Abstract: Novel filter elements for sequestering acids from oil or fuel, the strong base flocs that comprise the filter elements, and methods of their preparation and use are disclosed. The filter elements comprise a mechanically linked interlocking fiber matrix interspersed with strong base particle flocs wherein the strong base particles constitute at least 30% by weight of the filter element. Certain filter elements may be useful for sequestering acids or neutralized acids in certain oils or fuels, for example, the acids originating in the combustion and lubrication system of an internal combustion engine or those contained in oils in an oil circulation system. Other filter elements may be useful for reducing oxidation of an oil.

Abstract: A method of preparation for Self-supporting dynamic polymer membranes (called “dynamer” membranes) of the polyimine type is provided along with their use in separation processes, especially for separating gaseous species.

Abstract: The invention relates to a process for the electrochemical separation of hydrogen from a hydrogen-comprising reaction mixture R by means of a gastight membrane-electrode assembly comprising at least one selectively proton-conducting membrane and at least one electrode catalyst on each side of the membrane, where at least part of the hydrogen present in the reaction mixture R is oxidized to protons over the anode catalyst on the retentate side of the membrane and the protons are, after passing through the membrane to the permeate side, I reduced to hydrogen over the cathode catalyst and/or II reacted with oxygen over the cathode catalyst to form water, with the oxygen originating from an oxygen-comprising stream O which is brought into contact with the permeate side of the membrane, and also a reactor equipped with at least one membrane-electrode assembly.

Abstract: The present invention discloses a new type of polyimide membrane with high permeances and high selectivities for gas separations and particularly for CO2/CH4 and H2/CH4 separations. The polyimide membranes have CO2 permeability of 50 Barrers or higher and single-gas selectivity for CO2/CH4 of 15 or higher at 50° C. under 791 kPa for CO2/CH4 separation. The polyimide membranes have UV cross-linkable functional groups and can be used for the preparation of UV cross-linked polyimide membranes having CO2 permeability of 20 Barrers or higher and single-gas selectivity for CO2/CH4 of 35 or higher at 50° C. under 791 kPa for CO2/CH4 separation.

Abstract: A membrane includes a metal or coordination complex that selectively interacts with one or more materials. The membrane can be used for facilitated transport separation of the materials. The metal complex can include any suitable metal center, but preferably includes a late transition metal. The metal complex can also include any suitable ligand, but preferably includes a triphosphacyclononane. The metal complex can be covalently linked to the membrane.

Abstract: Disclosed herein is a process for conditioning natural gas containing C3+ hydrocarbons, so that it can be used as combustion fuel to run gas-powered equipment, including gas engines and turbine-driven compressors, in the gas field or the gas processing plant. The claimed process use glassy polymeric membranes that are preferentially permeable to methane over C2+ hydrocarbons to produce a partially purified methane stream. The process operates at a stage cut of at least about 5%.

Abstract: The present invention provides a method for revamping an HF or sulphuric acid alkylation unit to an ionic liquid alkylation unit, wherein the HF or sulphuric acid alkylation unit comprise at least: —a reactor unit for contacting catalyst and hydrocarbon reactants; —a separator unit for separating a reactor effluent into a catalyst phase and an alkylate-comprising hydrocarbon phase; —a fractionator unit for fractionating the alkylate-comprising hydrocarbon phase into at least one stream comprising alkylate; and which method includes: —providing a second separator unit suitable for the separation of solids from liquids downstream of the reactor unit suitable to reduce the solids content in at least part of the reactor effluent.

Abstract: A method for concurrently transporting and removing trace amount levels of heavy metals such as mercury from produced fluids such as natural gas, with the injection of a complexing agent and a hydrate inhibitor into the pipeline for use in transporting the produced fluid. Volatile mercury in the natural gas is removed while the produced fluid is being transported in the pipeline, with the hydrate inhibitor suppressing or decreasing the formation of the hydrate that would cause plugging in the pipeline. The complexing agent reacts with the volatile mercury in the natural gas, forming precipitate or soluble mercury complexes in the aqueous phase. The aqueous phase containing the hydrate inhibitor, unreacted complexing agent, and mercury complexes is subsequently recovered and can be re-used in the pipeline.

Abstract: A process and system for separating and upgrading bio-oil into renewable fuels is provided. The process comprises separating bio-oil into a light fraction and heavy fraction based on their boiling points. The heavy fraction is then subjected to hydrotreatment, while the light fraction is not subjected to hydrotreatment. At least a portion of the un-hydrotreated light fraction and at least a portion of the hydrotreated heavy fraction are blended with petroleum-derived gasoline to thereby provide a renewable gasoline, and at least a portion of the hydrotreated heavy fraction is blended with petroleum-derived diesel to thereby provide a renewable diesel.

