Planar Sheet Preform Patents (Class 65/273)
  • Patent number: 6038887
    Abstract: Apparatus and a method for forming glass sheets includes a topside transfer platen (44) that releases a heated glass sheet onto a mold supported in an upper position by a mold support frame assembly (62) which then moves the mold vertically downward and rotationally to a lower position for movement horizontally on a track (66) from below the topside transfer platen for continuation of the forming. The apparatus includes an elevator mechanism (84) having a pair of elevators (86) and an associated pair of actuators (88) that are movable different extents in order to provide the vertical and rotational movement of the mold frame support assembly (62).
    Type: Grant
    Filed: August 19, 1998
    Date of Patent: March 21, 2000
    Assignee: Glasstech, Inc.
    Inventors: Michael J. Vild, Paul D. Ducat
  • Patent number: 6038886
    Abstract: A mold support frame assembly including a pair of mold support frames between which a connector extends and cooperates with to provide a thermally stable center. Each mold support frame includes a linkage extending between a pair of spaced legs and having a connection to a mold positioning member adjacent a centering location thereof so that thermal expansion and contraction takes place about the centering location. The connector includes a second mold positioning member that extends between the pair of mold support frames and has a second mold centering location. A second linkage extends between the pair of mold support frames and has a connection to the second mold positioning member adjacent its second mold centering location to provide thermal expansion and contraction of the second mold positioning member about its second mold centering location.
    Type: Grant
    Filed: August 19, 1998
    Date of Patent: March 21, 2000
    Assignee: Glasstech, Inc.
    Inventor: Paul D. Ducat
  • Patent number: 6009726
    Abstract: Process for bending the outer glass pane and the inner glass pane of laminated safety glass panes bend with predefined curvature geometry. The press-bending system incorporates a bending station, a discharge station, as well as between bending station and discharge station, a conveyor shuttle. The glass panes to be bent, heated to bending temperature, are introduced singly into the bending station with the aid of a transfer line and are bent in it, taking account of the predefined curvature geometry of the laminated safety glass panes. The outer glass pane and the inner glass pane are subjected to optimizing bending at a temperature, which is in the lower bending temperature range, in the discharge station assigned to them. To carry out optimizing bending, the glass panes are lifted off the conveyor shuttle with the aid of a take-off device, which take-off device possesses an optimizing contour at least in the edge area.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: January 4, 2000
    Assignee: Flachglas Automotive GmbH
    Inventor: Dieter Funk
  • Patent number: 6006549
    Abstract: The invention provides an articulated bending mold for shaping heat softened substrates, e.g., glass sheets, into curved shapes. The bending mold has a central portion with at least one, and preferably two, pivoting end sections. A biasing assembly is mounted on the side of the mold between the end section pivot points, preferably outboard of the end section pivot points and in proximity to an outer side of the end section. The biasing assembly includes a weight arm with a linkage assembly mounted on one end of the weight arm and connected to the end section, preferably at or near an outer corner of the end section.
    Type: Grant
    Filed: November 12, 1998
    Date of Patent: December 28, 1999
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Mark M. Savka, Rudolph A. Karlo
  • Patent number: 5992180
    Abstract: A glass plate is heated in a heating furnace and is bend-shaped to be a complexly curved glass plate while the glass plate is passed on curved rollers wherein support pads of a pushing mechanism push the complexly curved glass plate from an upstream side to a downstream side of a transferring device in a state that a rear edge of the complexly curved glass plate is supported by the support pads whereby the complexly curved glass plate is delivered to a cooling device side while a turning movement of the complexly curved glass plate is controlled during the transfer.
    Type: Grant
    Filed: August 5, 1998
    Date of Patent: November 30, 1999
    Assignee: Asahi Glass Company Ltd.
    Inventors: Masahiro Tsuchiya, Tsuyoshi Kawaguchi, Ken Nomura, Kohei Yoshino
  • Patent number: 5987923
    Abstract: Flat glass provided with precision structures is required for precision applications, especially for glasses with optical properties, for example for modern flat display screen glass. The process of the invention for hot forming precision structures in or on flat glass includes pressing a heated forming tool with a structuring surface into a surface of the flat glass. In this process the structuring surface of the forming tool is heated locally from the outside of the forming tool, prior to and/or during contacting of the forming tool with the glass surface until a predetermined surface depth corresponding to a height of the structures being formed has reached a process temperature at which a melting to form the structures occurs on contacting the forming tool to the glass surface. The local heating of the structuring surface (2) is performed by laser radiation which is passed through the flat glass (3) to the structuring surface (2). Alternatively an inductive or resistance heating can be performed.
    Type: Grant
    Filed: March 26, 1998
    Date of Patent: November 23, 1999
    Assignee: Schott Glas
    Inventors: Heinrich Ostendarp, Marita Paasch
  • Patent number: 5974834
    Abstract: For a method for bending and tempering glass which has an opening, the glass is bent in the horizontal position using a bending frame (9) and is tempered on the bending frame (9). The bending frame in respect of its contour and of its geometric shape corresponds to the desired shape of the bent glass. During the bending operation and during the tempering operation the glass is supported, in the region around the edge of the opening, by an additional internal bending frame (12).
