Using Crystalline Aluminosilicate Catalyst Patents (Class 585/475)
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Patent number: 4950835Abstract: This invention relates to the preparation of a novel Si/HZSM-5 catalyst through vapor phase deposition of Si on the surface of HZSM-5 catalyst which is obtained by ion exchanging ZSM-5 catalyst. The source of deposition Si comes from tetraalkyl ortho-silicate (or tetra-alkoxy silane), Si(OR)4, wherein R represents the alkyl group that contains 1-4 carbon atoms. The silicon deposit will substantially not clog the pores of the catalyst.The present invention is to make use of the modified catalyst in the alkylation or disproportionation reactions in order to enhance the yield of p-dialkylbenzene as an ingredient in the final product of aryl compounds such as toluene or ethylbenzene.Type: GrantFiled: October 24, 1989Date of Patent: August 21, 1990Assignee: Taiwan Styrene Monomer CorporationInventors: Ikai Wang, Biing-Jye Lee, Mei-Hwei Chen
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Patent number: 4950824Abstract: A process for the production of 2,6-diisopropylnaphthalene is disclosed wherein an isopropylation reaction mixture containing isopropylated naphthalenes is subjected to transalkylation with a triisopropylnaphthalene-containing mixture to obtain a mixture containing mono-, di- and tri-isopropylnaphthalenes which is then separated into a first fraction containing monisopropylnaphthalenes, a second fraction containing diisopropylnaphthalenes and a third fraction containing triisopropylnaphthalenes. The first and third fractions are recycled to the above system, while the second fraction is subjected to separation treatments for the recovery of 2,6-diisopropylnaphthalene. The second fraction from which 2,6-diisopropylnaphthalene has been removed is subjected to transalkylation with naphthalene to obtain a monoisopropylnaphthalene-rich mixture which is to be fed to the isopropylation step.Type: GrantFiled: August 2, 1989Date of Patent: August 21, 1990Assignees: Chiyoda Corporation, NKK CorporationInventors: Yoshimi Shiroto, Mitsunori Shimura, Kenji Shimokawa, Yoshio Fukui, Sachio Asaoka, Hiroto Tajima, Kazuaki Ueda, Yakudo Tachibana, Kazuhiko Tate, Hiroaki Taniguchi
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Patent number: 4943553Abstract: This invention relates to a method of making ethylbiphenyls by the reaction of biphenyl with polyethylbenzenes or with ethylene and polyethylbenzenes in the presence of a solid acid catalyst and offers advantages of industrial significance such as absence of acidic waste water, no need of costly materials for equipment, catalyst reuse, and adaptability to a fixed-bed flow reaction system suitable for large-scale production.Type: GrantFiled: November 2, 1989Date of Patent: July 24, 1990Assignee: Nippon Steel Chemical Co., Ltd.Inventors: Kathuhiko Sakura, Genki Takeuchi, Naoko Takeshita
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Patent number: 4936977Abstract: A crystalline zeolite SSZ-24 is prepared using an adamantane quaternary ion as a template.Type: GrantFiled: April 5, 1989Date of Patent: June 26, 1990Assignee: Chevron Research CompanyInventors: Stacey I. Zones, D. L. Holtermann, D. S. Santilli, J. N. Ziemer
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Patent number: 4926000Abstract: Benzene reacts with itself to produce liquid aromatic compounds having more than 6 carbon atoms, in the presence of zeolite characterized as a medium pore size and having an activity defined by an alpha value of at least 50.Type: GrantFiled: June 30, 1988Date of Patent: May 15, 1990Assignee: Mobil Oil CorporationInventor: Roger A. Morrison
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Patent number: 4902841Abstract: A method for producing an electrical insulating oil composition composed of benzyltoluene and ditolymethane. The composition is excellent in low-temperature characteristics and contains substantially no chlorine. The method comprises the steps of reacting monocyclic aromatic hydrocarbon with diarylmethane which has been prepared without using a chlorinated hydrocarbon as a starting material, at a temperature of -10.degree. to 550.degree. C. in the presence of a disperoportionation catalyst to prepare a reaction product containing benzyltoluene and ditolylmethane, and recovering benzyltoluene and ditolylmethane from said reaction product by distillation.Type: GrantFiled: March 8, 1988Date of Patent: February 20, 1990Assignee: Nippon Petrochemicals Company, Ltd.Inventors: Shigenobu Kawakami, Keiji Endo, Hideyuki Dohi, Atsushi Sato