Abstract: The present invention relates to a process for separating a phase (A) comprising at least one ionic liquid from a phase (B), phase (A) having a higher viscosity than phase (B), comprising the following steps: a) providing a stream (S1) comprising a dispersion (D1) in which phase (A) is dispersed in phase (B), b) introducing stream (S1) into a phase separation unit (PT1) comprising a knitted fabric, preferably a knitted glass fiber fabric, c) separating the dispersed phase (A) from phase (B) in the phase separation unit (PT1), d) discharging a stream (S2) comprising at least 70% by weight, preferably at least 90% by weight, of phase (A) from the phase separation unit (PT1), and e) discharging a stream (S3) comprising at least 70% by weight, preferably at least 90% by weight, of phase (B) from the phase separation unit (PT1).

Abstract: The present invention relates to a process for separating a phase (A) comprising at least one ionic liquid from a phase (B), phase (A) having a higher viscosity than phase (B), comprising the following steps: a) providing a stream (S1) comprising a dispersion (D1) in which phase (A) is dispersed in phase (B), b) introducing stream (S1) into a coalescing filter (K) manufactured from acrylic/phenolic resin, c) separating the dispersed phase (A) from phase (B) in the coalescing filter (K), d) discharging a stream (S2) comprising at least 70% by weight, preferably at least 90% by weight, of phase (A) from the coalescing filter (K), and e) discharging a stream (S3) comprising at least 70% by weight, preferably at least 90% by weight, of phase (B) from the coalescing filter (K).

Abstract: The present invention relates to a process for converting aliphatic hydrocarbons having 1 to 4 carbon atoms to aromatic hydrocarbons in the presence of a catalyst under nonoxidative conditions, wherein at least some of the hydrogen formed in the conversion electrochemically removed is by means of a gas-tight membrane-electrode assembly.

Abstract: The present invention describes a n-butane absorption process for purifying the ethylene product from an ethane oxidation process. The ethane oxidation product is fed to a series of absorption towers using a n-butane solvent that remove the inert components as well as purifying the ethylene from the product. A first absorption tower uses n-butane as a solvent to absorb both the ethane and ethylene, allowing for inert gasses to be removed from the stream. An ethylene-rich side stream from this tower is sent to an ethylene purification tower where ethylene is purified using n-butane solvent. The bottom stream from the first absorption tower is then sent to an intermediate ethylene recovery tower where crude ethylene is purified, and the overhead ethylene stream being sent to the ethylene purification tower.

Abstract: A device for separating fuel components comprising a separating membrane for separating high-octane fuel components from un-separated fuel and a heat exchanger between first liquid passing through the heat exchanger and second liquid passing through the heat exchanger, is provided. The first liquid is un-separated fuel passing through the heat exchanger before being supplied to the separating membrane. The second liquid is low-octane fuel remaining when the high-octane fuel components are separated from the un-separated fuel, passing through the heat exchanger after changing to an almost liquid phase.

Abstract: The invention relates to a process for converting aliphatic hydrocarbons having from 1 to 4 carbon atoms into aromatic hydrocarbons, which comprises the steps: a) reaction of a feed stream E comprising at least one aliphatic hydrocarbon having from 1 to 4 carbon atoms in the presence of a catalyst under nonoxidative conditions to give a product stream P comprising aromatic hydrocarbons and hydrogen and b) electrochemical removal of at least part of the hydrogen formed in the reaction from the product stream P by means of a gastight membrane-electrode assembly comprising at least one selectively proton-conducting membrane and at least one electrode catalyst on each side of the membrane, where at least part of the hydrogen is oxidized to protons over the anode catalyst on the retentate side of the membrane and the protons are, after passing through the membrane on the permeate side, reacted with oxygen to form water over the cathode catalyst, with the oxygen originating from an oxygen-comprising stream O whi

Abstract: The present invention involves the use of a novel membrane system for natural gas upgrading. This membrane system includes a first-stage membrane such as a membrane prepared from the polymer of intrinsic microporosity (PIM) to selectively remove hydrocarbons from C3 to C35 to control the dew point of natural gas, and a second-stage membrane such as a polybenzoxazole (PBO) or crosslinked PBO membrane to selectively remove CO2 from natural gas. The new membrane system described in the current invention eliminates the use of high cost and high footprint membrane pretreatment. Therefore, the membrane system can significantly reduce the footprint and cost for natural gas upgrading compared to the current commercially available membrane systems that include a non-membrane-related pretreatment system.

