Using Metal Oxide, Sulfide, Or Salt Patents (Class 585/444)
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Patent number: 12121887Abstract: A method for the dehydrogenation of lower alkanes is disclosed. The method employs a chromium-alumina dehydrogenation catalyst with high chromium content supported on eta-alumina. The catalyst contains greater than 25 percent by weight chromium in the form of chromium (III) oxide, and exhibits extended stability over traditional alkane dehydrogenation catalysts.Type: GrantFiled: February 22, 2019Date of Patent: October 22, 2024Assignee: SABIC Global Technologies B.V.Inventors: Biju Maippan Devassy, Rekha Mahadevaiah, Prashant Kumar Raichur Krishtacharya, Vinod Sankaran Nair
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Patent number: 11802101Abstract: Processes and systems for dehydrogenating ethylbenzene may include mixing a steam stream and an ethylbenzene stream to form a feed mixture. The ethylbenzene/steam feed mixture may then be fed to a dehydrogenation reactor containing an alkali metal promoted catalyst. A liquid, selected from an alkali metal liquid, an alkali metal compound liquid, or a liquid solution comprising an alkali metal, may be injected into a feed stream, such as the steam stream, the ethylbenzene stream, or the ethylbenzene/steam feed mixture. Following injection, the liquid vaporizes and disperses into the feed stream upstream of the dehydrogenation reactor. The liquid may be maintained as a liquid from a point upstream of injection to an injection nozzle. The liquid is dispersed through the injection nozzle, in liquid form, to form droplets of liquid dispersed in the feed stream, which evaporate and/or dissolve into the vaporous feed stream.Type: GrantFiled: March 26, 2021Date of Patent: October 31, 2023Assignee: LUMMUS TECHNOLOGY LLCInventors: Gary George Podrebarac, Kevin John Schwint
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Patent number: 11607671Abstract: In the present disclosure, a composite oxide catalyst capable of effectively suppressing side reactions at the time of dehydrogenation of C4 hydrocarbons having single bonds or one double bond and a process for preparing butadiene, in particular 1,3-butadiene, with a high selectivity and a high yield using the same are described.Type: GrantFiled: April 7, 2021Date of Patent: March 21, 2023Assignees: SK Innovation Co., Ltd., SK Geo Centric Co., Ltd.Inventors: Ju Hwan Im, Hee Soo Kim, Ho Won Lee
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Patent number: 11547983Abstract: Oxidative dehydrogenation (ODH) of alkanes to alkenes, e.g., propane to propylene, may use solid phase oxygen in VOx based mixed oxide catalysts. Beyond catalysis, the metal oxide species provide lattice oxygen. The catalysts can be prepared by depositing vanadium oxide(s) on ?-Al2O3 mixed with various alkaline earth metal oxide support, e.g., CaO, MgO, BaO, etc. Surface area, acidity, and reduction properties of the catalyst systems can be modified by the support. The catalysts may allow multistage reduction of VOx, indicating different VOx species. Vanadium on ?-Al2O3/CaO can suppress COx species, while vanadium on ?-Al2O3/BaO can yield at least ca. 49% olefins.Type: GrantFiled: October 15, 2019Date of Patent: January 10, 2023Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALSInventors: Mohammad Mozahar Hossain, Idris Akolade Bakare, Sagir Adamu
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Patent number: 11414363Abstract: A method for processing a chemical stream includes contacting a feed stream with a catalyst in a reactor portion of a reactor system that includes a reactor portion and a catalyst processing portion. The catalyst includes platinum, gallium, or both and contacting the feed stream with the catalyst causes a reaction which forms an effluent stream. The method includes separating the effluent stream from the catalyst, passing the catalyst to the catalyst processing portion, and processing the catalyst in the catalyst processing portion. Processing the catalyst includes passing the catalyst to a combustor, combusting a supplemental fuel in the combustor to heat the catalyst, treating the heated catalyst with an oxygen-containing gas to produce a reactivated catalyst, and passing the reactivated catalyst from the catalyst processing portion to the reactor portion. The supplemental fuel may include a molar ratio of hydrogen to other combustible fuels of at least 1:1.Type: GrantFiled: June 26, 2019Date of Patent: August 16, 2022Assignee: Dow Global Technologies LLCInventors: Matthew T. Pretz, Mark W. Stewart, Lin Luo, Hangyao Wang
