Abstract: A system and method for improving the performance of an oxygen, nitrogen, and argon producing air separation unit configured to produce a gaseous nitrogen product stream is provided. By recycling the argon condenser boil-off vapor stream to the main air compression train, the argon recovery and oxygen recovery while maintaining the production level of a medium or high pressure gaseous nitrogen product stream. In addition, some operational cost savings in terms of lower power costs can also be realized compared to some prior art oxygen, nitrogen, and argon producing air separation units.

Abstract: Certain embodiments of the present invention lies in providing a high-purity oxygen production system which is capable of supplying liquid nitrogen in order to supply the cold required by a high-purity oxygen production apparatus, without the use of a costly conventional liquefaction apparatus.

Abstract: The present disclosure provides an energy-efficient process for preparing nitrogen and oxygen for a glass melting furnace. A device required by the process includes a filter, a turbine air compressor, an air pre-cooling unit, alternately used molecular sieve adsorbers, an electric heater, a main heat exchanger, a rectifying tower I, a main condenser-evaporator I, a rectifying tower II, a main condenser-evaporator II, a rectifying tower III, a main condenser-evaporator III, a supercooler, an expander I and an expander II. The three rectifying towers are used to prepare a low-pressure nitrogen product and an oxygen product with a certain pressure at the same time. The oxygen product with a certain pressure is used for oxygen-enriched combustion for the glass melting furnace, and the low-pressure nitrogen product is used as shielding gas of a tin bath.

Abstract: The invention proposes a process and an air separation plant comprising a rectification column system comprising a high-pressure column, a low-pressure column, a main heat exchanger, and a main air compressor. The total air supplied to the rectification column system is compressed in the main air compressor to a first pressure level. The high-pressure column is operated at a second pressure level, at least 3 bar below the first pressure level. A gaseous, nitrogen-rich fluid is removed from the high-pressure column and warmed up in the gaseous state without prior liquefaction. A first partial quantity of the gaseous, nitrogen-rich fluid is warmed to a first temperature level of ?150 to ?100° C., supplied at this first temperature level to a booster and compressed further to a third pressure level. The first partial quantity is then warmed to a second temperature level and discharged from the air separation plant.

Abstract: One object of the present invention is to provide an air separation method and an air separation apparatus which can collect a larger amount of nitrogen gas, liquefied oxygen, and liquefied nitrogen which have higher pressure than the operating pressure in the low-pressure column while inhibiting a decrease of the argon recovery, and the present invention provides an air separation method comprising a step in which the low-pressure liquefied oxygen at the bottom part of the low-pressure column is reboiled by the argon gas at the top part of the argon column and the middle-pressure nitrogen gas at the top part of the middle-pressure column, and a step in which the middle-pressure liquefied oxygen at the bottom part of the argon column is reboiled by the high-pressure nitrogen gas at the top part of the high-pressure column.

Abstract: A system and method for neon recovery in a double column or triple column air separation unit is provided. The neon recovery system comprises a non-condensable stripping column configured to produce a liquid nitrogen-rich liquid column bottoms and a non-condensable gas containing overhead and one or more condensing units arranged to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. In addition, there is minimal liquid nitrogen consumption and since much of the liquid nitrogen is recycled back to the lower pressure column of the air separation unit, there is minimal impact on the recovery of other products from the air separation unit.

Abstract: A method for producing electrical energy in a combined energy generation plant which comprises an air treatment unit and a power station unit is proposed. In a first operating mode, air is liquefied to form an air liquefaction product and, in a second operating mode, an air liquefaction product is converted into a gaseous or supercritical state, in which said product is introduced into the power station unit and is used for producing electrical energy. In a third operating mode, air is condensed in the air treatment unit and used in the power station unit directly for producing electrical energy. It is envisaged that, in the first operating mode, the air is cooled to several temperature levels by two liquid coolants and the air liquefaction product is correspondingly heated. In addition, in the first operating mode, the air is condensed stepwise over several pressure levels.

Abstract: A cryogenic air separation method and apparatus in which first and second liquid streams are produced. The first liquid stream has a higher oxygen content than air and can consist of a higher pressure distillation column bottoms and the second liquid stream, for instance, air, has a lower oxygen content than the first liquid stream and an argon content no less than the air. The second liquid stream is subcooled through indirect heat exchange with the first liquid stream and both of such streams are introduced into the lower pressure column. The second liquid stream is introduced into the lower pressure column above that point at which the crude liquid oxygen column bottoms or any portion thereof is introduced into the lower pressure column to increase a liquid to vapor ratio below the introduction of the second liquid stream and therefore, reduce the oxygen present within the column overhead.