Abstract: A gas separation process for treating off-gas streams from reaction processes, and reaction processes including such gas separation. The invention involves flowing the off-gas across the feed side of a membrane, flowing a sweep gas stream, usually air, across the permeate side, and passing the permeate/sweep gas mixture to the reaction. The process recovers unreacted feedstock that would otherwise be lost in the waste gases in an energy-efficient manner.

Abstract: A method is proposed for operating a plant for purifying a high-pressure gas mixture from easily permeating components, which plant comprises membrane gas separating units having a high-pressure chamber and a low-pressure chamber with a selectively permeable membrane therebetween, in which method the low-pressure chamber of at least one membrane gas separating unit is continuously flushed with purified gas mixture (semi-finished product or product), wherein the pressure difference between the aforementioned chambers of the membrane gas separating unit and, likewise, the flow rate of the purified gas mixture used for flushing are maintained so that the amount of each easily permeating component in the product does not exceed the desired values. The proposed method makes it possible to purify a raw material from one or more easily permeating components simultaneously, increase purification efficiency, and provide the possibility of using raw material with a higher content of easily permeating components.

Abstract: A method comprising receiving a hydrocarbon feed stream, separating the hydrocarbon feed stream into a heavy hydrocarbon rich stream and a carbon dioxide recycle stream, separating the carbon dioxide recycle stream into a natural gas liquids (NGL) rich stream and a purified carbon dioxide recycle stream, and injecting the purified carbon dioxide recycle stream into a subterranean formation. Included is a method comprising selecting a first recovery rate for a NGL recovery process, estimating the economics of the NGL recovery process based on the first recovery rate, selecting a second recovery rate that is different from the first recovery rate, estimating the economics of the NGL recovery process based on the second recovery rate, and selecting the first recovery rate for the NGL recovery process when the estimate based on the first recovery rate is more desirable than the estimate based on the second recovery rate.

Abstract: The present invention relates to a process for converting aliphatic hydrocarbons having 1 to 4 carbon atoms to aromatic hydrocarbons, comprising the steps of: a) converting a reactant stream E which comprises at least one aliphatic hydrocarbon having 1 to 4 carbon atoms in the presence of a catalyst under nonoxidative conditions to a product stream P comprising aromatic hydrocarbons and hydrogen, and b) electrochemically removing at least some of the hydrogen formed in the conversion from the product stream P by means of a gas-tight membrane-electrode assembly which has at least one selectively proton-conducting membrane and, on each side of the membrane, at least one electrode catalyst, at least some of the hydrogen being oxidized to protons over the anode catalyst on the retentate side of the membrane, and the protons, after passing through the membrane, on the permeate side over the cathode catalyst, are partly, in b1) reduced to hydrogen with application of a voltage, and partly, in b2) reacted with oxy

Abstract: Disclosed is a process for separating an acidic contaminant and light hydrocarbon of a light hydrocarbon feed having a large contaminating acidic contaminant content. Among other features, the process uses a combination of distillation and membrane separation arranged in a unique way to yield a high-purity light hydrocarbon product and a high-purity acidic contaminant product.

Abstract: A process is provided for recovering methane from landfill feed gas and other anaerobic digestors. The process comprising the following steps: firstly treating the feed gas to remove H2S; subsequently compressing the gas; and then treating the gas to remove further impurities. Additionally, there is provided a chiller for reducing the temperature of a gas flow. The chiller comprising: a shell arranged to be chilled, a plurality of bores through the shell and through which the gas flows, in use, and forming, together with the shell, a heat exchanger, a tangential inlet to each bore for creating a spiral flow of the gas through the bore, in use. Furthermore, a process is provided for purifying a gas feed using a reversible gas absorber unit comprising two hollow fiber gas/liquid contactors, each of which is arranged to provide a counter-current flow.

Abstract: This invention relates to a process for the removal of catalyst particles from a hydrocarbon stream (14) derived from the reaction of synthesis gas (12) with a particulate Fischer Tropsch catalyst in a Fischer Tropsch reactor (10). The process includes a primary separation step (16) which makes use of a filter, wherein the filter has a pore size which is 70% to 95 of the average size of the particles of the Fischer Tropsch catalyst, thereby forming a primary filtered hydrocarbon stream (18) containing fine catalyst particles. The benefit of this selection of filter pore size is that it mitigates fines build-up on the filter of the primary separator. The primary filtered hydrocarbon stream (18) is then passed to a secondary separation step in a cross-flow filtration unit (20) which removes fine catalyst particles from the primary filtered hydrocarbon stream to provide a retenate (24) containing the catalyst fines, and permeate (22) containing a hydrocarbon product.

