With Temperature Or Concentration Gradient In Reactor Or Specified Provision For Heating, Cooling, Or Reactor Control Patents (Class 585/263)
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Patent number: 11339121Abstract: In the embodiments, an aqueous hydrochloric acid solution instead of hydrogen chloride gas and solid triphosgene instead of phosgene gas may be used in the process of preparing a diisocyanate from a diamine through a diamine hydrochloride. In addition, the embodiments provide processes for preparing a diisocyanate composition and an optical lens, which are excellent in yield and quality with mitigated environmental problems by controlling the size of the diamine hydrochloride composition, the b* value according to the CIE color coordinate of the diamine hydrochloride composition, or the content of water in the diamine hydrochloride composition within a specific range.Type: GrantFiled: December 4, 2020Date of Patent: May 24, 2022Assignees: SKC CO., LTD., WOORI FINE CHEM CO., LTD.Inventors: Jaeyoung Pai, Jeongmoo Kim, Hyuk Hee Han, Jung Hwan Myung
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Patent number: 10927311Abstract: A process for dearomatization of a petroleum cut produces a dearomatized hydrocarbon-containing fluid with a sulphur content less than or equal to 5 ppm and a content of aromatic compounds less than or equal to 300 ppm, the hydrocarbon-containing fluid has a boiling point between 100 and 400° C. according to the standard ASTM D-86 and a distillation range defined by the difference between the Initial Boiling Point (IBP) and the Final Boiling Point (FBP) determined by the standard ASTM D-86 not exceeding 80° C. The process includes at least one dearomatization cycle utilizing a mixture of the petroleum cut with one or more inert and light diluents having a distillation range not exceeding 80° C.Type: GrantFiled: July 1, 2015Date of Patent: February 23, 2021Assignee: Total Marketing ServicesInventors: Jean Pierre Dath, Delphine Minoux, Orianne Chassard
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Patent number: 9663418Abstract: A system for making cyclohexylbenzene starting from benzene and hydrogen includes a first benzene preparation column, a hydroalkylation reactor, a dehydrogenation reactor, a second distillation column for cyclohexylbenzene separation, a third distillation column for cyclohexylbenzene purification, a transalkylation reactor, and a fourth distillation column for separating cyclohexylbenzene from transalkylation effluent. All components are integrated to achieve a high-purity cyclohexylbenzene product produced with a high yield and high overall energy efficiency.Type: GrantFiled: February 21, 2014Date of Patent: May 30, 2017Assignee: ExxonMobil Chemical Patents Inc.Inventors: Christopher L. Becker, James R. Lattner, Francisco M. Benitez, Charles Morris Smith
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Patent number: 9108893Abstract: In a process for producing cyclohexylbenzene, hydrogen, and benzene are contacted in a first reaction zone under conditions effective to produce a product effluent containing residual benzene in the vapor phase and cyclohexylbenzene in the liquid phase. The product effluent is separated into a first stream that is rich in residual benzene in the vapor phase as compared to the product effluent and a second stream that is rich in cyclohexylbenzene in the liquid phase as compared to the product effluent. At least a portion of the first stream is cooled to condense at least a portion of the residual benzene in the vapor phase to the liquid phase and produce a condensate stream. At least a portion of the condensate stream is recycled to the first reaction zone.Type: GrantFiled: September 5, 2012Date of Patent: August 18, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: Hari Nair, Christopher L. Becker, James R. Lattner, Jihad M. Dakka
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Publication number: 20140309465Abstract: One exemplary embodiment can be a process for initializing hydroprocessing. Generally, the process can include providing a hydrocarbon feed to a hydrotreating zone within which the hydrotreating temperature is catalytically limited, passing an effluent from the hydrotreating zone to a hydrocracking zone, and adding a gas to the effluent that has a higher temperature than the effluent. Thus, the temperature of the effluent may be raised, facilitating hydrocracking reactions within the hydrocracking zone.Type: ApplicationFiled: April 15, 2013Publication date: October 16, 2014Applicant: UOP, LLCInventor: Christopher Lepine Standing