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: November 2, 1999
    Assignee: Saint-Gobain Vitrage
    Inventors: Ludwic Johan Rijkens, Hans Josef Thevissen, Franz Stiel, Juergen Schmitz, Alwin Timmermann
  • Patent number: 5974836
    Abstract: A device used for the bending of plate glass sections (3) includes an oven (1), a bending chamber (6), an upper bending mold installed in the bending chamber (6) in such a manner as to be able to be raised and lowered, a duct producing a flow of hot gas in order to raise the plate glass sections (3) against the upper bending mold, a lower bending mold in the form of a frame that works together with the upper bending mold to ensure bending by compression of the plate glass that is held by the flow of hot gas against the upper bending mold, as well as a movable transport frame (20) which is used to pick up the bent plate glass from the upper bending mold and to transport it to a cooling station located downstream.
    Type: Grant
    Filed: June 15, 1998
    Date of Patent: November 2, 1999
    Assignee: Saint-Gobain Vitrage
    Inventors: Herbert Radermacher, Karl-Josef Ollfisch, Werner Diederen, Knut Dahlhoff
  • Patent number: 5974833
    Abstract: A heat transfer method in a glass bending furnace, which has a top array of of successive heating sections (2) and under it a bottom array of successive cooling sections (3), and in which method glass sheets are conveyed on bending molds in mold carrying wagons on the top conveyor track from one heating section (2) to the next and on the bottom conveyor track from one section (3) to the next and the air heated by the bent hot glasses is sucked from cooling section (3) and blasted to the non-bent colder glasses in the heating sections (2). In order to intensify heat transfer, air sucked from the cooling section (3) is blasted as such, against the travel direction of the mold carrying wagons through the heating sections (2) to non-bent colder glass sheets in one of the heating sections (2) preceding the heating section (2) directly above the cooling section (3) from which the heated air is drawn as viewed in a direction of travel of the mold carrying wagons through the heating sections (2).
    Type: Grant
    Filed: August 18, 1998
    Date of Patent: November 2, 1999
    Assignee: Glassrobots OY
    Inventors: Kari Vaha-Antila, Juha Karisola
  • Patent number: 5951734
    Abstract: A semi-convective forced air system for heating glass sheets during a heating cycle. The system has a heating chamber, and a longitudinal conveyor extending lengthwise through the heating chamber. A plurality of longitidinally-extending air manifolds are located within the chamber and are in fluid connection with a compressed air source. The manifolds are arranged in at least one widthwise-extending column. Each of the manifolds are oriented parallel to the length of the conveyor and are constructed and arranged to create a downward flow of heated air toward the conveyor to convectively heat the entire length of selected widthwise portions of a sheet of glass on the conveyor. A controller supplies or restricts the flow of compressed air to selected manifolds within a column at predetermined times during the heating cycle.
    Type: Grant
    Filed: August 15, 1997
    Date of Patent: September 14, 1999
    Assignee: TGL Tempering Systems, Inc.
    Inventors: Kenneth Friedel, Cliff Matukonis
  • Patent number: 5928398
    Abstract: An apparatus for bending and tempering glass sheets includes a roll conveyor for supporting a glass sheet, the glass sheet having a top and a bottom surface. The roll conveyor includes a plurality of vertically movable rolls for arching the conveyor to a curvature corresponding to a desired degree of bending in the glass sheet. The rolls each have two opposed ends, and at least some of the rolls being deflectable such that at least mid-sections thereof are movable relative to a vertical position of ends thereof. The apparatus further includes a plurality of movable press rollers disposed above the rolls. The press rollers are movable in a vertical direction to apply a pressing force to the top surface of the glass sheet.
    Type: Grant
    Filed: December 22, 1995
    Date of Patent: July 27, 1999
    Assignee: Tamglass Engineering OY
    Inventor: Esko Lehto
  • Patent number: 5928399
    Abstract: An apparatus for manufacturing a chamber, the chamber including first and second glass substrates and an enclosure arranged between the substrates or an enclosure and at least one spacer arranged between the substrates. The apparatus includes a pair of heating plates, having heaters therein, for holding the glass substrates, a temperature controller for controlling the temperature of the heaters, a position alignment device for moving at least one of the pair of heating plates in X-, Y-, and .theta.
    Type: Grant
    Filed: October 27, 1998
    Date of Patent: July 27, 1999
    Assignee: Canon Kabushiki Kaisha
    Inventors: Takeshi Yakou, Tomoyuki Kubota
  • Patent number: 5917107
    Abstract: A glass sheet quench station loader (42) and method for installing a quench module set (44) of lower and upper quench modules (46,48) includes a quench carriage (440) of a horizontally opening U shape that receives the quench modules for the loading. Mounts (446,454) mount the quench modules for movement to the quench station (40) and for subsequent movement from the quench station to permit installation of another quench module set for another production run. The quench loader (42) includes an overhead crane (447) and an overhead railway (448) along which the crane moves to move the quench carriage (440) and the quench modules mounted thereby to and from the quench station.