Abstract: The present invention discloses a new type of polyimide membrane with high permeances and high selectivities for gas separations and particularly for CO2/CH4 and H2/CH4 separations. The polyimide membranes have CO2 permeability of 50 Barrers or higher and single-gas selectivity for CO2/CH4 of 15 or higher at 50° C. under 791 kPa for CO2/CH4 separation. The polyimide membranes have UV cross-linkable functional groups and can be used for the preparation of UV cross-linked polyimide membranes having CO2 permeability of 20 Barrers or higher and single-gas selectivity for CO2/CH4 of 35 or higher at 50° C. under 791 kPa for CO2/CH4 separation.

Abstract: The present invention discloses a new type of polyimide membrane with high permeances and high selectivities for gas separations and particularly for CO2/CH4 and H2/CH4 separations. The polyimide membranes have CO2 permeability of 50 Barrers or higher and single-gas selectivity for CO2/CH4 of 15 or higher at 50° C. under 791 kPa for CO2/CH4 separation. The polyimide membranes have UV cross-linkable functional groups and can be used for the preparation of UV cross-linked polyimide membranes having CO2 permeability of 20 Barrers or higher and single-gas selectivity for CO2/CH4 of 35 or higher at 50° C. under 791 kPa for CO2/CH4 separation.

Abstract: The device described in the present invention can trap plugging particles contained in the liquid feed supplying a reactor functioning in gas and liquid co-current down-flow mode using a specific distributor tray comprising a filtration medium. The present device is of particular application to the selective hydrogenation of feeds containing acetylenic and dienic compounds.

Abstract: Certain embodiments are directed to processes for fabrication of zeolitic imidazolate framework (ZIF) membranes. These ZIF membranes can be used in separating C2-hydrocarbons from C3+ hydrocarbons and propylene/propane mixtures.

Abstract: Disclosed are tubular surface coalescers, systems, and methods for coalescing a mixture of two phases, namely a continuous phase and a dispersed phase. The disclosed tubular surface coalescers, systems, and methods include or utilize one or more layers of media material having a distinct mean pore size and wettability applied to a surface of a porous tubular support structure.

Abstract: Methods and apparatus relate to separating and removing aromatic compounds from a hydrocarbon stream. Splitting of the hydrocarbon stream into constituents as desired relies on a membrane and distillation columns that supply feed into the membrane and receive retentate and permeate streams output from the membrane. Configurations employing the membrane and the distillation columns enable benzene recovery and facilitate efficient separation.

Abstract: An improved ionic liquid membrane and its preparation for separation of olefins/paraffins is described. The membrane comprises an ionic liquid with a metal salt. The ionic liquid includes a choline salt, selected from choline, chloride/hydroxide/bitratrate, phosphatidylcholine and is a deep eutectic liquid. The metal salt selected from silver, copper, gold, mercury, cadmium, zinc with choloride, nitrate, tetrafluoroborate, triflate, cyanide, thiocyanide, tetraphenylborate as anion. The ionic liquid is eutectic or a so-called deep eutectic liquid. The experimental examples use choline chloride, urea and silver nitrate/chloride and are tested for methane/ethene separation.

Abstract: A process and an apparatus for separating and recovering waste alkali from a cyclohexane oxidation solution are provided. A gradient combination of the gravity separation technique, the vortex separation technique and the coalescence separation technique is used to carry out fine separation of the waste alkali liquor from the cyclohexane oxidation solution. The purified cyclohexane oxidation solution is fed into a down-stream apparatus. Most of the waste alkali liquor thus separated is recycled, while the remaining is expelled. The expelled waste alkali liquor is incinerated in an incinerator, followed by recovering the molten species using a pneumatic pulverization process.

Abstract: The present invention involves the use of a novel membrane system for natural gas upgrading. This membrane system includes a first-stage membrane such as a membrane prepared from the polymer of intrinsic microporosity (PIM) to selectively remove hydrocarbons from C3 to C35 to control the dew point of natural gas, and a second-stage membrane such as a polybenzoxazole (PBO) or crosslinked PBO membrane to selectively remove CO2 from natural gas. The new membrane system described in the current invention eliminates the use of high cost and high footprint membrane pretreatment. Therefore, the membrane system can significantly reduce the footprint and cost for natural gas upgrading compared to the current commercially available membrane systems that include a non-membrane-related pretreatment system.