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Patent number: 11046892Abstract: Aspects of the invention relate to producing olefins and other products by oxidative dehydrogenation cracking of a hydrocarbon feed. In one embodiment, the method includes oxidative cracking a hydrocarbon feed comprised of plastic waste. Methods of the present invention employ dual functional catalyst comprising solid acids and metal oxides, which are capable of selectively oxidizing hydrogen to water rather than combustion of the hydrocarbon feeds or products. Additional aspects of the invention demonstrate catalyst synthetic methods for encapsulating metal oxides in the internal channels and cages of solid acids, thereby improving the selective oxidation of hydrogen to water and decreasing feed and product oxidation. The re-oxidation of the thus reduced metal oxide transfer agents supplies heat to drive the endothermic cracking of the feed.Type: GrantFiled: February 25, 2020Date of Patent: June 29, 2021Assignee: EcoCatalytic Inc.Inventors: John A. Sofranko, Elena Y. Chung, William K. Wang, C. Andrew Jones
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Patent number: 10961169Abstract: Processes and systems for dehydrogenating ethylbenzene may include mixing a steam stream and an ethylbenzene stream to form a feed mixture. The ethylbenzene/steam feed mixture may then be fed to a dehydrogenation reactor containing an alkali metal promoted catalyst. A liquid, selected from an alkali metal liquid, an alkali metal compound liquid, or a liquid solution comprising an alkali metal, may be injected into a feed stream, such as the steam stream, the ethylbenzene stream, or the ethylbenzene/steam feed mixture. Following injection, the liquid vaporizes and disperses into the feed stream upstream of the dehydrogenation reactor. The liquid may be maintained as a liquid from a point upstream of injection to an injection nozzle. The liquid is dispersed through the injection nozzle, in liquid form, to form droplets of liquid dispersed in the feed stream, which evaporate and/or dissolve into the vaporous feed stream.Type: GrantFiled: April 18, 2019Date of Patent: March 30, 2021Assignee: LUMMUS TECHNOLOGY LLCInventors: Gary George Podrebarac, Kevin John Schwint
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Patent number: 10343958Abstract: The present invention relates to a catalyst for coating a surface of a porous material and a method of treating the surface of the porous material. More particularly, when the catalyst for coating a surface of a porous material and the method of treating the surface of the porous material of the present invention are used for butadiene synthesis reaction under high gas space velocity and high pressure conditions, heat generation may be easily controlled and differential pressure may be effectively alleviated, thereby providing improved reactant conversion rate and product selectivity.Type: GrantFiled: March 30, 2017Date of Patent: July 9, 2019Assignee: LG CHEM, LTD.Inventors: Myung Ji Suh, Jun Han Kang, Dong Hyun Ko, Seong Min Kim, Hyun Seok Nam, Joo Hyuck Lee, Kyong Yong Cha, Dae Heung Choi, Sang Jin Han, Jun Kyu Han, Sun Hwan Hwang, Ye Seul Hwang
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Patent number: 10336667Abstract: The present invention relates to a catalyst for the dehydrogenation of hydrocarbons which is based on iron oxide and a process for producing it. The catalyst comprises at least one iron compound, at least one potassium compound and from 11 to 24% by weight of at least one cerium compound, calculated as CeO2, wherein the at least one iron compound and the at least one potassium compound are at least partly present in the form of one or more K/Fe mixed oxide phases of the general formula KxFeyOz, where x is from 1 to 17; y is from 1 to 22 and z is from 2 to 34, and comprises at least 50% by weight, based on the total catalyst, of the K/Fe mixed oxide phases, and also a process for producing it.Type: GrantFiled: May 6, 2015Date of Patent: July 2, 2019Assignee: BASF SEInventors: Florina C. Patcas, Martin Dieterle
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Patent number: 10322392Abstract: A system for promoting endothermic conversions includes a first and a second portion, a first and second supply, a first outlet and a heat exchanger. The first portion defines a first inner volume containing an oxygen transfer agent. The first supply contains one or more of hydrogen and a saturated hydrocarbon and is fluidly connected to the first inner volume. The first outlet conveys one or more of carbon dioxide, water, and an unsaturated hydrocarbon from the first inner volume. The second portion and the heat exchanger positioned within the second portion define a second inner volume containing reduced oxygen transfer agent. The second supply contains an oxidizing agent fluidly connected to the second inner volume. The heat exchanger also defines a third inner volume segregated from the second inner volume, and the heat exchanger is configured to transfer heat resulting from the oxidation of the reduced oxygen transfer agent to the third inner volume.Type: GrantFiled: June 21, 2016Date of Patent: June 18, 2019Assignee: Bio2Electric, LLCInventor: John A. Sofranko
