Including Free Metal Patents (Class 585/751)
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Patent number: 5557029Abstract: In a process for isomerizing saturated C.sub.4- C.sub.10 hydrocarbons (preferably n-pentane) in the presence of a platinum/zeolite catalyst, wherein sulfur compounds are present in the feed as impurities and cause catalyst deactivating, at least one volatile chlorine compound (preferably tetrachloroethylene or carbon tetrachloride) is added to the feed in an amount sufficient to counteract the catalyst deactivation. A correlation between effective amounts of chloride additive(s) required to counteract the catalyst deactivating effect caused by specific sulfur compound(s) and a specific parameter of various sulfur compounds has been established. The water content in the isomerization feed is not to exceed about 60 ppm H.sub.2 O (based on the weight of the at least one feed hydrocarbons.Type: GrantFiled: September 6, 1995Date of Patent: September 17, 1996Assignee: Phillips Petroleum CompanyInventors: Fan-Nan Lin, Nak J. Sung, Stephen L. Ege, Thomas A. Lessard
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Patent number: 5516964Abstract: An isomerization process is provided which process utilizes a sulfated solid catalyst comprising (1) oxide or hydroxide of Group III or Group IV element, e.g. zirconium, and (2) a first metal comprising a metal or combination of metals selected from the group consisting of platinum, palladium, nickel, platinum and rhenium, and platinum and tin. The sulfated support is calcined prior to incorporation of the first metal and subsequent to said incorporation. The catalyst may further comprise (3) a second metal selected from the group consisting of Group VIII elements, e.g. iron. One embodiment of the invention further comprises (4) a third metal selected from the group consisting of Group V, VI and VII elements, e.g. manganese. Said second and third metals are added prior to the first calcination.Type: GrantFiled: January 21, 1994Date of Patent: May 14, 1996Assignee: Sun Company, Inc. (R&M)Inventors: Benjamin S. Umansky, Manoj V. Bhinde, Chao-Yang Hsu
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Patent number: 5498821Abstract: Methane is suppressed in a hydroisomerization process without substantial effect on light gas and light liquid yields when carbon dioxide is included with the feed and a Group VIII non-noble metal or Group VI metal catalyst supported on alumina or silica-alumina.Type: GrantFiled: October 13, 1994Date of Patent: March 12, 1996Assignee: Exxon Research and Engineering CompanyInventors: Daniel F. Ryan, Robert J. Wittenbrink
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Patent number: 5494571Abstract: A naphtha upgrading process is provided which process utilizes a sulfated solid catalyst comprising (1) oxide or hydroxide of Group III or Group IV element, e.g. zirconium, and (2) a first metal comprising a metal or combination of metals selected from the group consisting of platinum, palladium, nickel, platinum and rhenium, and platinum and tin. The sulfated support is calcined prior to incorporation of the first metal and subsequent to said incorporation. The catalyst may further comprise (3) a second metal selected from the group consisting of Group VIII elements, e.g. iron. One embodiment of the invention further comprises (4) a third metal selected from the group consisting of Group V, VI and VII elements, e.g. manganese. Said second and third metals are added prior to the first calcination.Type: GrantFiled: January 21, 1994Date of Patent: February 27, 1996Assignee: Sun Company, Inc. (R&M)Inventors: Benjamin S. Umansky, Richard E. Mitchell, Chao-Yang Hsu, Manoj V. Bhinde, Chiu-Hsun Lin
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Patent number: 5292989Abstract: A catalyst useful for hydroisomerizing wax containing feeds comprises a Group VIII metal on an alumina or silica-alumina support having less than about 35 wt % silica and is surface treated with at least about 0.5 wt % silica or a silica precursor.Type: GrantFiled: January 8, 1993Date of Patent: March 8, 1994Assignee: Exxon Research & Engineering Co.Inventor: Stephen M. Davis
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Patent number: 5264648Abstract: The invention refers to a process for the obtainment of a catalyst useful in the isomerization of light paraffins, fundamentally based on acid treatment of a synthetic mordenite at temperatures between 40.degree. and 100.degree. C. followed by treatment with steam-air at temperatures between 300.degree. and 600.degree. C. which make it possible to optimize the SiO.sub.2 /Al.sub.2 O.sub.3 framework ratio and the amount of extraframework aluminum of the zeolite. The mordenite thus obtained is mixed with an inorganic refractory oxide such as Al.sub.2 O.sub.3 and a metal of group VIII, basically Pt, is added in an amount between 0.1 and 0.5% by weight referred to the final catalyst.The catalyst has been tested in the isomerization of light refinery fractions (C.sub.5 and C.sub.6) and has a high activity and selectivity of branched isomers with a low production of gases and a high octane number for the light gasoline obtained.Type: GrantFiled: August 8, 1991Date of Patent: November 23, 1993Assignee: Compania Espanola De Petroleos, S.A.--CEPSAInventors: Jesus J. Lazaro Munoz, Avelino Corma Canos, Juana M. Frontela Delgado