    Type: Grant
    Filed: November 20, 1997
    Date of Patent: June 29, 1999
    Assignee: Glasstech, Inc.
    Inventors: Paul D. Ducat, David B. Nitschke, Dean M. Nitschke, Eustace Harold Mumford
  • Patent number: 5902367
    Abstract: A method for transferring mould-carrying wagons in a bending furnace for glass sheets as well as to a bending furnace for glass sheets, comprising preheating stations (1.3, 1.4, 1.5) and more than two bending stations (2.1, 2.2, 2.3, 2.4) in succession and therebelow a number of cooling stations (3.1, 3.2, 3.3, 3.4), a first number of mould-carrying wagons (3, 4) on an upper track (1) and a second number of mould-carrying wagons (3, 4) on a lower track (2), an end wall (4) of the mould-carrying wagons defining said preheating, bending and cooling stations when the mould-carrying wagons (3, 4) are stationary. After a bending, the mould-carrying wagon (3, 4) is transferred under one or more bending stations (2.3, 2.2) to a location directly below the first bending station (2.1) or the final preheating station (1.5).
    Type: Grant
    Filed: March 21, 1996
    Date of Patent: May 11, 1999
    Assignee: Tamglass Engineering Oy
    Inventor: Tapio Salonen
  • Patent number: 5902366
    Abstract: A system (20) and method for forming a glass sheet includes a locating assembly (28) for locating at least one glass sheet below a downwardly facing surface (58) of a topside support device (26) that receives the heated glass sheet from a conveyor (24, 24') in preparation for transfer thereof to an associated mold (33) on a mold shuttle (30). The locating assembly (28) includes a support (82) that is mounted outside of the system housing (22) at factory ambient temperature and has a horizontal arm (84) extending therefrom through the housing into its heated chamber (37) with first and second locators (92) and (94) for locating the suspended glass sheet as well as having a third locator that cooperates with the first and second locators to provide the glass sheet location. The first and second locators (92) and (94) are rotatively driven.
    Type: Grant
    Filed: June 11, 1997
    Date of Patent: May 11, 1999
    Assignee: Glasstech, Inc.
    Inventors: James P. Schnabel, Jr., Paul D. Ducat, Robert L. Boyles, Jr.
  • Patent number: 5888263
    Abstract: A mesh belt is stretched in an annealing lehr and a plurality of fine mesh elements, which constitute a fine mesh having gas-permeability and elasticity, formed by weaving a heat-resistant wire, are fixed onto the mesh belt so as to be arranged along the moving direction of the mesh belt with predetermined spaces in the direction of the width of the mesh belt whereby a flaw which may be produced in a glass product to be annealed when it is placed on the mesh belt in the annealing lehr, is prevented.
    Type: Grant
    Filed: January 27, 1998
    Date of Patent: March 30, 1999
    Assignee: Asahi Glass Company Ltd.
    Inventor: Michio Nakata
  • Patent number: 5885315
    Abstract: A glass ceramic or glass-ceramic sheet is formed by progressively reducing the thickness of the sheet by passing the sheet between successive pairs of counterrotating rollers. The average viscosity of the sheet is maintained between 5.times.10.sup.4 and 10.sup.9 P during the sheet forming operation.
    Type: Grant
    Filed: November 7, 1996
    Date of Patent: March 23, 1999
    Assignee: Corning Incorporated
    Inventors: Allan M. Fredholm, Claude F.M. Gille, Gilbert D. Pujol
  • Patent number: 5876477
    Abstract: When heating and bending glass sheets in a furnace, it has been found to be desirable to raise the glass sheets towards the furnace heat sources to increase obtainable temperature differentials and reduce heating power. An apparatus for bending the glass sheets includes an elongate furnace divided along its length into a plurality of heating zones, each heating zone having an upper part. A plurality of heat sources are arranged in the upper part of such heating zone and a plurality of carriages are arranged in succession along the length of the furnace below the furnace heat sources. A drive device propels the carriages through the zones of the furnace in intermittent steps, and a mould lift raises the bending mould towards the furnace heat sources. The bent glass sheet may be used in the manufacture of a vehicle glazing.
    Type: Grant
    Filed: June 3, 1997
    Date of Patent: March 2, 1999
    Assignees: Triplex Safety Glass Limited, Nippon Sheet Glass Co., Limited
    Inventors: Colin Michael Bennett, Masuhide Kajii, Kazuo Yamada
  • Patent number: 5857358
    Abstract: A method of and apparatus for bending a sheet of material heated to a formable, state such as glass, resinous polymeric material, viscoelastic material, and thermoplastic material, provides an improved pressing member for pressing the heated sheet against a first rigid mold which reduces the size of the buckles in the bent sheet, eliminates the need for a second rigid mold, reduces the process control steps, reduces the risk of damaging the rigid mold, increases the tolerances for the positioning of the sheet in the apparatus, and increases the range of application. The pressing member includes a flexible diaphragm which rolls the heated sheet against a rigid mold by first applying a pressure to a portion of the heated sheet and then radiating the pressure from that portion to the remaining surface area of the heated sheet in a rolling action. The bending apparatus includes a rigid mold and a flexible diaphragm pressurized into a convex shape for initially pressing on a portion of the heated sheet.