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Patent number: 8764970Abstract: The present invention relates to quenching, during hydroprocessing of a hydrocarbon feed stream. More particularly, the present invention provides for quenching in hydroprocessing of a hydrocarbon feed stream through a hydroprocessing vessel. Liquid quenches (from high pressure hot separator) were installed to assist in cooling the reactor inter-bed, and to maintain good liquid irrigation of the catalyst. The soluble hydrogen in the stream, kinetically active and available for immediate reaction, is the final piece of the puzzle for why this unit runs so well.Type: GrantFiled: September 10, 2008Date of Patent: July 1, 2014Assignee: Marathon Petroleum Company LPInventor: Howard F. Moore
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Patent number: 8664459Abstract: A process for hydrogenating olefins is disclosed. The olefins are present in a feed gas which includes H2 and one or more sulfur compounds. The sulfur compounds may include H2S and organic sulfur compounds. The feed gas is passed through a reactor at an inlet temperature from 100° C. to 250° C. The reactor contains a catalyst which is active at the inlet temperature. The reactor may be adiabatic. Saturated hydrocarbons are formed from the olefins. A temperature gradient may be formed in the reactor due to the exothermic nature of the hydrogenation reaction, causing the temperature to increase downstream in the reactor. At temperatures higher than the inlet temperature, H2S may be formed from organic sulfur compounds. A gas mixture including saturated hydrocarbons, H2S and H2 exits the reactor and may be brought into contact with a chemical adsorbent which removes the H2S. The gas stream may then be passed to a steam methane reformer.Type: GrantFiled: November 4, 2008Date of Patent: March 4, 2014Assignees: Air Products and Chemicals, Inc., Johnson Matthey PLCInventors: Ruth A. Davis, Norman Macleod, Gordon Edward Wilson
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Patent number: 8637425Abstract: A process is described for preparing a catalyst comprising at least one porous support and at least one metallic phase containing nickel and tin in a proportion such that the Sn/Ni molar ratio is in the range 0.01 to 0.2, said process comprising at least the following steps in succession: a) depositing nickel on at least said support in order to obtain a supported nickel-based monometallic catalyst; b) reducing said monometallic catalyst in the presence of at least one reducing gas; c) depositing, in the gas phase and in the presence of at least one reducing gas, at least one organometallic tin compound onto said reduced monometallic catalyst; and d) activating the solid derived from said step c) in the presence of at least one reducing gas.Type: GrantFiled: August 16, 2010Date of Patent: January 28, 2014Assignee: IFP Energies nouvellesInventors: Lars Fischer, Anne-Claire Dubreuil, Cecile Thomazeau, Layane Deghedi, Jean-Pierre Candy, Jean-Marie Basset, Fabienne Le Peltier
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Patent number: 8471082Abstract: A process for the production of ethylene, the process including: feeding hydrogen, a heavy solvent, a light solvent, and acetylene to a down-flow reactor comprising at least one reaction zone comprising a hydrogenation catalyst; concurrently in the down-flow reactor: contacting acetylene and hydrogen in the presence of the hydrogenation catalyst to convert at least a portion of the acetylene to ethylene; boiling at least a portion of the light solvent from a liquid phase to a vapor phase; recovering a reactor effluent comprising heavy solvent, light solvent, and ethylene; condensing at least a portion of the light solvent in the vapor phase; recovering a solvent fraction comprising the heavy solvent and the light solvent; recovering a product fraction comprising ethylene.Type: GrantFiled: March 14, 2008Date of Patent: June 25, 2013Assignee: Catalytic Distillation TechnologiesInventor: J. Yong Ryu
