Plural Isomerization Stages Patents (Class 585/736)
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Patent number: 11034629Abstract: Processes incorporating a common organic chloride decomposition reactor and chloride treater to be used by both the C4 and C5-6 isomerization reaction zones are described. A portion of the C4 isomerization reaction zone off gas is routed to the C4 HCl absorber, which provides about 85% of the HCl requirement for the C4 isomerization reaction zone. A small amount of the C5-6 isomerization reaction zone off gas is mixed with the C4 isomerization reaction zone off gas portion going to the C4 HCl absorber.Type: GrantFiled: January 6, 2020Date of Patent: June 15, 2021Assignee: UOP LLCInventors: Manoj Kumar, David J. Shecterle
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Patent number: 9567534Abstract: A flexible process for gasoline refineries is described. The process can vary depending on the available feedstock and the desired products. At one time, the process can involve disproportionating pentanes to a product mixture including isobutane and isohexane. At other times, by switching the feedstock and operating conditions, the process can convert a mixture of C4 and C7 paraffins to a low aromatic blendstock with suitable octane and a vapor pressure lower than butanes. The process can be performed in separate stand-alone units operated at different times, or a single unit can be operated according to one process at one time and according to the other process at another time.Type: GrantFiled: April 21, 2014Date of Patent: February 14, 2017Assignee: UOP LLCInventors: Tom N. Kalnes, Stuart Smith, Mary Wier, Alakananda Bhattacharyya, Hayim Abrevaya
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Patent number: 8841499Abstract: Embodiments of methods and apparatuses for isomerization of paraffins are provided. In one example, a method comprises the steps of compressing a C4? hydrocarbons-containing stabilizer vapor stream to form a compressed C4? hydrocarbons-containing stabilizer stream. A C4 hydrocarbons-containing feed stream that comprises unbranched C4 hydrocarbons is contacted with a chloride-promoted isomerization catalyst in the presence of hydrogen to form a branched C4 hydrocarbons-containing reaction zone effluent. At least a portion of the compressed C4? hydrocarbons-containing stabilizer stream is combined with the branched C4 hydrocarbons-containing reaction zone effluent to form a C4 hydrocarbons-containing combined stream. The C4 hydrocarbons-containing combined stream is separated into a C3? hydrocarbons-containing stabilizer vapor stream and a C4 hydrocarbons-rich product stream that comprises branched C4 hydrocarbons.Type: GrantFiled: November 8, 2012Date of Patent: September 23, 2014Assignee: UOP LLCInventors: Manoj Kumar, David James Shecterle
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Patent number: 8513480Abstract: A reaction-rectification process is performed in an integrated reaction-rectification system which combines catalytic isomerization and hydroisomerization reactors and distillations zones in an integral column.Type: GrantFiled: January 19, 2012Date of Patent: August 20, 2013Assignee: “RRT”, Ltd.Inventors: Oleg Valerievich Giyazov, Oleg Igorevich Parputs
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Patent number: 7727376Abstract: A process to prepare base oils from a Fischer-Tropsch synthesis product by (a) separating the Fischer-Tropsch synthesis product into a fraction (i) boiling in the middle distillate range and below, a heavy ends fraction (iii) and an intermediate base oil precursor fraction (ii) boiling between fraction (i) and fraction (iii), (b) subjecting the base oil precursor fraction (ii) to a catalytic hydroisomerisation and catalytic dewaxing process to yield one or more base oil grades, (c) subjecting the heavy ends fraction (iii) to a conversion step to yield a fraction (iv) boiling below the heavy ends fraction (iii) and (d) subjecting the high boiling fraction (v) of fraction (iv) to a catalytic hydroisomerisation and catalytic dewaxing process to yield one or more base oil grades.Type: GrantFiled: July 2, 2004Date of Patent: June 1, 2010Assignee: Shell Oil CompanyInventors: Nicholas James Adams, Michiel Cramwinckel, Jan Lodewijk Maria Dierickx