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Patent number: 4899009Abstract: A method for producing m-benzyltoluene with a high yield and excellent selectivity without producing undesirable heavier by-products. The method is characterized in that toluene and diphenylmethane are allowed to react at a reaction temperature in the range of 170.degree. to 400.degree. C. in the presence of a crystalline synthetic zeolite catalyst in which the molar ratio of SiO.sub.2 /Al.sub.2 O.sub.3 is 20 or higher and the openings of main pores are formed by ten-membered oxygen rings.Type: GrantFiled: June 9, 1989Date of Patent: February 6, 1990Assignee: Nippon Petrochemicals Co. Ltd.Inventors: Shigenobu Kawakami, Keiji Endo, Hideyuki Dohi, Atsushi Sato
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Patent number: 4892646Abstract: A method for treating a porous crystalline catalyst optionally associated with a metal component such as a noble and/or base metal(s) is described. The method comprises contacting the catalyst with a low molecular weight aromatic compound under coking conditions. Such a treatment method increases the cycle length and the useful life of the catalyst. Using the treated catalyst in a dewaxing process and regenerating the catalyst by treating with hydrogen and a low molecular weight hydrocarbon.Type: GrantFiled: May 2, 1988Date of Patent: January 9, 1990Assignee: Mobil Oil CorporationInventors: Chaya Venkat, Darrell D. Whitehurst
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Patent number: 4891458Abstract: A process for the alkylation or transalkylation of an aromatic hydrocarbon which comprises contacting the aromatic hydrocarbon with a C.sub.2 to C.sub.4 olefin alkylating agent or a polyalkyl aromatic hydrocarbon transalkylating agent, under at least partial liquid phase conditions, and in the presence of a catalyst comprising zeolite beta.Type: GrantFiled: December 17, 1987Date of Patent: January 2, 1990Inventors: Robert A. Innes, Stacey I. Zones, Gerald J. Nacamuli
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Patent number: 4885426Abstract: A process is provided for transalkylation of polyalkylaromatics over a catalyst comprising a molecular sieve having a high lattice aluminum content whereby its silica/alumina mole ratio is less than 40 and an alpha value of at least about 140.Type: GrantFiled: March 23, 1989Date of Patent: December 5, 1989Assignee: Mobil Oil CorporationInventors: Yung F. Chu, David O. Marler, John P. McWilliams
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Patent number: 4882038Abstract: Crystalline molecular sieves having a three-dimensional microporous framework structures of MgO.sub.2, AlO.sub.2, SiO.sub.2 and PO.sub.2 tetrahedral units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Mg.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Mg.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 ; and "w", "x", "y" and "z" represent the mole fractions of magnesium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is disclosed.Type: GrantFiled: February 16, 1988Date of Patent: November 21, 1989Assignee: UOPInventors: Brent M. T. Lok, Lawrence D. Vail, Edith M. Flanigen
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Patent number: 4874504Abstract: A method is disclosed which provides improved control over the noble-metal exchange of zeolite catalyst by using bulky organic bases to control pH during the metal loading step.Type: GrantFiled: March 20, 1989Date of Patent: October 17, 1989Assignee: Mobil Oil CorporationInventors: Roland von Ballmoos, Francis X. Ryan
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Patent number: 4869805Abstract: Titanium-aluminum-silicon-oxide molecular sieves are disclosed having use as molecular sieves and as catalyst compositions in hydrocarbon conversion and other processes. The molecular sieves have a unit empirical formula on an anhydrous basis ofmR: (Ti.sub.x Al.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic+emplating agent; "m" represents the moles of "R" present per mole of (Ti.sub.x Al.sub.y Si.sub.z)O.sub.2 ; and "x", "y" and "z" represent the mole fractions of titanium, aluminum and silicon, respectively, present as tetrahedral oxides.Type: GrantFiled: July 22, 1988Date of Patent: September 26, 1989Assignee: UOPInventors: Brent M. T. Lok, Bonita K. Marcus, Edith M. Flanigen