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Patent number: 5248409Abstract: Rare earth oxides, such as Nd.sub.2 O.sub.3 disperse onto the surface of SiO.sub.2 /Al.sub.2 O.sub.3 and act as weakly basic titrants. This lowers the acidity of SiO.sub.2 /Al.sub.2 O.sub.3 to close to that of chlorided alumina, as shown by model compound reaction tests. This support also disperses a noble metal such as Pt much better than undoped SiO.sub.2 /Al.sub.2 O.sub.3 and similar to chlorided alumina. Platinum on the rare earth modified silica alumina can function as a hydrocarbon conversion catalyst in reactions where Pt/chlorided Al.sub.2 O.sub.3 is used, such as in reforming, and isomerization, especially wax isomerization.Type: GrantFiled: August 20, 1992Date of Patent: September 28, 1993Assignee: Exxon Research & Engineering CompanyInventors: Stuart L. Soled, Gary B. McVicker, William E. Gates
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Patent number: 5245102Abstract: An isomerization zone process is disclosed that combines a deisohexanizer with a PSA separation section to provide a product stream comprising methylbutane and dimethylbutane. The process combines a methylpentane and normal hexane recycle stream, a normal pentane recycle stream and a fresh feedstream to provide a combined feedstream that is charged to an isomerization zone. The effluent from the isomerization zone is stabilized and passed to a deisohexanizer. A sidecut stream carries the methylpentane and normal hexane recycle stream from the deisohexanizer. Hydrocarbons having a higher boiling point than the sidecut stream are withdrawn as a bottoms stream from the deisohexanizer. An overhead carries normal pentane, methylbutane and dimethylbutanes to the PSA separation section. An extract stream is recovered as the normal pentane recycle stream. The raffinate from the PSA provides a high octane isomerate stream comprising mainly methylpentane and dimethylbutanes.Type: GrantFiled: August 14, 1992Date of Patent: September 14, 1993Assignee: UOPInventors: Andrew S. Zarchy, Martin F. Symoniak
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Patent number: 5233121Abstract: The present invention relates to a process for isomerizing a light paraffinic naphtha feedstock having a boiling range from about 50.degree. F. to about 210.degree. F. and containing at least 85 weight percent aliphatic hydrocarbon having 6 carbon atoms or less. The process comprises contacting the feedstock at isomerization conditions with an isomerization catalyst comprising a zeolite beta component.Type: GrantFiled: August 4, 1992Date of Patent: August 3, 1993Assignee: Amoco CorporationInventor: Frank S. Modica
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Patent number: 5233120Abstract: The isomerization of C.sub.5 /C.sub.6 n-paraffins to isoparaffins, comprises:a stage (1) of deisopentanizing a charge constituted by a light naphtha,a stage (2) of isomerizing the deisopentanization residue, an adsorption stage (3) carried out by passing the isomerization effluent onto an adsorbent retaining the n-paraffins and alternating with the adsorption stage (3), a desorption stage (4) carried out by lowering the pressure and stripping by means of an isopentane-rich gas flow from the deisopentanization stage.The isomerate freed from the n-paraffins in stage (3) is a product having a high octane number.Type: GrantFiled: July 17, 1992Date of Patent: August 3, 1993Assignee: Institut Francais du PetroleInventors: Ari Minkkinen, Larry Mank, Sophie Jullian
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Patent number: 5157198Abstract: The invention relates to a process for isomerizing normal paraffins, particularly C.sub.5 -C.sub.6, in the presence of at least one catalyst based on an omega zeolite having a molar ratio SiO.sub.2 /Al.sub.2 O.sub.3 ranging from 6.5 to 80, a content by weight of sodium lower than 0.2%, crystalline parameters "a" and "c" respectively smaller than or equal to 1.814 nm and 0.760 nm, a capacity of adsorption of nitrogen, measured at 77K under a partial pressure of 0.19, higher than about 8% by weight, the catalyst also comprising at least one metal from group VIII of the periodic table of elements, preferably platinum or/and palladium.Type: GrantFiled: November 1, 1991Date of Patent: October 20, 1992Assignees: Institut Francais Du Petrole, Elf FranceInventors: Francis Raatz, Christine Travers, Christian Marcilly, Thierry Descourieres, Francois Fajula, Francois Figueras
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Patent number: 5146037Abstract: An isomerization zone process is disclosed that combines a deisohexanizer with a PSA separation section to provide a product stream comprising methylbutane and dimethylbutane. The process combines a methylpentane and normal hexane recycle stream, a normal pentane recycle stream and a fresh feedstream to provide a combined feedstream that is charged to an isomerization zone. The effluent from the isomerization zone is stabilized and passed to a deisohexanizer. A sidecut stream carries the methylpentane and normal hexane recycle stream from the deisohexanizer. Hydrocarbons having a higher boiling point than the sidecut stream are withdrawn as a bottoms stream from the deisohexanizer. An overhead carries normal pentane, methylbutane and dimethylbutanes to the PSA separation section. An extract stream is recovered as the normal pentane recycle stream. The raffinate from the PSA provides a high octane isomerate stream comprising mainly methylpentane and dimethylbutanes.Type: GrantFiled: November 29, 1990Date of Patent: September 8, 1992Assignee: UOPInventors: Andrew S. Zarchy, Martin F. Symoniak