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Patent number: 7435865Abstract: A method for separating a mixture of hydrocarbons into fractions enriched in linear, mono-branched, or multi-branched hydrocarbons is disclosed. In particular, mono-branched alkanes are separated from a mixture of alkanes containing multi-branched, mono-branched and linear alkanes, by selectively adsorbing the mono-branched alkanes on a zeolitic adsorbent. The zeolitic adsorbent MCM-22 is particularly suitable for carrying out the method.Type: GrantFiled: August 17, 2004Date of Patent: October 14, 2008Assignee: Vrije Universiteit BrusselInventors: Joeri Denayer, Refik Ocakoglu, Gino Baron
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Patent number: 7429685Abstract: The invention relates to a method of isomerising a charge comprising hydrocarbons containing between 5 and 8 carbon atoms per molecule. According to the invention, said charge is separated into at least two fractions: fraction A mostly comprising hydrocarbons containing 5 or 6 carbon atoms and fraction B mostly comprising hydrocarbons containing 7 or 8 carbon atoms. Subsequently, said fractions A and B are treated separately under specific conditions in different isomerisation reaction zones.Type: GrantFiled: July 8, 2002Date of Patent: September 30, 2008Assignee: Institut Francais du PetroleInventors: Christophe Bouchy, Olivier Ducreux, Elsa Jolimaitre, Paul Broutin
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Patent number: 7267758Abstract: For producing very high quality base stock and for simultaneously producing high quality middle distillates, successive hydroisomerisation and catalytic dewaxmg steps are employed wherein the hydroisomerisation is carried out in the presence of a catalyst containing at least one noble metal deposited on an amorphous acidic support, the dispersion of the metal being 20%-100%. The support is preferably an amorphous silica-alumina. Catalytic dewaxing is carried out in the presence of a catalyst containing at least one hydrodehydrogenating element (group VIII) and at least one molecular sieve selected from ZBM-30, EU-2 and EU-11.Type: GrantFiled: December 13, 2001Date of Patent: September 11, 2007Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Nathalie Marchal-George, Tivadar Cseri, Pierre Marion, Christophe Gueret
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Patent number: 7250107Abstract: For producing basic oils and in particular very high quality oils, i.e. oils possessing a high viscosity index (VI), a low aromatics content, good UV stability and a low pour point, from oil cuts having an initial boiling point higher than 340° C., possibly with simultaneous production of middle distillates (in particular gasoils and kerosene) of very high quality, i.e. having a low aromatics content and a low pour point, the invention provides a flexible procedure for producing oils and middle distillates from a charge containing heteroatoms, i.e. containing more than 200 ppm by weight of nitrogen, and more than 500 ppm by weight of sulphur. The procedure comprises at least one hydrorefining stage, at least one stage of catalytic dewaxing on zeolite, and at least one hydrofinishing stage.Type: GrantFiled: July 23, 2001Date of Patent: July 31, 2007Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Christophe Gueret, Pierre Marion, Alain Billon
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Patent number: 7132042Abstract: Dewaxed fuel and lubricant base stocks are made by (a) producing a synthesis gas from natural gas, (b) reacting the H2 and CO in the gas in the presence of a cobalt Fischer-Tropsch catalyst, at reaction conditions effective to synthesize a waxy hydrocarbon feed boiling in the fuel and lubricant oil ranges, which is hydrodewaxed in a first stage to produce a dewaxed fuel and a partially dewaxed lubricant fraction. The partially dewaxed lubricant fraction is separated into heavy and lower boiling fractions each of which is separately hydrodewaxed, to produce lubricant base stocks. A hydrodewaxing catalyst comprising a hydrogenation component, binder and solid acid component used to hydrodewax at least one, and preferably at least two of the waxy feed and partially dewaxed heavy and lower boiling lubricant fractions.Type: GrantFiled: October 8, 2002Date of Patent: November 7, 2006Assignee: ExxonMobil Research and Engineering CompanyInventors: William Berlin Genetti, Adeana Richelle Bishop, Nancy Marie Page, Gregg Johnston Howsmon, Loren Leon Ansell, Jack Wayne Johnson