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Patent number: 10195591Abstract: The invention discloses a binder-free high strength and low steam-to-oil ratio ethylbenzene dehydrogenation catalyst, which is characterized by comprising the following components in percentage by weight: (a) 60-85% Fe2O3; (b) 3-25% K2O; (c) 0.1-5% MoO3; (d) 3-20% CeO2; (e) 0.1-5% CaO; (f) 0.1-5% Na2O; (g) 0.1-5% MnO2, wherein the weight ratio of sodium oxide to manganese dioxide is 0.1-10; (h) 0.1-100 ppm of at least one element or oxide of Pb, Pt, Pd, Ag, Au, Sn; and no binder is added during the preparation of the catalyst. The low steam-to-oil ratio ethylbenzene dehydrogenation catalyst provided by the present invention contains no binder and maintains high strength, and has high activity and stability at low steam-to-oil ratio.Type: GrantFiled: April 17, 2018Date of Patent: February 5, 2019Assignee: SUZHOU TORETO NEW MATERIAL LTD.Inventors: Shijie Liao, Qun Tang
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Patent number: 9943831Abstract: One aspect of the present invention provides a method for preparing a ferrite metal oxide catalyst, comprising (a) preparing a precursor solution by dissolving a magnesium nitrate precursor and an iron nitrate precursor in a polar solvent, (b) forming a catalyst powder by spray-pyrolyzing the precursor solution into a reactor using a carrier gas, and (c) calcinating the catalyst powder in a reservoir after conveying the catalyst powder to the reservoir. The method may increase the activity and stability of a catalyst powder by additionally performing a step of calcinating the catalyst powder at a certain temperature for a certain period of time, and may increase the purity of the catalyst by reducing moisture and nitrate remaining in the catalyst. Also, when using the catalyst in an oxidative dehydrogenation of n-butene, the selectivity and purity of 1,3-butadiene may increase.Type: GrantFiled: October 6, 2015Date of Patent: April 17, 2018Assignee: Korea Kumho Petrochemical Co., Ltd.Inventors: Ji Won Park, Jae Woo Kim, Yong Hee Yun, Yun Jung Kim, Kyoung Ho Row
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Publication number: 20140371501Abstract: A process for dehydrogenating alkane or alkylaromatic compounds comprising contacting the given compound and a dehydrogenation catalyst in a fluidized bed. The dehydrogenation catalyst is prepared from an at least partially deactivated platinum/gallium catalyst on an alumina-based support that is reconstituted by impregnating it with a platinum salt solution, then calcining it at a temperature from 400° C. to 1000° C., under conditions such that it has a platinum content ranging from 1 to 500 ppm, based on weight of catalyst; a gallium content ranging from 0.2 to 2.0 wt %; and a platinum to gallium ratio ranging from 1:20,000 to 1:4. It also has a Pt retention that is equal to or greater than that of a fresh catalyst being used in a same or similar catalytic process.Type: ApplicationFiled: February 6, 2013Publication date: December 18, 2014Applicant: DOW GLOBAL TECHNOLOGIES LLCInventors: Lin Luo, Devon C. Rosenfeld, Andrzej M. Malek
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Patent number: 8809609Abstract: A dehydrogenation catalyst composition for use in preparing an alkenyl aromatic compound by dehydrogenation of an alkyl aromatic compound, a method for preparing the catalyst, and a process for using the catalyst in a dehydrogenation reaction. Carbon dioxide (CO2) is present in the reaction in a molar ratio of 0.015 to 0.20 based on an aromatic compound in a material gas. The catalyst further includes an iron compound, an alkali metal, and about 13 to about 60 wt % of a rare earth element calculated as an oxide.Type: GrantFiled: November 7, 2008Date of Patent: August 19, 2014Assignee: Sued-Chemie Catalysts Japan, Inc.Inventors: Yuji Mishima, Shinya Hirahara, Nobuaki Kodakari
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Patent number: 8669406Abstract: A process for the dehydrogenation of a paraffinic hydrocarbon compound, such as an alkane or alkylaromatic hydrocarbon compound to produce an unsaturated hydrocarbon compound, such as an olefin or vinyl aromatic compound or mixture thereof, in which a dehydrogenation catalyst contacts gaseous reactant hydrocarbons in a reactor at dehydrogenation conditions.Type: GrantFiled: January 11, 2012Date of Patent: March 11, 2014Inventors: Matthew T. Pretz, Susan B. Domke, William M. Castor, Simon J. Hamper
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Patent number: 8653317Abstract: A supported catalyst and process for dehydrogenating a hydrocarbon, the catalyst comprising a first component selected from the group consisting of tin, germanium, lead, indium, gallium, thallium, and compounds thereof; a second component selected from the group consisting of metals of Group 8 of the Periodic Table of the Elements and compounds thereof, and a support comprising alumina in the gamma crystalline form. The catalysts are especially active and efficient when employed in concurrent flow in a dehydrogenation reactor having an average contact time between the hydrocarbon and catalyst of from 0.5 to 10 seconds.Type: GrantFiled: March 4, 2010Date of Patent: February 18, 2014Inventors: Richard A. Pierce, Lin Luo, Michael M. Olken, Susan Domke, Howard W. Clark