    Type: Grant
    Filed: October 23, 1996
    Date of Patent: January 12, 1999
    Assignee: Donnelly Corporation
    Inventors: Martin De Vries, Jr., Donald L. Bareman, Mervin Dirkse, Niels Alfred Olesen, James M. Beebe
  • Patent number: 5849056
    Abstract: The present invention provides a shaping mold for shaping heat softenable sheet material which includes a flexible rail having a sheet shaping surface to support a marginal edge portion of a sheet to be shaped and a plurality of controllable actuators secured to the rail and capable of deforming the rail to provide its surface with configurations each having a desired elevational contour. In one particular embodiment of the invention, the shaping rail is a shaping ring having a peripheral configuration which provides generally continuous support about the marginal edge portion of the sheet. A controller is used to control each actuator and deform the sheet shaping surface of the ring from a first configuration having a generally flat elevational contour to a second configuration having an elevational contour that generally corresponds to the final desired contour of the marginal edge portion of the sheet.
    Type: Grant
    Filed: December 11, 1995
    Date of Patent: December 15, 1998
    Assignee: PPG Industries, Inc.
    Inventors: Earl L. May, Hobart E. Kenton, Robert G. Frank
  • Patent number: 5833729
    Abstract: The present invention provides an arrangement for shaping multiple sheets of heat softenable material which includes a shaping station and a conveying system to deliver a plurality of heat softened sheets into the shaping station. The shaping station includes an upper vacuum mold having a plurality of downwardly facing sheet shaping surfaces each generally conforming to a desired shape of a sheet to be shaped and a plurality of stops positioned below the upper mold such that each of the sheets is aligned below a corresponding one of the upper mold sheet shaping surfaces when the sheet contacts selected stops. Lower molds are positioned below the upper mold sheet shaping surfaces to lift and press the aligned sheets against the upper mold sheet shaping surfaces to shape the sheets. A vacuum is drawn along the upper mold sheet shaping surfaces to secure the sheets to the upper mold and shape the sheets.
    Type: Grant
    Filed: December 16, 1996
    Date of Patent: November 10, 1998
    Assignee: PPG Industries, Inc.
    Inventors: Olivier Meunier, Philippe Scandella, Michael T. Fecik, Robert G. Frank, William B. Zimmerman
  • Patent number: 5830253
    Abstract: A straight-through furnace for the heating of glass sheets to their bending and/or toughening temperature is provided with a conveying system bringing the glass sheets (2) in a horizontal position through the furnace (1). The conveying system includes a series of support plates (6). The support plates (6) are each formed of a rigid frame, which is equipped in the manner of a drum skin with a heat-resistant membrane (8) as the support surface for the glass sheet (2).
    Type: Grant
    Filed: October 25, 1995
    Date of Patent: November 3, 1998
    Assignee: Saint-Gobain Vitrage S.A.
    Inventors: Hans-Werner Kuster, Werner Diederen, Carsten Bremer, Wilfried Korsten, Hans-Josef Promper, Reiner Zanders
  • Patent number: 5803943
    Abstract: Apparatus for forming insulated glass from a first and second sheet of glass, normally with a spacer seal disposed therebetween, comprising a frame assembly having a rigid frame assembly, a plurality of torsion bars pivotably mounted thereto, an aluminum lower platen resting on a plurality of pistons capable of raising and lowering the lower platen, an upper platen fixedly attached to the frame substantially parallel to the lower platen, heating elements for heating the lower platen and the space between the lower and upper platens, and a control panel for operating the apparatus. The lower platen has a series of spaced apertures through which pass a plurality of ball bearing assemblies, each assembly being attached to the frame assembly. The control panel has an emergency stop switch, timer circuitry and temperature indicator/limit circuitry. An adjustable stop assembly permits fine adjustment of the maximum distance between the lower and upper platens when the lower platen is raised.
    Type: Grant
    Filed: March 5, 1996
    Date of Patent: September 8, 1998
    Assignee: SIG Industries, Inc.
    Inventor: Charles Stanley Parsons
  • Patent number: 5792232
    Abstract: A forced convection heating apparatus and process for heating glass sheets therewithin. The apparatus includes at least one gas burner for producing hot combustion gases which is to be distributed to the top and/or bottom surfaces of a glass sheet within the apparatus housing. Spent hot working fluid, which has impinged the top and bottom surfaces of the glass sheet, is drawn into a mixing chamber operably positioned about a gas burner. The spent hot working fluid and newly produced hot combustion gases from the gas burner are mixed within the mixing chamber and then distributed toward and into operable contact with at least one of the top and bottom surfaces of the glass sheet.
