Abstract: Separation method and apparatus for separating a gaseous mixture, for example, air, in a cryogenic rectification plant in which a compressed stream is divided into subsidiary streams that are extracted from a main heat exchanger of the plant at higher and lower temperatures. The two streams are then combined and expanded in a turboexpander to generate refrigeration for the plant. The flow rates of the two streams are adjusted to control inlet temperature of a turboexpander supplying plant refrigeration and to minimize potential deviation of the turboexpander exhaust from a saturated vapor state. Control of the expansion ratio can advantageously be applied to allow variable liquid production from the rectification plant.

Abstract: A cross-corrugated structure packing module is provided for use in mass transfer or heat exchange columns and has particular applicability in severe service applications in which fouling, coking, and erosion are of concern. The structured packing module has a plurality of upright, parallel-extending, corrugated plates. Spacer elements are used to maintain the corrugations of adjacent plates in spaced apart relationship to reduce the opportunity for solids to accumulate on the surfaces of the plates. The plates are also free of apertures or surface treatments that would increase the opportunity for solids to accumulate on the plates.

Abstract: An improved apparatus and method for providing reflux to a refluxed heavies removal column of a LNG facility. The system withdraws a fraction of a predominately methane refrigerant from a methane refrigeration cycle of the LNG facility. The withdrawn methane refrigerant is then cooled in an auxiliary heat exchange system by indirect heat exchange with a refrigerant that is also used to cool the natural gas feed stream upstream of the heavies removal column. The resulting cooled predominately methane steam is then employed as reflux to the heavies removal column.

Abstract: Separation method and apparatus for separating a gaseous mixture, for example, air, in a cryogenic rectification plant in which a compressed stream is divided into subsidiary streams that are extracted from a main heat exchanger of the plant at higher and lower temperatures. The two streams are then combined and expanded in a turboexpander to generate refrigeration for the plant. The flow rates of the two streams are adjusted to control inlet temperature of a turboexpander supplying plant refrigeration and to minimize potential deviation of the turboexpander exhaust from a saturated vapor state. Control of the expansion ratio can advantageously be applied to allow variable liquid production from the rectification plant.

Abstract: A method and apparatus for removing components from a gas stream by feeding the gas stream into a pre-condensation unit to produce a gas stream at a lower intermediate temperature and feeding this intermediate temperature gas stream into a cryogenic condensation unit where a lower predetermined final temperature is achieved. This final temperature gas stream is directed back to the pre-condensation unit to assist in cooling the gas stream entering this unit.

Abstract: A complete refrigeration system (CRS) including at least one heat exchanger which is designed to occupy an irregular volume to reduce the overall profile of the CRS. The heat exchanger may be a condenser or an evaporator, and includes a substantially solid body made of a thermally conductive metal, plastic, or other material. A plurality of fluid and refrigerant passageways are defined substantially within the solid body for conducing fluid and refrigerant, respectively, through the solid body and facilitating the transfer of heat between the fluid and refrigerant. Also disclosed is a method wherein the spatial orientation of each passageway is optimized with respect to all of the other passageways and the walls of the solid body by determining the relative distance of each passageway from all of the other passageways and the walls of the solid body at a plurality of points along each passageway, followed by adjusting the spatial orientation of the passageway accordingly.

Abstract: An inexpensive heat exchanger is disclosed, wherein the heat exchanger is made up of a plurality of plates and each plate has at least one channel defined in the plate. The plates are stacked and bonded together to form a block having conduits for carrying fluids, and where each fluid is in thermal communication with the other fluids.

Abstract: This disclosure discusses the problems associated with the design, layout, and construction of units and equipment in air separation units. The invention of this disclosure provides a process and apparatus using multiple discrete subcoolers. The nitrogen stream exiting the cryogenic distillation columns cools streams in the subcoolers. By having at least two subcoolers, the size of the nitrogen vent (nitrogen waste or product stream) can be reduced. This saves fabrication costs and improves reliability by reducing thermal stresses in the piping and equipment. Subcoolers cool rich liquid, lean liquid, liquid oxygen, and/or liquid air streams coming from the main heat exchanger or a system of separation columns. The disclosure also discusses integration of the subcoolers with the main heat exchangers.