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Patent number: 8383872Abstract: The disclosed invention relates to a process for conducting a multiphase reaction in a microchannel. The process comprises: forming a multiphase reaction mixture comprising a first reactant and a second reactant; the first reactant comprising at least one liquid; the second reactant comprising at least one gas, at least one liquid, or a combination of at least one gas and at least one liquid; the first reactant forming a continuous phase in the multiphase reaction mixture; the second reactant forming gas bubbles and/or liquid droplets dispersed in the continuous phase; and reacting the first reactant with the second reactant in a process microchannel in the presence of at least one catalyst to form at least one product.Type: GrantFiled: November 16, 2005Date of Patent: February 26, 2013Assignee: Velocys, Inc.Inventors: Anna Lee Tonkovich, David John Hesse, Paul Neagle, Micheal Jay Lamont, Francis P. Daly, Kai Tod Paul Jarosch, Richard Stevenson, Laura J. Silva
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Patent number: 8314276Abstract: A method of hydroprocessing hydrocarbons is provided using a substantially liquid-phase reactor having first and second catalyst beds with a heat transfer section positioned therebetween. The first and second catalyst beds and the heat transfer section are combined within the same reactor vessel. Each catalyst bed having an inlet temperature and an exit temperature and having a hydroprocessing catalyst therein with a maximum operating temperature range.Type: GrantFiled: July 20, 2011Date of Patent: November 20, 2012Assignee: UOP LLCInventors: John A. Petri, Peter Kokayeff
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Patent number: 8293959Abstract: A process for purification of an aromatic fraction containing acetylenes as impurities by selective hydrogenation of the acetylenes by means of a catalyst containing nickel or palladium at a temperature of not more than about 60° C. is described.Type: GrantFiled: February 17, 2010Date of Patent: October 23, 2012Assignee: ISP Investment Inc.Inventors: Cornelius Peuckert, Christian Lambernd, Ulrich Niggemeyer, Klaus Koester
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Patent number: 8188327Abstract: This invention covers a process for dimerizing of isobutylene to Iso-octene and unique configuration is being disclosed, where the Feed is diluted to low level with recycle which has essentially no Iso-octene, dual catalyst system, new selectivator (IPA) and successive catalyst stages if needed to enhance the conversion. The process is very selective and provides higher isobutylene conversion. Additionally the invention also covers the hydrogenation of olefins to Paraffin, Iso-octene to Iso-octane product under moderate conditions and with dual or single catalyst system.Type: GrantFiled: February 1, 2010Date of Patent: May 29, 2012Inventor: Amarjit S. Bakshi
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Patent number: 8008534Abstract: A method of hydroprocessing hydrocarbons is provided using a substantially liquid-phase reactor having first and second catalyst beds with a heat transfer section positioned therebetween. The first and second catalyst beds and the heat transfer section are combined within the same reactor vessel. Each catalyst bed having an inlet temperature and an exit temperature and having a hydroprocessing catalyst therein with a maximum operating temperature range.Type: GrantFiled: June 30, 2008Date of Patent: August 30, 2011Assignee: UOP LLCInventors: John Anthony Petri, Peter Kokayeff
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Patent number: 7988919Abstract: A process for hydrogenating a sample in a pressure range below supercritical pressure values includes supplying at least a solvent of the sample to be hydrogenated by a feed pump with a constant volume rate into a flow path to create a base solution; adding the sample being dissolved into the flow path; feeding hydrogen into the flow path through a valve configured to transmit hydrogen only into a single direction; leading the dissolved sample in the presence of a catalyst through a hydrogenation reactor, where the reactor is inserted into a section of the flow path located after the hydrogen feeding position; maintaining the pressure of the reaction in a given pressure range by element of a pressure-adjusting unit, and collecting a hydrogenate formed within the hydrogenation reactor in a product receptacle connected to the end of the flow path.Type: GrantFiled: October 19, 2010Date of Patent: August 2, 2011Assignee: ThalesNano ZrtInventors: Ferenc Darvas, Lajos Godorhazy, Tamas Karancsi, Daniel Szalay, Ferenc Boncz, Laszlo Urge
