Catalyst Rehabilitation By Reversion From Different Compound Patents (Class 585/904)
  • Patent number: 8853480
    Abstract: When producing an aromatic hydrocarbon by a contact reaction of a lower hydrocarbon with a catalyst, the aromatic hydrocarbon is produced stably for a long time while maintaining a high aromatic hydrocarbon yield. In a process for producing an aromatic hydrocarbon by being equipped with a reaction step for obtaining the aromatic hydrocarbon by a contact reaction of a lower hydrocarbon with a catalyst and a regeneration step for regenerating the catalyst used in this reaction step, and by repeating the reaction step and the regeneration step, yield of the aromatic hydrocarbon is calculated at constant intervals of time. A yield as the standard is set up from this calculated yield. Based on the change of yield relative to this standard, the regeneration time of the regeneration step is prolonged. A threshold value is set up in the change of yield.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: October 7, 2014
    Assignee: Meidensha Corporation
    Inventors: Yuji Ogawa, Hongtao Ma
  • Patent number: 8796496
    Abstract: The present invention relates to a process for nonoxidatively dehydroaromatizing a reactant stream comprising C1-C4-aliphatics, comprising the steps of I. feeding reactant stream E into a reaction zone 1, converting reactant stream E under nonoxidative conditions in the presence of a particulate catalyst to a product stream P comprising aromatic hydrocarbons and discharging product stream P from reaction zone 1, II. transferring the catalyst with reduced activity as a result of deposited coke into a reaction zone 2, III. at least partly regenerating the catalyst with supply of a hydrogen-comprising gas stream H in a reaction zone 2, at least some of the coke deposited being converted to methane to form a methane-comprising gas stream M which is fed at least partly to reaction zone 1, IV. discharging the catalyst from reaction zone 2 and V.
    Type: Grant
    Filed: August 23, 2010
    Date of Patent: August 5, 2014
    Assignee: BASF SE
    Inventors: Christian Schneider, Martin Karches, Joana Coelho Tsou, Sebastian Ahrens, Dieter Stuetzer
  • Patent number: 8785704
    Abstract: The present invention relates to a process for nonoxidatively dehydroaromatizing a reactant stream comprising C1-C4-aliphatics by converting the reactant stream in the presence of a catalyst in a reaction zone 1 to a product stream P comprising aromatic hydrocarbons, and regenerating the catalyst whose activity has been reduced by deposited coke with a hydrogen-comprising mixture H in a reaction zone 2, wherein at least a portion of the deposited coke is converted to methane and at least a portion of the methane formed is fed to reaction zone 1.
    Type: Grant
    Filed: May 20, 2009
    Date of Patent: July 22, 2014
    Assignee: BASF SE
    Inventors: Frank Kiesslich, Achim Gritsch, Christian Schneider, Albena Kostova
  • Patent number: 8563794
    Abstract: A method of extending the life of an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst, and oxidizing the catalyst prior to reaching the RDT. A method of aromatizing a hydrocarbon comprising identifying a rapid deactivation threshold (RDT) for an aromatization catalyst, and operating an aromatization reactor comprising the catalyst to extend the Time on Stream of the reactor prior to reaching the RDT. A method of extending the life of an aromatization catalyst comprising predicting a rapid deactivation threshold (RDT) for an aromatization reactor by employing the catalyst in a reactor system under an accelerated fouling condition to identify a test rapid deactivation threshold (t-RDT), predicting the RDT for the aromatization reactor based upon the t-RDT, and oxidizing the catalyst prior to the predicted RDT to extend the Time on Stream of the aromatization catalyst.