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Patent number: 6652735Abstract: A process for isomerization dewaxing of a hydrocarbon feed which includes contacting the hydrocarbon feed with a large pore size, small crystal size, crystalline molecular sieve and an intermediate pore size, small crystal size, crystalline molecular sieve to produce a dewaxed product with a reduced pour point and a reduced cloud point. In a preferred embodiment, the feed is contacted with the molecular sieves sequentially, first with the large pore sieve followed by the intermediate pore sieve.Type: GrantFiled: April 26, 2001Date of Patent: November 25, 2003Assignee: ExxonMobil Research and Engineering CompanyInventors: Thomas F. Degnan, Philip J. Angevine
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Patent number: 6602402Abstract: An improved process for producing very high quality base stock and for simultaneous production of high quality middle distallates, comprising successive hydroisomerisation and catalystic dewaxing steps wherein hydroisomerisation is carried out in the presence of a catalyst containing at least one noble metal deposited on an amorphous acidic support, the dispersion of the metal being less than 20%. The support is preferably an amorphous silica-alumina. Catalytic dewaxing is carried out in the presence of a catalyst containing at least one hydrodehydrogenating element (group VIII) and at least one molecular sieve (preferably zeolite). The sieve is preferable selected from NU-10, EU-1, EU-13, zeolite and ferrierite.Type: GrantFiled: May 1, 2000Date of Patent: August 5, 2003Assignee: Institut Francais du PetroleInventors: Eric Benazzi, Nathalie Marchal-George, Tivadar Cseri, Pierre Marion, Christophe Gueret, Slavik Kasztelan
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Patent number: 6503465Abstract: A process and/or system is provided for isomerizing a hydrocarbon feedstock comprising saturated C6 hydrocarbons by contacting the hydrocarbon feedstock, in the presence of hydrogen and optionally a chloride, with a first isomerization catalyst composition in a first isomerization reactor defining a first reaction zone operated at a first reaction temperature, withdrawing a first intermediate stream comprising cyclohexane and n-hexane from the first reaction zone, separating the first intermediate stream, via a first separator, into a first product stream comprising cyclohexane and a second intermediate stream comprising n-hexane, contacting the second intermediate stream, in the presence of hydrogen and optionally a chloride, with a second isomerization catalyst composition in a second isomerization reactor defining a second reaction zone operated at a second reaction temperature greater than the first reaction temperature, and withdrawing from the second reaction zone a second product stream comprising isohType: GrantFiled: May 4, 2000Date of Patent: January 7, 2003Assignee: Phillips Petroleum CompanyInventors: Fan-nan Lin, Edgar Durand Davis
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Patent number: 6133496Abstract: A process and/or system is provided for isomerizing a hydrocarbon feedstock comprising saturated C.sub.Type: GrantFiled: March 9, 1999Date of Patent: October 17, 2000Assignee: Phillips Petroleum CompanyInventors: Fan-nan Lin, Edgar Durand Davis
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Patent number: 5994607Abstract: The invention concerns a process for isomerising a feed containing essentially hydrocarbons, preferably paraffins containing principally 4 to 8, preferably princiapply to 6 and more principally 5 and/or 6 carbon atoms per molecule, comprising a fractionation zone and at least two isomersation reaction zones, said process comprising carrying out the following steps:(1) sending the feed to a fractionation zone;(2) drawing off at least a portion of the liquid circulating in said zone, via at least two draw-off levels; and(3) sending the major portion of the liquid drawn off in step (2) to at least two isomerisation zones, each isomerisation zone being associated with a draw-off level.Type: GrantFiled: August 4, 1998Date of Patent: November 30, 1999Assignee: Institut Francais du PetroleInventors: Jean-Francois Joly, Pierre Boucot, Michel Thery, Olivler Clause, Jean-Charles Viltard
