By Gravity And Severing Subsequent To Charging Mold Cavity Patents (Class 65/123)
  • Patent number: 9919510
    Abstract: A nozzle deposits a filament of viscous, molten glass onto a print bed, while the print bed rotates about a vertical axis and translates in x, y, and z directions. The deposition is computer controlled, such that the resulting deposited filament forms a desired glass object that is solid after it anneals. One or more motors rotate the print bed such that the direction of deposition of the molten glass is constant relative to the nozzle, even though the print bed is translating in different directions relative to the nozzle. Keeping the direction of deposition constant relative to the nozzle tends to prevent the extruded filament of molten glass from experiencing large, changing, tensile and shear forces that would otherwise occur and that would otherwise damage the filament.
    Type: Grant
    Filed: October 23, 2016
    Date of Patent: March 20, 2018
    Assignee: Massachusetts Institute of Technology
    Inventors: Chikara Inamura, Daniel Lizardo, Michael Stern, Peter Houk, Tal Achituv, Neri Oxman
  • Patent number: 9896368
    Abstract: In illustrative implementations of this invention, a crucible kiln heats glass such that the glass becomes or remains molten. A nozzle extrudes the molten glass while one or more actuators actuate movements of the nozzle, a build platform or both. A computer controls these movements such that the extruded molten glass is selectively deposited to form a 3D glass object. The selective deposition of molten glass occurs inside an annealing kiln. The annealing kiln anneals the glass after it is extruded. In some cases, the actuators actuate the crucible kiln and nozzle to move in horizontal x, y directions and actuate the build platform to move in a z-direction. In some cases, fluid flows through a cavity or tubes adjacent to the nozzle tip, in order to cool the nozzle tip and thereby reduce the amount of glass that sticks to the nozzle tip.
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: February 20, 2018
    Assignee: Massachusetts Institute of Technology
    Inventors: John Klein, Giorgia Franchin, Michael Stern, Markus Kayser, Chikara Inamura, Shreya Dave, Neri Oxman, Peter Houk
  • Patent number: 8931308
    Abstract: A method of manufacturing a glass blank for a substrate for an information recording medium, the method including steps of: cutting out a gob of a glass material from a molten glass material by cutting the molten glass material discharged from a glass material outlet at a predetermined timing; causing the gob of the glass material to fall downwardly; pinching and pressing the gob of the glass material by a press unit having a pair of molds, the molds' surfaces facing to each other being press surfaces which are planes without an unevenness, so as to contact the falling gob of the glass material only to the press surfaces; and forming a circular flat plate-shaped glass blank having a target flatness as a glass substrate for a magnetic disk such that a ratio between a diameter and a thickness of the glass blank is within a range of from 50:1 to 150:1, from the gob of the glass material.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: January 13, 2015
    Assignee: Hoya Corporation
    Inventor: Akira Murakami
  • Patent number: 8028542
    Abstract: Glass articles are made by continuously emitting a plurality of strands of molten glass spaced different distances from respective preform molds, cutting through each of the strands by moving together a respective pair of blades to form a respective gob, and transporting the gobs through the respective distances to the preform molds. The pairs of blades are operated, that is moved from an open to a closed position, such that they cut through the respective strands one after the other with the first formed gob traveling through the longest distance to the respective preform mold and the last formed gob traveling through the shortest distance to the respective preform mold.
    Type: Grant
    Filed: August 21, 2007
    Date of Patent: October 4, 2011
    Assignee: Putsch GmbH & Co KG
    Inventors: Ferdinand Wolf, Rainer Hensel
  • Patent number: 7992412
    Abstract: Disclosed are a process for producing a glass shaped material having high quality and high mass accuracy and a process for producing an optical element, which includes the preparation of a glass shaped material having high quality and high mass accuracy, the heating of said glass shaped material and the precision-press-molding thereof.
    Type: Grant
    Filed: June 23, 2004
    Date of Patent: August 9, 2011
    Assignee: Hoya Corporation
    Inventors: Masahiro Yoshida, Yoshikane Shinkuma, Xuelu Zou
  • Patent number: 5709723
    Abstract: A method of making gob preforms for the optical quality lens molding comprising: i) ejecting a measured gob molten glass through an exit in a stem of the container of a supply of molten glass; ii) allowing the gob to settle under gravity from the exit to a catching tool while heating the gob and the catching tool; and iii) continuing to heat the gob and tool until the gob is round.
