Abstract: The present invention relates to a heat exchanger for the supply of oxygen or of a gas mixture containing at least 50% oxygen, the temperature at the outlet of the exchanger not being below 300° C., it preferably being above 400° C., the oxygen or the oxygen-rich gas feeding one or more burners of a glass melting furnace, the heat of the combustion gases being used directly or indirectly to heat the oxygen or the oxygen-rich gas in the exchanger, in which the exchange power is between 20 and 300 kW, preferably between 40 and 250 kW and particularly preferably between 80 and 170 kW.

Abstract: Disclosed herein are methods for bonding refractory substrates, such as zircon substrates, without the use of a bonding agent. Exemplary methods include (a) providing a plurality of refractory components, each component having at least one surface to be bonded, (b) polishing each surface to be bonded to a surface roughness (Ra) of 200 nm or finer, (c) contacting the surfaces to be bonded to form an unbonded refractory substrate, (d) firing the unbonded refractory substrate, and (e) subjecting the surfaces to be bonded to a compressive force during firing. Methods for making refractory forming bodies are also disclosed herein.

Abstract: A burner module comprising a burner gas inlet block, a lower flow plate, an upper flow plate, a burner gas flow disperser, and a burner gas discharge block. The burner gas inlet block, the burner gas flow disperser, and the burner gas discharge block each comprising a plurality of channels separated by partitions. The partitions of the burner gas flow disperser and the burner gas discharge block comprising a knife edge. The upper flow plate and the lower flow plate each comprising a plurality of pressure holes in fluid communication with the plurality of channels. Additionally, the method of forming a glass sheet or ribbon using the disclosed burner module and a glass sheet or ribbon formed using the method.

Abstract: An optical element molding die is designed for molding an optical element having a concave-convex structure. The optical element can be manufactured by a wet system that enables element formation over a large area and a curved surface, without using a lithographic process, and is advantageous in terms of mass production and equipment cost. The optical element molding die includes a substrate having a surface with a negative standard electrode potential in the oxidation reaction and an anodic oxidation layer provided on the substrate. A protective layer with the positive standard electrode potential is provided between the substrate and the anodic oxidation layer.

Abstract: Glass melting furnace comprised by several sections which are built entirely with refractory concrete of diverse refractory materials according to operation conditions, chemical environment, temperature, and mechanical load to which its several sections are exposed, as well as to the material thickness required, to assure an structural integrity and durability similar to the ones of furnaces of conventional design as well as a lower investment cost.

Abstract: A mold for making a fused silica crucible includes a cylindrical can having an interior bore. A graphite insert is received in the bore and has an upper surface adapted to form the lower surface of the crucible while the interior bore of the can forms the side wall of the crucible. Silica grain is deposited in the mold while it rotates. Bores formed in the can above the insert and in the insert draw air through the silica during fusion.

Abstract: To provide a thermal sprayed coating of a jig for producing glass having favorable wear resistance and lubricity at high temperature of at least the strain point of a glass sheet. A thermal sprayed coating of a jig for producing a glass sheet, to be used for a jig for producing glass to be in contact with a glass sheet at a temperature of at least the strain point, which comprises tungsten carbide; at least one metal carbide selected from the group consisting of titanium carbide, zirconium carbide, hafnium carbide, niobium carbide, tantalum carbide, chromium carbide and molybdenum carbide; a metal containing Ni; and inevitable impurities, and a jig for producing a glass sheet comprising the thermal sprayed coating.

Abstract: The regionally coated noble metal element used in glass production has an uncoated region for contacting a glass melt and an H2-impervious layer or an H2-impervious and O2-impervious layer on a side opposite from the uncoated region, which has a layer thickness ?1 mm, is heat-resistant, and is either liquid or solid. This layer is made from at least one glass or glass mixture, an at least partly crystallized glass or a ceramic material. The coated noble metal element can be a Danner channel, a Vello draw head, an A-draw head, a Vello needle, a drawdown needle, a discharge ring or a Danner blowpipe. A process for coating a noble metal element to produce the regionally coated noble metal element is also described.