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Patent number: 5831140Abstract: The invention concerns a process for isomerizing a feed containing essentially hydrocarbons, preferably paraffins containing principally 4 to 8, preferably principally 4 to 6 and more preferably principally 5 and/or 6 carbon atoms per molecule, comprising a fractionation zone and at least two isomerization reaction zones, said process comprising carrying out the following steps:(1) sending the feed to a fractionation zone;(2) drawing off at least a portion of the liquid circulating in said zone, via at least two draw-off levels;(3) sending the major portion of the liquid drawn off in step (2) to at least two isomerization zones, each isomerization zone being associated with a draw-off level;(4) sending the major portion of the effluents from step (3) to the fractionation zone, substantially adjacent to the draw-off levels;(5) recovering an effluent from the fractionation zone.Type: GrantFiled: February 4, 1997Date of Patent: November 3, 1998Assignee: Institut Francais du PetroleInventors: Jean-Fran.cedilla.ois Joly, Pierre Boucot, Michel Thery, Olivier Clause, Jean-Charles Viltard
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Patent number: 5770042Abstract: A process combination is disclosed to selectively upgrade naphtha to obtain an isoparaffin-rich product for blending into gasoline. A naphtha feedstock is subjected to ring cleavage to convert naphthenes to paraffins using a nonacidic catalyst followed by isomerization of paraffins to obtain an increased proportion of isoparaffins. Ring cleavage also may be effected on the product of isomerization and separation by fractionation or adsorption.Type: GrantFiled: October 31, 1995Date of Patent: June 23, 1998Assignee: UOPInventors: Leonid B. Galperin, Jeffery C. Bricker, Jennifer S. Holmgren
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Patent number: 5763730Abstract: A process for the continuous isomerization of an alkane to produce an isomerized product through contacting the alkane with a simulated moving bed acting as a catalyst for isomerization and an adsorbent for the alkanes has been developed. The alkane may be n-butane and the isomerized product 2-methylpropane, the alkane may be n-pentane and the isomerized product 2-methylbutane or 2,2-dimethylpropane, the alkane may have from 6 up to about 8 carbon atoms with no more than one methyl branch and the isomerized product having the same number of carbon atoms and at least two methyl branches, or the reactant may be a mixture of the foregoing alkanes with the corresponding isomerized products being formed. In a zone of the simulated moving bed, the alkanes are catalytically isomerized to form the isomerized products. The unreacted alkanes are adsorbed, and the isomerized products are collected.Type: GrantFiled: June 18, 1996Date of Patent: June 9, 1998Assignee: UOPInventors: Hemant W. Dandekar, Gregory A. Funk, Ralph D. Gillespie, Herman A. Zinnen, Charles P. McGonegal, Masami Kojima, Simon H. Hobbs
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Patent number: 5744683Abstract: A process for the continuous isomerization of an alkane to produce an isomerized product through contacting the alkane with a simulated moving bed acting as a catalyst for isomerization and an adsorbent for the alkanes has been developed. The alkane may be n-butane and the isomerized product 2-methylpropane, the alkane may be n-pentane and the isomerized product 2-methylbutane or 2,2-dimethylpropane, the alkane may have from 6 up to about 8 carbon atoms with no more than one methyl branch and the isomerized product having the same number of carbon atoms and at least two methyl branches, or the reactant may be a mixture of the foregoing alkanes with the corresponding isomerized products being formed. In a zone of the simulated moving bed, the alkanes are catalytically isomerized to form the isomerized products. The unreacted alkanes are adsorbed, and the isomerized products are collected.Type: GrantFiled: June 18, 1996Date of Patent: April 28, 1998Assignee: UOPInventors: Hemant W. Dandekar, Gregory A. Funk, Simon H. Hobbs, Masami Kojima, Ralph D. Gillespie, Herman A. Zinnen, Charles P. McGonegal