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Patent number: 5107054Abstract: The process relates to converting normal paraffins and/or mono-methyl branched paraffins, which are generally of low octane value, to more highly branched isoparaffins which are generally superior to normal paraffins in octane.Type: GrantFiled: March 1, 1991Date of Patent: April 21, 1992Assignee: Mobil Oil CorporationInventors: Kenneth J. Del Rossi, Albin Huss, Jr., Garry W. Kirker
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Patent number: 5082988Abstract: The present invention is a process and a catalyst for isomerizing normal and slightly branched C.sub.4 to C.sub.7 hydrocarbons. The catalyst comprises a Group VIII metal on Beta zeolite.Type: GrantFiled: July 6, 1989Date of Patent: January 21, 1992Assignee: Chevron CorporationInventor: Dennis L. Holtermann
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Patent number: 5082989Abstract: A process is disclosed for the isomerization of a C.sub.4 feedstock and a C.sub.5 -C.sub.6 feedstock that reduces equipment and operating expenses by utilizing a process flow scheme that provides beneficial heat integration and facilitates the use of a common recovery zone while permitting a wide variation in the relative ratio of a C.sub.4 to a C.sub.5 -C.sub.6 feedstock. The isomerization of the C.sub.4 feedstock takes place in a separate reaction zone. The effluent from the C.sub.4 isomerization zone is heat exchanged against or mixed with the C.sub.5 -C.sub.6 feedstock ahead of an additional isomerization zone that converts the C.sub.5 -C.sub.6 hydrocarbons, and if present, normal C.sub.4 hydrocarbons, to more highly branched hydrocarbons. Effluents from both isomerization zones enter a common separation section that removes light gases from the isomerate product.This invention simplifies the simultaneous isomerization of C.sub.4 and C.sub.5 -C.sub.6 feedstocks.Type: GrantFiled: December 29, 1989Date of Patent: January 21, 1992Assignee: UOPInventor: Brian H. Johnson
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Patent number: 5073667Abstract: Process for the isomerization of a hydrocarbon feed containing hydrocarbons comprising at least 4 carbon atoms, which process comprises isomerizing a hydrocarbon stream; separating the isomerisate thus obtained into a hydrogen-containing gas and a hydrocarbon effluent; separating from the hydrocarbon effluent a product stream containing branched hydrocarbons, leaving non-product hydrocarbons, and passing at least part of these hydrocarbons again to the isomerization step, in which process at least part of the feed is added to at least part of the isomerisate before the isomerisate is separated into the hydrogen-containing gas and the hydrocarbon effluent.Type: GrantFiled: October 9, 1990Date of Patent: December 17, 1991Assignee: Shell Oil CompanyInventors: Gregory V. Tonks, Anne E. L. M. M. Verstappen Declercq
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Patent number: 5059741Abstract: An integrated process for the production of a refinery gasoline pool with enhanced octane value from a pentane and hexane containing feedstock by first contacting with an isomerization catalyst; fractionating the resulting product into an iC.sub.5 product stream forming part of said refinery gasoline pool and a bottom stream containing nC.sub.5, nC.sub.6, mono-branched C.sub.6 and dibranched C.sub.6 ; passing said bottom stream through an adsorption bed with dibranched C.sub.6 passing thru unabsorbed; desorbing nC.sub.5, nC.sub.6 and monobranched C.sub.6 from the absorption bed; and recycling the desorbed nC.sub.5, nC.sub.6 and monobranched C.sub.6 to the isomerization zone.Type: GrantFiled: January 29, 1991Date of Patent: October 22, 1991Assignee: Shell Oil CompanyInventor: Richard M. Foley
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Patent number: 5026950Abstract: A combined process for hydrotreating and isomerizing a C.sub.4 -C.sub.7 feedstock is simplified and made more efficient by the use of a common hydrogen source and low hydrogen to hydrocarbon ratio in both the hydrotreating and isomerization steps of the invention. The method supplies hydrogen to a combined hydrotreatment and isomerization process for the isomerization of a feed stream comprising C.sub.4 -C.sub.7 hydrocarbons. The hydrocarbon feed stream contains sulfur and oxygen contaminants and is combined with a hydrogen-containing stream in an amount that produces a maximum hydrogen to hydrocarbon ratio of 0.9 stdm.sup.3 m.sup.3 (50 SCFB). The hydrotreater feed is contacted in a hydrotreater reactor with a catalyst comprising a Group VIB metal and a Group VIII metal on an alumina support.Type: GrantFiled: May 29, 1990Date of Patent: June 25, 1991Assignee: UOPInventors: Robert J. Schmidt, Robert S. Haizmann