    Type: Grant
    Filed: December 26, 1996
    Date of Patent: August 11, 1998
    Assignee: Gas Research Institute
    Inventor: Kenneth R. Kormanyos
  • Patent number: 5743931
    Abstract: A press bending apparatus for shaping heat soften glass sheets between an upper press member and a lower press member is provided. The conveyor system for transferring the sheets of glass in the press bending apparatus includes concave shaped rollers such that the glass sheets tend to sag into conformity with the rolls as the sheets are positioned for bending operations between the upper and lower press members. The lower press member is a continuous press bending ring to prevent improper sagging of the glass sheet around the peripheral edges of the sheet. The concave shape of the rolls mounted inside of the press ring provides maximum support for the formed glass sheet to prevent sagging of the glass. Additional production benefits can be obtained by forming the conveyor system and lower press member as modular unit and the upper press member as a modular unit for each model of bent glass to facilitate changing the press members for production model changes.
    Type: Grant
    Filed: August 14, 1995
    Date of Patent: April 28, 1998
    Assignee: Libbey-Owens-Ford Co.
    Inventors: Jeffrey Ronald Flaugher, William J. Skilliter, Vince Dew
  • Patent number: 5716425
    Abstract: A closed loop control system for a hydraulically actuated glass sheet press bending platen. Flow of fluid supplied to the cylinder operating the press platen is controlled through a servo solenoid valve. A linear motion transducer associated with the platen and sends appropriate signals to a programmable motion controller. The motion controller controls a position module operatively coupled to a servo solenoid valve which regulates the flow of hydraulic fluid from a pump to the cylinder. The motion controller utilizes data from the linear motion transducer for making necessary corrections to insure that the platen cycles precisely in accordance with a predetermined program. In a second embodiment of the invention, the closed loop control system for the hydraulically operated platen is combined with a precision control of a variable speed glass sheet conveyor means for improved registry of the glass sheet being bent with the platen member.
    Type: Grant
    Filed: March 3, 1995
    Date of Patent: February 10, 1998
    Assignee: Libbey-Owens-Ford Co.
    Inventors: Jennifer R. Wolfe, Allan T. Enk, Robert G. Revells, Gary A. Smith
  • Patent number: 5713976
    Abstract: Process for bending glass sheets, particularly in pairs, in which the glass sheets undergo a pre-bending under the effect of gravity in a horizontal position on a concave annular bending ring (3) whose profile corresponds to the desired final profile of the glass sheets, until the edges of the glass plates are applied entirely to the bending block (3). A monolithic convex bending block (31) is then applied over the whole surface and acts from above on the glass sheets (21). The inner part of the sheets then undergoes supplementary bending which gives it the desired final shape, the glass sheets being pressed by suction, against the monolithic convex bending block, at the edge of the monolithic convex bending block (11).
    Type: Grant
    Filed: November 4, 1994
    Date of Patent: February 3, 1998
    Assignee: Saint Gobain Vitrage
    Inventors: Hans-Werner Kuster, Karl-Josef Ollfisch, Georgios Hariskos, Herbert Radermacher, Marco Muller
  • Patent number: 5697999
    Abstract: Glass sheet bending apparatus (20) including at least one deformable mold (22) has a linkage (26) that extends between mold members (24) and includes connector links (28) fixed to the mold members and having pivotal connections (32) to each other about axes that extend parallel to the glass sheet throughout the bending, and the linkage also has control links (34) that have pivotal connections (36) about axes that extend perpendicular to the glass sheet throughout the bending as well as having universal connections (38) to each other such that the linkage moves the mold members for bending with a constant radius of curvature. The bending apparatus (20) preferably has a pair of the deformable molds (22,44) that are arranged in lower and upper locations and have respective linkages (26,48) as well as having the mold members (24,46) thereof provided with quench openings (66) through which quenching gas is supplied to quench the bent glass sheet for heat strengthening or tempering.
    Type: Grant
    Filed: June 27, 1996
    Date of Patent: December 16, 1997
    Assignee: Glasstech, Inc.
    Inventor: Pauli T. Reunamaki
  • Patent number: 5695537
    Abstract: An apparatus for press bending glass sheets carried on a mold, the apparatus including a die having a lower surface shape to mold a glass sheet positioned thereunder to a desired curved shape, a first counterbalance assembly connected to the die for providing the die with a selected net weight, a frame mounted above the die, a plurality of flexible members connecting the die to the frame for suspending the die below the frame whereby the die is capable of unconstrained lateral and tilting movement relative to the frame and die moving device connected to the frame for vertically moving the die.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: December 9, 1997
    Assignee: Pilkington Glass Limited
    Inventor: David Sykes
  • Patent number: 5695538
    Abstract: A flexible ring mold for shaping heat softened glass sheets lifts a heat softened glass sheet and presses it against the shaping surface of an upper mold. Prior to the peripheral portions of the glass sheet contacting the upper mold, the flexible ring deforms to preliminarily shape the glass sheet.
    Type: Grant
    Filed: December 10, 1996
    Date of Patent: December 9, 1997
    Assignee: PPG Industries, Inc.