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Patent number: 8552237Abstract: A dehydrogenation catalyst is described that comprises an iron oxide, an alkali metal or compound thereof, and rhenium or a compound thereof. A process for preparing a dehydrogenation catalyst comprising preparing a mixture of iron oxide, an alkali metal or compound thereof, and rhenium or a compound thereof is also described. Additionally, a dehydrogenation process using the catalyst and a process for preparing polymers are described.Type: GrantFiled: March 19, 2012Date of Patent: October 8, 2013Assignee: BASF CorporationInventor: Ruth Mary Kowaleski
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Publication number: 20130165723Abstract: The present invention relates to a catalyst for the dehydrogenation of hydrocarbons which is based on iron oxide and additionally comprises at least one potassium compound, at least one cerium compound, from 0.7 to 10% by weight of at least one manganese compound, calculated as MnO2, and from 10 to 200 ppm of at least one titanium compound, calculated as TiO2, and also to a process for the production thereof. Furthermore, the present invention relates to a process for the catalytic dehydrogenation of hydrocarbons using the catalyst of the invention.Type: ApplicationFiled: December 21, 2012Publication date: June 27, 2013Applicant: BASF SEInventor: BASF SE
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Publication number: 20130165722Abstract: An apparatus and method for vaporizing and transporting an alkali metal salt is shown. The apparatus has a first conduit capable of transporting an alkali metal salt solution and a second conduit in fluid communication with the first conduit, the second conduit capable of transporting steam so that the alkali metal salt is dissipated into the steam forming a solution that can be transported, such as to a remote reaction zone. The solution can be transported via a third conduit that is capable of being heated by a heat source. The method can be used to add a promoter to a dehydrogenation catalyst during a dehydrogenation reaction.Type: ApplicationFiled: January 12, 2010Publication date: June 27, 2013Applicant: Fina Technology, Inc.Inventors: Joseph E. Pelati, James R. Butler, Hollie Craig
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Publication number: 20130109898Abstract: The invention relates to a process for producing a new styrene catalyst from a spent styrene catalyst.Type: ApplicationFiled: October 31, 2012Publication date: May 2, 2013Applicant: BASF SEInventor: BASF SE
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Publication number: 20130053608Abstract: A high cerium-containing dehydrogenation catalyst of alkyl aromatic compounds used in industrial scale, comprising iron oxide and potassium oxide, having improved physical strength of catalyst pellets, and a method for producing the catalyst, and the dehydrogenation method using the catalyst are disclosed. In producing high cerium-containing pellets by using a dehydrogenation catalyst comprising iron oxide and potassium oxide, cerium carbonate hydroxide or a mixture of cerium carbonate hydroxide and other cerium compounds is used as a cerium source to produce catalytic pellets having improved physical strength.Type: ApplicationFiled: October 24, 2012Publication date: February 28, 2013Applicant: SUED-CHEMIE CATALYSTS JAPAN, INC.Inventor: Sued-Chemie Catalysts Japan, Inc.
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Publication number: 20120226084Abstract: This invention relates to a process for hydrocarbon conversion comprising contacting a hydrocarbon feedstock with a crystalline molecular sieve, in its ammonium exchanged form or in its calcined form, under conversion conditions to form a conversion product, said crystalline molecular sieve comprising unit cells with MWW topology and is characterized by diffraction streaking from the unit cell arrangement in the c direction as evidenced by the arced hk0 patterns of electron diffraction pattern.Type: ApplicationFiled: December 15, 2011Publication date: September 6, 2012Inventors: Wieslaw J. Roth, Thomas Yorke, Douglas Lewis Dorset, Mohan Kalyanaraman, Michael Charles Kerby, Simon Christopher Weston
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Publication number: 20120209048Abstract: A dehydrogenation catalyst is described that comprises an iron oxide, an alkali metal or compound thereof, and rhenium or a compound thereof. A process for preparing a dehydrogenation catalyst comprising preparing a mixture of iron oxide, an alkali metal or compound thereof, and rhenium or a compound thereof is also described. Additionally, a dehydrogenation process using the catalyst and a process for preparing polymers are described.Type: ApplicationFiled: March 19, 2012Publication date: August 16, 2012Applicant: BASF CorporationInventor: Ruth Mary Kowaleski
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Publication number: 20120123177Abstract: A process for the dehydrogenation of a paraffinic hydrocarbon compound, such as an alkane or alkylaromatic hydrocarbon compound to produce an unsaturated hydrocarbon compound, such as an olefin or vinyl aromatic compound or mixture thereof, in which a dehydrogenation catalyst contacts gaseous reactant hydrocarbons in a reactor at dehydrogenation conditions.Type: ApplicationFiled: January 11, 2012Publication date: May 17, 2012Inventors: Matthew T. Pretz, Susan B. Domke, William M. Castor, Simon J. Hamper
