternary molybdenum chalcogenides of the formula M.sub.x Mo.sub.6 S.sub.8 are also prepared, wherein M is a metal, advantageously by the hydrogen gas reduction of intimate admixture of MoS.sub.2 and metal M, or precursors thereof.
    Type: Grant
    Filed: October 2, 1991
    Date of Patent: October 20, 1992
    Assignee: Atochem
    Inventors: Murielle Rabiller-Baudry, Annick Faure, Jean Lesparre, Marcel Sergent, Roger Chevrel
  • Patent number: 5099085
    Abstract: The use of hitherto known supported catalysts in chlorination processes and oxychlorination processes leads to high pressure drops and to the formation of hot spot temperatures in the reactor. When honeycomb monolithic catalyst supports provided with a multiplicity of channels open at both ends and parallel to the longitudinal axis are used, both the heat dissipation is improved and the pressure drops across the reactor are lowered drastically. This leads ultimately to an increase in the selectivity of the reaction and to a minimization of the combustion rate.
    Type: Grant
    Filed: March 1, 1991
    Date of Patent: March 24, 1992
    Assignees: Wacker Chemie GmbH, Degussa AG
    Inventors: Rudolf Strasser, Ludwig Schmidhammer, Klaus Deller, Helmfried Krause
  • Patent number: 5087779
    Abstract: A method for halogenating hydrocarbons wherein a reaction mixture including a hydrocarbon-containing feed, a hydrogen halide and an oxygen-containing gas is contacted at appropriate reaction conditions with a catalyst of copper aluminum borate to form halogenated hydrocarbons.
    Type: Grant
    Filed: April 25, 1990
    Date of Patent: February 11, 1992
    Assignee: Amoco Corporation
    Inventors: Philip O. Nubel, Larry C. Satek, Michael J. Spangler, Glenn O. Michaels
  • Patent number: 4910354
    Abstract: The invention relates to a process for the oxychlorination of ethylene by means of a catalyst composition comprising an alumina support impregnated with cupric chloride, magnesium chloride and a chloride of an alkali metal chosen from sodium and lithium. The oxychlorination performed in this manner makes it possible to obtain an excellent yield without the reactor being corroded by the catalyst composition employed.
    Type: Grant
    Filed: June 26, 1987
    Date of Patent: March 20, 1990
    Assignee: Solvay & Cie (Societe Anonyme)
    Inventors: Helmut Derleth, Robert Walter, Gunter Weidenbach, Michel Strebelle
  • Patent number: 4849562
    Abstract: The oxychlorination process for producing ethylene dichloride is carried out by reacting ethylene with hydrogen chloride and oxygen in an oxychlorination reactor. Thereby, ethyl chloride and perhaps vinyl chloride are produced as by-products. The effluent from the reactor is at least fractionated into an ethylene dichloride-rich fraction (I) and an ethyl chloride-rich fraction (II) so that fraction (I) contains less than 50 percent of the total weight of ethyl chloride produced in step (a) and the sum of the weight of ethylene dichloride and vinyl chloride in fraction (II) is less than 30 percent of the weight of ethyl chloride in fraction (II). The ethyl chloride-rich fraction (II) is subjected to a cracking reaction in the presence or absence of an inert diluent wherein ethyl chloride is converted into ethylene and hydrogen chloride in the presence of a catalyst.
    Type: Grant
    Filed: August 26, 1988
    Date of Patent: July 18, 1989
    Assignee: The Dow Chemical Company
    Inventors: Christoph Buhs, Eberhard Dreher, Garnet E. McConchie
  • Patent number: 4814527
    Abstract: Monosubstituted saturated lower hydrocarbons are oxyhalogenated selectively to saturated dihalohydrocarbons at 180.degree.-350.degree. C. in the presence of a catalyst which is formed by depositing a variable valence metal compound on a zeolitic support in such a manner that the catalyst can be employed to selectively produce ethylene dichloride and ethylene from ethyl chloride.