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Patent number: 5026951Abstract: A combination isomerization and liquid phase adsorptive separation process is given increased efficiency and cost effectiveness by the elimination of a column for the separation of desorbent material from selectively retained components. By decreasing the ratio of normal paraffin desorbent to the selective pore volume circulation rate, the extract column can be eliminated without providing other means for the rejection or recovery of desorbent material. This reduction in the ratio of normal paraffin desorbent to selective pore volume circulation rate has been found not to decrease the recovery from the adsorption section. The elimination of the column provides a substantial decrease in the cost of the equipment to operate a combination isomerization zone and liquid phase adsorption section. In an alternate arrangement, the extract column is replaced with a deisohexanizer column. The deisohexanizer column can be used to produce a C.sub.5 -C.sub.6 product stream having research octane numbers of 93 or greater.Type: GrantFiled: January 9, 1990Date of Patent: June 25, 1991Assignee: UOPInventors: Robert J. Schmidt, Lynn H. Rice, Srikantiah Raghuram
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Patent number: 5019661Abstract: Branched olefins of at least 4 carbon atoms are hydroisomerized to a less branched alkane by contact with a hydrogen containing gas and a shape selective zeolite which has at least 1 metal of the Pt group supported primarily within the channels of said zeolite.Type: GrantFiled: June 1, 1989Date of Patent: May 28, 1991Assignees: Commonwealth Scientific and Industrial Research Organisation, Broken Hill Proprietary Company LimitedInventor: Thomas Mole
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Patent number: 5019671Abstract: A sulfated calcined solid catalyst which comprises (1) oxide or hydroxide of Group III or Group IV, e.g. zirconium, metal, (2) oxide or hydroxide of Group V, Group VI or Group VII, e.g. manganese or molybdenum, metal and (3) oxide or hydroxide of Group VIII, e.g. iron, or cobalt metal, is used to isomerize normal alkanes having 4 to 7 carbon atoms per molecule in the liquid phase to obtain high octane number blending components for motor fuel and/or valuable chemical and fuel intermediates.Type: GrantFiled: July 10, 1989Date of Patent: May 28, 1991Assignee: Sun Refining and Marketing CompanyInventors: Chao-Yang Hsu, Vasant K. Patel, David H. Vahlsing, James T. Wei, Harry K. Myers, Jr.
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Patent number: 5003118Abstract: The benzene content in a gasoline pool is reduced by a process that hydrogenates a benzene-containing isomerization zone feedstream. In addition to reducing the benzene concentration, the hydrogenation zone is also used to heat the isomerization zone feed and thereby eliminate the need for an isomerization zone heater. The process employs mild saturation conditions which eliminates hydrocracking and prevents the loss of isoparaffin yield. Additional cyclic hydrocarbons produced by the saturation of benzene can be processed in the isomerization zone for ring opening to increase the available paraffinic feedstock or the isomerization zone can be operated to pass the cyclic hydrocarbons through to a product recovery section.Type: GrantFiled: December 29, 1989Date of Patent: March 26, 1991Assignee: UOPInventors: Chi-Chu D. Low, Visnja A. Gembicki, Robert S. Haizmann
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Patent number: 4992159Abstract: Waxy distillates, or raffinates containing from as little as 10% wax but more typically about 30% wax or more are upgraded by a process comprising the steps of hydrotreating the waxy oil under conditions which convert less than 20% of the feed into products boiling lower than the feed to reduce the sulfur and nitrogen content of the oil followed by hydroisomerizing the hydrotreated waxy oil to reduce the wax content and increase the viscosity index. This oil having a waxy content of less than 30%, preferably less than 25%, can now be more easily dewaxed using conventional solvent dewaxing procedures. The advantage of the present process resides in the increased yield and/or stability of oil as compared to other upgrading, dewaxing processes which convert wax to light products. The isomerization catalyst is preferably a low fluorine content catalyst, more preferably a noble metal on 0.1 to less than 2 wt % fluorine on alumina catalyst, most preferably a noble Group VIII metal (e.g.Type: GrantFiled: December 16, 1988Date of Patent: February 12, 1991Assignee: Exxon Research and Engineering CompanyInventors: Ian A. Cody, David L. Brown
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Patent number: 4992617Abstract: Disclosed is a method for isomerizing paraffinic hydrocarbons which comprises contacting the paraffinic hydrocarbon with a noble-metal containing zeolite catalyst under isomerization conditions. The noble-metal catalyst are prepared by treating a zeolite selected from the acidic zeolites, LZ-210 type zeolites, and mordenite, with a noble-metal compound selected from Pt(acetylacetonate).sub.2 and Pd(acetylacetonate).sub.2.Type: GrantFiled: January 3, 1989Date of Patent: February 12, 1991Assignee: Exxon Research and Engineering CompanyInventor: Albert E. Schweizer
