Abstract: A surface-micromachined chain and a microelectromechanical (MEM) structure incorporating such a chain are disclosed. The surface-micromachined chain can be fabricated in place on a substrate (e.g. a silicon substrate) by depositing and patterning a plurality of alternating layers of a chain-forming material (e.g. polycrystalline silicon) and a sacrificial material (e.g. silicon dioxide or a silicate glass). The sacrificial material is then removed by etching to release the chain for movement. The chain has applications for forming various types of MEM devices which include a microengine (e.g. an electrostatic motor) connected to rotate a drive sprocket, with the surface-micromachined chain being connected between the drive sprocket and one or more driven sprockets.

Abstract: A method of manufacturing a first connecting link and a second connecting link from an individual forging which can be juxtaposed along a predetermined profile to form an openable link for joining a chain of links into a closed loop to form a track comprises the steps of providing the individual forging of the openable link, securing the forging in a cantilevered position on a work table, and cutting the forging along the predetermined profile from one side to the other side of the forging by spark-erosion machining with a wire so that the first connecting link and the second connecting link are provided with juxtaposed, sided by side cut surfaces, where the first connecting link is formed and separated from the second connecting link leaving the second connecting link secured on the work table in a pre-determined position.

Abstract: A silent chain is constituted by a number of articulately connected link plates each having an engagement surface for meshing engagement with teeth of a sprocket. The link plates are press-formed so that the engagement surface includes a smooth sheared surface. All of the link plates have respective sheared surfaces along not more than 60% of the thickness of the link plates. In order to reduce noises produced when the link plates mesh with the sprocket teeth, more than 50% of the link plates have respective sheared surfaces along 7 to 15% of the thickness of the link plates and are arranged randomly in the silent chain.

Abstract: The present invention relates to the case hardening, tempering and coating of a medium carbon alloy chain pin. A medium carbon alloy chain pin is provided and is case hardened to a selected radial depth. The case hardened chain pin is quenched and then tempered to introduce a gradient from the surface of the chain pin inwardly in carbon content and hardness. The chain pin is then coated with an electroless nickel and fluorinated carbon co-deposition to increase surface hardness.

Abstract: A sealed chain is provided that traps lubricant and dust electrostatically. The chain includes an inner plate which is penetrated by a bushing and an outer plate which is penetrated by a pin. The inner and outer plates are connected alternatingly. Between the inner plate and the outer plate, a seal which is coaxial with the bushing and the pin, is provided in contact with the inner and outer plates. The contact area between the seal and the inner plate is smaller than the contact area between the seal and the outer plate. An annular dust hole, which is around the end of the bushing for sliding on the pin is formed on the inner part of the surface of the seal facing the inner plate. When chain bends due to, for example, winding by a sprocket, the seal slides on the inner plate thus, generating electrostatic charge. The end of the bushing 12, which slides on the pin, is encircled by the dust hole, which entraps lubricant electrostatically on sliding surfaces and dust formed by the wear of sliding surfaces.

Abstract: A silent chain for power transmission applications wherein the chain is in sliding contact with a chain guide or tensioner. The chain is constructed of some link plates having a higher back than other link plates. In operation, the higher backed links slide against the chain guide or tensioner while the lower backed links do not contact the chain guide or tensioner. Because not all of the links slide against the chain guide, the friction between the chain and chain guide is reduced.

Abstract: The present invention improves the durability of a plastic sleeve formed integrally with a bush on the inner circumference of the bush. A method of fabricating a chain link assembly deforms a bush (1) set in a mold (2) into the same barrel-like shape as that of the bush (1) in the chain link assembly, injects a molten plastic into the mold to form a plastic sleeve (8) on the inner surface of the bush (1), and unites the bushes (1) respectively provided with the plastic sleeves (8) with chain link plates so that the internal stress induced in the sleeves (8) is removed.

Abstract: A chain link 1 assembly body includes a pre-molded resin sleeve having a uniformly cylindrical inner periphery and a partially convexly contoured outer periphery, a bushing conformed to the shape of the sleeve and inner links each having a bushing press-fitted hole for fitting around the ends of the bushing. The method includes the step of providing an engineering plastic resin sleeve and a bushing. The sleeve is pre-molded to have a uniformly cylindrical inner periphery and an outer periphery having a convex contour for a central portion of the sleeve and uniformly cylindrical contours for the opposed ends of the sleeve. The bushing is originally uniformly cylindrical prior to its ends being press-fitted into bushing press-fitted holes of inner links.

Abstract: A sidebar is provided for an offset sidebar trenching chain. The sidebar has an inner edge which slides along a boom of a trenching machine, when the trenching chain is in use. The sidebar is induction hardened through a portion thereof extending from the inner edge, for increased resistance to wear due to friction.