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Patent number: 5744684Abstract: A process for isomerizing a mixture of alkanes containing pentanes and at least one alkane having from 6 to about 8 carbon atoms and no more than one methyl branch has been developed.Type: GrantFiled: June 18, 1996Date of Patent: April 28, 1998Assignee: UOPInventors: Herman A. Zinnen, Charles P. McGonegal, Hemant W. Dandekar, Gregory A. Funk, Ralph D. Gillespie
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Patent number: 5530173Abstract: A process for isomerizing a mixture of alkanes containing pentanes and at least one alkane having from 6 to about 8 carbon atoms and no more than one methyl branch has been developed.Type: GrantFiled: November 3, 1994Date of Patent: June 25, 1996Inventors: Gregory A. Funk, Hemant W. Dandekar
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Patent number: 5530172Abstract: A process for the continuous isomerization of an alkane to produce an isomerized product through contacting the alkane with a simulated moving bed acting as a catalyst for isomerization and an adsorbent for the alkanes has been developed. The alkane may be n-butane and the isomerized product 2-methylpropane, the alkane may be n-pentane and the isomerized product 2-methylbutane or 2,2-dimethylpropane, the alkane may have from 6 up to about 8 carbon atoms with no more than one methyl branch and the isomerized product having the same number of carbon atoms and at least two methyl branches, or the reactant may be a mixture of the foregoing alkanes with the corresponding isomerized products being formed. In a zone of the simulated moving bed, the alkanes are catalytically isomerized to form the isomerized products. The unreacted alkanes are adsorbed, and the isomerized products are collected.Type: GrantFiled: November 3, 1994Date of Patent: June 25, 1996Assignee: UOPInventors: Gregory A. Funk, Hermant W. Dandekar, Masami Kojima, Simon H. Hobbs
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Patent number: 5326925Abstract: An isomerization process maximizes the production of 2,3-dimethylbutane by using an arrangement of two reaction zones that operate at low conversion conditions to maximize the production of a methyl pentane containing intermediate and limit the interconversion of 2,3-dimethylbutane to 2,2-dimethylbutane. The process converts a feed comprising normal hexane in a first reaction zone. The effluent from the first reaction zone has a high concentration of methyl pentanes which is separated from normal hexane and passed to a second separation section that receives the effluent from a second reaction zone. Methyl pentanes from the first and second reaction zone effluents enter the second reaction zone for conversion to dimethylbutane in a high 2,3-dimethylbutane to 2,2-dimethylbutane ratio. In this manner the process produces a principally dimethylbutane product having a relatively high octane rating as a result of the high 2,3-dimethylbutane concentration.Type: GrantFiled: December 23, 1991Date of Patent: July 5, 1994Assignee: UOPInventor: J. W. Adriaan Sachtler
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Patent number: 5227554Abstract: A process for the isomerization of C.sub.4 and higher molecular weight hydrocarbons, preferably C.sub.4 to C.sub.6 paraffins with high C.sub.6 cyclics content. A C.sub.5 to C.sub.6 hydrocarbon stream is isomerized in a first isomerization reaction zone and a C.sub.4 hydrocarbon stream is isomerized in a second isomerization reaction zone. At least one or both of the effluent streams from the first and second isomerization zones are conveyed to a gas-liquid separator which separates a hydrogen-rich recycle stream. At least a portion of the hydrogen-rich recycle stream is conveyed to the C.sub.5 to C.sub.6 hydrocarbon feed stream and at least a portion of the hydrogen-rich recycle stream is conveyed to the C.sub.4 hydrocarbon feed stream whereby the hydrogen recycle stream is shared during both the C.sub.4 isomerization reaction and the C.sub.5 to C.sub.6 isomerization reaction. The product stream is conveyed to a shared stabilizer which removes the gaseous and volatile components.Type: GrantFiled: November 29, 1991Date of Patent: July 13, 1993Assignee: Mobil Oil CorporationInventor: Tai-Sheng Chou