Abstract: Processes for olefin/paraffin separation utilizing porous, hydrophobic poly(ether ether ketone) (PEEK) membranes are provided. In accordance with an exemplary embodiment, a process for olefin/paraffin separation comprises providing a porous membrane formed of PEEK polymer functionalized with hydrophobic groups, the porous membrane having a first surface and a second surface. The first surface of the porous membrane is contacted with a feed comprising an olefin and a paraffin and a permeate is caused to flow from the second surface of the porous membrane. The permeate has a concentration of the paraffin that is higher than a concentration of the paraffin of the feed.

Abstract: This invention relates to an ultrafiltration process for separating a heavy hydrocarbon stream to produce an enriched saturates content stream(s) utilizing an ultrafiltration separations process. The enriched saturates content streams can then be further processed in refinery and petrochemical processes that will benefit from the higher content of saturated hydrocarbons produced from this separations process. The invention may be utilized to separate heavy hydrocarbon feedstreams, such as whole crudes, topped crudes, synthetic crude blends, shale oils, oils derived from bitumen, oils derived from tar sands, atmospheric resids, vacuum resids, or other heavy hydrocarbon streams into enriched saturates content product streams. The invention provides an economical method for separating heavy hydrocarbon stream components by molecular species instead of molecular boiling points.

Abstract: A gas separation process for treating off-gas streams from reaction processes, and reaction processes including such gas separation. The invention involves flowing the off-gas across the feed side of a membrane, flowing a sweep gas stream, usually air, across the permeate side, and passing the permeate/sweep gas mixture to the reaction. The process recovers unreacted feedstock that would otherwise be lost in the waste gases in an energy efficient manner.

Abstract: “A method of preparation for polyimine self-supported dynamic polymeric membranes (called “dynameric” membranes) is provided along with their use in separation processes, especially for separating gaseous species.

Abstract: A fractionation system for a polymerization reactor includes a membrane separation system designed to separate light components, such as unreacted monomer and inerts, from diluent. The membrane separation system may employ one or more membrane modules designed to separate hydrocarbons based on size, solubility, or combinations thereof. The fractionation system also may include a heavies fractionation column designed to separate heavy components, such as unreacted comonomer and oligomers, from the diluent.

Abstract: A continuous gas-phase process for the polymerization of alpha-olefins, in particular ethylene, comprising passing an alpha-olefin monomer stream through an oil filter in order to reduce the amount of oil to less than 8 ppm, and polymerizing the thus purified monomer feed in gas-phase reactor; the reduction of the amount of oil improves the operability of the plant over time.

Abstract: In an isomerization process where the isomerization effluent (108) is fractionated in a deisohexanizer (116) to provide an overhead (118) containing dimethylbutanes and a higher boiling fraction (122) containing normal hexane, the higher boiling is contacted with a selectively permeable membrane (124) to provide a retentate containing methylcyclopentane (128). If desired, the normal hexane-containing permeate can be recycled for isomerization. The preferred membranes are sieving membranes having a C6 Permeate Flow Index of at least 0.01 and a C6 Permeate Flow Ratio of at least 1.25:1.

Abstract: Processes for olefin/paraffin separation utilizing porous, hydrophobic poly(ether ether ketone) (PEEK) membranes are provided. In accordance with an exemplary embodiment, a process for olefin/paraffin separation comprises providing a porous membrane formed of PEEK polymer functionalized with hydrophobic groups, the porous membrane having a first surface and a second surface. The first surface of the porous membrane is contacted with a feed comprising an olefin and a paraffin and a permeate is caused to flow from the second surface of the porous membrane. The permeate has a concentration of the paraffin that is higher than a concentration of the paraffin of the feed.

Abstract: A process for separating an ionic liquid from hydrocarbons employs a coalescer material having a stronger affinity for the ionic liquid than the hydrocarbons. The coalescer material can be a high surface area material having a large amount of contact area to which ionic liquid droplets dispersed in the hydrocarbons may adhere. The process includes feeding a mixture comprising ionic liquid droplets dispersed in hydrocarbons to a coalescer comprising the coalescer material. The process further includes a capture step involving adhering at least a portion of the ionic liquid droplets to the coalescer material to provide captured droplets and a coalescing step involving coalescing captured droplets into coalesced droplets. After the capture and coalescence steps, the coalesced droplets are allowed to fall from the coalescer material to separate the ionic liquid from the hydrocarbons and provide a hydrocarbon effluent.