Abstract: A sidebar is provided for a trenching chain. The sidebar has an inner edge which slides along a boom of a trenching machine, when the trenching chain is in use. The sidebar is induction hardened through a portion thereof extending from the inner edge, for increased resistance to wear due to friction.

Abstract: The present invention discloses an improved chain assembly and a method for making the same. In general, the method of making a chain assembly in accordance with the present invention, comprises forming a plurality of links having a preselected shape and placement of apertures therein. A plurality of wire blanks are formed having an outer diameter to permit insertion into the apertures of the links. Such link is retained in a fixed position and a wire blank is inserted into each aperture of the link. On one end of each wire blank, a head is formed having a diameter larger than the aperture into which the wire blank is inserted. A mating link is placed into engagement with each link containing wire blanks with the end of each blank inserted in one aperture of the mating link in a manner to form a chain assembly. On the other end of each wire blank, a head is formed to complete interlocking of the links and blanks in forming the chain assembly.

Abstract: A tenter frame is illustrated wherein a chain is fabricated by press fitting a pin receiving bushing constructed of Vespel and the like into a steel bushing and then boring a pin receiving opening therein and utilizing wear strips constructed of Vespel in a dovetail configuration opposite the tenter chain providing a lubrication free tenter wherein the chain may be tensioned without excessive stretching.

Abstract: The present invention discloses an improved chain assembly and a method for making the same. In general, the method of making a chain assembly in accordance with the present invention, comprises forming a plurality of links having a preselected shape and placement of apertures therein. A plurality of wire blanks are formed having an outer diameter to permit insertion into the apertures of the links. Such link is retained in a fixed position and a wire blank is inserted into each aperture of the link. On one end of each wire blank, a head is formed having a diameter larger than the aperture into which the wire blank is inserted. A mating link is placed into engagement with each link containing wire blanks with the end of each blank inserted in one aperture of the mating link in a manner to form a chain assembly. On the other end of each wire blank, a head is formed to complete interlocking of the links and blanks in forming the chain assembly.

Abstract: A conveyor or chain having a tubular filament-wound cylindrical element used as the pins interconnecting the link plates and/or as rollers or bushings in the chain assembly. The element is formed from a length of tubular material which is wound on a mandrel having an outside diameter equal to the inside diameter of the tubular element. The filament of the winding is a long aramid fiber which is integrated in the tubular material by an adhesive agent.

Abstract: Bicycle Chain is made of alternating bushing links and pin links. The bushing links have parallel bushings held in interference fit in bushing plates and extended axially beyond the bushing plates, solid metal rolls with a lubricating plating are held loosely on the bushings, and loosely between the bushing plates. The bushings extend axially outward beyond the bushing plates for substantial distances. Pins extend through the bushings and are fixed in pin plates to form pin links which alternate with the bushing links. The pin plates are held outward from the bushing plates for a substantial amount by the axial bushing extensions to prevent dirt build up. The pin plates, bushing plates and bushings are plated with an anti-corrosion plating. The pins and rolls are plated with a porous metal plating with solid polymeric lubricant held within pores of the plating for lubricating the pin-bushing interior interface and for lubricating the roll-bushing and roll-bushing plate interfaces.

Abstract: A power transmission chain for a sprocket drive is constructed of at least two types of toed links, one engaging sprocket teeth with their outside flanks and the other engaging sprocket teeth with their inside flanks. The links are assembled as uniform sets of links of the same type, in a regular or random mixture of sets. To distinguish the types of links, one type has a curved or arcuate back and the other a flat, generally planar back. An improperly located link can be easily detected in the assembly of links.

Abstract: Links for steel sprocket chains are each formed of a pair of dodecagon shaped broadened portions joined by a web with parallel sides. When cut from a sheet metal plate the boundary edges of the broadened portions and web of one link are in contact with and at least partially congruent to adjacent links.

Abstract: PCT No. PCT/US79/00322 Sec. 371 Date May 14, 1979 Sec. 102(e) Date May 14, 1979 PCT Filed May 14, 1979 WO80/02526 Nov. 27, 1980The ends (14,16) of cylindrical bushings 10) in which pins rotate bear relatively heavy loads. This can lead to a slight internal deformation of the bushing (10) which can interfere with free rotation of the pin. Such a problem is encountered, for example, with track pin bushings. A solution to this problem is to contour the ends (14,16) of the bushing (10) so that the inner diameter thereof flares (28,30) outwardly toward the bushing ends (14,16). This has not previously been accomplished via a single relatively non-critical operation. In the present invention a first end (14) of a cylindrically bored tube (10) is compressed radially inwardly sufficient to force it to a reduced internal diameter (18).