Abstract: The apparatus is used to produce a product by low-temperature separation of a gas mixture, in particular air. It includes a direct contact cooler (3) for cooling the feed mixture, a purification apparatus (4) for purifying the cooled feed mixture and a low-temperature part (7). The low-temperature part (7) includes a main heat exchanger (8a) for cooling the purified feed mixture to approximately dewpoint temperature and a distillation column (9a) for low-temperature separation of the feed mixture. The direct contact cooler (3), the purification apparatus (4) and the low-temperature part (7) are arranged on one line (101).

Abstract: A boil off gas (“BOG”) condenser for use in LNG handling facilities which provides compensation for transient pressure changes in BOG flow due to variations in operations.

Abstract: A cryogenic air separation system wherein nitrogen vapor from a higher pressure column and oxygen liquid from a lower pressure column each pass down through a once-through main condenser in heat exchange relation and some but not all of the oxygen liquid is vaporized such that the oxygen liquid and vapor exit the condenser in a liquid to vapor mass flowrate ratio within the range of from 0.05 to 0.5 whereby the need for a recirculation pump to ensure avoidance of oxygen boiling to dryness is eliminated.

Abstract: Separation method and apparatus for separating a gaseous mixture, for example, air, in a cryogenic rectification plant in which a compressed stream is divided into subsidiary streams that are extracted from a main heat exchanger of the plant at higher and lower temperatures. The two streams are then combined and expanded in a turboexpander to generate refrigeration for the plant. The flow rates of the two streams are adjusted to control inlet temperature of a turboexpander supplying plant refrigeration and to minimize potential deviation of the turboexpander exhaust from a saturated vapor state. Control of the expansion ratio can advantageously be applied to allow variable liquid production from the rectification plant.

Abstract: Methods and apparatus for treating a liquid bath of oxygen. A liquid bath of at least 70 mol % of oxygen is located at the base of a cryogenic distillation column. The bath is continuously boiled by an aluminum reboiler. A portion of the liquid bath is purged to prevent a build up of inflammable impurities in the bath. A portion of the purge is sent to a second reboiler, which is less inflammable than the first reboiler. Oxygen boiled by the second reboiler is sent back to the column, and a portion of the oxygen rich liquid bath treated by the second reboiler is also purged. The invention also relates to an apparatus of carrying out this method.

Abstract: A plate-fin heat exchanger having a plurality of layers for indirectly exchanging heat between two or more fluids. The heat exchanger is provided with two sections and inlets and outlets to the sections to cause streams of the fluids to flow within the two sections parallel to the length of the heat exchanger between central locations and the ends of the heat exchanger. In such manner, the cross-sectional flow area of such a heat exchanger is greater than the heat exchanger in which the flow is from one end to the other end of the heat exchanger. This increase in cross-sectional flow area reduces the pressure drop within the heat exchanger.

Abstract: An improved apparatus and method for providing reflux to a refluxed heavies removal column of a LNG facility. The apparatus comprises stacked vertical core-in-kettle heat exchangers and an economizer disposed between the heat exchangers. The reflux stream originates from the methane-rich refrigerant of the methane refrigeration cycle. The liquid reflux stream generated by cooling the methane-rich stream in the vertical heat exchangers via indirect heat exchange with an upstream refrigerant.

Abstract: A plate-fin heat exchanger having alternating layers for exchanging heat between fluids to be warmed against fluids to be cooled. One or both of the layers is subdivided into flow passages to allow for the flow of two or more fluids flowing through one of the layers to engage in indirect heat transfer with one or more fluids flowing through another adjacent layer. The flow through the heat exchanger is parallel to the width of the heat exchanger. The first and second layers provide a greater cross-sectional flow area for each of the fluids than otherwise would have been provided had the fluids flow been parallel to the length of the heat exchanger with layers thereof dedicated to the flow of each of the fluids.

Abstract: A process and an apparatus for separating air by cryogenic distillation. The apparatus has a medium pressure column thermally coupled to a low pressure column. Compressed and purified air is cooled to cryogenic temperature in an exchanger, and sent at least partly to the medium pressure column. Streams enriched in oxygen and nitrogen are sent from the medium pressure column to the low pressure column and, streams enriched in nitrogen and oxygen are removed from the low pressure.