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Publication number: 20110166398Abstract: A process is described for preparing a catalyst comprising at least one porous support and at least one metallic phase containing nickel and tin in a proportion such that the Sn/Ni molar ratio is in the range 0.01 to 0.2, said process comprising at least the following steps in succession: a) depositing nickel on at least said support in order to obtain a supported nickel-based monometallic catalyst; b) reducing said monometallic catalyst in the presence of at least one reducing gas; c) depositing, in the gas phase and in the presence of at least one reducing gas, at least one organometallic tin compound onto said reduced monometallic catalyst; and d) activating the solid derived from said step c) in the presence of at least one reducing gas.Type: ApplicationFiled: August 16, 2010Publication date: July 7, 2011Applicant: IFP New EnergiesInventors: Lars FISCHER, Anne-Claire DUBREUIL, Cecile THOMAZEAU, Layane DEGHEDI, Jean-Pierre CANDY, Jean-Marie BASSET, Fabienne LE PELTIER
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Patent number: 7776277Abstract: A polymerization method comprises, prior to polymerization of a monomer of the cyclic dimer of alpha-hydroxycarboxylic acid, a first mixture of a polymerization catalyst by bypassing a part of the monomer of the cyclic dimer is prepared. Then, the first mixture is mixed with a dominant amount of the monomer introduced into a polymerization reactor. The monomer of the cyclic dimer in the polymerization reactor is conducted in the presence of a polymerization initiator.Type: GrantFiled: July 13, 2007Date of Patent: August 17, 2010Assignee: Hitachi Plant Technologies, Ltd.Inventors: Mamoru Mizumoto, Toshiaki Matsuo, Takayuki Matsumoto, Naruyasu Okamoto, Ryuuji Kajiya
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Publication number: 20090326289Abstract: A method of hydroprocessing hydrocarbons is provided using a substantially liquid-phase reactor having first and second catalyst beds with a heat transfer section positioned therebetween. The first and second catalyst beds and the heat transfer section are combined within the same reactor vessel. Each catalyst bed having an inlet temperature and an exit temperature and having a hydroprocessing catalyst therein with a maximum operating temperature range.Type: ApplicationFiled: June 30, 2008Publication date: December 31, 2009Inventors: John Anthony Petri, Peter Kokayeff
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Publication number: 20090234166Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not normally higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to form a low boiling fraction and a relatively higher boiling fraction which is subjected to membrane separation to produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.Type: ApplicationFiled: March 11, 2008Publication date: September 17, 2009Applicant: ExxonMobil Research and Engineering CompanyInventors: Martin L. Gorbaty, David T. Ferrughelli, Edward W. Corcoran, Stephen M. Cundy, Andrew Kaldor
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Patent number: 7514387Abstract: A reformer comprises a housing; a substrate disposed in the housing, wherein the substrate comprises a stabilized aluminate and a stabilized zirconate; and a catalyst disposed on the substrate.Type: GrantFiled: February 15, 2005Date of Patent: April 7, 2009Assignee: Umicore AG & Co. KGInventor: William J. LaBarge
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Patent number: 7193120Abstract: The invention relates to a process for hydrogen transfer to chemical compounds, wherein hydrogen transfer is carried out in a supercritical or subcritical phase using stabilized and dispersed metal particles. The invention further provides for the use of metal colloids stabilized by organic compounds or embedded in organic compounds as catalysts in a process for hydrogen transfer to chemical compounds in a supercritical or subcritical phase so as to avoid the formation of free-radical intermediates during hydrogen transfer.Type: GrantFiled: May 25, 2002Date of Patent: March 20, 2007Assignee: BASF AktiengesellschaftInventors: Heiko G. Niessen, Klaus Woelk, Andreas Eichhorn, Joachim Bargon