Abstract: The chain comprises alternately pivotally interconnected outer links and inner links. The outer links are formed by outer plates which are interconnected by spacer members and the inner links are formed by inner plates which are trapped between the outer plates and are rigid with tubular members through which the spacer members extend. Each inner plate comprises two planar portions of rounded or part-circular shape which are interconnected by a center portion. At least a part of the center portion is deformed relative to the general plane of the plate. The inner plates of a given link have their deformed part offset and facing outwardly of the link so as to constitute an entrance or lead-in for sprocket teeth. In this way, the engagement of the chain on the sprocket is facilitated, in particular when changing gear by means of a derailleur acting on the chain.

Abstract: A T-headed pin for use in rivetless chain, generally of the trolley conveyor type, is disclosed. The pin can entirely replace the conventional forged pin of any ordinary size and has superior design matching abilities. It is unique in that it is constructed entirely from a flat piece of sheet metal. Rectangular metal blanks with paired oppositely projecting tabs are provided. The blank is first curled to form the body of the pin with the tabs projecting endwise therefrom. In automated manufacture of chain of the type mentioned in selected lengths, the links may be readily assembled with curled pins having tabs projecting axially from both ends. The tabs may then be bent as required to complete the chain length. Alternatively, the tabs at one end only may be bent and lengths of chain may be readily assembled by inserting the other end of each pin into place and then bending the tabs at said other end.

Abstract: Rollers are manufactured by winding a metallic band piece so that ends of the band piece butt against and are flush with one another, and heating and hardening the wound band piece. A striking load is applied during the heating step so that a gap which tends to form after winding between the ends of the band piece is closed. The application of the striking load may be performed by raising and dropping the wound band pieces. The latter may be done in a rotary furnace, or in a retort furnace with an inclined conveyor. Advantageously, the heating and hardening are performed after calibrating of the wound band pieces.

Abstract: Integrated tie strap and rivet assemblies for saw chains are made by the steps of rough cutting, coning, coining and trimming a length of elongate bar. The integrated tie strap and rivet assemblies thus formed replace the separate tie straps, rivets and concentric shoulders heretofore used in saw chains.

Abstract: A roller chain that includes a series of alternately arranged roller links and pin links is manufactured by welding side bars to separately formed bushings and pins. Each roller link has a pair of laterally spaced side bars extending in a direction longitudinally of the chain. A pair of bushings extend transversely of the chain between the side bars and a pair of rollers are rotatably mounted on the bushings. Welds fuse each end portion of each bushing to an adjacent side bar end portion. Each pin link has a pair of laterally spaced side bars extending in a direction longitudinally of the chain, with one side bar being located on one side of an adjacent pair of roller links and the other side bar being located on the opposite side of the roller links. A pair of pins extend transversely between the side bars, through bore openings in the bushings of each roller link. Welds fuse each end portion of each pin to an adjacent side bar end portion.

Abstract: A roller chain including a series of inner links each formed by a plurality of parallel inner link plates connected by a pair of hollow bushes. The inner links are connected by a series of outer links. Each outer link comprises a pair of parallel outer link plates connected adjacent the opposite ends thereof by a pair of pins. The pins on a given outer link extend through the bushes on the adjacent ends of two inner links to pivotally connect same together. The inner link plates and the associated bushes forming the inner links are fused together by a fillerless weld formed by electron beam or laser welding. The pins and the outer link plates can be similarly welded together. The resulting chain has substantially increased tensile and fatigue strength.

Abstract: A method of manufacturing stepped bushings for chains characterized in that opposite ends of a cylindrical bushing blank body are formed into reduced diameter portions by application of roll pressure and form rolling.

Abstract: This invention relates to a method and apparatus for the continuous production of link-chains comprising alternate inner links and outer links, two inner links being connected by an outer link, each inner link being formed by a lower plate and by an upper plate, each of which is provided with two coaxial holes receiving a bush carrying a freely rotatable roller, each outer link comprising a lower plate and an upper plate joined by two pins inserted to pass through the corresponding bush of the inner link, to which the outer link is connected.

Abstract: A blank, having a pair of parallel bushing forming strips that are intermediately connected by a web, is formed from stock. The blank is bent and curled in a progressive die to form a bushing link that includes a pair of cylindrical bushings integral with the web. Rollers can be slipped longitudinally over the bushing ends opposite from the web and an inside plate is welded to the bushing ends to form a roller link. Such roller links are alternately arranged with pin-links to form a roller chain. A bushing chain can be formed in essentially the same manner as the roller chain by omitting the rollers from the bushing links.