Abstract: Process and apparatus for cooling a compressed gas stream which utilizes one or more elongated vessels having a substantially vertical orientation. Each vessel has one compartment for indirect heat exchange between the compressed gas stream and a cooling stream and a second compartment for direct contact between the compressed gas stream and a liquid stream. The two compartments are separated by a barrier, which allows for upward passage of air, but prevents the downward passage of liquid. The design permits one to use the heat present in the compressed air efficiently.

Abstract: A method and apparatus for separating air by cryogenic distillation. The energy of an air separation installation is increased by reducing the size of the exchangers, and therefore increasing the head losses and the temperature differences in the exchange line, and increasing the temperature difference at the main vaporizer. The size of the distillation column is reduced by minimizing the number of theoretical trays and the number of sections of packing or trays. The size of the refrigerating turbine is also reduced by increasing its intake temperature in order to reduce the output.

Abstract: A plate heat exchanger for indirect heat exchange of several fluid flows (30, 40, 50) with a heat transfer medium/cooling medium (10, 20) in a heat exchanger core (9) has a plurality of heat exchange passages within the core for the heat transfer medium/cooling medium (10, 20), a first fluid flow (30, 40, 50) and a second fluid flow (30, 40, 50). All heat exchange passages for the first fluid flow (40) are located In a first component area, and all heat exchange passages for the second fluid flow (30) are located in a second component area. The first and the second component areas do not intersect and each extend over the entire height of the heat exchanger core (9). The heat exchanger is particularly suitable for use in air-separation processes.

Abstract: The invention relates to a bath condenser with a condenser block (1) that has evaporation passages (8) for a liquid and liquefaction passages (2) for a heating medium and at least two circulation sections (7) that are located vertically on top of one another. The evaporation passages (8) each have on the lower end of a circulation section (7) at least one entry opening (9) for the liquid and on the upper end of a circulation section (7) at least one exit opening (10), for each circulation section (7) there being a liquid storage tank (15) that is flow-connected to the entry opening (9) and the exit opening (10) of the circulation section (7) and that has a gas offtake (18). The inlet into the gas offtake (18) is not located in the area in front of the side (12) of the circulation section (7) in which the exit opening (10) of the circulation section (7) is located.

Abstract: The invention relates to a process for the low-temperature fractionation of air in a rectification unit, which comprises a pressure column (1) a low-pressure column (2) and a condenser-evaporator system having at least two falling-film evaporators (203, 204). Oxygen-rich liquid from the low-pressure column (2) is introduced into the evaporation passages of the first and second falling-film evaporators (203, 204) and is partially evaporated. Unevaporated oxygen-rich liquid from the first falling-film evaporator (203) is transferred into the evaporation passages of the second falling-film evaporator (204).

Abstract: In a plate-fin exchanger having a plurality of fins disposed between neighboring parting sheets, at least a portion of at least one of the fins has a textured surface. The textured surface is in the form of grooves or fluting formed on or applied to the surface of the fin material used in the plate-fin exchanger.

Abstract: The invention relates to a bath condenser with a condenser block (1) that has evaporation passages (8) for a liquid and liquefaction passages (2) for a heating medium. The condenser block (1) has at least two circulation sections (7) that are located on top of one another, the evaporation passages (8) each having on the lower end of a circulation section (7) at least one entry opening (9) for the liquid and on the upper end of the circulation section (7) at least one exit opening (10). Only exit openings (10) and entry openings (9) that are located on the same side (12) of the condenser block (1) are connected via means (17, 30) for routing the liquid.

Abstract: The heat exchanger can be used for the vaporization of a pressurized liquid and comprises at least one passage way (P) for a liquid extending in a first direction, being provided with exchange waves that are substantially parallel to the first direction and comprising at least one redistribution area associated with at least one lateral collector in an intermediate area of the length thereof, in addition to being provided with deviation waves extending in at least one second direction forming an angle with the first direction, whereby the redistribution area takes up the entire width of the passage way, in a crosswise position with respect to the first direction, whereby the deviation waves communicate with the exchange waves. The deviation waves are essentially as rigid as the exchange waves. The invention can be used with exchangers in pumped air-distillation devices.