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Patent number: 6822128Abstract: A method is disclosed for maintaining a volumetric gas to liquid ratio in a segmented gas/liquid flow along a reactor of monolithic catalyst beds in series. The present invention includes the steps of: initiating the segmented gas/liquid flow at a first end of the reactor by introducing feed liquid and feed gas both at a predetermined volume and a predetermined flow rate; injecting an additional amount of gas at least once into any of the spaces between catalyst beds; and combining the segments of the segmented gas/liquid flow at a second end of the reactor. The injection of gas is controlled such that the segmented gas/liquid flow can be maintained near or at the Taylor regime.Type: GrantFiled: December 20, 2001Date of Patent: November 23, 2004Assignee: Corning IncorporatedInventors: Didier Letourneur, Charles M. Sorensen, Jr., Pierre Woehl
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Patent number: 6365791Abstract: The invention provides a process for converting hydrocarbons in which said feed is treated in a distillation zone associated with a reaction zone, the feed for the reaction zone being drawn off at the height of at least one draw-off level, the effluent from the reaction zone being re-introduced into the distillation zone at the height of a re-introduction level, said process being characterized in that a liquid effluent is also withdrawn from the distillation zone at the height of a withdrawal level, said liquid effluent being treated in a gas-liquid side separation zone (splitter), the gaseous effluent being re-introduced into the distillation zone and the liquid effluent being recovered as an intermediate cut. This process can be used to reduce the benzene content of a hydrocarbon cut and to recover a naphtha cut.Type: GrantFiled: August 17, 1999Date of Patent: April 2, 2002Assignee: Institut Francais du PetroleInventors: Jean-Louis Ambrosino, Jean-Charles Viltard, Blaise Didillon
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Patent number: 6238549Abstract: The invention concerns a process for converting a hydrocarbon feed in which said feed is treated in a distillation zone producing an overhead vapor distillate and a bottom effluent, associated with an at least partially external reaction zone comprising at least one catalytic bed, in which at least one reaction for converting at least a portion of at least one hydrocarbon is carried out in the presence of a catalyst and a gas stream comprising hydrogen, the feed for the reaction zone being drawn off at the height of at least one draw-off level and representing at least a portion of the liquid flowing in the distillation zone, at least part of the effluent from the reaction zone being re-introduced into the distillation zone at the height of at least one re-introduction level, so as to ensure continuity of the distillation, said process being characterized in that at least a portion of the vapor distillate is re-contacted with at least a portion of the feed introduced into the distillation zone.Type: GrantFiled: December 14, 1999Date of Patent: May 29, 2001Assignee: Institut Francais du PetroleInventors: Jean-Charles Viltard, Jean-Louis Ambrosino, Blaise Didillon
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Patent number: 6194623Abstract: A process is provided for the selective hydrogenation of at least one organic compound having at least one unsaturated group, by bringing the at least one organic compound into contact with a hydrogen-containing gas in the presence of a catalyst, wherein the catalyst comprises an active material which is applied to a solid electrolyte to which, in turn, a metallic substrate is connected in such a way that a current flows through the solid electrolyte, so that the active material can be kept at a constant potential and a voltage is applied toType: GrantFiled: August 11, 1999Date of Patent: February 27, 2001Assignee: BASF AktiengesellschaftInventors: Andrea Frenzel, Constantinos G. Vayenas, Alexandros Giannikos, Panagiotis Petrolekas, Constantinos Pliangos