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Patent number: 5139645Abstract: Process for producing gasoline components from a hydrocarbonaceous feed containing hydrocarbons comprising at least 4 carbon atoms, and hydrocarbons obtained thereby. The process comprises:a. separating feed into a heavy fraction containing hydrocarbons comprising at least 7 carbon atoms and a light fraction containing hydrocarbons comprising at most 7 carbon atoms,b. isomerizing at least part of the light fraction at a temperature between 50.degree. and 300.degree. C.,c. separating effluent of step b) into a stream containing branched hydrocarbons and a stream containing normal hydrocarbons, andd. isomerizing at least part of the stream containing normal hydrocarbons at a temperature which is higher than the temperature applied in step b).Type: GrantFiled: May 13, 1991Date of Patent: August 18, 1992Assignee: Shell Oil CompanyInventors: Ian E. Maxwell, Gerrit J. D. Otter, Gregory V. Tonks
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Patent number: 4919786Abstract: A process for selectively producing middle distillate fuel products from paraffin waxes such as slack wax and Fischer-Tropsch wax by hydroisomerizing the wax to convert 60-95 weight percent per pass of the 700.degree. F..sup.+ fraction contained in said wax. The catalyst employed is a fluorided Group VIII metal-on-alumina catalyst where the fluoride within the catalyst is present predominately as aluminum fluoride hydroxide hydrate. The preferred Group VIII metal is platinum.Type: GrantFiled: December 13, 1988Date of Patent: April 24, 1990Assignee: Exxon Research and Engineering CompanyInventors: Glen P. Hamner, deceased, Willard H. Sawyer, Heather A. Boucher
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Patent number: 4832819Abstract: A process for producing a pumpable syncrude from a Fischer-Tropsch wax by fractionating the wax into relatively low boiling fraction containing oxygenate compounds and a relatively high boiling fraction which is substantially free of oxygenate compounds and thereafter isomerizing/hydrocracking the low boiling fraction in the presence of hydrogen and a fluorided Group VIII metal-on-alumina catalyst. The preferred Group VIII metal is platinum.The pumpable syncrude is thereafter fractionated to produce a low boiling fraction which is thereafter isomerized/hydrocracked in the presence of hydrogen and a fluorided Group VIII metal-on-alumina catalyst to produce upgraded middle distillate fuel products. The preferred catalyst for middle distillate production is a fluorided platinum-on-alumina catalyst where a major portion of the fluoride within the catalyst is present as aluminum fluoride hydroxide hydrate.Type: GrantFiled: December 18, 1987Date of Patent: May 23, 1989Assignee: Exxon Research and Engineering CompanyInventor: Glen P. Hamner
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Patent number: 4554065Abstract: A process for dewaxing a hydrocarbon feedstock with a relatively high pour point and containing normal and slightly branched paraffins by subjecting said feed to catalytic dewaxing over a noble metal promoted zeolite beta catalyst followed by dewaxing with a base metal promoted zeolite beta catalyst. The feed may be hydrotreated before dewaxing.Type: GrantFiled: May 3, 1984Date of Patent: November 19, 1985Assignee: Mobil Oil CorporationInventors: Kenneth R. Albinson, Jonathan E. Child
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Patent number: 4311867Abstract: Unbranched or less branched paraffins having 6 carbon atoms as essential components are isomerized without side reaction in high yield in the presence of hydrogen fluoride and boron trifluoride as a catalyst while keeping percent isomerization of paraffins having 6 carbon atoms lower than the equilibrium percent isomerization of the paraffins having 6 carbon atoms at a given reaction temperature, or by conducting isomerization at a plurality of stages while keeping a reaction temperature at a given stage lower than that at the preceding stage and keeping percent isomerization of paraffins having 6 carbon atoms at a given stage lower than the equilibrium percent isomerization thereof at the reaction temperature at the stage.Type: GrantFiled: April 21, 1980Date of Patent: January 19, 1982Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Makoto Takagawa, Tamotsu Ueno, Takehiko Takahashi