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Patent number: 4982048Abstract: This invention relates to a process for increasing the octane of a refinery gasoline pool by segregating components of a feed stream to increase the value of select components by isomerization and to prevent isomerization of other components already having a high octane value. The preferred feed stream of this process comprises di-branched paraffins, mono-methyl-branched paraffins and normal paraffins. Two or more different separatory sieves are used prior to isomerization. A first separatory shape-selective molecular sieve has a pore size of 4.5.times.4.5A or smaller to adsorb normal paraffins. A second separatory shape-selective molecular sieve has a pore size of 5.5.times.5.5 to 4.5.times.4.5A but excluding 4.5.times.4.5A. These sieves may be situated in a series flow arrangement. Normal paraffins are adsorbed by the first sieve. Mono-methyl-branched paraffins are adsorbed by the second sieve.Type: GrantFiled: February 24, 1989Date of Patent: January 1, 1991Assignee: Shell Oil CompanyInventors: Stephen C. Stem, Wayne E. Evans
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Patent number: 4962266Abstract: The invention relates to a process for the conversion of linear alkanes such as n-butane to dehydrogenated and isomerized products in the presence of a catalyst comprising a platinum component and a zincosilicate component.Type: GrantFiled: August 31, 1989Date of Patent: October 9, 1990Assignee: Amoco CorporationInventor: Victor K. Shum
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Patent number: 4956519Abstract: A sulfated calcined solid catalyst is provided which comprises (1) oxide or hydroxide of Group III or Group IV, e.g. zirconium, metal, (2) oxide or hydroxide of Group V, Group VI or Group VII, e.g. manganese, metal and (3) oxide or hydroxide of Group VIII, e.g. iron, metal. In one embodiment of the invention, the catalyst is used to isomerize normal alkanes having 4 to 7 carbon atoms per molecule, to obtain high octane number blending components for motor fuel and/or valuable chemical intermediates.Type: GrantFiled: November 13, 1989Date of Patent: September 11, 1990Assignee: Sun Refining and Marketing CompanyInventors: Elmer J. Hollstein, James T. Wei, Chao-Yang Hsu
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Patent number: 4937399Abstract: The present invention is directed to a process for the catalytic isomerization of waxes to liquid products, particularly to the production of high yields of liquid products boiling in the 370.degree. C..sup.+ range suitable for use as lube oil base stocks or blending stocks, said process employing as the catalyst a material made by depositing a hydrogenation metal component on a refractory metal oxide base, preferably alumina, fluoriding said metal loaded base using aqueous HF and subsequently crushing the fluorided metal loaded base to produce a sized material of 1/32 inch and less its largest cross-sectional dimension. Alternately the catalyst can be made by depositing a hydrogenation metal component on a refractory metal oxide base of 1/32 inch and less across its largest cross-sectional dimension and subsequently fluoriding said sized material using aqueous HF. In either case the catalyst is activated before being used by heating in a hydrogen atmosphere to from 350.degree. C. to 500.degree. C.Type: GrantFiled: December 13, 1988Date of Patent: June 26, 1990Assignee: Exxon Research and Engineering CompanyInventors: William A. Wachter, Ian A. Cody, Glen P. Hamner, deceased, Biddanda U. Achia
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Patent number: 4935578Abstract: The invention concerns a catalyst containing by weight:(a) from 10 to 99.99% of a mordenite being in major part shaped as needles and having a Si/Al atomic ratio of about 5 to 50, a benzene adsorption capacity of more than 5% by weight with respect to the dry mordenite weight, a volume V of elementary mesh from 2.73 to 2.78 nm.sup.3, a sodium content by weight lower than 0.2% and adsorbing molecules of a kinetic diameter larger than about 6.6.times.10.sup.-10 m,(b) from 0 to 89,99% of a matrix,(c) from 0,005 to 15% of at least one metal from group VIII, and(d) from 0,005 to 10% of at least one metal from group IV A.The catalyst is used for hydroisomerizing cuts containing a high proportion of normal paraffins having 4, 5, 6 or 7 carbon atoms per molecule to obtain with a good conversion and selectivity a mixture containing a high proportion of isoparaffins.Type: GrantFiled: December 22, 1988Date of Patent: June 19, 1990Assignee: Institut Francais du PetroleInventors: Pierre Dufresne, Jean-Pierre Franck, Francis Raatz, Christine Travers
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Patent number: 4929794Abstract: A combined process for hydrotreating and isomerizing a C.sub.4 -C.sub.7 feedstock is simplified and made more efficient by the use of a common hydrogen source and low hydrogen to hydrocarbon ratio in both the hydrotreating and isomerization steps of the invention. The method supplies hydrogen to a combined hydrotreatment and isomerization process for the isomerization of a feed stream comprising C.sub.4 -C.sub.7 hydrocarbons. The hydrocarbon feed stream contains sulfur and oxygen contaminants and is combined with a hydrogen-containing stream in an amount that produces a maximum hydrogen to hydrocarbon ratio of 0.9 stdm.sup.3 /m.sup.3 (50 SCFB). The hydrotreater feed is contacted in a hydrotreater reactor with a catalyst comprising a Group VIB metal and a Group VII metal on an alumina support.Type: GrantFiled: December 30, 1988Date of Patent: May 29, 1990Assignee: UOPInventors: Robert J. Schmidt, Robert S. Haizmann