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Patent number: 8178738Abstract: Methods and systems for extending the life of a dehydrogenation catalyst are described herein. For example, one embodiment includes providing an alkyl aromatic hydrocarbon feed stream to a reaction chamber, contacting the feed stream with a dehydrogenation catalyst to form a vinyl aromatic hydrocarbon, the dehydrogenation catalyst including iron oxide and an alkali metal catalysis promoter and supplying a catalyst life extender to at least one reaction chamber, the reaction chamber loaded with the dehydrogenation catalyst, wherein the catalyst life extender includes a potassium salt of a carboxylic acid.Type: GrantFiled: February 23, 2009Date of Patent: May 15, 2012Assignee: Fina Technology, Inc.Inventor: James Butler
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Publication number: 20110213189Abstract: A dehydrogenation catalyst composition for use in preparing an alkenyl aromatic compound by dehydrogenation of an alkyl aromatic compound, a method for preparing the catalyst, and a process for using the catalyst in a dehydrogenation reaction. Carbon dioxide (CO2) is present in the reaction in a molar ratio of 0.015 to 0.20 based on an aromatic compound in a material gas. The catalyst further includes an iron compound, an alkali metal, and about 13 to about 60 wt % of a rare earth element calculated as an oxide.Type: ApplicationFiled: November 7, 2008Publication date: September 1, 2011Applicant: SUED-CHEMIE CATALYSTS JAPAN, INC.Inventors: Yuji Mishima, Shinya Hirahara, Nobuaki Kodakari
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Patent number: 7999144Abstract: Methods of oxidative dehydrogenation are described. Surprisingly, Pd and Au alloys of Pt have been discovered to be superior for oxidative dehydrogenation in microchannels. Methods of forming these catalysts via an electroless plating methodology are also described. An apparatus design that minimizes heat transfer to the apparatus' exterior is also described.Type: GrantFiled: September 1, 2006Date of Patent: August 16, 2011Assignee: VelocysInventors: Anna Lee Tonkovich, Bin Yang, Steven T. Perry, Terry Mazanec, Ravi Arora, Francis P. Daly, Richard Long, Thomas D. Yuschak, Paul W. Neagle, Amanda Glass
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Publication number: 20110172480Abstract: An apparatus and method for vaporizing and transporting an alkali metal salt is shown. The apparatus has a first conduit capable of transporting an alkali metal salt solution and a second conduit in fluid communication with the first conduit, the second conduit capable of transporting steam so that the alkali metal salt is dissipated into the steam forming a solution that can be transported, such as to a remote reaction zone. The solution can be transported via a third conduit that is capable of being heated by a heat source. The method can be used to add a promoter to a dehydrogenation catalyst during a dehydrogenation reaction.Type: ApplicationFiled: January 12, 2010Publication date: July 14, 2011Applicant: Fina Technology, Inc.Inventors: Joseph E. Pelati, James R. Butler, Hollie Craig
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Publication number: 20110130605Abstract: The present invention relates to a process for catalytically converting an alkylaromatic hydrocarbon into a vinylaromatic hydrocarbon by directing said alkylaromatic hydrocarbon and steam into a reactor containing dehydrogenation catalyst, said process comprising the steps of: (a) forming a mixed reactant stream consisting essentially of said alkylaromatic hydrocarbon and steam; (b) bringing said mixed reactant stream into contact with a dehydrogenation catalyst consisting essentially of iron oxide catalyst promoted with alkali metal and at conditions effective to convert at least a portion of the alkylaromatic hydrocarbon to vinylaromatic hydrocarbon; wherein an effective amount of an alkali metal compound in the form of a powder is injected continuously or intermittently in at least one of the feedstocks sent to the dehydrogenation catalyst; said effective amount of alkali metal compound being sufficient to maintain substantially constant levels of conversion of alkylaromatic hydrocarbon and selectivity oType: ApplicationFiled: May 30, 2008Publication date: June 2, 2011Applicant: TOTAL PETROCHEMICALS FRANCEInventor: Patrice Leroux
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Publication number: 20110105818Abstract: A catalyst comprising a dehydrogenation catalyst and a water gas shift co-catalyst can be used for the dehydrogenation of alkylaromatic hydrocarbons to alkenylaromatic hydrocarbons. For instance, the catalyst can be used for the dehydrogenation of ethylbenzene to styrene. The catalyst can include an iron compound, a potassium compound, and a cerium compound.Type: ApplicationFiled: October 31, 2009Publication date: May 5, 2011Applicant: Fina Technology, Inc.Inventors: Joseph E. Pelati, Hollie Craig, James R. Butler
