Abstract: A liquid slag granulating system includes a granulator (1), a granulator connecting part and a granulator drive part. The granulator (1) is disc-shaped or cup-shaped, and a diversion cone is arranged at a center of the granulator (1). The granulator drive part drives the granulator to rotate, thus granulating liquid slag. The system further includes an air supply part.

Abstract: A method for controlling foamed slag in a stainless melt in an electric arc furnace. Slag level in the electric arc furnace is continuously detected thermographically as a function of time and slag level, and an addition of foaming material is controlled depending on the temperature and temperature gradient.

Abstract: A process and material for producing foamed slag by which the foaming of a slag with a high chromium oxide content can be achieved. An electric arc furnace is charged with a mixture of metal oxides and carbon and, below the slag at the metal-slag interface, the metal oxide is reduced by carbon and limestone and becomes thermally discordant. The occurring gases cause the slag to foam due to the formation of bubbles.

Abstract: Process for preparing a foaming slag former for electric furnaces comprising the steps of aggregating solid slag particles into a coarser granular material and carbonating the solid slag particles to form the foaming slag former. The solid slag particles are preferably aggregated before carbonization, so that the carbonates form a solid matrix binding the particles together.

Abstract: A process for producing a foamed slag on austenitic stainless melts in an electric arc furnace. A mixture of metal oxides and carbon is introduced into the furnace, the metal oxide is reduced by the carbon below the slag at the metal/slag interface, and the resulting gases bring about the foaming of the slag by bubble formation. The mixture to be charged, which is added in the form of preforms such as briquets or pellets, contains iron oxide, iron carriers, carbon and the required binders in addition to nickel oxide.

Abstract: A method of suppressing slag foaming that can grasp a state of slag foaming in the continuous melting furnace and accurately suppress the slag foaming so as to enable continuous production of molten metal in a stable state. This method includes charging of a suppressor into slag in the furnace, measuring a flow rate of a flue gas discharged from the continuous melting furnace during blowing of the slag over time, increasing a charging speed rate of the suppressor if the flue gas flow rate has an increasing tendency and decreasing the charging speed rate of the suppressor if the flue gas flow rate has a decreasing tendency.

Abstract: A method for producing a foamed slag (1) on a metal bath (2) in a metallurgical furnace (3), in which a mixture (4) containing at least one metal oxide and carbon is introduced into the furnace (3), the metal oxide is reduced by the carbon below the slag (1) that is located there, and the gases produced during the reduction process form bubbles such that the slag is foamed. In order to optimize the formation of foamed slag, the mixture (4) is delivered into the furnace (3) in such a way that a desired height (h) or a desired section of the height (h) of the layer of foamed slag (1) is generated or maintained.

Abstract: A method for manufacturing molten iron comprises charging a carbonaceous material, a flux, and solid reduced iron obtained by thermally reducing carbon composite iron oxide agglomerates into an arc melting furnace and melting the solid reduced iron using arc heating in the melting furnace while an inert gas is blown into a molten iron layer from a bottom blowing tuyere on a bottom of the melting furnace, wherein: a carbonaceous material suspending slag layer is formed in an upper portion of a slag layer formed on the molten iron layer when the solid reduced iron is melted into the molten iron; a carbonaceous material coating layer having the carbonaceous material is formed on the carbonaceous material suspending slag layer; and the molten iron and the slag stored in the melting furnace are tapped from a tap hole formed in a lower portion of a furnace wall of the melting furnace.

Abstract: A process for tapping a steel furnace with a reduced amount of entrained slag is disclosed. During tapping, particles of a slag foaming agent are added. The foaming agent may include calcium carbide and/or other chemicals. The agent foams the slag to decrease its density during tapping and/or to disrupt initial vortex formation at the tap.

Abstract: In a process for granulating slag, from a blast furnace or a smelting reduction plant, in which a granule/water mixture formed during the granulation is fed to a granulation tank and then to a dewatering installation, in which the slag granules are dewatered. H2S-containing vapors and gases formed during the granulation are at least partially condensed by injection of water in a condensation space which is flow-connected to the granulation tank. H2S-containing residual gases are discharged from the compensation space below the water injection point, H2S is burnt.