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Patent number: 4861935Abstract: Superior aromatic alkylation and transalkylation performance is obtained with a novel catalytic composition comprising a hydrogen form mordenite incorporated with alumina. The superior performance is a direct result of the catalyst composition having a surface area of at least 580 m.sup.2 /g. A novel method of preparing a catalyst having a surface area of at least 580 m.sup.2 /g is characterized by contacting a formed catalytic composite with an acidic aqueous solution.Type: GrantFiled: November 3, 1988Date of Patent: August 29, 1989Assignee: UOPInventors: Steve T. Bakas, Paul T. Barger
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Patent number: 4857666Abstract: An alkylation-transalkylation process for the production of a monoalkylated aromatic compound is disclosed which maximizes the production of desirable monoalkylaromatic compounds, while limiting transalkylation catalyst deactivation. The process entails the combination of an alkylation reaction zone, a first seperation zone, a second separation zone, and a transalkylation reaction zone wherein the alkylation catalyst and transalkylation catalyst are dissimilar and where the alkylation catalyst is comprised of phosphoric acid material and the transalkylation catalyst is comprised of a crystalline aluminosilicate material. The transalkylation catalyst deactivation is reduced by transalkylating only dialkylated aromatic compounds. Additionally, the transalkylation catalyst is regenerable utilizing a hot liquid hydrocarbon wash.Type: GrantFiled: September 21, 1988Date of Patent: August 15, 1989Assignee: UOPInventors: Paul T. Barger, Gregory J. Thompson, Raymond R. Herber, Tamotsu Imai
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Patent number: 4851604Abstract: An improved process is provided for vapor-phase disproportionation of toluene over catalyst comprising a molecular sieve having a high lattice aluminum content whereby its silica/alumina mole ratio is less than 55 and a diffusion rate constant of less than about 150 sec.sup.-1.Type: GrantFiled: September 2, 1987Date of Patent: July 25, 1989Assignee: Mobil Oil Corp.Inventors: Robert P. L. Absil, Scott Han, David O. Marler, David S. Shihabi
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Patent number: 4835337Abstract: A method for producing efficiently a highly pure 1-(m-ethylphenyl)-1-phenylethane or m-ethylphenylphenylmethane which are used as the starting materials for preparing medicines and other organic compounds. The method comprises the step of reacting a diaryl compound with benzene or alkylbenzene in the presence of an acid catalyst selected from the group consisting of AlCl.sub.3, AlBr.sub.3, HF.BF.sub.3 complex and Y-type zeolites.Type: GrantFiled: March 9, 1988Date of Patent: May 30, 1989Assignee: Nippon Petrochemicals Company, LimitedInventors: Isoo Shimizu, Yasuo Matsumura, Kazumichi Uchida
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Patent number: 4783568Abstract: A process is disclosed for the production of a desired xylene isomer, preferably paraxylene, and high quality benzene. The desired isomer (11) is recovered from the feed (1) and recycle (3) streams in a xylene separation zone (2). The raffinate (5) from the separation zone is passed into a catalytic xylene isomerization zone (6). The isomerization zone effluent stream is passed into a high severity transalkylation zone (14) which contains a catalyst comprising both a ZSM-5 zeolite and mordenite. Ethylbenzene in the feed stream is subjected to staged conversion in the two catalytic reaction zones to both xylenes and benzene. The overall ethylbenzene conversion efficiency is improved.Type: GrantFiled: September 25, 1987Date of Patent: November 8, 1988Assignee: UOP Inc.Inventor: Robert J. Schmidt
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Patent number: 4774377Abstract: An alkylation-transalkylation process for the production of a monoalkylated aromatic compound is disclosed which maximizes the production of desirable monoalkylaromatic compounds, while limiting transalkylation catalyst deactivation. The process entails the combination of an alkylation reaction zone, a first separation zone, a second separation zone, and a transalkylation reaction zone wherein the alkylation catalyst and transalkylation catalyst are dissimilar and where the alkylation catalyst is comprised of phosphoric acid material and the transalkylation catalyst is comprised of a crystalline aluminosilicate material. The transalkylation catalyst deactivation is reduced by transalkylating only dialkylated aromatic compounds.Type: GrantFiled: September 11, 1987Date of Patent: September 27, 1988Assignee: UOP Inc.Inventors: Paul T. Barger, Gregory J. Thompson, Raymond R. Herber, Tamotsu Imai