    Type: Grant
    Filed: September 13, 2012
    Date of Patent: October 22, 2013
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Scott H. Brown, Tin-Tack Peter Cheung, Daniel P. Hagewiesche, Baiyi Zhao
  • Patent number: 8557000
    Abstract: A process for converting lignocellulosic materials which are field residues such as cotton stalks and corn stover, process residues such as sugarcane bagasse and sweet sorghum bagasse, woody parts of energy crops such as switchgrass and miscanthus, forest residues or byproducts of the wood processing industries such as sawdust from sawmills to a liquid biofuel by a series of processing steps wherein the feed materials are hydrolysed in three stages and withdrawn as three product streams each consisting of solubilized fragments of one of the three major components of the feed materials and a set of concurrently operating processing steps wherein each of the three product streams is transformed through chemical or biochemical processes into products, such as pure lignin and ethanol, that have a high calorific value and process wherein these products with high calorific value are combined to form a liquid biofuel.
    Type: Grant
    Filed: February 4, 2009
    Date of Patent: October 15, 2013
    Assignee: Lignoil Technologies Private Limited
    Inventor: Pradyot A. Agaskar
  • Patent number: 8530713
    Abstract: The present invention relates to a process for nonoxidative dehydroaromatization of aliphatic hydrocarbons by converting a reactant stream comprising aliphatic hydrocarbons in the presence of a catalyst which comprises at least one metallosilicate as a support, at least one element selected from the group of Mo, W and Re as an active component and at least one further transition metal which is not a noble metal as a dopant, wherein the catalyst is regenerated regularly with hydrogen under nonoxidative conditions. The further transition metal used is preferably Fe, Ni, Cu and Co.
    Type: Grant
    Filed: April 1, 2009
    Date of Patent: September 10, 2013
    Assignee: BASF SE
    Inventors: Frank Kiesslich, Joana Coelho Tsou, Alexander Schulz
  • Patent number: 8420877
    Abstract: A method of producing an alkylaromatic by the alkylation of an aromatic with an alkylating agent, such as producing ethylbenzene by an alkylation reaction of benzene, is disclosed. The method includes using an H-beta catalyst in a preliminary alkylation reactor that is located upstream of the primary alkylation reactor. The H-beta catalyst used in a preliminary alkylation reactor can be regenerated and the regenerated H-beta zeolite catalyst can have a deactivation rate that is no more than 120% of the deactivation rate of a fresh H-beta zeolite catalyst.
    Type: Grant
    Filed: May 2, 2011
    Date of Patent: April 16, 2013
    Assignee: Fina Technology, Inc.
    Inventor: James R. Butler
  • Patent number: 8338550
    Abstract: A ring-opening metathesis polymerization (ROMP) reaction is disclosed in which a cyclic alkene compound is subjected to ROMP using a ruthenium ROMP catalyst having heterocyclic ligands in the presence of a compound from which such ligands may be derived. The process includes the step of adding sufficient of an acyclic alkene having a carbon-carbon double bond capable of reacting with the catalytic metal moieties attached to the living end of each of the polymer chains generated in the ROMP reaction to end cap the polymer chains and to generate a olefin metathesis catalyst. The process includes reiterating the polymerization steps by adding further amounts of a cyclic alkene compound. The catalyst may be generated in situ from a precursor compound by the addition of a compound from which heterocyclic ligands may be derived by interaction with the precursor compound.
    Type: Grant
    Filed: July 20, 2011
    Date of Patent: December 25, 2012
    Assignee: Henkel AG & Co. KGaA
    Inventors: Ezat Khosravi, Alan M. Kenwright, Zhanru Yu, David M. Haigh, Lois Hobson
  • Patent number: 8288603
    Abstract: A method of extending the life of an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst, and oxidizing the catalyst prior to reaching the RDT. A method of aromatizing a hydrocarbon comprising identifying a rapid deactivation threshold (RDT) for an aromatization catalyst, and operating an aromatization reactor comprising the catalyst to extend the Time on Stream of the reactor prior to reaching the RDT. A method of characterizing an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst.
    Type: Grant
    Filed: December 7, 2010
    Date of Patent: October 16, 2012
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Scott H. Brown, Tin-Tack Peter Cheung, Daniel P. Hagewiesche, Baiyi Zhao
  • Patent number: 7868217
    Abstract: A method of extending the life of an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst, and oxidizing the catalyst prior to reaching the RDT. A method of aromatizing a hydrocarbon comprising identifying a rapid deactivation threshold (RDT) for an aromatization catalyst, and operating an aromatization reactor comprising the catalyst to extend the Time on Stream of the reactor prior to reaching the RDT. A method of characterizing an aromatization catalyst comprising identifying a rapid deactivation threshold (RDT) of the catalyst.