Abstract: Carbides and nitrides are provided containing a controlled amount of pre-determined diluents and methods for their manufacture and use are disclosed. The pre-determined diluents include at least one of the silica, silicon metal, carbon, alumina, boron oxide, alkaline earth oxides such as calcium oxide, magnesium oxide, alkali oxides such as sodium oxide, potassium oxide, iron oxide, titanium oxide, and other components typically present in glass, ceramics, or metals. The carbides and nitrides with pre-determined diluents are formed by optionally pyrolyzing a precursor material to form a carboneous mixture and heat treating the carboneous mixture for a pre-determined time and at an elevated temperature during which carbon and/or nitrogen reacts with silica in the mixture to form carbides and/or nitrides and controlled amounts of pre-determined diluents.

Abstract: A method is presented for the treatment of slag from electric steel plants which comprises the following steps: (a) transference of the slag into a metallurgical receptacle; (b) defoaming of the slag in this metallurgical receptacle by adding a defoaming agent, preferably silica; (c) subsequent heating of the slag to make it fluid; and (d) forced cooling of the slag, for example by an aqueous granulation.

Abstract: A method of producing a foamed glass composite panel is provided. Glass and 0.1-20.0% by weight of at least one non-sulfur based foaming agent are mixed together, and the mixture is heated to a temperature sufficient to foam it. The foamed mixture is cooled to form at least one foamed glass substrate. During or after the cooling step, material is bonded or attached to at least one side of the foamed glass substrate to form a composite panel.

Abstract: The invention relates to a method and to a device for foaming molten materials (1), wherein molten material is processed into a melt film (6), foaming agent (3) is mixed into this melt film, this melt film is atomised by an atomiser (13), is deposited as a mixture (4) onto a foaming surface (15) where the mixture is foamed into material foam.

Abstract: A process that produces pozzolanes, synthetic blast furnace slags, belite, or alite clinkers, as well as pig iron alloys, from oxidic liquid slag. The oxidic liquid slag is reduced above an iron bath in a reactor containing submerged tuyeres. Carbon is blown through the submerged tuyeres and into the iron bath to maintain the iron bath at a carbon content of between 2.5 wt % and 4.6 wt %.

Abstract: The present invention provides methods and compositions for steelmaking using magnesium carbonate to create a foaming primary slag.

Abstract: The state of slag foaming generated in an electric furnace steel manufacture is judged by measuring the NOx amount in exhaust gas. The foaming state is adjusted to completely interrupt the contact of melted steel with air so that low nitrogen of the steel is always achieved or reduction of electric power consumption rate is achieved. Thus, in the manufacture of steel by subjecting iron scrap to dissolving, refining and heating stages successively in an electric arc furnace, the NOx amount in the exhaust gas is measured at the refining and heating stages of the melted steel and then the state of the slag foaming is judged depending upon the measured data.

Abstract: The method for granulating liquid slag melts, in particular blast furnace slag, in which the melt (2) is ejected into a cooling chamber via a slag tundish (1) and in which fluid under pressure, in particular compressed gas, vapor or pressurized water, is injected in the direction of the slag exit (6) in order to eject said liquid slag, is characterized in that the pressure fluid jet discharges into a throttle pipe (3) which is immersed in the slag bath and whose lower edge is mounted so as to be adjustable in the height direction (4). The corresponding device comprises a lance (7) which is surrounded by a height-adjustable throttle pipe (3) whose lower edge (5) is immersed in the slag bath (2) contained in the tundish (1) and forms a throttling cross section between the slag exit (6) and the slag bath (2).

Abstract: The process for melting oxidic slags and combustion residues having a minimum content of metallized portions such as, e.g., iron and/or carbon carriers, of 3% by weight is carried out in a shaft furnace directly heated by means of fossil fuels via burners. The molten slag bath is transferred into a hearth type furnace immediately adjoining the shaft furnace and in which metals such as, for instance, copper are separated by sedimentation under thermal dissociation and discharged separately via a bottom outlet. The completely oxidized slag reaches a consecutively arranged slag treating reactor via a separate discharge.

Abstract: An apparatus and method for the preferably continuous manufacture of foamed material using a furnace are provided. A two-part mold mechanism is provided that includes an upper portion and a lower portion that are each endless loops and cooperate with one another to form a closed mold within the furnace. The upper and lower portions can each comprise a plurality of transverse mold members that can be easily replaced or exchanged during operation of the apparatus. A feed mechanism is provided for introducing material that is to be foamed to the mold mechanism upstream of the furnace. Scrapers or the like can be provided downstream of the furnace to aid in separating and supporting foamed material from the mold mechanism.