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Patent number: 4761514Abstract: A process for the disproportionation of a toluene feedstock containing ethylbenzene over an aluminum deficient mordenite catalyst. The mordenite catalyst has a silica/alumina mole ratio of at least 30. The feedstock contains at least 5 wt. % ethylbenzene. Hydrogen is supplied to the disproportionation reactor zone along with the toluene feedstock.Type: GrantFiled: May 18, 1987Date of Patent: August 2, 1988Assignee: Cosden Technology, Inc.Inventor: Kevin P. Menard
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Patent number: 4758327Abstract: A process for producing a thermally shock calcined crystalline silica comprising (A) precalcining a crystalline silica at a relatively low temperature, (B) very rapidly increasing the temperature of the crystalline silica to a relatively high temperature for a short period of time, and (C) rapidly cooling the crystalline silica. The resulting crystalline silica is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.Type: GrantFiled: November 25, 1985Date of Patent: July 19, 1988Assignee: Union Oil Company of CaliforniaInventor: Dean A. Young
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Patent number: 4758328Abstract: A process for producing a thermally shock calcined aluminosilicate zeolite comprising (A) precalcining an aluminosilicate zeolite at a relatively low temperature, (B) very rapidly increasing the temperature of the aluminosilicate zeolite to a relatively high temperature for a short period of time, and (C) rapidly cooling the aluminosilicate zeolite. The resulting zeolite is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.Type: GrantFiled: November 25, 1985Date of Patent: July 19, 1988Assignee: Union Oil Company of CaliforniaInventor: Dean A. Young
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Patent number: 4723048Abstract: The invention concerns an improved process for dismutation and transalkylation of alkylaromatic hydrocarbons in the presence of a catalyst consisting essentially of acid mordenite having a total SiO.sub.2 /Al.sub.2 O.sub.3 molar ratio from 9 to 80 and a sodium content lower than 1% by weight, said catalyst containing at least one metal selected from group M formed of nickel, palladium and metals from group I.sub.B of the periodic classification of elements and containing at least one metal of group IV.sub.A of said classification.The catalyst preferably contains from 30 to 99.9 % by weight of mordenite, from 0.005 to 25% by weight of a group M metal, from 0.05 to 10% by weight of a group IV.sub.A metal and optionally up to 50% by weight of a binding agent.The invention is particularly useful for dismutation of toluene or transalkylation of toluene and of alkylaromatic hydrocarbons having at least 9 carbon atoms per molecule.Type: GrantFiled: August 28, 1986Date of Patent: February 2, 1988Assignee: Institut Francais du PetroleInventors: Pierre Dufresne, Christian Marcilly, Francis Raatz
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Patent number: 4723049Abstract: A process for the disproportionation of a toluene containing feedstock over an aluminum deficient mordenite catalyst having a silica/alumina mole ratio of at least 30. The feedstock and hydrogen co-feed are supplied to a reaction zone containing the mordenite catalyst and which is operated under a temperature and pressure condition to effect the disproportionation of toluene to benzene and xylene. The supply of toluene feedstock to the reaction zone is interrupted while continuing the supply of hydrogen to the reaction zone. By continuing the supply of hydrogen to the reaction zone during periods of interruption of the toluene feedstock, the aging quality of the aluminum-deficient mordenite catalyst is improved.Type: GrantFiled: May 18, 1987Date of Patent: February 2, 1988Assignee: Cosden Technology, Inc.Inventors: Kevin P. Menard, Eugene W. Cotten, Jr.