    Type: Grant
    Filed: November 14, 2007
    Date of Patent: January 11, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Scott H. Brown, Tin-Tack Peter Cheung, Daniel P. Hagewiesche, Baiyi Zhao
  • Patent number: 7745675
    Abstract: This invention relates to a process for regeneration of a zeolite catalyst, specifically an aluminosilicate zeolite with germanium substituted in the framework for silicon and with platinum deposited on the zeolite. The catalyst may be used in a process for aromatization of alkanes, specifically C2-C8 alkanes. The regeneration process 1) removes coke and sulfur from the catalyst via oxidation, 2) redisperses platinum on the surface of the catalyst via chlorine gas, 3) removes chlorine and bind Pt to the surface of the zeolite by steaming, 4) reduces the catalyst in hydrogen, and 5) optionally, resulfides the catalyst. The zeolite may be a MFI zeolite. The catalyst may be bound with an inert material which does not act as a binding site for platinum during the regeneration process, for example, silica.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: June 29, 2010
    Assignee: Saudi Basic Industries Corporation
    Inventors: Paul E. Ellis, Gopalakrishnan G. Juttu, Alla K. Khanmamedova, Scott F. Mitchell, Scott A. Stevenson
  • Patent number: 7652185
    Abstract: A process for reducing boron trifluoride usage and emissions associated with PAO manufacture, the process comprising distilling a portion of the crude PAO product containing a boron trifluoride-organic catalyst at a temperature sufficient to cause the boron trifluoride-organic catalyst to dissociate to produce an overhead stream comprising uncomplexed boron trifluoride and an uncomplexed organic catalyst component, contacting the uncomplexed boron trifluoride and uncomplexed organic catalyst component in a condenser column having an internal structure that increases the recombination of the uncomplexed boron trifluoride and uncomplexed organic catalyst component to form a recycle boron trifluoride-organic catalyst.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: January 26, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Norman Yang, Shakeel Tirmizi
  • Patent number: 7332073
    Abstract: A process for removing contaminants from the products of a Fischer-Tropsch synthesis reaction, said contaminants comprising (i) particulates having an effective diameter of greater than 1 micron and (ii) at least 5 ppm of aluminum in aluminum-containing contaminants having an effective diameter of less than 1 micron, said process comprising the steps of (a) passing the products of the Fischer-Tropsch synthesis reaction through a first particulate removal zone capable of removing particulates having an effective diameter of greater than 1 micron; (b) collecting from the first particulate removal zone a substantially particulate free Fischer-Tropsch feed stream containing 5 ppm or more of aluminum in aluminum containing-contaminants having an effective diameter of less than about 1 micron; (c) contacting the substantially particulate free Fischer-Tropsch feed stream in up-flow mode with an aluminum active catalyst in a guard-bed under aluminum activating conditions, whereby a feed stream mixture is formed which
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: February 19, 2008
    Assignee: Chevron U.S.A. Inc.
    Inventor: David R. Johnson
  • Patent number: 7259283
    Abstract: A process for the regeneration of a deactivated zeolite beta catalyst such as rare earth promoted zeolite beta catalyst deactivated in the course of an aromatic alkylation reaction. A zeolite beta conversion catalyst deactivated with the deposition of coke is heated to a temperature in excess of 300° C. in an oxygen-free environment. An oxidative regeneration gas is supplied to the catalyst bed with oxidation of a portion of a relatively porous coke component to produce an exotherm moving through the catalyst bed. At least one of the temperature and oxygen content of the gas is progressively increased to oxidize a porous component of the coke. Regeneration gas is supplied having at least one of an increased oxygen content or increased temperature to oxidize a less porous refractory component of the coke. The regeneration process is completed by passing an inert gas through the catalyst bed at a reduced temperature.