Abstract: Metallurgical slag is expanded to produce a lightweight solid by forming a stream of molten liquid slag of controlled rate of flow and mixing the stream of slag with a controlled quantity of water and flowing the interacting mixture of slag and water into a receptacle. The interaction between slag and water is allowed to proceed for a predetermined period of time to form an expanded solid without the addition of any additional cooling water which would otherwise quench the material and vitrify it. In the receptacle, a vaned rotor operates to segment the interacting mixture of slag and water and project the segmented mixture through the air for collection into a heap.

Abstract: A method of obtaining glass materials from ash-slag. Waste wherein the waste is heated to a melting point temperature and melted in a reducing medium. The obtained melt is cooled by a thermal shock to form a foamed glass material. Prior to heating the charge, the carbon content therein is brought to 3.0-8.0 wt %, and the foamed glass material is foamed under a flow of a gaseous medium resulting form decomposition of carbides formed in the melt as a result of carbon content adjustment. Carbon addition also reduces iron oxide present in the waste, this reduction facilitating iron separation from the foamed material.

Abstract: An enclosure for slag pelletizers, and a method of operating such an enclosure, that minimizes the escape into the ambient atmosphere of airborne fibres produced by the pelletization process, while permitting the necessary free passage of the steam and gases that are also produced. The enclosure roof consists of at least one layer of wire mesh and a system of overlapping baffles is provided beneath the roof at least above the pelletizer to intercept the particulate material, so that the pellets do not disrupt a blanket of the fibre which is allowed to accumulate on the wire mesh to facilitate removal of the remainder of the fibre from the air stream. The method allows the deposition of an effective blanket, while preventing the deposition of too much fibre, so that the gas stream is diverted and flows out of the open end of the enclosure.

Abstract: In a method of vacuum refining molten glass or the like, selenium is provided in the molten glass to serve as a foaming agent, which yields improved refining. Alternatively, colored glass compositions that include selenium as a colorant are refined at higher than normal pressures to retain selenium in the glass without sacrificing refining performance.

Abstract: A steel slag or iron slag which is a by-product generated at the time of steel or iron metallurgy and a method of manufacturing the same are disclosed. This slag is characterized in that it contains at least 0.15 wt % of boron component in the form of B.sub.2 O.sub.3 and has resistance against degradation in the fused slag cooling-down process and against generation of yellowish turbid water at the time of contact of slag with rain water.

Abstract: Disclosed is an installation for the treatment and handling of metallurgical slag which includes means for the disintegration of a flow of pyroplastic slag by mechanical impacts and cooling means for the cooling of the particles of slag formed by the disintegration. The installation comprises at least one perforated endless band positioned in the path of fall of the particles of slag projected by the disintegration means and cooled by the said cooling means. The installation also comprises an insulating enclosure positioned immediately above the perforated band and which contains the disintegration and cooling means, and means for trapping the ascending gaseous and/or solid by-products.

Abstract: A process is disclosed for making a blistered, crystallizable glass material in a rotary kiln with simultaneous utilization of mineral-containing waste products, particularly fly ash, slag, and ashes from power works and refuse disposal plants, and sludge from water-purification plants.

Abstract: Molten metallurgical slags are expanded by contact with water in a liquid or vapor state by passing the molten slag along a prefoaming or expanding trough by delivering the slag to this trough via an intermediate trough which is shiftable along the prefoaming trough in order to vary the location at which the slag contacts the prefoaming trough and the expanding-agent film thereon in accordance with physical characteristics of the molten slag, especially its temperature and viscosity. From the pre-expanding or prefoaming trough, the partially expanded slag may be subjected to expansion by conventional means, e.g. a rotating drum which disperses the slag particles through the air so that they can be collected in a completely expanded, dry and solidified state.

Abstract: Slag sand is produced by first mixing a stream of molten slag with a quantity of between 0.5 m.sup.3 and 0.7 m.sup.3 of water per ton of slag to chill the slag while leaving it above the pyroplasticity threshold. Thereafter water at a rate of between 0.3 m.sup.3 and 0.4 m.sup.3 is added to the slag to stiffen the stream and this stiffened stream is fed to a drum rotating at a rate between 600 rpm and 1000 rpm to break it up into fine granules which are collected on a foraminous belt.