Abstract: A plate heat exchanger for indirect heat exchange of several fluid flows (30, 40, 50) with a heat transfer medium/cooling medium (10, 20) in a heat exchanger core (9) has a plurality of heat exchange passages within the core for the heat transfer medium/cooling medium (10, 20), a first fluid flow (30, 40, 50) and a second fluid flow (30, 40, 50). All heat exchange passages for the first fluid flow (40) are located In a first component area, and all heat exchange passages for the second fluid flow (30) are located in a second component area. The first and the second component areas do not intersect and each extend over the entire height of the heat exchanger core (9). The heat exchanger is particularly suitable for use in air-separation processes.

Abstract: In a plate-fin exchanger having a plurality of fins disposed between neighboring parting sheets, at least a portion of at least one of the fins has a textured surface. The textured surface is in the form of grooves or fluting formed on or applied to the surface of the fin material used in the plate-fin exchanger.

Abstract: An evaporator has main passages placed in a heat-exchange relationship, an arrangement for forming a pool of the liquid to be evaporated so that it flows through at least a first of the main passages, and a device for introducing a refrigerant into at least a second of the main passages so that evaporation of the liquid is ensured.

Abstract: For the indirect heat-exchange of a plurality of gas streams (14, 15, 16) with a heat-cold carrier (2, 7) in heat-exchange blocks (23a, b, c, d, e) in which the gas streams (14, 15, 16) are passed through a multiplicity of heat-exchange passages, only one of the gas streams (14, 15, 16) is passed in this case through at least one heat-exchange block (23a, b, c, d, e). The heat-exchange passages of the heat-exchange block (23a, b, c, d, e), through which this gas stream (14, 15, 16) flows end at two end surfaces of the heat-exchange block (23a, b, c, d, e). The gas stream (23a, b, c, d, e) is fed to an taken off from these heat-exchange passages via in each case a collector/distributor (41) connected to the heat-exchange block (23a, b, c, d, e), which collector/distributor extends in each case over the entire end surface of the heat-exchange block (23a, b, c, d, e).

Abstract: A reboiler/condenser bath heat exchanger for heat exchange between a first fluid to be vaporized and a second fluid to be condensed includes a number of passages for heat exchange between the two fluids in order to make the second fluid flow, which fluid has a temperature of T2-2 at the outlet of the passages; a vessel containing the passages for making the first fluid flow between the passages by thermosiphon effect from the bottom upwards over a height h, the first fluid having an entry temperature T1-1 where T1-1<T2-2 and an exit pressure P1-2; elements for giving the entry pressure P1-1 of the first fluid a value such that the pressure P1-2 is greater than a minimum pressure Pm,ex and elements for ensuring that at least one of the following two conditions is fulfilled: the height h of the passages is at least equal to 2.5 m; and the temperature T2-2 of the second fluid is less than T1-1+1.2° C.

Abstract: The invention relates to a vaporizer-condensor (4) of the bath type, comprising at least one heat exchange body (13), having a multitude of flat passages (18) for the countercurrent circulation of two fluids in a same direction, and a sealed chamber (14) for confining a fluid containing the or each heat exchange body, the confinement chamber comprising a central section (50) of generally cylindrical shape along a longitudinal axis (Y—Y). The longitudinal axis of the central section of said or each confinement chamber is orthogonal to the direction of countercurrent circulation of the fluids in the flat passages of the corresponding heat exchange body. Use in double column air distillation installations.

Abstract: Plate-and-fin core-type heat exchangers are installed within pressure vessels in a manner which eliminates the need for distributors, collectors, headers, nozzles, and manifolds at the feed inlet, the processed gas outlet, or both the feed inlet and the processed gas outlet of each exchanger core. The heat exchangers can be installed in parallel or in series within a single pressure vessel. Alternatively, the heat exchangers can be installed in pressure vessels which are arranged in series such that multiple liquid product streams can be obtained. The heat exchangers preferably are operated in the condensing mode in which feed gas is cooled and partially condensed. The operation of the heat exchangers is characterized by the cocurrent flow of the condensate and uncondensed feed gas, preferably in the vertical or near-vertical direction. In an alternative embodiment, the heat exchangers are operated such that a feed fluid is cooled without phase change.