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Patent number: 4717780Abstract: A process is provided for converting feedstock aromatic compounds by alkylation, transalkylation, disproportionation and/or isomerization over a catalyst comprising zeolite ZSM-58.Type: GrantFiled: August 25, 1986Date of Patent: January 5, 1988Assignee: Mobil Oil Corp.Inventors: David H. Olson, Paul G. Rodewald, Ernest W. Valyocsik
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Patent number: 4709110Abstract: A modified ZSM-5 type zeolite is provided by treatment of a ZSM-5 type zeolite with BF.sub.3. The novel product is characterized by reduced pore size and enhanced shape-selectivity, or by enhanced activity, or by both. This invention also provides a process for catalytically converting organic compounds by use of the novel composition, an illustrative conversion being the catalytic conversion of methanol to hydrocarbons.Type: GrantFiled: May 6, 1986Date of Patent: November 24, 1987Assignee: Mobil Oil CorporationInventor: Paul G. Rodewald
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Patent number: 4697039Abstract: A process is disclosed for the production of a desired xylene isomer, preferably paraxylene, and high quality benzene. The desired isomer is recovered from the feed and recycle streams in a xylene separation zone. The net effluent or raffinate from the separation zone is passed into a catalytic xylene isomerization zone. The isomerization zone effluent stream is passed into a high severity transalkylation zone. Ethylbenzene in the feed stream is subjected to staged conversion in the two catalytic reaction zones and thereby converted to both xylenes and benzene.Type: GrantFiled: February 9, 1987Date of Patent: September 29, 1987Assignee: UOP Inc.Inventor: Robert J. Schmidt
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Patent number: 4677239Abstract: Selective and controlled dealumination of an aluminosilicate zeolite is achieved by filling the pore system of the zeolite with a foreign material, for example coke, removing part of the foreign material from the outer portion of the zeolite, for example by heating in a gas stream comprising oxygen, dealuminating the outer portion, and then removing the remainder of the foreign material. Use of such a partially dealuminated zeolite as catalyst in a toluene disproportionation reaction leads to greater selectivity to paraxylene.Type: GrantFiled: February 19, 1985Date of Patent: June 30, 1987Assignee: Imperial Chemical Industries PLCInventors: John Dewing, Philip J. Hogan, Allan Stewart
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Patent number: 4670615Abstract: A process is provided for converting feedstock comprising aromatic hydrocarbon compounds to product comprising aromatic hydrocarbon compounds which differs from the feedstock over a catalyst composition comprising a crystalline layered silicate material.Type: GrantFiled: February 5, 1986Date of Patent: June 2, 1987Assignee: Mobil Oil CorporationInventor: Ernest W. Valyocsik
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Patent number: 4665248Abstract: The ion-exchange capacity and acid catalytic activity of a ZSM-5 type zeolite are increased by treatment of a physical mixture of the zeolite and an inorganic oxide with water in the presence of an alkali metal cation.Specifically, the catalyst is prepared by contacting a mixture of a crystalline zeolite having a silica to alumina ratio above 12 and a Constraint Index between about 1 and about 12, and a solid source of aluminum with liquid water in the presence of an activating amount of an alkali metal cation and under a combination of conditions including a temperature up to about 370.degree. C. for less than about an hour to about 100 hours to induce increased activity to the zeolite.Type: GrantFiled: October 15, 1985Date of Patent: May 12, 1987Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Joseph N. Miale
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Patent number: 4665255Abstract: Feedstock comprising aromatic compounds is converted to product comprising aromatic compounds which differs from the feedstock over a catalyst which comprises a particular crystalline material which has been treated to increase the total amount of lattice metal in its framework. Examples of the conversion include alkylation, disproportionation, isomerization and transalkylation.Type: GrantFiled: January 8, 1986Date of Patent: May 12, 1987Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Joseph N. Miale