Abstract: The invention relates to a method and compositions for modifying the physical and/or chemical characteristics of metallurgical slags and cinders by injection into the latter, during pouring in the molten state, between the ladle and the cooling pit. These compositions are mixtures of carbonate products and free carbon products in the form of wastes and residues such as mining or quarry sterile materials and blast furnace gas dusts. The injection can be effected in the presence of a support such as fine particle steel mill slag or sodium slags from pig iron desulfuration. The process is applicable to the treatment of type LD steel mill slags and phosphate slags designed for agriculture.

Abstract: Disclosed is a process for the treatment of metallurgical slag, the process comprising mechanical disintegration of a current of pyroplastic slag formed by initial cooling of a current of melting slag by means of water. This cooling comprises a first cooling phase taking place in the course of the flow of a continuous current of slag through an inclined channel into which a variable quantity of water is injected by pressure through the base, and a second cooling phase taking place during the largely free fall of the flow of slag onto a disintegration device. The initial slag cooling phase is accelerated or decelerated in accordance with the properties of the slag, and the intensity and/or duration of the mechanical disintegration is modified in accordance with the physical and granulometric properties of the slag required.A further aspect of the invention provides an installation for the performance of the process as set forth above.

Abstract: A device for expanding slag and cinder comprises a channel for carrying molten slag and provided with a lip serving as a spreader to spread out the melt in the form of a thin sheet, the lip being cooled internally; an inclined hollow cooling element constructed in the form of one or more boxes staggered heightwise, and in which cooling water circulates under pressure; nozzles immediately downstream of the lip to feed the cooling water from the cooling element to spray the slag; and a rotating drum which throws the slag into the air before pellets or granules are collected in a sloping collector to remove the non-evaporated water.

Abstract: Molten metallurgical slags are expanded by contact with water in a liquid or vapor state by passing the molten slag along a prefoaming or expanding trough by delivering the slag to this trough via an intermediate trough which is shiftable along the prefoaming trough in order to vary the location at which the slag contacts the prefoaming trough and the expanding-agent film thereon in accordance with physical characteristics of the molten slag, especially its temperature and viscosity. From the pre-expanding or prefoaming trough, the partially expanded slag may be subjected to expansion by conventional means, e.g. a rotating drum which disperses the slag particles through the air so that they can be collected in a completely expanded, dry and solidified state.

Abstract: The improvement in an apparatus for refining glass being fed along a channel wherein the molten glass is foamed throughout its thickness, the improvement involving an increase in the width of the channel at the location of foaming. Also, the channel is provided with submerged electrodes disposed on opposite sides of the channel adjacent the bottom for heating the molten mass to produce the foaming.

Abstract: A method and system for processing molten slag is characterized in that molten slag is first spread onto a slag receiving means which is substantially made of a steel plate of desired thickness and is tiltably mounted on the floor of a roofed slag processing factory and is subsequently air and water-cooled such that the slag is solidified and finally is water-quenched in a cooling water pit whereby the resulting solidified slag is of practical use which neither collapses nor produces dust.

Abstract: This invention relates to a method for granulating blast furnace slag, in which, by means of watersprays, slag which is supplied through a slag chute into an open explosion room, is first granulated, whereupon the water-granules mixture is transported to an open granulation pit and onto a dewatering bed, the dewatering granules being conveyed from said pit periodically.

Abstract: A foam glass is manufactured by mixing silicate glass, a volcanic glass material (volcanic ashes of a special chemical composition, occurring in the Kyushu District of Japan), water glass and at least one member selected from the group consisting of sodium salts and calcium salts of phosphoric acid, firing the resultant mixture into a fused state and cooling the fused mixture. The foam glass has a high aluminum content, contains numerous fine bubbles less than 1.5mm in diameter, has a bulk density of less than 1 and shows excellent mechanical strength such as, for example, high bending strength.

Abstract: A process for cooling sulfur-bearing slag while inhibiting the formation of hydrogen sulfide. An oxidant is mixed with the cooling water and the slag is brought into contact therewith, the solution cooling the slag to permit handling thereof while the oxidant inhibits the release of hydrogen sulfide.