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Patent number: 4929795Abstract: A process is disclosed for the production of lube oil base stocks or blending stocks by the isomerization of waxes over isomerization catalysts containing a hydrogenating metal component on a fluorided alumina or material containing alumina.The present invention is also directed to a wax isomerization process which process employs a catalyst prepared by a process involving depositing a hydrogenation metal on alumina or material containing alumina support, calcining said metal loaded support and fluoriding said metal loaded support.Type: GrantFiled: December 13, 1988Date of Patent: May 29, 1990Assignee: Exxon Research and Engineering CompanyInventors: Ian A. Cody, Glen P. Hamner, deceased, James T. Schorfheide
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Patent number: 4923589Abstract: A combined reforming and isomerization process wherein at least a portion of the hydrogen produced in the reforming process is passed with a C.sub.5 -C.sub.6 range normal paraffin feedstock to an isomerization zone, containing an isomerization catalyst, at isomerization condition to produce an isomerized C.sub.5 -C.sub.6 product stream and passing the C.sub.5 -C.sub.6 isomerized product stream to a reformate separation zone (hydrogen stripping and topping zones) and recovering at least a major portion of the isomerized C.sub.5 -C.sub.5 product stream with the reformate for use as a high octane gasoline product.Type: GrantFiled: April 24, 1987Date of Patent: May 8, 1990Assignee: Atlantic Richfield CompanyInventor: Milton H. Dalson
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Patent number: 4911822Abstract: The invention concerns a combined process of catalytically hydroreforming a heavy naphtha in at least one reaction zone (10) and catalytically hydroisomerizing a light naptha in at least one reaction zone (34).The invention is characterized in that the hydrogen produced in the hydroreforming unit (line 27) is used to isomerize the light naphtha, the obtained reformate and isomerate being fractionated preferably together in the same stabilization column (51 in FIG. 1).A better thermal integration, a better recovery of light hydrocarbons and a lowering of the utilities requirements and investments, as compared with units operating separately, are thus achieved.Type: GrantFiled: April 15, 1987Date of Patent: March 27, 1990Assignee: Institut Francais du PetroleInventors: Jean-Pierre Franck, Adrien Orieux, Andre Vidal
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Patent number: 4877581Abstract: A paraffin conversion process for hydroisomerizing a nitrogen and wax-containing hydrocarbon feedstock comprising contacting the feedstock with a catalyst including a ZSM-11 zeolite characterized by an alpha value from about 10 to 50, in combination with a Group VIII metal hydrogenation-dehydrogenation component of platinum or palladium at a temperature of about 400.degree. F. to about 850.degree. F. and at a pressure of from about 200 to about 2000 psig.Type: GrantFiled: September 1, 1988Date of Patent: October 31, 1989Assignee: Mobil Oil CorporationInventors: Nai Y. Chen, Dennis E. Walsh
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Patent number: 4835129Abstract: Process for regenerating or activating a catalyst for isomerizing n-paraffins, containing at least one group VIII metal supported on an acid mordenite, wherein, after having lost at least a part of its initial activity, said catalyst is treated in a first step with an oxygen-containing gas at a temperature lower than about 550.degree. C., so as to remove the major part of the catalyst coke content, and in a second step the resultant product from the first step is oxychlorinated to a temperature of about 200.degree.-500.degree. C. by means of a gas mixture containing oxygen, water and chlorine or at least one chlorinated compound, said chlorine or chlorinated compound being used in a total amount of 0.5-10% by weight, calculated as chlorine, in proportion to the mordenite weight.Type: GrantFiled: March 7, 1988Date of Patent: May 30, 1989Assignee: Institut Francais du PetroleInventors: Christine Travers, Jean-Paul Bournonville, Jean-Pierre Franck
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Patent number: 4832824Abstract: This process is for the reforming of (particularly; the aromatization of and isomerization of) alkanes to produce aromatics isonomal alkanes. Although the process and catalyst parameters can be adjusted to produce a majority of one or the other of the aromatic or isomerate products, the process is especially favorable for the production of a superior gasoline blending component having high octane blending values and containing significant amounts of both aromatics and branched paraffins. Only a small amount of cracking takes place. The process is catalytic and uses a high silica faujasite type zeolite, which contains a catalytic amount of at least one Group VIII noble metal, particularly platinum, within the pores of the zeolite.Type: GrantFiled: December 19, 1986Date of Patent: May 23, 1989Inventors: David E. W. Vaughan, Amal K. Ghosh