Abstract: A system and method for producing argon that uses a higher pressure column, a lower pressure column, and an argon column collectively configured to produce nitrogen, oxygen and argon products through the cryogenic separation of air. The present system and method also employs a once through argon condensing assembly that is disposed entirely within the lower pressure column that is configured to condense an argon rich vapor stream from the argon column against the oxygen-enriched liquid from the higher pressure column to produce an argon liquid product. The control system is configured for optimizing the production of argon product by ensuring an even flow split of the oxygen-enriched liquid is distributed to the argon condenser cores and by adjusting the flow rate of the argon removed from the argon condensing assembly to maintain the liquid/vapor balance in the argon condensing assembly within appropriate limits.

Abstract: A cryogenic air separation method and apparatus in which first and second liquid streams are produced. The first liquid stream has a higher oxygen content than air and can consist of a higher pressure distillation column bottoms and the second liquid stream, for instance, air, has a lower oxygen content than the first liquid stream and an argon content no less than the air. The second liquid stream is subcooled through indirect heat exchange with the first liquid stream and both of such streams are introduced into the lower pressure column. The second liquid stream is introduced into the lower pressure column above that point at which the crude liquid oxygen column bottoms or any portion thereof is introduced into the lower pressure column to increase a liquid to vapor ratio below the introduction of the second liquid stream and therefore, reduce the oxygen present within the column overhead.

Abstract: A method for removing impurities from a feed air gas stream prior to the stream being fed to a cryogenic distillation unit. The feed air gas stream contacts an ionic liquid which adsorbs the impurities from the air. The method can use one or more beds such as in pressure swing adsorption processes.

Abstract: In a method for separating air in a column system, by cryogenic distillation, compressed, purified and cooled air is separated in the column system in order to form an oxygen-enriched flow and a nitrogen-enriched flow. At least one column of the column system contains a vaporizer-condenser for ensuring the vaporization of a liquid enriched in oxygen in relation to the air by means of heat exchange with a calorigenic fluid, the calorigenic fluid having been compressed upstream of the vaporizer-condenser in a compressor having a cryogenic inlet temperature, the calorigenic fluid being at least partially condensed in the vaporizer-condenser, and a cryogenic liquid is added to the calorigenic fluid upstream of the vaporizer-condenser.

Abstract: A method and apparatus of producing high purity oxygen in connection with low purity liquid oxygen produced by a plurality of cryogenic air separation plants. The low purity liquid oxygen from the air separation plants is introduced into a distillation column of an auxiliary cryogenic rectification plant that is reboiled by nitrogen also produced by such the air separation plants. Nitrogen is separated from the low purity liquid oxygen to produce high purity liquid oxygen from residual liquid located in a bottom region of the distillation column that can be taken as a product. Optionally, an argon column can be connected to the distillation column to produce a liquid argon product stream.

Abstract: A process for carrying out cryogenic air separation wherein liquid oxygen is pressurized and vaporized against condensing feed air to produce oxygen gas product wherein excess plant refrigeration is generated such that the aggregate warm end temperature difference of the process exceeds the minimum internal temperature difference of the primary heat exchanger by at least 2K.

Abstract: An air distillation unit comprises an air distillation column (10) suitable for producing a nominal flow of gaseous nitrogen, the top of said column being connected to a liquid nitrogen source (8), and operates by carrying out the following steps: a flow of compressed, cooled and purified air is sent to an exchanger (11) and then to the column, a flow of gaseous nitrogen is withdrawn from the column, the level of liquid at the bottom of the column is controlled; and injection liquid (20), sent from the source to the column, is no longer sent if the required production reduces to at most the nominal production. Application to the separation of air by cryogenic distillation.

Abstract: A method of producing a liquid product stream, for example, a liquid nitrogen product stream, at a production rate that is selectively varied. This variation is produced in either a waste expansion or air expansion process by increasing the pressure and flow rate of the feed stream during periods in which a high rate of liquid production is desired without substantially increasing the pressure of the exhaust stream produced by a variable speed turboexpander. This increases the expansion ratio across the turboexpander and therefore the refrigeration supplied to increase liquid production. At the same time, the increase in flow rate prevents a decrease in the performance of the variable speed turboexpander.