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Patent number: 7922980Abstract: Improved methods and related apparatus are disclosed for efficiently recovering the heat of condensation from overhead vapor produced during separation of various components of dehydrogenation reaction effluent, particularly in ethylbenzene-to-styrene operations, by the use of at least a compressor to facilitate azeotropic vaporization of an ethylbenzene and water mixture within a preferred range of pressure/temperature conditions so as to minimize undesired polymerization reactions.Type: GrantFiled: November 2, 2009Date of Patent: April 12, 2011Assignee: Stone & Webster, Inc.Inventors: Slawomir A. Oleksy, Vincent A. Welch, Leslie F. Whittle
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Patent number: 7910784Abstract: This invention relates to a process for the production of styrene monomer by the dehydrogenation or oxidative dehydrogenation of ethylbenzene in the presence of recycle gas and more particularly to a method of reducing the boiling point of liquid ethylbenzene feed in the production of styrene monomer. The process comprises the step of catalytically dehydrogenating or oxydehydrogenating ethylbenzene in the presence of a mixture, wherein the mixture substantially comprises carbon dioxide, thereby catalytically producing styrene monomer.Type: GrantFiled: June 14, 2008Date of Patent: March 22, 2011Assignee: Lummus Technology Inc.Inventors: Kevin J. Schwint, Richard J. Wilcox
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Patent number: 7847138Abstract: The disclosed invention relates to a process for converting ethylbenzene to styrene, comprising: flowing a feed composition comprising ethylbenzene in at least one process microchannel in contact with at least one catalyst to dehydrogenate the ethylbenzene and form a product comprising styrene; exchanging heat between the process microchannel and at least one heat exchange channel in thermal contact with the process microchannel; and removing product from the process microchannel. Also disclosed is an apparatus comprising a process microchannel, a heat exchange channel, and a heat transfer wall positioned between the process microchannel and heat exchange channel wherein the heat transfer wall comprises a thermal resistance layer.Type: GrantFiled: March 23, 2007Date of Patent: December 7, 2010Assignee: Velocys, Inc.Inventors: Anna Lee Tonkovich, Kai Tod Paul Jarosch, Bin Yang, Francis P. Daly, Thomas P. Hickey, Jeffrey Marco, Timothy J. LaPlante, Richard Q. Long
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Patent number: 7816576Abstract: The invention relates to a method for producing unsaturated hydrocarbons. According to said method, in a first step, a hydrocarbon, especially a mixture which contains alkanes, essentially no water, and can contain water vapour, is continuously guided through a first catalyst bed provided with standard dehydration conditions. Liquid water, water vapour and a gas containing oxygen are then added to the reaction mixture obtained in the first step and, in a second step, the reaction mixture obtained is then continuously guided through another catalyst bed for oxidising hydrogen and for further dehydrating hydrocarbons. The first catalyst bed can be heated and the heating in the first step is then preferably regulated in such a way that an essentially isothermic operating mode is created.Type: GrantFiled: October 28, 2003Date of Patent: October 19, 2010Assignee: UHDE GmbHInventors: Natarajan Thiagarajan, Max Heinritz-Adrian, Sascha Wenzel, Johannes Menzel
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Publication number: 20100222621Abstract: Catalysts and methods are described for the dehydrogenation of ethylbenzene in the presence of an oxidant gas, such as oxygen or carbon dioxide, using a mixed metal oxide (MMO) catalyst or lithium-promoted sulfated zirconia catalyst to prepare styrene monomer. Ethylbenzene, steam or other inert gas, and an oxidant gas are fed to an oxydehydrogenation unit containing a MMO catalyst or lithium-promoted sulfated zirconia catalyst to produce a dehydrogenated product mixture. The dehydrogenated product mixture is cooled, off gases and condensate are separated from the mixture, and the dehydrogenated product mixture is fed to a distillation unit. Styrene monomer is distilled from the dehydrogenated product mixture.Type: ApplicationFiled: February 27, 2009Publication date: September 2, 2010Inventors: Anne May Gaffney, Ruozhi Song, Chuen Yuan Yeh, Philip Jay Angevine