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Patent number: 6156933Abstract: Process for the selective hydrogenation of alphatic or aromatic substrates under supercritical or near critical conditions. Hydrogenation is effected using a heterogeneous catalyst in a continuous flow reactor containing a supercritical or near critical reaction medium and selectively of product formation is achieved by varying one or more of the temperature, pressure, catalyst and flow rate.Type: GrantFiled: February 18, 1999Date of Patent: December 5, 2000Assignees: Degussa-Huls AG, Thomas Swan & Co. Ltd.Inventors: Martyn Poliakoff, Thomas M. Swan, Thomas Tacke, Martin G. Hitzler, Stephen K. Ross, Stefan Wieland
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Patent number: 6118034Abstract: In the process for the selective hydrogenation of dienes in diene-containing feed streams, a diene-containing feed stream is hydrogenated over a nickel-containing precipitated catalyst at from 40 to 100.degree. C., a pressure of from 3 to 20 bar and a WHSV (weight hourly space velocity) of from 1 to 10 kg/(l.times.h) in the presence of free hydrogen.Type: GrantFiled: September 3, 1998Date of Patent: September 12, 2000Assignee: BASF AktiengesellschaftInventors: Maximilian Vicari, Marc Walter, Ekkehard Schwab, Hans-Joachim Muller, Germain Kons, Stephan Dilling, Peter Polanek
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Patent number: 6084141Abstract: The invention concerns a reactive distillation process comprising a distillation zone, associated with a reaction zone which is at least in part internal to said distillation zone and comprises at least one catalytic bed in which the feed is transformed in the presence of a catalyst and at least one gas stream containing hydrogen, characterized in that each catalytic bed in the internal portion of said reaction zone is traversed by said gas stream and liquid in ascending co-current mode. The invention particularly concerns selective hydrogenation processes for light unsaturated hydrocarbons, mainly any olefins and benzene, comprised in a mixture, the major portion of which is constituted by hydrocarbons containing at least five carbon atoms per molecule.Type: GrantFiled: September 17, 1998Date of Patent: July 4, 2000Assignee: Institut Fran.cedilla.ais du PetroleInventors: Paul Mikitenko, Christine Travers, Jean Cosyns, Charles Cameron, Jean-Luc Nocca, Francoise Montecot, Jean-Charles Viltard, Michel Dorbon, Blaise DiDillon
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Patent number: 6037510Abstract: The gas-phase hydrogenation of a feed containing at least 50% by weight of at least one C.sub.6 -C.sub.20 -olefin with a gas containing at least hydrogen over a catalyst is carried out by a process in which the feed is introduced as a liquid into the gas.Type: GrantFiled: May 12, 1998Date of Patent: March 14, 2000Assignee: BASF AktiengesellschaftInventors: Maximilian Vicari, Marc Walter, Stephan Dilling
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Patent number: 6011188Abstract: Compensation for catalyst activity decline in multi-bed selective hydrogenation of acetylenes in the presence of olefins by providing inter-bed heating so that the product from the first bed is heated before it is fed to the second bed, and the temperature at which the product from the first bed is fed to the second bed is increased as the catalyst activity declines. In a modification, when the catalyst is fresh, the product from the first bed is cooled before it is fed to the second bed, but, as the catalyst activity declines the temperature at which the product from the first bed is fed to the second bed is increased, so that after a period of use the product from the first bed is heated before it is fed to the second bed.Type: GrantFiled: May 3, 1996Date of Patent: January 4, 2000Assignee: Imperial Chemical Industries PLCInventors: Bernard John Crewdson, Fredrick Ernest Hancock
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Patent number: 5962755Abstract: A process for saturating benzene in a light paraffin isomerization process can accommodate varying quantities of benzene through the incorporation of progressive steps that control temperatures in the isomerization zone while performing a majority of the saturation within an immediately upstream benzene saturation zone. The process is suited for saturating benzene to very low levels while feedstream concentrations of benzenes may vary from 2 to 25 wt % throughout a given period of operation. The process can accommodate rapid swings in benzene concentration that may occur on a daily basis. The invention is particularly suited for the use of a sulfated zirconia catalyst that allows the utilization of existing reactor vessels in an isomerization process.Type: GrantFiled: June 9, 1998Date of Patent: October 5, 1999Assignee: Uop LLCInventors: Paul George Blommel, Christopher David Gosling, Steve A. Wilcher