Abstract: A neck ring for a glass container forming machine includes two neck ring sections each consisting essentially of a neck ring body and an insert on the body. The inserts have opposed surfaces for forming closure attachment features on a container neck finish molded in the neck ring. Each neck ring body is of die-formed powder metal construction and is set around the associated insert. The inserts preferably form the entire glass-contacting portion of the neck ring. The neck ring bodies preferably are of sintered bronze or steel construction, and the inserts preferably are of nickel, bronze or steel construction. The body and insert preferably are sintered together for a metallurgical bond.

Abstract: A template 100 for three-dimensional thin-film solar cell substrate formation for use in three-dimensional thin-film solar cells. The template 100 comprises a substrate which comprises a plurality of posts 102 and a plurality of trenches 104 between said plurality of posts 102. The template 100 forms an environment for three-dimensional thin-film solar cell substrate formation.

Abstract: Methods of reinforcing a fibrous roller cladding material, reinforced roller cladding materials and clad lehr rollers wherein the cladding comprises a reinforced fibrous material are disclosed. The roller cladding material, which comprises a fiber board, is reinforced by a method comprising firstly contacting the cladding material with a fluid medium comprising a reinforcing agent whereby fluid is absorbed by the cladding material, and secondly, drying the cladding until the surface of the cladding is dry to the touch, characterized in that the reinforcing agent comprises a compound of phosphorus or a compound of boron. Roller cladding materials reinforced according to the methods disclosed have an improved resistance to cullet damage. The reinforced roller cladding material may be used as the cladding of a clad lehr roller, of the type used for example to convey flat glass in sheet or ribbon form.

Abstract: A glass-shaping mold includes a steel base member, and a crystallized, machined layer, an intermediate layer and a mold-releasing layer which are sequentially formed on the base member. The machined layer is a layer of nickel alloy containing phosphorus. The intermediate layer is a layer formed of chromium, nickel, copper or cobalt. Alternatively, the intermediate layer is a layer of an alloy layer containing at least one of these elements. The mold-releasing layer is a layer of an alloy containing iridium and rhenium.

Abstract: A hard coating combining excellent mold releasability with respect to glass with excellent durability at high temperature environment of 600° C. or more, and a glass molding die having the hard coating are provided. A glass molding die has a hard coating formed on a molding surface of a base. The hard coating includes one or two of W and V, and B, C and N; wherein when a composition of the coating is expressed as Wa1Va2BbCcNd, 0.1?a1+a2?0.5, 0.05?b?0.5, 0.02?c?0.15, 0.05?d?0.5, and a1+a2+b+c+d=1 are given. The hard coating can be formed on the molding surface of the base via an intermediate layer including an amorphous CrSiN film.

Abstract: The present disclosure relates to a quench mold that may include an interior cavity and a coating on the interior cavity. The coating may include a plurality of particles such as metal-coated particles.

Abstract: The invention relates to a method for ceramizing starting glass of glass-ceramics into glass-ceramics, comprising at least the following steps: 1.1 the starting glass is heated from an initial temperature T1 to a temperature T2 which is disposed above the glass transformation temperature TG at which crystallization nuclei are precipitated; 1.2 the glass is held at the temperature T2 for a period t2 for the precipitation of crystallization nuclei; 1.3 the glass is further heated to a temperature T3 at which a crystal phase grows on the nuclei formed following step 1.1 and 1.2; 1.4 the glass is held for period t3 at a temperature T3 or heated during this period to a higher temperature T4 until the predetermined properties of the glass-ceramics have been reached; 1.5 the control of the temperature curve is performed with the help of a control loop comprising at least one temperature sensor for sensing the temperature and a heating unit as an actuator. The invention is characterized in that 1.

Abstract: Rolls for generally conveying sheets, such as of steel or glass over a roller typically have a steel mandrel and fiber-containing roll cover, with the fiber roll cover pressed between end plates. In a roll end assembly including the end plates there is now provided an axial shaft beyond the end plate. The shaft incorporates a roll compression means. The compression means includes a compression element which element engages the end plate. Pressure from the compression means, which may be exerted from beyond the shaft, can thereby be transmitted to the fiber roll.