Abstract: Method and apparatus of separating a nitrogen from a compressed and purified feed stream in a cryogenic rectification plant that employs a distillation column to produce a nitrogen-rich vapor as a column overhead and an oxygen-rich liquid column bottoms. Reflux is generated for the column by condensing part of the nitrogen-rich vapor within a down-flow heat exchanger. A stream of the oxygen-rich liquid column bottoms is introduced into an ejector which draws a stream of an oxygen-rich liquid phase produced from the outlet of a down-flow heat exchanger. The combined oxygen-rich liquid exiting the ejector is fed to the down-flow heat exchanger to condense the nitrogen-rich vapor. In such manner, part of the oxygen-rich liquid phase is recirculated to prevent dry-out of the down-flow heat exchanger outlet and to maintain effective condensation of the nitrogen-rich vapor.

Abstract: A process for carrying out cryogenic air separation wherein liquid oxygen is pressurized and vaporized against condensing feed air to produce oxygen gas product wherein excess plant refrigeration is generated such that the aggregate warm end temperature difference of the process exceeds the minimum internal temperature difference of the primary heat exchanger by at least 2 K.

Abstract: The process and the apparatus are used for low-temperature air fractionation. Input air (8) is cooled in a main heat exchanger (9) and introduced into a single column (12) for obtaining nitrogen (11, 43). A nitrogen product stream (15, 16, 17) is removed from the upper region of the single column (12). A first residual fraction (18, 29) is removed from the lower or central region of the single column (12), re-compressed (30) and then fed to the single column (12) again (32). An oxygen-containing stream (36) is removed from the single column (12) at an intermediate point and fed to a pure oxygen column (38) (39). A pure oxygen product stream (41) in the liquid state is removed from the lower region of the pure oxygen column (38). The pure oxygen product stream (41, 56) is evaporated and warmed with respect to input air (8) in the main heat exchanger (9) and finally obtained as a gaseous product (57).

Abstract: A cryogenic air separation process is set forth wherein, in order to provide the refrigeration necessary when at least a portion of the oxygen product is desired as liquid oxygen, LNG-derived refrigeration is used to liquefy a nitrogen stream in the process. A key to the present invention is that, instead of feeding the liquefied nitrogen to the distillation column, the liquefied nitrogen is heat exchanged against the air feed to the distillation column system.

Abstract: A cryogenic air separation system for producing elevated pressure nitrogen wherein a portion of the nitrogen product fed to the product compressor downstream of the primary heat exchanger is withdrawn as refrigerant nitrogen from the product compressor, preferably from an intermediate point of the product compressor, and turboexpanded to generate refrigeration for the system.

Abstract: The pressurized waste nitrogen (11) from a column of an air separation unit (10) is sent, optionally after being compressed, to a combustion chamber (15) where it is heated, to a turbine (17) in which it is expanded and again to the combustion chamber (15) where it is mixed with the flue gases in order to give up waste heat thereto.

Abstract: In a process for separating air in a system comprising a gas turbine, including a compressor (1), a combustor (5) and an expander (17), said expander being coupled to the compressor, a natural gas conversion unit (23) and an air separation unit (20), air is compressed in the compressor, a first part (3) of the air is sent to the combustor and a second part (7) of the air is sent to the air separation unit, oxygen enriched gas (21) is sent from the air separation unit to the natural gas conversion unit, compressed nitrogen enriched gas (16) is sent upstream of the expander, a first stream (33) of natural gas is sent to the natural gas conversion unit, a second stream of natural gas (35) is sent to a natural gas liquefaction unit and work produced by the expander is used to operate a cycle compressor of a refrigeration cycle of the natural gas liquefaction unit.

Abstract: In a process for separation of air by cryogenic distillation integrated with an associated process, air is separated in a separation unit (1), fluid is sent from the separation unit to an associated process, steam (3) is derived from the associated process, at least part of the steam is used in the separation unit and at least one fluid stream (11) is sent from the air separation unit to the atmosphere, at least when the steam is used in the air separation unit.

Abstract: The pressurized waste nitrogen (11) from a column of an air separation unit (10) is sent, optionally after being compressed, to a combustion chamber (15) where it is heated, to a turbine (17) in which it is expanded and again to the combustion chamber (15) where it is mixed with the flue gases in order to give up waste heat thereto.

Abstract: A method and system for producing nitrogen and/or oxygen by air separation. The system includes at least one high pressure column, at least one low pressure column, and a reboiler-condenser. The method includes generating a high pressure nitrogen stream from the high pressure column and using energy from the high pressure nitrogen stream to provide nitrogen reflux to the high pressure column.