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Patent number: 5817901Abstract: A process for the selective hydrogenation of a fraction of hydrocarbons containing 2 to 20 carbon atoms and comprising monounsaturated olefinic hydrocarbons and/or aromatic compounds and at least one polyunsaturated hydrocarbon from the group formed by acetylenic compounds and dienes, in which the hydrocarbon fraction, which is at least partially in the liquid phase, circulates with hydrogen in a given direction in a reactor containing at least one fixed bed of a hydrogenation catalyst in the form of a divided solid, characterized in that said reactor is provided with at least one inlet conduit for a fluid mixture comprising said hydrocarbon fraction and hydrogen and at least one outlet conduit for the hydrogenated hydrocarbon fraction, and in that it comprises at least one static mixer upstream of said outlet for the hydrogenated hydrocarbon fraction.Type: GrantFiled: September 7, 1995Date of Patent: October 6, 1998Assignee: Institut Francais du PetroleInventors: Pierre Trambouze, Jean-Paul Euzen, Gerard Leger, Henri Delhomme
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Patent number: 5763713Abstract: A process for saturating benzene in a light paraffin isomerization process can accommodate varying quantities of benzene through the incorporation of progressive steps that control temperatures in the isomerization zone while performing a majority of the saturation within an immediately upstream benzene saturation zone. The process is suited for saturating benzene to very low levels while feedstream concentrations of benzenes may vary from 2 to 25 wt % throughout a given period of operation. The process can accommodate rapid swings in benzene concentration that may occur on a daily basis. The invention is particularly suited for the use of a sulfated zirconia catalyst that allows the utilization of existing reactor vessels in an isomerization process.Type: GrantFiled: November 12, 1996Date of Patent: June 9, 1998Assignee: UOP LLCInventors: Paul George Blommel, Christopher David Gosling, Steve A. Wilcher
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Patent number: 5731485Abstract: An improved method of continuously controlling a multi-zone heater used in a chemical process has been developed. Each zone of the multi-zone heater has an ideal heat flux, FI, and an actual heat flux, FA, and the difference between the heat flux ratios, .DELTA.(FA/FI), of consecutive zones is to be less than a tolerance, T, where T is in the range of about 0.0 to about 0.1. The control is effected by determining the ideal heat flux, FI, of each zone in the heater and determining the actual heat flux, FA, of each zone in the heater. The difference between the heat flux ratios of FA/FI in consecutive zones is then calculated as .DELTA.(FA/FI). A manipulated variable of the chemical process is then adjusted according to an algorithm relating the changes in the manipulated variable to changes in the actual heat flux of each zone to afford a new value of the actual heat flux FAN where .vertline..DELTA.(FAN/FI).vertline..ltoreq..vertline..DELTA.(FA/FI).vertli ne. for consecutive zones.Type: GrantFiled: February 12, 1996Date of Patent: March 24, 1998Assignee: UOP LLCInventors: Thomas J. Crowe, Dennis M. Clary
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Patent number: 4617110Abstract: In a two-stage hydrofining process, hydrogen is utilized as a quench fluid to reduce the temperature of the effluent withdrawn from the hydrodemetallization stage prior to providing such effluent to the hydrodesulfurization stage and the flow of such hydrogen is controlled so as to maintain a desired temperature for the feed to the hydrodesulfurization stage. Also, the flow of fuel to a furnace is controlled so as to maintain a desired temperature for the feed to the hydrodemetallization stage and hydrogen flow rates are manipulated throughout the process so as to maintain desired hydrogen concentrations throughout the hydrofining process.Type: GrantFiled: June 11, 1984Date of Patent: October 14, 1986Assignee: Phillips Petroleum CompanyInventors: Antonio R. Hinojos, Bertram T. Bone, Jr.