Abstract: A mold is configured to form a gel monolith including a first gel portion and a second gel portion. The mold includes a base including a first hydrophobic surface. The mold further includes a tubular outer wall including a second hydrophobic surface, and the outer wall is coupled to the base. The mold further includes a removable tubular insert including an inner surface and an outer hydrophobic surface. The insert is removably coupled to the base.

Abstract: A fused silica production furnace and methods of producing fused silica are disclosed. The furnace and the methods involve using a foamed refractory having a network of interconnected pores.

Abstract: The use of blocks (1, 2, 3, 4) based on sintered tin oxide for producing the throat of a glass furnace.

Abstract: The bottle mold has dissimilar metal inserts embedded in regions where the bottle mold is most subject to attack by hot glass, such as the neck region and the baffle region, and has a glass contact surface with refined grain size. To fabricate the bottle mold, rough castings are made by pouring cast-iron into a composite mold having dissimilar metal insert blanks fixably positioned therein. The dissimilar metal insert blanks become embedded in the cast-iron matrix to form rough dissimilar metal inserts in the rough casting. The composite mold has regions which are formed by metal chills that are partially embedded in a sand mix. The chills and the exposed surfaces of the rough dissimilar metal inserts define a cavity surface of the rough casting, which is subsequently machined to provide the glass contact surface of the bottle mold. The chills serve to refine the grain size of the cast iron at the glass contact surface.

Abstract: The invention relates to a coating for tools that are used to process heat treated glass, e.g., molten glass or the like, to reduce the adhesion of said glass. The coating consists at least partially of a system of carbon-based layers and/or hard materials containing carbon.

Abstract: In a method for transporting fixed glazing to be equipped with a coating, particularly curved glazing, through a coating plant, the glazing is transported by means of a transport device through the plant in such a way that one of its main sides is covered with protection against the coating substance that is to be deposited.

Abstract: The present invention broadly relates to the mechanical locking and constrainment of an active layer on a given solid surface, wherein the active layer is formed. In addition, disclosed herein is a macrostructured mold with improved heat-absorbing ability comprising a solid base and an active layer disposed on the solid base, wherein the active layer comprises a metal matrix composite formed by the process of infiltrating a powdered preform with a molten infiltrating alloy at an infiltrating temperature, wherein the solid base is formed from material with a melt temperature higher than the infiltration temperature. The solid base further contains one or a plurality of preformed grooves for circulation of cooling fluid, wherein the active layer seals the grooves in the solid base wherein the sealed grooves are designed to contain the cooling fluid thereby providing a mold with improved heat-absorbing ability.

Abstract: A method of manufacturing a 2-5 inch diameter glass substrate for a magnetic disc in which a plate glass is press molded using a mold formed of a super-hard material and having a surface of a prescribed roughness. Ion implantation using nitrogen ions is performed on the surface of the mold, after which ion implantation using palladium ions, platinum ions, and carbon ions is performed in the order given. Finally, the surface of the mold is coated with a graphite or amorphous diamond-like carbon coating.

Abstract: A method of manufacturing a 1-inch diameter glass substrate for a magnetic disc in which a plate glass is press molded using a mold formed of a super-hard material and having a surface of a prescribed roughness. Ion implantation using nitrogen ions is performed on the surface of the mold, after which ion implantation using palladium ions, platinum ions, and carbon ions is performed in the order given. Finally, the surface of the mold is coated with a graphite or amorphous diamond-like carbon coating.

Abstract: The invention relates to a contact member or covering (1) for covering structures (4,9) that come into contact with glass objects (12) during their forming process. The covering is a relatively compact non-woven fiber web (2) with apertures (10) and comprised of randomly oriented fibers which are composed, for example, of stainless steel. This covering can, for example, be used to cover tempering and pressure rings which are used in the process of forming glass plates.