    Type: Grant
    Filed: June 25, 1987
    Date of Patent: March 21, 1989
    Assignee: The Dow Chemical Company
    Inventor: Ronald W. Diesen
  • Patent number: 4788359
    Abstract: 1,2-dichloroethane is continuously and completely removed and recovered from the off-gas obtained during the production of 1,2-dichloroethane by subjecting ethylene to an oxychlorination reaction with hydrogen chloride and oxygen. The off-gas is initially contacted with active carbon, then incinerated at temperatures higher than 900.degree. C. and ultimately freed from hydrogen chloride and chlorine, and the active carbon is freed from 1,2-dichloroethane and regenerated by treating it with hot steam. More particularly, the off-gas loaded with the 1,2-dichloroethane and having a temperature of 1.degree. C. to 10.degree. C. is heated to a temperature at least 20.degree. C. higher than the respective dew point of water and contacted with the active carbon.
    Type: Grant
    Filed: July 27, 1987
    Date of Patent: November 29, 1988
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Kurt Schuchardt, Harald Scholz, Erich Niehus, Harald Adam
  • Patent number: 4760207
    Abstract: In a process for producing 1,2-dichloroethane or ethylene dichloride ("EDC") in a high temperature direct chlorination ("HTDC") reactor in which ethylene is reacted with wet chlorine having a water content more than 100 ppm but no more than 1% by wt of the chlorine, the water leaves the reactor with the EDC product draw-off, either in the vapor overhead (if the HTDC is a boiling reactor), or, as a liquid sidestream (if the HTDC is a non-boiling reactor). In a subsequent step, the EDC draw-off is distilled in a product distillation column in which the water leaves in the overhead which is condensed to remove condensables in a first stage, and vent a non-condensable vent streams. The vent stream is corrosive due to the presence of minor amounts of chlorine, HCl and water, along with oxygen which is injected into the HTDC to improve selectivity of the reaction. The vent gases from the first stage are further cooled to a temperature in the range from about -30.degree. C. to about 0.degree. C.
    Type: Grant
    Filed: September 18, 1986
    Date of Patent: July 26, 1988
    Assignee: B.F. Goodrich Company
    Inventor: Joseph A. Cowfer
  • Patent number: 4754088
    Abstract: In a process for preparation of 1,2-dichloroethane by chlorination of ethylene-containing reaction vent gases from the oxychlorination of ethylene in the presence of a catalyst carrier impregnated with metal compounds wherein the waste from the oxychlorination stage are chlorinated, the improvement comprising preheating the ethylene-containing waste gases to at least 50.degree. C. and then chlorinating the ethylene at 100.degree. to 300.degree. C. at a pressure of 1 to 7 bar with a space velocity of 100 to 5000 h.sup.-1 related to standard conditions in the presence of at least one metal compound selected from the group consisting of chlorides and oxides of manganese, nickel and cobalt supported on a catalyst carrier with reduced formation of oxychlorinated by-products.
    Type: Grant
    Filed: February 11, 1987
    Date of Patent: June 28, 1988
    Assignee: Wacker-Chemie GmbH
    Inventors: Ludwig Schmidhammer, Peter Hirschmann, Herbert Patsch, Rudolf Strasser
  • Patent number: 4740644
    Abstract: 1,2-Dichloroethane is prepared by oxychlorination of ethylene in the presence of a catalyst which contains, on a conventional carrier, copper(II) chloride in a concentration such that the amount of copper ions is from 1 to 20% by weight, based on the total weight of the catalyst, by a process in which the catalyst is obtained by impregnating the carrier with an aqueous solution which contains copper(II) chloride and hydrogen chloride in amounts such that the weight ratio of copper ions to hydrogen chloride is from 13:1 to 130:1.
    Type: Grant
    Filed: June 20, 1986
    Date of Patent: April 26, 1988
    Assignee: BASF Aktiengesellschaft
    Inventors: Hans-Dieter Eichhorn, Hans H. Schneehage, Luc Cordemans, Werner Hebgen, Christof Jaeckh, Wolf D. Mross
  • Patent number: 4584123
    Abstract: A process of upgrading hydrogen chloride which contains chlorine, iron-III-chloride, acetylene and/or ethylene, for use in an oxichlorination process, wherein water in a gaseous state is added to the hydrogen chloride at temperatures between 120.degree. and 180.degree. C. within a time period of maximally 0.9 seconds after the acetylene and/or ethylene is present in the hydrogen chloride, together with chlorine and iron-III-chloride.
    Type: Grant
    Filed: July 24, 1984
    Date of Patent: April 22, 1986
    Assignee: Wacker-Chemie GmbH
    Inventors: Ludwig Schmidhammer, Gerhard Dummer, Klaus Haselwarter, Rudolf Strasser
  • Patent number: 4467127
    Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.