    Inventors: Dennis M. Goolsbay, Larry W. Deffendoll, Patrick L. Singleton
  • Patent number: 5693112
    Abstract: In a process and to an apparatus for bending a glass sheet heated to the bending temperature in a horizontal furnace, through which it is passed by a motor roller conveyor, which passes it into a bending cell where it is kept at an ambient temperature substantially identical to the bending temperature, the glass sheet is immobilized in the bending cell in an upper bending mold perpendicular to an annular countermold surrounding an element for supporting the central part of the glass sheet in the bending cell. The annular countermold is raised in order to press the glass sheet against the upper bending mold.
    Type: Grant
    Filed: July 21, 1994
    Date of Patent: December 2, 1997
    Assignee: Saint-Gobain Vitrage International
    Inventors: Jean-Luc Lesage, Jean-Pierre Douche, Jean-Marc Petitcollin, Arnaud Borderiou, Marc Watin
  • Patent number: 5679123
    Abstract: When heating and bending glass sheets in a furnace, it is desirable to raise the sheets towards the furnace heat sources to increase obtainable temperature differentials and reduce heating power.
    Type: Grant
    Filed: August 18, 1995
    Date of Patent: October 21, 1997
    Assignees: Triplex Safety Glass Limited, Nippon Sheet Glass Co. Limited
    Inventors: Colin Michael Bennett, Masuhide Kajii, Kazuo Yamada
  • Patent number: 5679124
    Abstract: A cooling ring assembly (20) and method for controlling stresses in a bent glass sheet G produce a strengthened bent glass sheet after the cooling is completed. The cooling ring assembly includes a cooling ring (22) that supports the glass sheet edge (24), an insulator (30) juxtaposed inboard of the cooling ring to reduce the cooling rate, and a cooler (34) for providing increased cooling to at least one localized area (36,40,58) of the glass sheet edge. The cooler (34) is embodied by a pressurized air supply (42).
    Type: Grant
    Filed: August 2, 1995
    Date of Patent: October 21, 1997
    Assignee: Glasstech, Inc.
    Inventors: James P. Schnabel, Jr., Donivan M. Shetterly, Robert E. Malby, Jr.
  • Patent number: 5672189
    Abstract: Press-bending station for bending sheets of glass during the course of automated production of identical motor vehicle windows within specified batch sizes, where the glass sheets to be bent are heated in a continuous furnace to a specified bending temperature and directly after leaving the continuous furnace are fed in horizontal position with the aid of a horizontal conveyor into the press-bending station. It incorporates a male press mold and a female press mold. The male press mold is a cast full mold and consists of an aluminum alloy. The male press mold possesses heating passages for fluid heating with the aid of a liquid heat transfer medium and can be heated with sufficiently homogeneous temperature distribution to a thermal expansion temperature which is below the bending temperature. The temperature of the male press mold can be controlled and/or regulated by means of the liquid heat transfer medium.
    Type: Grant
    Filed: April 12, 1995
    Date of Patent: September 30, 1997
    Assignee: Flachglas Aktiengesellschaft
    Inventors: Dieter Funk, Dieter Bruns, Rolf Wenning, Walter Brans
  • Patent number: 5672191
    Abstract: A forced convection heating apparatus and process for heating glass sheets therewithin. The apparatus includes at least one gas burner for producing hot combustion gases which is to be distributed toward and into contact with the top and/or bottom surfaces of a glass sheet within the apparatus housing. The velocity of the distributed hot combustion gases which eventually impinges upon the top surface of the glass sheet is controllable independently of the impingement velocity of the hot combustion gases being distributed, and, in turn, directed toward and into contact with the bottom surface of the glass sheet.
    Type: Grant
    Filed: June 20, 1994
    Date of Patent: September 30, 1997
    Assignee: Gas Research Institute
    Inventor: Kenneth R. Kormanyos
  • Patent number: 5669953
    Abstract: A system (20) and method for forming a glass sheet includes a locating assembly (28) for locating at least one glass sheet below a downwardly facing surface (58) of a topside support device (26) that receives the heated glass sheet from a conveyor (24,24') in preparation for transfer thereof to an associated mold (33) on a mold shuttle (30). The locating assembly (28) includes a support (82) that is mounted outside of the system housing (22) at factory ambient temperature and has a horizontal arm (84) extending therefrom through the housing into its heated chamber (37) with first and second locators (92) and (94) for locating the suspended glass sheet as well as having a third locator that cooperates with the first and second locators to provide the glass sheet location. At least one of the first and second locators (92) and (94) is rotatively driven.
    Type: Grant
    Filed: March 7, 1995
    Date of Patent: September 23, 1997
    Assignee: Glasstech, Inc.
    Inventors: James P. Schnabel, Jr., Paul D. Ducat, Robert L. Boyles, Jr.
  • Patent number: 5669954
    Abstract: A forced convection heating apparatus and process for heating glass sheets therewithin. The apparatus includes at least one gas burner for producing hot combustion gases to be distributed toward and into contact with the top and/or bottom surfaces of a glass sheet within the apparatus housing. The temperature of the hot combustion gases which is distributed to the top surface of the glass sheet is adjustable independently of the temperature of the hot combustion gases being distributed to the bottom surface of the glass sheet to, in turn, enable independent control of convection heat transfer to both surfaces of the glass sheet.