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Patent number: 7713498Abstract: A manufacturing plant for carrying out a process for the catalytic dehydrogenation of a first unsaturated hydrocarbon to form a second unsaturated hydrocarbon which has one olefinically unsaturated bond more than the first unsaturated hydrocarbon and otherwise an unchanged carbon skeleton, which process comprises: contacting in a first step a feed comprising the first unsaturated hydrocarbon with a first dehydrogenation catalyst having a temperature parameter T1 and a selectivity parameter S1, and contacting in a second step a reaction product of the first step comprising the first unsaturated hydrocarbon and the second unsaturated hydrocarbon with a second dehydrogenation catalyst having a temperature parameter T2 and a selectivity parameter S2, such that T1<T2 and S1<S2.Type: GrantFiled: April 25, 2007Date of Patent: May 11, 2010Assignee: Shell Oil CompanyInventor: James Allen Wambaugh
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Publication number: 20100081855Abstract: A catalyst having at least 5 weight percent of an alumina compound useful for the dehydrogenation of alkylaromatic hydrocarbons to alkenylaromatic hydrocarbons and methods of use are disclosed.Type: ApplicationFiled: September 30, 2008Publication date: April 1, 2010Applicant: Fina Technology, Inc.Inventors: Joseph E. Pelati, Hollie Craig
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Patent number: 7687676Abstract: The activity of a dehydrogenation catalyst is improved by increasing the water concentration maintained in the reactants toward the start of the catalyst's life, but after the catalyst has deactivated to the extent that the temperature required to maintain the conversion per pass of paraffinic hydrocarbon through the reaction zone increases by at least 2° C.Type: GrantFiled: February 17, 2006Date of Patent: March 30, 2010Assignee: UOP LLCInventors: Christopher J. Vogel, Dean E. Rende, Andrea G. Bozzano, Paul G. Wing
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Patent number: 7663011Abstract: A process for treating organic compounds includes providing a composition which includes a substantially mesoporous structure of refractory oxide containing at least 97% by volume of pores having a pore size ranging from about 15 ? to about 30 ? and having a micropore volume of at least about 0.01 cc/g, wherein the mesoporous structure has incorporated therewith at least about 0.02% by weight of at least one catalytically and/or chemically active heteroatom selected from the group consisting of Al, Ti, V, Cr, Zn, Fe, Sn, Mo, Ga, Ni, Co, In, Zr, Mn, Cu, Mg, Pd, Pt and W, and the catalyst has an X-ray diffraction pattern with one peak at 0.3° to about 3.5° at 2 theta (?). The catalyst is contacted with an organic feed under reaction conditions wherein the treating process is selected from alkylation, acylation, oligomerization, selective oxidation, hydrotreating, isomerization, demetalation, catalytic dewaxing, hydroxylation, hydrogenation, ammoximation, isomerization, dehydrogenation, cracking and adsorption.Type: GrantFiled: August 5, 2005Date of Patent: February 16, 2010Assignee: Lummus Technology Inc.Inventors: Zhiping Shan, Jacobus Cornelis Jansen, Chuen Y. Yeh, Philip J. Angevine, Thomas Maschmeyer, Mohamed S. Hamdy
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Patent number: 7663009Abstract: An improved dehydrogenation process that comprises the dehydrogenation of dehydrogenatable hydrocarbons by the utilization of an iron oxide based dehydrogenation catalyst composition having a low titanium content under low steam-to-oil process conditions.Type: GrantFiled: November 16, 2005Date of Patent: February 16, 2010Assignee: Shell Oil CompanyInventor: Ruth Mary Kowaleski
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Publication number: 20090281256Abstract: A dehydrogenation catalyst is described that comprises an iron oxide, an alkali metal or compound thereof, and indium or a compound thereof. A process for preparing a dehydrogenation catalyst comprising preparing a mixture of iron oxide, an alkali metal or compound thereof, and indium or a compound thereof is also described. Additionally, a dehydrogenation process using the catalyst and a process for preparing polymers are described.Type: ApplicationFiled: May 1, 2008Publication date: November 12, 2009Inventors: Ruth Mary KOWALESKI, Armin Lange de Oliveira
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Patent number: 7601881Abstract: A catalyst and process is disclosed to selectively upgrade a paraffinic feedstock to obtain an isoparaffin-rich product for blending into gasoline. The catalyst comprises a support of a tungstated oxide or hydroxide of a Group IVB (IUPAC 4) metal, a phosphorus component, and at least one platinum-group metal component which is preferably platinum. The catalyst has a structure other than a heteropoly anion structure.Type: GrantFiled: January 30, 2008Date of Patent: October 13, 2009Assignee: UOP LLCInventors: Ralph D. Gillespie, Feng Xu
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Patent number: 7595427Abstract: Process for production of styrene by dehydrogenation of ethylbenzene in a reactor system comprising a dehydrogenation reactor and a fast riser catalyst regenerator.Type: GrantFiled: May 17, 2004Date of Patent: September 29, 2009Assignee: Snamprogetti S.p.A.Inventors: Domenico Sanfilippo, Ivano Miracca, Guido Capone, Vincenzino Fantinuoli