    Type: Grant
    Filed: October 24, 2005
    Date of Patent: August 21, 2007
    Assignee: Fina Technology, Inc.
    Inventors: Kevin P. Kelly, James R. Butler
  • Patent number: 6781025
    Abstract: The present invention provides a process for regenerating a spent aromatics alkylation or transalkylation catalyst comprising a molecular sieve by contacting the spent catalyst with an oxygen-containing gas at a temperature of about 120 to about 600° C. and then contacting the catalyst with an aqueous medium, such as an ammonium nitrate solution, an ammonium carbonate solution or an acetic acid solution.
    Type: Grant
    Filed: July 11, 2001
    Date of Patent: August 24, 2004
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Ajit B Dandekar, Michael Hryniszak, David Lawrence Stern, Jeffrey Scott Beck
  • Patent number: 6558533
    Abstract: The present invention is directed to a method of desulfurization of a sulfur laden hydrocarbon liquids that comprises contacting the liquid with a sponge nickel metal alloy, removing the sulfur free liquid, regeneration of the alloy by contact with an aqueous solution of an oxidant and reusing the alloy for further desulfurization of additional sulfur laden liquid.
    Type: Grant
    Filed: April 13, 2001
    Date of Patent: May 6, 2003
    Assignee: W.R. Grace & Co.-Conn
    Inventors: Stephen Raymond Schmidt, Richard Franklin Wormsbecher, Robert Hibbard Harding
  • Patent number: 6518475
    Abstract: A process for increasing the ethylene selectivity of a silicoaluminophosphate molecular sieve catalyst by using acetone in an oxygenate conversion process. Acetone can be added with the oxygenate feed at a concentration from about 1% to about 15% by weight, preferably about 1% to about 8% by weight, more preferably about 2% to about 5% by weight. Alternatively, acetone can be added as a pre-feed to the molecular sieve catalyst, particularly regenerated and fresh catalyst, in an contact zone. The pre-feed contacted catalyst is then directed to an oxygenate conversion zone. The acetone concentration in the pre-feed is from about 1% to about 99% by weight, preferably about 30% to about 70% by weight.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: February 11, 2003
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Shun C. Fung, Chunshe Cao, Teng Xu
  • Publication number: 20030019794
    Abstract: The present invention is directed to a method of desulfurization of a sulfur laden hydrocarbon liquids that comprises contacting the liquid with a sponge nickel metal alloy, removing the sulfur free liquid, regeneration of the alloy by contact with an aqueous solution of an oxidant and reusing the alloy for further desufurization of additional sulfur laden liquid.
    Type: Application
    Filed: April 13, 2001
    Publication date: January 30, 2003
    Inventors: Stephen Raymond Schmidt, Richard Franklin Wormsbecher, Robert Hibbard Harding
  • Publication number: 20020173681
    Abstract: Hydrogen fluoride adducts and ammonium fluorides are used for fluorinating acid chlorides and halocarbon compounds such as chloroalkanes or chloronated ethers. The used adducts can be regenerated and then reused in the fluorination reactions.
    Type: Application
    Filed: March 4, 2002
    Publication date: November 21, 2002
    Inventors: Max Braun, Stefan Palsherm
  • Publication number: 20020143221
    Abstract: A process for increasing the ethylene selectivity of a silicoaluminophosphate molecular sieve catalyst by using acetone in an oxygenate conversion process. Acetone can be added with the oxygenate feed at a concentration from about 1% to about 15% by weight, preferably about 1% to about 8% by weight, more preferably about 2% to about 5% by weight. Alternatively, acetone can be added as a pre-feed to the molecular sieve catalyst, particularly regenerated and fresh catalyst, in an contact zone. The pre-feed contacted catalyst is then directed to an oxygenate conversion zone. The acetone concentration in the pre-feed is from about 1 % to about 99% by weight, preferably about 30% to about 70% by weight.