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Patent number: 4778944Abstract: Catalytic isomerization of paraffinic feedstocks containing at least about 2 ppm by weight sulfur is effected using an isomerization catalyst comprising a hydrogenation/dehydrogenation catalyst supported on molecular sieve without undue loss of catalytic activity or selectivity by maintaining the water content of the feedstock below about 5 ppm by weight water.Type: GrantFiled: October 10, 1986Date of Patent: October 18, 1988Assignee: Union Carbide CorporationInventor: Andrew S. Zarchy
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Patent number: 4727217Abstract: The invention concerns a new mordenite adsorbing molecules of a kinetic diameter higher than about 0.66 nm, prepared from a mordenite of the so-called small pores type.Said zeolite, admixed with a matrix and at least one group VIII metal can be used in n-paraffins hydroisomerization reactions.Type: GrantFiled: January 7, 1987Date of Patent: February 23, 1988Assignee: Institut Francais du PetroleInventors: Christine Travers, Pierre Dufresne, Francis Raatz, Christian Marcilly
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Patent number: 4665272Abstract: Superior isomerization performance is obtained with a catalytic composite comprising a Group VIII noble metal and a hydrogen-form crystalline alumino-silicate incorporated with a refractory inorganic oxide. The superior performance is a direct result of the catalyst composite having a surface area of at least 580 m.sup.2 /g. A novel method of preparing an isomerization catalyst having a surface area of at least 580 m.sup.2 /g is presented, along with a novel process for the isomerization of isomerizable hydrocarbons.Type: GrantFiled: February 24, 1986Date of Patent: May 12, 1987Assignee: UOP Inc.Inventors: Steve T. Bakas, Steven W. Cole
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Patent number: 4665273Abstract: This invention relates to a process for isomerization of sulfur containing isomerizable hydrocarbons, especially saturated hydrocarbons having from 4 to 7 carbon atoms per molecule. More specifically, this invention relates to a process for isomerizing a sulfur containing combined feed where the sulfur compounds are controlled to achieve a level of from about 5 wt. ppm to about 150 wt. ppm utilizing a catalyst composition containing a hydrogen form crystalline aluminosilicate, a Group VIII metal, a refractory oxide and having a surface area of at least 580 m.sup.2 /g.Type: GrantFiled: February 14, 1986Date of Patent: May 12, 1987Assignee: UOP Inc.Inventors: James A. Johnson, Robert J. Schmidt
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Patent number: 4581126Abstract: A catalyst support comprises a porous gel of an inorganic substance, for example a refractory inorganic oxide, and has a surface area in the range 125 to 150 m.sup.2 /g, a mean pore diameter in the range 140 to 190 .ANG. with at least 80% of the pore volume contained in pores having a pore size range of 50 to 90 .ANG.. The invention also relates to catalysts based on such supports and to hydrocarbon conversion processes, for example reforming, carried out in the presence of hydrogen and employing said catalysts.Type: GrantFiled: March 29, 1985Date of Patent: April 8, 1986Assignee: Imperial Chemical Industries PLCInventors: Michael A. Day, Alistair Reid
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Patent number: 4392003Abstract: This invention relates to a method of dehydroisomerizing n-butane by contacting at elevated temperatures a feedstock containing n-butanes with a catalyst composition containing a gallium compound on a support. The process affords a valuable method of producing iso-butene which is a basic chemical feedstock for a number of products including polyisobutenes, methacrolein and methyl tertiary butyl ether, to name a few. The last named compound can be prepared by reacting isobutene with methanol and is a convenient means of separating iso-butene from the products of the dehydroisomerization stage.Type: GrantFiled: June 8, 1981Date of Patent: July 5, 1983Assignee: The British Petroleum Company LimitedInventors: Alexander J. Kolombos, Clive D. Telford, Dennis Young
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Patent number: 4367137Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with an acidic multimetallic catalytic composite comprising a combination of catalytically effective amounts of a platinum group component, a cobalt component, a tin component, a phosphorus component and a halogen component with a porous carrier material. The platinum group, cobalt, tin, phosphorus and halogen components are present in the multimetallic catalyst in amounts respectively, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.05 to about 5 wt. % cobalt, about 0.01 to about 5 wt. % tin, about 0.01 to about 5 wt. % phosphorus and about 0.1 to about 3.5 wt. % halogen. A specific example of the type of hydrocarbon conversion process disclosed is a process for the catalytic reforming of a low-octane gasoline fraction wherein the gasoline fraction and a hydrogen stream are contacted with the acidic multimetallic catalyst disclosed herein at reforming conditions.Type: GrantFiled: November 23, 1981Date of Patent: January 4, 1983Assignee: UOP Inc.Inventors: George J. Antos, Tai-Hsiang Chao