    Type: Grant
    Filed: June 20, 1994
    Date of Patent: September 23, 1997
    Assignee: Gas Research Institute
    Inventor: Kenneth R. Kormanyos
  • Patent number: 5665136
    Abstract: Converged laser beam are irradiated, at right angles, to the surface of a workpiece which is made of glass and supported in a horizontal posture, so that the surface of the workpiece is locally heated and melted. The surface of the workpiece is formed into a convexly curved surface under the effect of surface tension occurrable to the glass material at the time the surface of the workpiece is melted. By hardening the workpiece, a micro lens having the convexly curved surface is formed.
    Type: Grant
    Filed: June 14, 1995
    Date of Patent: September 9, 1997
    Assignee: Machida Endoscope Co., Ltd.
    Inventor: Yuichi Komachi
  • Patent number: 5656052
    Abstract: A furnace is provided for the heating of glass sheets to be bent, whereby precise control of the temperature profile across a sheet may be achieved, resulting in improved control over the shape to which the sheet is bent. The furnace has at least one differential heating zone provided with a plurality of main heating elements, and at least one shield for directing heat radiated by said heating elements whereby a controlled differential heating of the glass sheet may be achieved. Transport means, e.g. wheeled boxes, are provided to advance the sheet through the furnace and bending means, e.g. gravity bending ring moulds, may bend the sheet either during, or subsequent to, the heating step.
    Type: Grant
    Filed: December 20, 1994
    Date of Patent: August 12, 1997
    Assignee: Pilkington Glass Limited
    Inventors: James Boardman, Ian Nichols Tetlow
  • Patent number: 5656055
    Abstract: The present invention provides a ring mold for shaping heat-softenable sheet material. The mold includes peripheral wall members enclosing a central cavity having an open upper end. The wall members have an upper sheet shaping surface with a peripheral shape and elevational contour that generally corresponds to a desired peripheral shape and elevational contour of a sheet to be shaped. A first set of slots are positioned along and extend through portions of one of the wall members and a second set of slots are positioned along and extend through portions of an opposing wall member. Each of the slots in the second set is generally horizontally aligned with a corresponding slot in the first set.
    Type: Grant
    Filed: May 24, 1995
    Date of Patent: August 12, 1997
    Assignee: PPG Industries, Inc.
    Inventors: Robert G. Frank, Michael T. Fecik, Jean Florean
  • Patent number: 5651805
    Abstract: In a method and apparatus for bending glass plates, the glass plates are heated in a horizontal position in a continuous furnace (1) to the bending temperature and in a following bending chamber (5) are pressed by an upwardly flowing hot gas stream against a convex bending mold (7) positioned above the conveying plane. The bent glass plates (3') are placed on a displaceable shaping ring (13) and transferred with the latter into a following cooling station (16). The glass plates (3) are raised from the conveying roller train (2) of the continuous furnace (1) by a suction plate (3) are positioned relative to the transfer ring (28) on the latter. With the aid of the transfer ring (28) the glass plates (3) are transferred into the bending chamber, where in the end position of the transfer ring (28) they assume the desired end position relative to the bending mold (7).
    Type: Grant
    Filed: June 24, 1994
    Date of Patent: July 29, 1997
    Assignee: Saint-Gobain Vitrage International
    Inventors: Hans-Werner Kuster, Luc Vanaschen
  • Patent number: 5649990
    Abstract: A flexible shaping ring for shaping heat softened glass sheets lifts a heat softened glass sheet and presses it against the shaping surface of an upper mold. As the shaping ring presses the marginal edge portion of the sheet against the upper mold, its shaping surface deforms to generally conform to a corresponding portion of the upper mold. A press ring subsequently contacts the shaping ring and presses it against the upper mold to further shape the marginal edge portion of the glass sheet and ensure the marginal edge completely conforms to the shape of the upper mold.
    Type: Grant
    Filed: September 14, 1995
    Date of Patent: July 22, 1997
    Assignee: PPG Industries, Inc.
    Inventors: Robert G. Frank, Samuel E. Behanna, Rudolph A. Karlo, Jeffrey L. Marietti
  • Patent number: 5641334
    Abstract: The invention relates to a method in a sequential bending furnace for bending glass sheets. According to the method, carriages are advanced in the furnace into a section downstream in the traveling direction of the carriages for a subsequent bending cycle essentially by using at least two transfer assemblies, providing a transfer mechanism and including first and second locking elements which are in a transfer-force transmitting relationship during the course of a transfer. This is followed by disengaging the locking elements and then transfer and locking rods included in the transfer assemblies are returned to a transfer commencing position in such a manner that at least one transfer assembly is in a locking position during transfers.