    Type: Application
    Filed: February 16, 2001
    Publication date: October 3, 2002
    Inventors: Shun C. Fung, Chunshe Cao, Teng Xu
  • Patent number: 6441262
    Abstract: The invention provides a method of making ethylene, propylene, and butylene by contacting a molecular sieve catalyst with an oxygenate to convert a portion of the oxygenate to a product containing olefin; separating the catalyst from the olefin product and directing a portion of the separated catalyst to a regenerator; contacting, in an alcohol contact zone, the regenerated catalyst with an alcohol selected from methanol, ethanol, 1-propanol, 1-butanol, or mixtures thereof; and directing the catalyst from the alcohol contact zone to an oxygenate conversion zone. The relative amounts of ethylene, prtoplyene, and butylene produced by the process is in part dependant upon the composition of the alcohol used to contact the regenerated catalyst.
    Type: Grant
    Filed: February 16, 2001
    Date of Patent: August 27, 2002
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventors: Shun C. Fung, Chunshe Cao
  • Patent number: 6410812
    Abstract: In a process for the oligomerization of alpha olefins using a boron trifluoride/alcohol catalyst complex a method for recovering the boron trifluoride from the product stream which comprises lowering the pressure of the product stream to flash off excess boron trifluoride, mixing the boron trifluoride with fresh alcohol to form fresh boron trifluoride/alcohol catalyst complex, and introducing the fresh catalyst back into the oligomerization reactor.
    Type: Grant
    Filed: March 1, 2000
    Date of Patent: June 25, 2002
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Kenneth D. Hope, Ting C. Ho, David L. Archer, Russell J. Bak, J. Barry Collins, Doug W. Burns
  • Patent number: 5705727
    Abstract: A process for the recovery of BF.sub.3 from crude oligomerization reaction product mixture containing dissolved BF.sub.3 is described, the process being characterized by vaporization of BF.sub.3 from the crude oligomerization reaction product mixture in a vaporization zone at a temperature insufficient to decompose BF.sub.3 or any BF.sub.3 promoter-complex in the mixture. BF.sub.3 from the vaporization zone is then contacted with a liquid olefin composition under conditions to absorb BF.sub.3, in an absorption zone, forming a mixture comprising liquid olefin composition and BF.sub.3. The liquid olefin composition may be utilized directly for oligomerization of the liquid olefin therein.
    Type: Grant
    Filed: June 13, 1995
    Date of Patent: January 6, 1998
    Assignee: Amoco Corporation
    Inventors: Richard A. Holub, Scott D. Soltis, Cynthia W. Hermann
  • Patent number: 5053573
    Abstract: Conversion of benzene to heavier aromatics by contact with alkyl polynucleararomatics, preferably FCC heavy cycle oil, in the presence of an alkylation/transalkylation catalyst is disclosed. Efficient conversion of relatively dilute benzene in reformate is possible. Use of alkyl polynucleararomatics as a source of alkyl groups, with reduced use of monocyclic alkyl aromatics, permits robust reaction conditions to be used without a net formation of benzene by dealkylation. The process preferably uses a solid zeolite based acidic catalyst disposed in a fixed, moving or fluid bed reactor. Preferred catalysts comprise MCM-22 or ZSM-5.
    Type: Grant
    Filed: September 14, 1990
    Date of Patent: October 1, 1991
    Assignee: Mobil Oil Corporation
    Inventors: Diane V. Jorgensen, Ajit V. Sapre
  • Patent number: 4937059
    Abstract: A process for absorption and subsequent desorption of carbon dioxide comprises contacting a CO.sub.2 -containing gas with a solid sorbent comprising alkali metal oxide and/or hydroxide (preferably LiOH) and lanthanum oxide. The used solid sorbent can be regenerated by heating, so as to desorb absorbed carbon dioxide.
    Type: Grant
    Filed: September 26, 1988
    Date of Patent: June 26, 1990
    Assignee: Phillips Petroleum Company
    Inventors: John H. Kolts, James B. Kimble, Donald H. Kubicek