    Type: Grant
    Filed: January 14, 1983
    Date of Patent: August 21, 1984
    Assignee: The B. F. Goodrich Company
    Inventors: William J. Kroenke, Paul P. Nicholas
  • Patent number: 4461919
    Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.
    Type: Grant
    Filed: January 14, 1983
    Date of Patent: July 24, 1984
    Assignee: The B. F. Goodrich Company
    Inventors: William J. Kroenke, Paul P. Nicholas
  • Patent number: 4460699
    Abstract: The present invention provides a fixed bed catalyst for the oxychlorination of ethene, alpha olefins and aromatics. More specifically, this invention relates to a catalyst having an impeded center which excludes reactants, or prevents products from forming in the interior of the catalyst. The impeded center may be made inaccessible or it may be inert to reaction. Thin layers of high specific surface area carrier material cover the outer surface of the impeded center. An agent capable of catalyzing oxychlorination reactions is added to the layered catalytic carrier material.
    Type: Grant
    Filed: August 4, 1982
    Date of Patent: July 17, 1984
    Assignee: Conoco Inc.
    Inventors: Ronald J. Convers, Robert M. Owens
  • Patent number: 4424143
    Abstract: A catalyst suitable for use in the preparation of 1,2-dichloroethane by oxychlorination of ethylene containing cupric chloride and, as a promotor, a combination of potassium chloride and cesium chloride, which can inhibit production of ethyl chloride by-product and has excellent selectivity to 1,2-dichloroethane and catalyst life.
    Type: Grant
    Filed: March 31, 1982
    Date of Patent: January 3, 1984
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Ken Shiozaki, Akira Ohnishi
  • Patent number: 4414136
    Abstract: Highly active, improved ethylene oxychlorination catalysts are prepared by forming alumina having specific pore volume characteristics and impregnating such alumina with an oxychlorination catalyst such as CuCl.sub.2. The improved catalysts of the present invention utilize an alumina carrier having a pore volume distribution such that substantially no pores are present which have diameters of less than 150 .ANG.ngstroms and the total alumina carrier has a surface area of at least 30 square meters per gram.
    Type: Grant
    Filed: April 2, 1982
    Date of Patent: November 8, 1983
    Assignee: Conoco Inc.
    Inventor: Ronald J. Convers
  • Patent number: 4375569
    Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.
    Type: Grant
    Filed: October 10, 1978
    Date of Patent: March 1, 1983
    Assignee: The B. F. Goodrich Company
    Inventors: William J. Kroenke, Paul P. Nicholas
  • Patent number: 4329527
    Abstract: A process for the manufacture of 1,2-dichloroethane is described, in which 1 mol of ethylene, 0.35 to 0.7 mol of chlorine, 0.7 to 1.4 mol of hydrogen chloride and 0.2 to 0.6 mol of oxygen, optionally together with inert gas, are reacted in a reaction zone containing surfaces capable of being heated and cooled, at 180.degree. to 260.degree. C. and under a pressure of 0.09 to 1.1 MPa, in the presence of a fixed bed catalyst containing copper. The process allows better utilization of the heat generated in the chlorination of ethylene.
    Type: Grant
    Filed: December 3, 1980
    Date of Patent: May 11, 1982
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Wenzel Kuhn, Josef Riedl, Peter Widmann
  • Patent number: 4329323
    Abstract: A process for removing ethylene and vinyl chloride from a gas stream containing them by passing a mixed gas containing ethylene, vinyl chloride and a necessary amount of chlorine through a fixed-bed reactor charged with as a catalyst an activated alumina supporting at least 4% by weight of ferric chloride in terms of iron, said catalyst having an outer surface area per unit packed catalyst volume of not less than 7.8 cm..sup.2 /ml. Ethylene and vinyl chloride are converted into and removed as 1,2-dichloroethane and 1,1,2-trichloroethane. The concentrations of ethylene and vinyl chloride can be decreased to not more than 10 p.p.m. and not more than 20 p.p.m., respectively.
    Type: Grant
    Filed: October 21, 1980
    Date of Patent: May 11, 1982
    Assignee: Kanegafuchi Kagaku Kogyo Kabushiki Kaisha
    Inventors: Ken Shiozaki, Hironobu Ibaraki