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Patent number: 4665258Abstract: Process for the disproportionation of toluene employing an aluminum deficient mordenite catalyst. A toluene containing feedstock is supplied to a reaction zone containing a mordenite catalyst having a silica/alumina mole ratio of at least 30. The toluene WHSV is more than one. A hydrogen cofeed is supplied at a hydrogen/toluene mole ratio of 3-6, and the reaction zone is operated at a temperature within the range of 370.degree.-500.degree. C. and a hydrogen pressure of at least 500 psig. The toluene feedstock can have a moisture content in excess of 25 ppm and typically will have a water content ranging from about 50 ppm up to about the saturation point, about 250 ppm. A start-up procedure employs passing a hot preflush gas over the catalyst to dehydrate water from the catalyst prior to passing the toluene feedstock to the catalyst.Type: GrantFiled: February 6, 1986Date of Patent: May 12, 1987Assignee: Cosden Technology, Inc.Inventors: James R. Butler, Kevin P. Menard
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Patent number: 4665253Abstract: Feedstock comprising aromatic compounds is converted by isomerization, alkylation, disproportionation or transalkylation to product comprising aromatic compounds which differs from the feedstock over catalyst having been prepared by reacting a high-silica zeolite with an acidic inorganic oxide in the presence of water.Type: GrantFiled: October 29, 1985Date of Patent: May 12, 1987Assignee: Mobil Oil CorporationInventors: Pochen Chu, William E. Garwood
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Patent number: 4658075Abstract: A process is provided for converting feedstock comprising aromatic compounds to product comprising aromatic compounds which differs from the feedstock over catalyst prepared by a method for reactivating a catalyst composition comprising a crystalline zeolite material having a silicon/aluminum atomic ratio of at least about 2, said catalyst composition having been deactivated by contact with steam. The catalyst preparation method involves contacting said steam-deactivated catalyst composition with an aluminum compound at elevated temperature, and contacting said aluminum compound contacted catalyst composition with an aqueous acid solution.Type: GrantFiled: November 12, 1985Date of Patent: April 14, 1987Assignee: Mobil Oil CorporationInventors: Ralph M. Dessau, George T. Kerr
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Patent number: 4654453Abstract: Aliphatic oxygenates are converted to high octane gasoline by an integrated process wherein three reaction zones are utilized. In a first reaction zone the oxygenates are directly converted to gasoline and an isobutane by-product. In a second reaction zone oxygenates are dehydrated to an intermediate product comprising C.sub.3 -C.sub.4 olefins, which are then further reacted with the isobutane by-product in a third reaction zone to yield a gasoline alkylate. Ethylene-containing vapors may be separated from the second reaction zone and recycled to the first reaction zone for further processing.Type: GrantFiled: September 23, 1985Date of Patent: March 31, 1987Assignee: Mobil Oil CorporationInventor: Samuel A. Tabak
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Patent number: 4642406Abstract: A process is disclosed for the production of high quality benzene and a desired xylene isomer, preferably paraxylene, from a mixture of C.sub.7 -plus alkylaromatic hydrocarbons. The desired xylene isomer is recovered by absorptive separation from a stream of two or three xylene isomers. The resultant isomer-depleted stream is passed into a transalkylation zone together with both feed and recycled toluene and C.sub.9 aromatic hydrocarbons instead of being passed into a xylene isomerization zone. Benzene and xylenes are fractionated from the transalkylation zone effluent stream, with the xylenes being passed into the absorptive separation zone. A nonmetal catalyst is employed in the transalkylation zone, which must be operated at high severity (high temperature) conditions.Type: GrantFiled: September 13, 1985Date of Patent: February 10, 1987Assignee: UOP Inc.Inventor: Robert J. Schmidt