Abstract: For the indirect heat-exchange of a plurality of gas streams (14, 15, 16) with a heat-cold carrier (2, 7) in heat-exchange blocks (23a, b, c, d, e) in which the gas streams (14, 15, 16) are passed through a multiplicity of heat-exchange passages, only one of the gas streams (14, 15, 16) is passed in this case through at least one heat-exchange block (23a, b, c, d, e). The heat-exchange passages of the heat-exchange block (23a, b, c, d, e), through which this gas stream (14, 15, 16) flows end at two end surfaces of the heat-exchange block (23a, b, c, d, e). The gas stream (23a, b, c, d, e) is fed to an taken off from these heat-exchange passages via in each case a collector/distributor (41) connected to the heat-exchange block (23a, b, c, d, e), which collector/distributor extends in each case over the entire end surface of the heat-exchange block (23a, b, c, d, e).

Abstract: The process and the apparatus are used for the low-temperature fractionation of air. Charge air (1) which has been compressed and has undergone prior purification is introduced into a rectifier system for nitrogen/oxygen separation. This system comprises a pressure column (2), a low-pressure column (3) and a condenser/evaporator system (101, 102, 103) for heating the low-pressure column (3). The condenser/evaporator system has a first section (101) which is designed as a falling-film evaporator. A first oxygen-rich liquid (6) from the low-pressure column (3) is introduced into the evaporation passages of the falling-film evaporator (101), where it is partially evaporated. In the process, an oxygen-rich vapor (11) and a second oxygen-rich liquid (12) are formed. At least part of the oxygen-rich vapor (11) is returned to the low-pressure column (3). The condenser/evaporator system additionally has a second section (102, 103), which is designed at least in part as a forced circulation evaporator (103).

Abstract: A system, especially useful under cryogenic conditions, for downflowing cocurrent condensation of vapor against downflowing partially vaporizing liquid, wherein the condensing vapor flows within tubes having fluted internal surfaces and the boiling liquid flows along the outer surfaces of the tubes having re-entrant cavities.

Abstract: High pressure gaseous oxygen is obtained safely and without compression by heating pumped liquid oxygen in a printed circuit type heat exchanger having layers of transversely extending laterally spaced channels with each layer being in thermal contact with at least one other layer. Oxygen is vaporized in channels of oxygen-layers against heat exchange fluid passing through channels of heat exchange layers. The walls of the oxygen layer channels are formed of ferrous alloy and have a cross-section, in a plane perpendicular to the direction of flow, having a thickness at its narrowest of at least about 10%, and on average at least about 15%, of the combined hydraulic mean diameters of the adjacent channels, and the ratio of cross-sectional area, in said plane, of the walls to the cross-sectional area of the channels is no less than about 0.7.

Abstract: A cryogenic nitrogen production plant wherein all the heat transfer steps, and preferably all the heat transfer and separation steps, are carried out in a brazement which receives feed air and from which is recovered product nitrogen.

Abstract: Dephlegmator system without headers, collectors, or distributors at the bottom end of feed circuits in plate and fin exchangers operating in condensing or rectifying service. Each dephlegmator is installed within a pressure vessel, thereby eliminating the need for headers, collectors, or distributors at the bottom end of the feed circuits. In an alternative embodiment of the invention, upper and lower segments of the pressure vessel are isolated by a mid-vessel seal between the vessel and dephlegmator walls, and headers or collectors are not required at the upper and lower ends of the feed circuits.

Abstract: A fin (9) includes a perforated and/or recessed corrugated product which has a main direction of corrugation (F1) and which is bounded by two lateral edges (13). The main direction of corrugation (F1) is oblique with respect to the two lateral edges (13). The fin is useful in the main heat-exchange lines of air distillation plants.

Abstract: A downflow reboiler-condenser which can distribute and introduce an evaporating fluid (fluid to be evaporated) uniformly and securely into evaporation passages and which can also achieve simplification of its structure and reduction in the fabrication cost. This reboiler-condenser is provided with a reservoir 36 above a heat exchanger core 34 and with liquid distributors 37 located above evaporation passages 33 respectively. The liquid distributors 37 distribute the evaporating fluid collected in the reservoir 36 into the evaporation passages 33 uniformly.