    Type: Grant
    Filed: April 29, 1996
    Date of Patent: January 20, 1998
    Assignee: Eastman Kodak Company
    Inventor: Daniel R. Gearing
  • Patent number: 5626641
    Abstract: In manufacturing a glass material used for a re-heat press method of manufacturing high-precision optical glass components including a lens, prism or the like, a glass material can be manufactured which has no defect inside of or on the surface of the glass, and without requiring a process of grinding and polishing the glass. The glass material is manufactured by dropping melted glass from the glass outlet of a glass melting furnace to a mold and cooling the dropped glass on the mold. The distance between the mold and the glass outlet is in a range which maintains the temperature of the stretched area of dropping glass--the area where the melted glass dropped on the mold is spontaneously separated by its own weight and surface tension at its softening temperature or above. The temperature of the glass around the stretched area is at least its softening temperature, and the glass around that area is instantaneously incorporated into the glass on the mold after separation.
    Type: Grant
    Filed: January 23, 1995
    Date of Patent: May 6, 1997
    Assignees: Matsushita Electric Industrial Co., Ltd., Sumita Optical Glass Co., Ltd.
    Inventors: Tadayoshi Yonemoto, Yoshiyuki Shimizu, Takashi Inoue, Toshihiko Muroi
  • Patent number: 5275637
    Abstract: A method of pressing flowing-down molten glass from the opposite sides thereof by a pair of shaping mold members to thereby manufacture a glass optical part having surfaces corresponding to the shaping surfaces of the mold members is characterized in that a groove forming ring is provided around the shaping surface of at least one of the shaping mold members, a groove is formed in the molten glass by the groove forming ring during the press and the flowing-down molten glass is cut above that portion thereof which is being pressed, thereby obtaining a glass molded article having an ear protruding outwardly of the groove relative to an optical part body portion.
    Type: Grant
    Filed: January 25, 1991
    Date of Patent: January 4, 1994
    Assignee: Canon Kabushiki Kaisha
    Inventors: Bunryo Sato, Nobukazu Yogo, Hiroe Tanaka, Takeshi Nomura, Hiroyuki Kubo
  • Patent number: 4367086
    Abstract: A method for producing decorative glass objects in which the decoration is created by blisters formed by air bubbles within solid glass and/or by a pattern on the outer surface of the glass. When producing glass objects provided with air bubbles by means of known methods the bubbles remain on the surface of the objects which then easily break. In addition, the bubbles are formed at random, which may make them appear as dim impurities. When, in accordance with the invention, molten glass is poured from above in the shape of a band into a hot mould, the molten glass is spread into the mould in layers between which microscopic air bubbles remain. As the glass surface cools, the air enclosed within the bubbles expands in the molten glass which, while cooling, leaves the bubbles as clear pearls inside the glass. As the molten glass is spread in layers towards the wall of the mould, a pattern is formed as the glass surface cools.
    Type: Grant
    Filed: May 13, 1981
    Date of Patent: January 4, 1983
    Inventor: Timo Sarpaneva
  • Patent number: 4249927
    Abstract: According to the first method according to the present invention, there is provided a method for manufacturing glass products by casting low viscosity glass into a mould while controlling free flow of the glass by storing and holding the glass continuously fed out of a feeder outlet in a region under the lower surface of a control member provided below the feeder outlet after a cutting step, whereby the operation for setting a next mould to receive the glass in position is facilitated, the shape of the flowing glass after cutting is made stable and homogeneous gob can be produced.
    Type: Grant
    Filed: August 1, 1979
    Date of Patent: February 10, 1981
    Assignee: Kabushiki Kaisha Ohara Kogaku Garasu Seizosho
    Inventors: Fukushichi Fukuzaki, Yoshio Ishii, Masaki Fukuzawa
  • Patent number: 4066428
    Abstract: Molding of hollow glass articles wherein a gob flows from a feeder into a mold and forms a hollow tube as it enters the mold, and a pressure differential is applied across the tube so that the tube is shaped in the mold to form the hollow article. During application of the pressure differential, deformation of the glass between the feeder and mold, is prevented by proximately positioning of the feeder and mold. This pressure differential is obtained by applying vacuum between the mold and molten tube.
    Type: Grant
    Filed: June 29, 1976
    Date of Patent: January 3, 1978
    Assignee: Jenaer Glaswerk Schott & Gen.
    Inventor: Franz Gunthner
  • Patent number: 3967947
    Abstract: Molding of hollow glass articles wherein a gob flows from a feeder into a mold and forms a hollow tube as it enters the mold, and a pressure differential is applied across the tube so that the tube is shaped in the mold to form the hollow article. During application of the pressure differential, deformation of the glass between the feeder and mold, is prevented by proximately positioning of the feeder and mold.
    Type: Grant
    Filed: April 5, 1974
    Date of Patent: July 6, 1976
    Assignee: Jenaer Glaswerk Schott & Gen.
    Inventor: Franz Gunthner