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Patent number: 4626609Abstract: A process is provided for converting feedstock comprising aromatic compounds over a catalyst composition prepared by compositing a high silica zeolite with binder followed by treating the composite under conditions effective to enhance the activity of the composition.Type: GrantFiled: October 25, 1985Date of Patent: December 2, 1986Assignee: Mobil Oil CorporationInventor: David S. Shihabi
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Patent number: 4620921Abstract: Substitution of aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite is effected by treating the zeolite in liquid water in the presence of a compound of aluminum or gallium. Catalyst comprising the treated zeolite is used for conducting acid-catalyzed reactions of organic compounds, e.g. cracking of hydrocarbon compounds.Type: GrantFiled: October 15, 1985Date of Patent: November 4, 1986Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Joseph N. Miale
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Patent number: 4613717Abstract: By the vapor phase reaction of benzene or a monoalkylbenzene with an alkylating agent in the presence of a specific catalyst obtained by subjecting a zeolite to a treatment with a gas containing a silicic acid ester and then a calcination in an oxygen-containing gas, said zeolite being 10 or more with respect to its molar ratio of SiO.sub.2 /X.sub.2 O.sub.3 in which X is at best one member selected from the group consisting of Al, B and Cr and having a constraint index within the range of 1 to 15, various useful 1,4-dialkylbenzenes can be produced not only in high yield but also in high selectivity.Type: GrantFiled: June 4, 1985Date of Patent: September 23, 1986Assignee: Research Association for Utilization of Light OilInventors: Hiroshi Ishida, Hitoshi Nakajima
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Patent number: 4599470Abstract: Alkyl aromatic hydrocarbons wherein the alkyl group is a C.sub.1 to C.sub.10 alkyl group are transalkylated or dealkylated in the presence as catalyst of either a cation-exchangeable layered clay or a cation-exchangeable stabilized pillared layered clay.Type: GrantFiled: November 15, 1983Date of Patent: July 8, 1986Assignee: The British Petroleum Company P.L.C.Inventors: Reginald Gregory, David J. Westlake
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Patent number: 4577048Abstract: A process is provided for converting feedstock aromatic compounds by alkylation, transalkylation, disproportionation and/or isomerization over a catalyst comprising a high silica crystalline zeolite which has been treated by steps of calcining the zeolite, contacting the calcined zeolite with solid aluminum fluoride, and converting the aluminum fluoride contacted zeolite to hydrogen form.Type: GrantFiled: May 13, 1985Date of Patent: March 18, 1986Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Joseph N. Miale
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Patent number: 4577049Abstract: A process is disclosed for dealkylating durene under elevated temperatures and pressures with a polynuclear aromatic compound. The dealkylation is carried out in the presence of a carbon-containing molecular sieve.Type: GrantFiled: April 24, 1985Date of Patent: March 18, 1986Assignee: Mobil Oil CorporationInventor: Leslie R. Rudnick
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Patent number: 4575573Abstract: A process is provided for converting feedstock aromatic compounds by alkylation, transalkylation, disproportionation and/or isomerization over a catalyst comprising a high silica crystalline zeolite which has been treated by contact with aluminum chloride vapor.Type: GrantFiled: February 28, 1985Date of Patent: March 11, 1986Assignee: Mobil Oil CorporationInventors: Ralph M. Dessau, George T. Kerr
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Patent number: 4568787Abstract: A process is provided for converting feedstock comprising oxygenates to product comprising hydrocarbons over a catalyst comprising a high silica crystalline zeolite which has been treated by contact with aluminum chloride vapor.Type: GrantFiled: February 28, 1985Date of Patent: February 4, 1986Assignee: Mobil Oil CorporationInventors: Ralph M. Dessau, George T. Kerr