Abstract: High pressure gaseous oxygen is obtained safely and without compression by heating pumped liquid oxygen in a printed circuit type heat exchanger having layers of transversely extending laterally spaced channels with each layer being in thermal contact with at least one other layer. Oxygen is vaporized in channels of oxygen-layers against heat exchange fluid passing through channels of heat exchange layers. The walls of the oxygen layer channels are formed of ferrous alloy and have a cross-section, in a plane perpendicular to the direction of flow, having a thickness at its narrowest of at least about 10%, and on average at least about 15%, of the combined hydraulic mean diameters of the adjacent channels, and the ratio of cross-sectional area, in said plane, of the walls to the cross-sectional area of the channels is no less than about 0.7.

Abstract: An apparatus for fractionating a gas mixture at low temperature includes (1) a separation column; (2) a heat-exchanger block comprising a main heat-exchanger section and a condenser/evaporator section, wherein the condenser/evaporator section has evaporation passages and condensation passages; (3) a first feed gas line for supplying feed gas to the main heat-exchanger section; (4) a second feed gas line for introducing cooled feed gas into the separation column; (5) a first liquid line leading from a lower region of the separation column to an inlet of the evaporation passages; (6) a gas line that leads from an upper region of the separation column to the condensation passages; (6) a reflux line to introduce condensate which is formed in the condensation passages into the upper region of the separation column; (7) a phase-separation device connected to an outlet of the evaporation passages; and (8) a second liquid line leading from the phase-separation device to an inlet of the evaporation passages and also c

Abstract: The invention relates to a reboiler/condenser heat exchanger of the bath type for heat exchange between a first fluid (F1) to be vaporized and a second fluid (F2) to be condensed.

Abstract: A cryogenic air separation system comprising an integrated core and typically including a double column wherein incoming feed air is cooled in the core which also processes a stream from the double column. A separating section of the core processes a stream from the double column to form product.

Abstract: A cryogenic air separation comprising an integrated core and typically including a double column wherein incoming feed air is cooled in the core which also processes a stream from the double column. A separating section of the core processes a stream from the double column to product.

Abstract: A cryogenic air separation system wherein an integrated core receives and cools an incoming feed air stream, a rectification section facilitates mass transfer of the feed air stream, a separation section in a heat exchange relationship with the rectification section processes fluid from the rectification section, and a section in a heat exchange relationship with an entrance passage discharges fluid from the integrated core.

Abstract: In this condenser in which the fluid as it condenses flows downward, in cross section, that part of the outlet box (18) which lies between its lowermost point (28) and the point (31) of a liquid-outlet pipe (30; 35) connected to this box, lies completely at a level that is lower than the level of the lowermost point (A) of the distributor corrugation (13). Application to the main vaporizer-condensers of double air-distillation columns.

Abstract: A dephlegmator includes a feed gas passage and a refrigerant passage. A feed gas introduced into the feed gas passage from the bottom is heat-exchanged with a refrigerant passing through the refrigerant passage. Components having low boiling points are withdrawn as rectified gases from the top, and components having high boiling points are discharged as condensates from the bottom. The refrigerant passage is divided into a first section on the top side and a second section on the bottom side by a bridgewall. In the first section, a liquid or gas-liquid two-phase refrigerant is introduced from the bottom of the refrigerant passage so as to flow parallel to the feed gas. In the second section, a gas fraction of the refrigerant discharged from the first section flows.

Abstract: A cryogenic rectification system and a packing module and column suitable for cryogenic rectification having packing sheets with top and bottom modifications in alternating sequence and preferably having top and bottom edges terminating in planes wherein capacity and mass transfer efficiency is enhanced and mechanical strength is not compromised.

Abstract: A heat exchanger having a first counterflow heat exchange unit with first and second segments wherein a flow of at least one product from a cryogenic air separation unit is channeled in a first direction along both the first and second segments and a second counterflow heat exchange unit is juxtaposed to the second segment of the first counterflow heat exchange unit and receives a flow of feed air which is channeled in a second direction that is counter to the first direction and allows heat exchange between the product and the air. A crossflow subcooling unit is juxtaposed to the first segment and receives at least one process cryogenic liquid from the air separation system for subcooling.