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Patent number: 4327240Abstract: Isomerizable hydrocarbons are isomerized using a catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of catalytically effective amounts of a platinum group component, which is maintained in the elemental metallic state during the incorporation and pyrolysis of the rhenium carbonyl component, of a tin component, and of a halogen component.Type: GrantFiled: December 3, 1980Date of Patent: April 27, 1982Assignee: UOP Inc.Inventor: George J. Antos
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Patent number: 4268377Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel activated multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed ruthenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component, which is maintained in the elemental metallic state during the incorporation and pyrolysis of the ruthenium carbonyl component, and of a rhenium component. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed ruthenium carbonyl component, rhenium component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % of the uniformly dispersed platinum group metal, about 0.01 to about 2 wt.Type: GrantFiled: October 5, 1979Date of Patent: May 19, 1981Assignee: UOP Inc.Inventor: George J. Antos
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Patent number: 4259174Abstract: Hydrocarbon oils, especially waxy distillate lubricating oil stocks suitable for the preparation, by conventional unit processes, of high V.I., low pour point lubricating oils, are advantageously catalytically dewaxed with synthetic offretite catalyst preferably associated with a hydrogenation metal such as platinum or palladium.Type: GrantFiled: March 19, 1979Date of Patent: March 31, 1981Assignee: Mobil Oil CorporationInventors: Nai Y. Chen, William E. Garwood
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Patent number: 4207426Abstract: Isomerizable hydrocarbons including paraffins, cycloparaffins, olefins and alkyl aromatics are isomerized by contacting the hydrocarbon at isomerization conditions with a catalytic composite comprising a platinum group metal on an alpha-alumina monohydrate support wherein said support is prepared by admixing an alpha-alumina monohydrate with an aqueous amoniacal solution having a pH of at least about 7.5 to form a stable suspension and commingling said suspension with a salt of a strong acid to form an extrudable paste or dough. Upon extrusion, the extrudate is dried and calcined to form said alumina support.Type: GrantFiled: May 16, 1979Date of Patent: June 10, 1980Assignee: UOP Inc.Inventors: Roy T. Mitsche, George N. Pope
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Patent number: 4183804Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel activated multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed ruthenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component which is maintained in the elemental metallic state. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed ruthenium carbonyl component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % of the uniformly dispersed platinum group metal, about 0.01 to about 2 wt. % of carbonyl-derived ruthenium and about 0.1 to about 3.5 wt. % of halogen.Type: GrantFiled: November 4, 1977Date of Patent: January 15, 1980Assignee: UOP Inc.Inventor: George J. Antos
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Patent number: 4179581Abstract: Isomerizable hydrocarbons including paraffins, cycloparaffins, olefins and alkyl aromatics are isomerized by contacting the hydrocarbon at isomerization conditions with a catalytic composite comprising a platinum group metal on an alpha-alumina monohydrate support wherein said support is prepared by admixing an alpha-alumina monohydrate with an aqueous ammoniacal solution having a pH of at least about 7.5 to form a stable suspension and commingling said suspension with a salt of a strong acid to form an extrudable paste or dough. Upon extrusion, the extrudate is dried and calcined to form said alumina support.Type: GrantFiled: June 30, 1978Date of Patent: December 18, 1979Assignee: UOP Inc.Inventors: Roy T. Mitsche, George N. Pope
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Patent number: 4165276Abstract: Hydrocarbons are converted by contacting them at hydrocarbon conversion conditions with a novel superactive multimetallic catalytic composite comprising a combination of a catalytically effective amount of a pyrolyzed rhenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component which is maintained in the elemental metallic state. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed rhenium carbonyl component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to abour 5 wt. % rhenium and about 0.1 to about 3,5 wt. % halogen.Type: GrantFiled: September 14, 1977Date of Patent: August 21, 1979Assignee: UOP Inc.Inventor: George J. Antos