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Patent number: 4367354Abstract: In a selective hydrogenation process wherein at least two catalyst beds in series are utilized, the temperature of the feed stream flowing to the first catalyst bed and the temperature of the feed stream flowing from the first catalyst bed to the second catalyst bed are controlled using a combination of feed forward and feed back control. The feed forward control is based on the change in a process variable during a specified period of time. The feed back control is based on a comparison to the actual concentration of acetylene in the product stream flowing from the second catalyst bed to the desired concentration of acetylene in the product stream flowing from the second catalyst bed.Type: GrantFiled: June 30, 1981Date of Patent: January 4, 1983Assignee: Phillips Petroleum CompanyInventor: Robert J. Dibiano
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Patent number: 4345915Abstract: In the preparation of the gaseous reactant feed to undergo a chemical reaction requiring the presence of steam, the efficiency of overall power utilization is improved by premixing the gaseous reactant feed with water and then heating to evaporate the water in the presence of the gaseous reactant feed, the heating fluid utilized being at a temperature below the boiling point of water at the pressure in the volume where the evaporation occurs.Type: GrantFiled: November 2, 1977Date of Patent: August 24, 1982Assignee: General Electric CompanyInventors: Himanshu B. Vakil, Philip G. Kosky
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Patent number: 4251674Abstract: In an ethylene manufacturing process in which the effluent from the cracking furnaces is provided to an acetylene reactor to therein selectively hydrogenate acetylene to ethylene, method and apparatus is provided whereby methanol is injected into the cracking furnace to produce carbon monoxide in sufficient quantities to substantially optimize the selectivity of the conversion of acetylene to ethylene in the acetylene reactors. The concentration of the carbon monoxide in the effluent flowing from the cracking furnace is utilized to manipulate the flow of methanol to the cracking furnace so as to maintain a desired concentration of carbon monoxide in the effluent flowing from the cracking furnace.Type: GrantFiled: October 22, 1979Date of Patent: February 17, 1981Assignee: Phillips Petroleum CompanyInventors: Ricardo J. Callejas, John R. Mitchell
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Patent number: 4249907Abstract: In a selective hydrogenation process wherein at least one catalyst bed is utilized, the temperature of the feed stream to the catalyst bed is controlled so as to maintain a desired reaction temperature in the catalyst bed. Primary control is based on an analysis of the feed stream. An override control based on the differential temperature across the at least one catalyst bed is provided to prevent fast changes in the composition of the feed stream from causing the temperature of the catalyst bed to change rapidly.Type: GrantFiled: August 23, 1979Date of Patent: February 10, 1981Assignee: Phillips Petroleum CompanyInventor: Ricardo J. Callejas
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Patent number: 4249908Abstract: A selective hydrogenation process wherein at least two catalyst beds in series is controlled by predicting the inlet temperature to the first catalyst bed in the series required to maintain the concentration of the component being selectively hydrogenated in the effluent flowing from the second reactor within a desired concentration limit. This prediction is biased by a comparison of the actual concentration to the concentration limit. The thus biased prediction is utilized to manipulate the inlet temperature to the first reactor in the series. The inlet temperature to the second reactor to the series is controlled by establishing a prediction of the differential temperature across the second reactor in the series.Type: GrantFiled: September 11, 1979Date of Patent: February 10, 1981Assignee: Phillips Petroleum CompanyInventor: Gary L. Funk
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Patent number: 4241230Abstract: Acetylene contained in an ethylene product stream in minor amounts is selectively hydrogenated to ethylene in the presence of suitable catalysts in a two stage converter having a primary reactor stage providing hydrogenation of a portion of the acetylene present in the stream in series with a secondary reactor stage providing hydrogenation of substantially all of the remaining unreacted acetylene. Overall process control is achieved by adjusting the molar ratio of hydrogen to acetylene in the feed stream for the primary reactor stage in response to feedforward information from an analyzer for the primary stage feed stream and feedback information from an analyzer for the primary stage effluent stream to provide a primary stage effluent of substantially constant acetylene content.Type: GrantFiled: November 19, 1979Date of Patent: December 23, 1980Assignee: Mobil Oil CorporationInventor: B. M. Drinkard