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Patent number: 7569738Abstract: Methods and systems for extending the life of a dehydrogenation catalyst are described herein. For example, one embodiment includes providing a reaction vessel loaded with a dehydrogenation catalyst with a feedstream via a conduit in operable communication with the reaction vessel. The feedstream may include an alkyl aromatic hydrocarbon and the dehydrogenation catalyst may be adapted to convert the alkyl aromatic hydrocarbon to a vinyl aromatic hydrocarbon. The feedstream may be contacted with an aqueous catalyst life extender, wherein the aqueous catalyst life extender enters the conduit at a linear velocity sufficient to prevent vaporization of the catalyst life extender in the conduit prior to contact with the feedstream.Type: GrantFiled: September 26, 2008Date of Patent: August 4, 2009Assignee: Fina Technology, Inc.Inventors: Marcus Ledoux, Jim Butler, Jim Merrill, Clint Persick, Ashley Rabalais
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Publication number: 20090156873Abstract: Methods and systems for extending the life of a dehydrogenation catalyst are described herein. For example, one embodiment includes providing an alkyl aromatic hydrocarbon feed stream to a reaction chamber, contacting the feed stream with a dehydrogenation catalyst to form a vinyl aromatic hydrocarbon, the dehydrogenation catalyst including iron oxide and an alkali metal catalysis promoter and supplying a catalyst life extender to at least one reaction chamber, the reaction chamber loaded with the dehydrogenation catalyst, wherein the catalyst life extender includes a potassium salt of a carboxylic acid.Type: ApplicationFiled: February 23, 2009Publication date: June 18, 2009Applicant: Fina Technology, Inc.Inventor: James Butler
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Publication number: 20090012337Abstract: High temperature treatment of graphite nanofibers to increase their catalytic activity. The heat treated graphite nanofiber catalysts are suitable for catalyzing chemical reactions such as oxidation, hydrogenation, oxidative-dehydrogenation, and dehydrogenation.Type: ApplicationFiled: July 25, 2008Publication date: January 8, 2009Applicant: Catalytic Materials, LLC.Inventors: Xuejun Xu, R. Terry Baker
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Patent number: 7435862Abstract: A radial reactor for utilization for catalytic reactions of gaseous or liquid feedstreams including an annular catalyst bed, wherein the material contained within the catalyst bed includes an active catalyst material, contained within an outer ring-shaped layer of the catalyst bed, and a generally inert material, contained within an inner ring-shaped layer of the catalyst bed, wherein the generally inert material includes a potassium-containing compound, such as potassium oxide, hydroxide, carbonate or bicarbonate.Type: GrantFiled: December 1, 2005Date of Patent: October 14, 2008Assignee: Sud-Chemie Inc.Inventors: David L. Williams, Andrzej Rokicki, Dennis J. Smith, Kyle Mankin
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Publication number: 20080200632Abstract: A process for preparing a catalyst which process comprises preparing a mixture comprising iron oxide and at least one Column 1 metal or compound thereof, wherein the iron oxide is obtained by heating a mixture comprising an iron halide and at least 0.05 millimole of a metal chloride that is converted to a metal oxide under the heating conditions per mole of iron; a catalyst made by the above described process; a process for the dehydrogenation of an alkylaromatic compound which process comprises contacting the alkylaromatic compound with the catalyst; and a method of using an alkenylaromatic compound for making polymers or copolymers, in which the alkenylaromatic compound has been produced by the dehydrogenation process.Type: ApplicationFiled: January 16, 2008Publication date: August 21, 2008Inventors: Ruth Mary Kowaleski, David Morris HAMILTON
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Publication number: 20080200741Abstract: A process for preparing a dehydrogenation catalyst comprising preparing a mixture comprising a treated regenerator iron oxide and at least one additional catalyst component; and calcining the mixture wherein the treated regenerator iron oxide is prepared by washing a regenerator iron oxide at a temperature below 350° C. such that the treated regenerator iron oxide has a chloride content of at most 500 ppmw relative to the weight of iron oxide, calculated as Fe2O3; the catalyst prepared by this process and the use of the catalyst in a dehydrogenation process.Type: ApplicationFiled: January 30, 2008Publication date: August 21, 2008Inventor: Ruth Mary KOWALESKI
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Patent number: 7411101Abstract: A process for producing a monoalkylation aromatic product, such as ethylbenzene and cumene, utilizing an alkylation reactor zone and a transalkylation zone in series or a combined alkylation and transkylation reactor zone.Type: GrantFiled: February 6, 2002Date of Patent: August 12, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Shiou-Shan Chen, Henry Hwang