Abstract: High-purity nitrogen is generated by low-temperature fractionation of air in a rectification system for nitrogen/oxygen separation having at least a first rectifier column (4). Cycle nitrogen (24) in gas form is removed from the upper region of the first rectifier column (4) and is compressed in a cycle compressor (30). A first part (35) of the compressed cycle nitrogen is liquefied. A nitrogen fraction (52) from the rectification system for nitrogen/oxygen separation is introduced (52) into a high-purity nitrogen column (39) having a top condenser (54). High-purity nitrogen (56) is removed from the upper region of the high-purity nitrogen column (39). The refrigeration demand of the top condenser (54) is at least partially covered by liquefied cycle nitrogen (38).

Abstract: A plant for the separation of air includes at least three columns, including an auxiliary column and two other columns, of which at least one is fed with air and of which that operating at the lowest pressure operates between 2 and 10 bar. A flow between 40 and 95 mol % of argon originating from the auxiliary column is optionally mixed with a gas enriched in nitrogen from the column operating at the lowest pressure. The auxiliary column operates at the same pressure as the column from which it is fed.

Abstract: A film-type vaporizer in a vaporization enclosure, for example the upper column of a double air-distillation column, is associated with a measurement and analysis box where a polished surface and a spillway reconstruct the flow of liquid in the vaporizer in order to check for the absence of the deposition of impurities in the liquid that is to be evaporated. If deposition occurs, the impurities involved are quantified and analyzed and appropriate action taken on the settings of the machine.

Abstract: The process and the apparatus serve for the low-temperature fractionation of air in a rectification system that has at least one pressure column and one low-pressure column. Feed air is compressed to a first pressure p1 in a first compressor, purified in a purification stage, cooled and at least in part introduced into the pressure column. At least one liquid fraction from the pressure column is fed into the low-pressure column. A nitrogen-rich fraction from the low-pressure column is warmed and mixed with feed air. The warmed nitrogen-rich fraction is mixed with the feed air downstream of the feed air purification stage. The mixture of feed air and nitrogen-rich fraction is further compressed in a second compressor to a second pressure p2 which is higher than the first pressure p1.

Abstract: An integrated cryogenic air separation gas turbine system wherein heat of compression within the feed air is provided to nitrogen produced in the cryogenic air separation plant and the heated nitrogen is provided to a gas turbine along with combustion reaction products to produce power.

Abstract: A cryogenic air separation system particularly useful for producing elevated pressure product wherein additional reflux is generated by a heat pump circuit operating between the upper portion and an intermediate location of the lower pressure column of a double column.

Abstract: The present invention relates to an elevated pressure air separation cryogenic process wherein feed air is compressed, treated to remove water and carbon dioxide, cooled to cryogenic temperature in a main heat exchanger having a cold end and a warm end and fed to a distillation column system having at least two (2) distillation columns for separation into at least a nitrogen-enriched product, an oxygen-enriched product and a gaseous waste stream characterized in that at least a portion of said waste stream is (isentropically) expanded to produce work and work produced by the expansion is used to provide at least a portion of the work required to compress a process stream other than the gaseous waste stream at a temperature warmer than the temperature of the cold end of said main heat exchanger. The alternative process streams to be compressed can be: at least a portion of the feed air, at least a portion of the oxygen-enriched product or at least a portion of the nitrogen-enriched product.

Abstract: A compressor assembly for cryogenic gas separation wherein the assembly comprises a compressor, an expansion turbine and an electric motor integrally connected via a gear drive, and processes for using the compressor assembly.

Abstract: Air is separated in a double rectification column comprising a higher pressure rectification column, a lower pressure rectification column, and a condenser-reboiler placing the column in indirect heat exchange relationship with the column. A stream of pressurized liquid, comprising oxygen and nitrogen, typically taken from the bottom of the higher pressure rectification column, is expanded through a valve and is typically partially vaporized in a vaporizer-condenser which is separate from a second vaporizer-condenser in which argon is condensed. The vaporized liquid is expanded with the performance of external work in an expansion turbine and is introduced into the lower pressure rectification column. An oxygen product is withdrawn from the column through an outlet.

Abstract: A cryogenic rectification system for producing low purity oxygen and high purity oxygen employing an offset dual column with bottom reboil of the lower pressure column effected by condensing feed air, with intermediate reboil of the lower pressure column effected by condensing higher pressure column top vapor, and with waste nitrogen turboexpansion to generate refrigeration.

Abstract: A method and apparatus for making gaseous oxygen at a delivery pressure in a single column oxygen generator. In accordance with the method and apparatus, a column bottoms stream composed of the product is pumped to the delivery pressure and then vaporized. A liquid coolant stream used in condensing reflux is recompressed by a recycle compressor and then recycled back into the bottom of the column. Such recycled stream has a higher nitrogen content than the column bottoms. Part of the nitrogen tower overhead, not used in forming the reflux, is turbo-expanded by a turbo-expander coupled to the recycle compressor.