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Patent number: 4559131Abstract: A process is provided for using a reactivated catalyst composition comprising a crystalline zeolite material having a silicon/aluminum atomic ratio of at least about 3.5, said catalyst composition having been deactivated by contact with steam. The reactivation method involves the necessary steps of contacting said steam-deactivated catalyst composition with a metal salt solution, followed by contacting said metal salt solution contacted catalyst composition with an aqueous ammonium ion-containing solution.Type: GrantFiled: July 16, 1984Date of Patent: December 17, 1985Assignee: Mobil Oil CorporationInventor: Joseph N. Miale
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Patent number: 4556478Abstract: Hydrocarbon conversion with a catalyst comprising 3 to 40 weight percent of a crystalline aluminosilicate zeolite and 60 to 97 weight percent of an alumina-magnesia matrix having a magnesia content of 2 to 50 weight percent.Type: GrantFiled: March 15, 1985Date of Patent: December 3, 1985Assignee: Research Association for Residual Oil ProcessingInventors: Tomonori Shioiri, Takashi Ino
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Patent number: 4554394Abstract: A method is provided for treating modified ZSM-5 type zeolite catalysts with a vapor phase organophosphorus reagent such as trimethylphosphite or dimethylmethylphosphonate in order to improve the para-selective properties of such catalysts for the conversion of aromatic materials. The modified zeolites so treated are those which contain a minor proportion of a difficultly reducible oxide such as magnesium oxide, calcium oxide and/or phosphorus oxide. Such catalyst compositions can be used in alkylation, transalkylation or disproportionation processes to provide alkylated aromatic product mixtures having exceptionally high concentrations of the para-dialkylbenzene isomer.Type: GrantFiled: November 7, 1984Date of Patent: November 19, 1985Assignee: Mobil Oil CorporationInventors: Nancy P. Forbus, Warren W. Kaeding
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Patent number: 4530756Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a crystalline zeolite having a high initial silica-to-alumina mole ratio, said zeolite being prepared by calcining the zeolite, contacting said calcined zeolite with solid aluminum fluoride, and coverting said aluminum fluoride contacted material to hydrogen form.Type: GrantFiled: February 17, 1984Date of Patent: July 23, 1985Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Joseph N. Miale
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Patent number: 4512876Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a supported crystalline zeolite having a high initial silica-to-alumina mole ratio, said supported zeolite being prepared by compositing said crystalline zeolite with a support matrix material, calcining the resulting supported zeolite, contacting said calcined supported zeolite with volatile boron fluoride in a dry environment until said supported zeolite is saturated with said boron fluoride, purging unreacted boron fluoride from said boron fluoride contacted supported zeolite, hydrolyzing said boron fluoride contacted supported zeolite, and converting said hydrolyzed material to hydrogen form.Type: GrantFiled: November 16, 1983Date of Patent: April 23, 1985Assignee: Mobil Oil CorporationInventors: Joseph N. Miale, Clarence D. Chang
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Patent number: 4508836Abstract: In the process of converting an aromatic feedstock to an alkyl-substituted mono-nuclear aromatic product by contacting the feedstock with a coke-selectivated ZSM-5 type catalyst at elevated temperature under conversion process coking conditions to produce said alkyl-1-substituted mononuclear aromatic product selectively, the improvement which comprises:regenerating the process coked catalyst in contact with a non-oxidizing atmosphere comprising an effective amount of hydrogen at a temperature of about 800.degree. F. to 1200.degree. F. to restore activity of the catalyst while retaining selectivity. Advantageously, the conversion involves alkylation, disproportionation and/or isomerization to produce at least one lower alkyl or dialkyl benzene product.Type: GrantFiled: March 7, 1983Date of Patent: April 2, 1985Assignee: Mobil Oil CorporationInventors: Werner O. Haag, David H. Olson, Paul G. Rodewald