Abstract: A method of separating components of mixtures of chemical compounds uses a nonporous membrane of copolymer of a perfluorinated cyclic or cyclizable monomer, and a 4 carbon dicarboxyl-containing comonomer, such as maleic anhydride. Optionally, the membrane composition includes an acyclic fluorinated olefin termonomer. The membranes provide a remarkably high selectivity of water relative to organic solvents and inorganic acids compared to dipolymer membranes of perfluorinated comonomers.

Abstract: The liquid hydrocarbon stream including COS is introduced via line 1 into membrane contactor CM to be placed in contact, through membrane M, with the aqueous alkanolamine solution arriving via line 3. The COS contained in the hydrocarbon stream is absorbed by the aqueous alkanolamine solution. The liquid hydrocarbons from which the COS has been removed are evacuated from CM via line 2. The aqueous solution containing COS is sent via line 4 to zone R to be regenerated. The compounds released during regeneration, particularly COS and COS-derived products, are evacuated from zone R via line 5. The regenerated aqueous alkanolamine solution is recycled via line 3 into membrane contactor CM.

Abstract: In a normal butane isomerization process where the isomerization effluent (108, 114) is fractionated in a deisobutanizer (116) operated such that a lower boiling fraction (118) is provided containing at least 80 mass-% isobutane and a higher boiling fraction (122) containing normal butane and at least 10 mass-% isobutane. The higher boiling fraction (122) is contacted with a selectively permeable membrane (124) to provide a permeate (126) containing normal butane-containing and a retentate (128) containing at least 80 mass-% isobutane. The preferred membranes are sieving membranes having a C4 Permeate Flow Index of at least 0.01 and a C4 Permeate Flow Ratio of at least 1.25:1.

Abstract: Process for producing purified hydrocarbon gas from a gas stream comprising hydrocarbons and acidic contaminants, which process comprises the steps of: (a) contacting the gas stream with one or more membranes to obtain a hydrocarbon-rich retentate and a acidic contaminant-rich permeate; (b) cooling the hydrocarbon-rich retentate in a cooling stage to form a mixture comprising solid and/or liquid acidic contaminants and a vapour comprising vaporous hydrocarbons; (c) separating solid and/or liquid acidic contaminants from the mixture, yielding the purified hydrocarbon gas.

Abstract: This invention relates to the field of processes for membrane separation and applies in particular to the purification of C2 or C3 olefins. This process makes it possible more particularly to separate propylene from a mixture that contains other C3 hydrocarbons such as propane. The membranes that are used in the process according to this invention are vitreous polymer-based membranes whose pattern contains a bis-phenyl-9,9-fluorene group.

Abstract: Disclosed are coalescers, systems, and methods for coalescing a mixture of two phases, namely a continuous phase and a dispersed phase. The disclosed coalescers, systems, and methods include or utilize one or more layers of media material having a distinct mean pore size and wettability. The disclosed coalescers, systems, and methods are effective for removing the dispersed phase from the mixture.

Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to membrane separation to produce a produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals, the retentate is then subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to give naphtha, distillate and gas oil fractions. The permeate from the membrane separation may be used as FCC feed either as such or with moderate hydrotreatment to remove residual heteroatoms. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.

Abstract: A heavy residual petroleum feed boiling above 650° F.+ (345° C.+) is subjected to hydroconversion at elevated temperature in the presence of hydrogen at a hydrogen pressure not normally higher than 500 psig (3500 kPag) using a dispersed metal-on-carbon catalyst to produce a hydroconverted effluent which is fractionated to form a low boiling fraction and a relatively higher boiling fraction which is subjected to membrane separation to produce a permeate which is low in metals and Microcarbon Residue (MCR) as well as a retentate, containing most of the MCR and metals. The process has the advantage that the hydroconversion may be carried out in low pressure equipment with a low hydrogen consumption as saturation of aromatics is reduced.

Abstract: A process comprising receiving a hydrocarbon feed stream comprising carbon dioxide, separating the hydrocarbon feed stream into a light hydrocarbon stream and a heavy hydrocarbon stream, separating the light hydrocarbon stream into a carbon dioxide-rich stream and a carbon dioxide-lean stream, and feeding the carbon dioxide-lean stream into a hydrocarbon sweetening process, thereby increasing the processing capacity of the hydrocarbon sweetening process compared to the processing capacity of the hydrocarbon sweetening process when fed the hydrocarbon feed stream.