Abstract: An air separation process and apparatus employing a single column nitrogen generator. Part of the incoming air stream to be separated is expanded and combined with a waste stream. After partial warming of the combined stream, the combined stream is expanded and then utilized to liquefy part of the incoming air and for refrigeration purposes.

Abstract: A process is set forth for the cryogenic distillation of an air feed to produce nitrogen, particularly high pressure nitrogen of various purity, varying from low purity (up to 98% nitrogen) to ultra-high purity (less than 1 part per billion of oxygen). The nitrogen may be produced at two different pressures and two different purities. The process uses an auxiliary low pressure separation zone in addition to the conventional high pressure column and low pressure column. The auxiliary low pressure separation zone, which is operated at the same pressure as the low pressure column and which is heat integrated with the top of the high pressure column by means of its bottom reboiler/condenser, pretreats the crude liquid oxygen from the bottom of the high pressure column.

Abstract: A fluid mixture is separated by distillation in a two column system in which a portion of the feed is prefractionated in a first column having at least one separation stage above the feed and the prefractionator bottoms provides feed to a second column operating at a lower pressure. Cooling for condensing the overhead vapor of the first column is provided by heat exchange with flashed prefractionator bottoms or with an intermediate fluid in the second column. Another portion of the feed is flashed and introduced into the second column. The two-column system is readily combined with a high pressure column in a three-column distillation system for separating air which is particularly useful for integration with a gasification combined cycle combustion turbine system. Optionally, three nitrogen products can be produced at three different pressures.

Abstract: A cryogenic rectification system wherein liquid oxygen from a cryogenic air separation plant is pressurized and then vaporized in a high pressure liquefier producing product high pressure oxygen gas and generating liquid nitrogen for enhanced liquid product production.

Abstract: In order to precool a flow of gas to be distilled, before a purification stage, it is sent into an exchanger (5) where it is cooled by heating a flow of refrigerant (13B). At least a part of this refrigerant has its pressure reduced before cooling the unpurified gas and may be a fraction of the gas to be distilled or a product of the distillation. It is preferably a cycle gas of the system. This arrangement makes it possible to obviate a refrigerating unit.

Abstract: A method for the control of the operation of an installation for the separation of air by cryogenic distillation comprising a double distillation column wherein the top of a medium pressure column and the base of a low pressure column are thermally interconnected by a vaporizer-condenser supplied with liquid oxygen from a bath of liquid oxygen in the base of the low pressure column. Liquid oxygen from the bath is continuously tested to detect the content of nitrous oxide in the bath, and upon the detection of a fall in the nitrous oxide content of the bath when the installation is operating under equilibrium conditions, the flow of liquid oxygen to the vaporizer-condenser is increased to raise the detected nitrous oxide content of the bath. But when the detected nitrous oxide level falls, then either a liquid oxygen purge line is opened farther, or else the operating time or pressure of switching adsorbers in the air supply is changed.

Abstract: A cryogenic rectification system which can operate at elevated pressure without encountering a severe separation efficiency burden wherein additional column reflux is generated by an indigenous nitrogen heat pump circuit.

Abstract: Process and installation for the production of gaseous oxygen and/or gaseous nitrogen under pressure, of the type in which the air is distilled in a double distillation column (10) comprising a low pressure column (12) operating under a low pressure, and a medium pressure column (11) operating under a medium pressure. All the air to be distilled is compressed (in 1,4) to at least one high pressure of air substantially greater than the medium pressure, and the compressed air is cooled to an intermediate temperature. A portion of it is expanded in a turbine (5) to the medium pressure, before introducing it into the medium pressure column (11). The non-work-expanded air is liquified, then introduced after expansion (in 19, 20), into the double column; and at least one liquid product withdrawn from the double column is brought to the production pressure, and this liquid product is vaporized by heat exchange with the air.

Abstract: A fluid mixture is separated by distillation in a two column system in which the feed is prefractionated in a first column having at least one separation stage above the feed and the prefractionator bottoms provides feed to a second column operating at a lower pressure. Cooling for condensing the overhead vapor of the first column is provided by heat exchange with flashed prefractionator bottoms or with an intermediate fluid in the second column. The two-column system is readily combined with a high pressure column in a three-column distillation system for separating air which is particularly useful for integration with a gasification combined cycle combustion turbine system. Optionally, three nitrogen products can be produced at three different pressures.