    Type: Grant
    Filed: May 10, 1995
    Date of Patent: June 24, 1997
    Assignee: Lamino Oy
    Inventors: Esko Kianta, Rauno Salonen
  • Patent number: 5634957
    Abstract: An apparatus for press bending glass sheets, the apparatus comprising an upper die, a suspension system for the upper die for suspending and vertically moving the upper die, a lower gravity bending mould and a plurality of spacer devices for spacing the upper die and the lower mould a selected distance from each other when the upper die presses a glass sheet on the lower mould, the suspension system being adapted and the spacer devices being configured to permit lateral movement of the die relative to the mould. There is also provided a method of press bending glass sheets.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: June 3, 1997
    Assignee: Pilkington Glass Limited
    Inventors: David Sykes, Alan C. Woodward
  • Patent number: 5626642
    Abstract: A method of and a device for curving glass sheets preheated to curving temperature operate by passage of the glass sheets simultaneously over a principal shaping bed having a longitudinal trajectory which is substantially circular or substantially a cone of revolution, and one or more secondary shaping beds, the generatrices of which are inclined relative to those of the principal bed. The invention is applicable, notably, to the production of automobile panes having angled corners.
    Type: Grant
    Filed: September 11, 1995
    Date of Patent: May 6, 1997
    Assignee: Saint-Gobain Vitrage International
    Inventors: Bernard Letemps, Jacques Leclercq
  • Patent number: 5622539
    Abstract: A device for supporting and transferring, in a shaping station (2), at least the central part of glass sheets which have been heated to their shaping temperature. The device includes a pressurized box (21) generating an air cushion. The box has a plurality of individual compartments (53), transverse with respect to the axis of travel of the glass sheets (28), each of the compartments (53) having a width measured parallel to said axis which is small by comparison with the "height" of the glass sheets and, being provided with gas having at least two pressure distribution levels.
    Type: Grant
    Filed: November 15, 1994
    Date of Patent: April 22, 1997
    Assignee: Saint-Gobain Vitrage International
    Inventors: Jean-Luc Lesage, Jean-Marc Petitcollin, Jean-Pierre Douche, Pascal Tinelli
  • Patent number: 5573566
    Abstract: A method of making a quartz dome for a reactor chamber from a substantially flat quartz disk. The quartz disk is placed on a graphite ring which is rotated. The quartz disk is heated until the disk is softened slightly and it begins to slump. The softened portion of the disk is drawn by a change in pressure to contact a fixed wiper blade. The wiper blade controls the size and shape of the deformation of the quartz disk to form the dome surface.
    Type: Grant
    Filed: May 26, 1995
    Date of Patent: November 12, 1996
    Assignee: Advanced Semiconductor Materials America, Inc.
    Inventors: Dane H. Anderberg, Lewis C. Barnett
  • Patent number: 5556444
    Abstract: A glass sheet bending method is performed by apparatus (20) including at least one deformable mold (22) has a linkage (26) that extends between mold members (24) and includes connector links (28) fixed to the mold members and having pivotal connections (32) to each other about axes that extend parallel to the glass sheet throughout the bending, and the linkage also has control links (34) that have pivotal connections (36) about axes that extend perpendicular to the glass sheet throughout the bending as well as having universal connections (38) to each other such that the linkage moves the mold members for bending with a constant radius of curvature. The bending apparatus (20) preferably has a pair of the deformable molds (22,44) that are arranged in lower and upper locations and have respective linkages (26,48) as well as having the mold members (24,46) thereof provided with quench openings (66) through which quenching gas is supplied to quench the bent glass sheet for heat strengthening or tempering.
    Type: Grant
    Filed: October 23, 1995
    Date of Patent: September 17, 1996
    Assignee: Glasstech, Inc.
    Inventor: Pauli T. Reunamaki
  • Patent number: 5545245
    Abstract: A glass sheet that has been heated nearly to a softening point thereof is preliminarily bent by a conveyor roll device while being fed along a feed path to a bending press. The conveyor roll device has a succession of first straight rolls spaced along the feed path for supporting a central region of the glass sheet, and a succession of second straight rolls spaced along the feed path for supporting a marginal edge portion of the glass sheet. The second straight rolls are vertically tilted through progressively differing angles, respectively, along the feed path with respect to the first straight rolls. The first and second straight rolls alternate with each other along the feed path.
    Type: Grant
    Filed: October 25, 1994
    Date of Patent: August 13, 1996
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventor: Tetsuya Mizusugi
  • Patent number: 5522912
    Abstract: A heating furnace for heating a sheet of glass therein houses an array of beds for transferring the sheet of glass successively over the beds in the furnace in a first direction toward an outlet opening of the heating furnace while shaping the sheet of glass complementarily to an upper surface of the beds. Each of the beds has a plurality of hot air ejection holes for ejecting hot air to keep the sheet of glass out of contact with the beds. The beds include a final bed disposed near the outlet opening and inclined upwardly toward the outlet opening. The final bed has an upper panel which is upwardly convex in both the first direction and a second direction transverse to the first direction.
    Type: Grant
    Filed: September 26, 1994
    Date of Patent: June 4, 1996
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Makoto Kobayashi, Seiichiro Honjo, Norihiro Fujioka